A shield device to prevent stagnation

By designing the shield mechanism and conveying mechanism of the shield mechanism for anti-stagnation shield mechanism, the problem of pipe blockage in the mud-water shield mechanism is solved, and the separation and transportation of sand and gravel and silt are achieved, ensuring the stability of the device.

CN119373518BActive Publication Date: 2025-03-18BEIJING GENERAL MUNICIPAL ENG DESIGN & RES INST
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Patent Information

Application Number
CN202411936584.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-12-26
Publication Date
2025-03-18
Estimated Expiration
2044-12-26

AI Technical Summary

Technical Problem

The existing mud-water shield machine is prone to pipeline blockage during the mud-sand conveying process.

Method used

An anti-stagnation shield device is designed, including a shield mechanism and a conveying mechanism. The shield mechanism consists of a main body, a cutting board and a collection assembly. The cutting board is arranged at the end of the main body, and the collection assembly is located in the main body and forms a discharge port. The conveying mechanism extends along the excavation direction and has a conveying direction opposite to the excavation direction, including a sand and gravel transport assembly and a mud and water transport assembly. There are multiple perforations arranged on the sand and gravel transport assembly, causing mud and water to leak under the mud and water transport assembly.

Benefits of technology

By separating sand and gravel and silt transportation, the blockage problem caused by mixed transportation is avoided and the stability of the overall device is ensured.

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Abstract

The present invention provides an anti-delay shield device, which relates to the technical field of shield machines. To a certain extent, the anti-delay shield device provided by the present invention includes a shield body mechanism and a conveying mechanism; the shield body mechanism includes a main body, a cutter disc and a collecting assembly, the cutter disc is arranged at the end of the main body, the collecting assembly is located in the main body and is formed with a discharge port, and the feed end of the conveying mechanism is located below the discharge port; the conveying mechanism extends along the excavation direction and has a conveying direction opposite to the excavation direction, the conveying mechanism includes a sand and gravel transfer assembly and a mud and water transfer assembly, the mud and water transfer assembly is located below the sand and gravel transfer assembly, and a plurality of perforations are arranged on the sand and gravel transfer assembly to allow mud and water to leak down to the mud and water transfer assembly.
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Description

Technical Field

[0001] The invention relates to the technical field of shield machines, in particular to an anti-delay shield device. Background Art

[0002] The slurry shield machine uses mud with a certain pressure to support and stabilize the excavation surface; the soil is excavated by a rotating cutter head, a cantilever cutter head or a hydraulic jet; the excavated soil is mixed with mud and water and transported in a mud-water state by a mud pump. The slurry shield machine is suitable for all kinds of loose strata, with or without groundwater. Tunnel projects constructed using slurry shield machines show that it is a low-sinking and safe construction method, and its advantages are more obvious in stable strata.

[0003] However, the existing slurry shield machine crushes the sand and gravel generated during the excavation process by installing a crushing box and a crusher. The crushed sand and gravel are mixed with mud and transported through pipelines. During the transportation process, the content of solid particles in the mud is increased. Once the mud flow rate slows down, the problem of pipeline blockage is very likely to occur.

[0004] Therefore, there is an urgent need to provide an anti-delay shield device to solve the problems existing in the prior art to a certain extent. Summary of the invention

[0005] The object of the present invention is to provide an anti-delay shield device, so as to solve the problem that the mud and sand transport process generated during the excavation of the existing shield equipment is prone to blockage to a certain extent.

[0006] The present invention provides an anti-delay shield device, comprising a shield body mechanism and a conveying mechanism; the shield body mechanism comprises a main body, a cutter disc and a collecting assembly, the cutter disc is arranged at the end of the main body, the collecting assembly is located in the main body and is formed with a discharge port, and the feed end of the conveying mechanism is located below the discharge port; the conveying mechanism extends along the excavation direction and has a conveying direction opposite to the excavation direction, the conveying mechanism comprises a sand and gravel transfer assembly and a mud and water transfer assembly, the mud and water transfer assembly is located below the sand and gravel transfer assembly, and a plurality of perforations are arranged on the sand and gravel transfer assembly to allow mud and water to leak down to the mud and water transfer assembly.

[0007] Among them, the sand and gravel transfer assembly includes a main frame, a conveyor belt, a first driving member, a driving wheel and a roller; the driving wheel is arranged at one end of the main frame, and the first driving member is connected to the driving wheel to drive the driving wheel to rotate; the conveyor belt is arranged around the main frame and the driving wheel, and the roller is located at the other end of the main frame and abuts against the bearing surface of the conveyor belt.

[0008] Specifically, the mud and water transfer assembly includes a feed hopper, a conveying pipe and a bracket; the feed hopper is located below the feed end of the conveyor belt, the feed hopper is formed with a discharge port, the conveying pipe extends along the extension direction of the main frame, and one end of the conveying pipe is connected to the discharge port, and the other end is used to discharge mud and water; the bracket is arranged in plurality at intervals along the extension direction of the main frame, and the conveying pipe is mounted on the bracket.

[0009] Furthermore, the main frame includes side panels, a support frame and a rotating roller; there are two side panels, both of which are arranged in parallel along the extension direction of the main frame, and there are multiple support frames, and the multiple support frames are located between the two side panels, and are arranged at intervals along the extension direction of the main frame, and are alternately arranged with the bracket; the rotating roller is rotatably connected to the support frame, and the rotating roller abuts against the side of the conveyor belt away from the bearing surface.

[0010] Among them, the mud and water transfer assembly also includes a pipe body connector, a bent pipe, an end cover, a second driving member, a conveying rod and a sealing plug; one end of the conveying pipe away from the discharge port is connected to the pipe body connector, and the pipe body connector forms a sewage discharge chamber, and the sewage discharge chamber is located below the conveying pipe, one end of the bent pipe is connected to the pipe body connector, and the bent pipe is located above the pipe body connector; the end cover is connected to the end of the pipe body connector, and the end cover forms a sewage discharge port corresponding to the position of the sewage discharge chamber, the sealing plug blocks the sewage discharge port, the second driving member is connected to the end cover, the conveying rod is arranged in the conveying pipe, and the outer wall of the conveying rod is formed with a threaded guide portion.

[0011] Specifically, the collecting assembly includes a conical bracket and a gathering member; the conical bracket is arranged in the main body and can rotate relative to the main body, and the cutter disc is installed at one end of the conical bracket; the conical bracket includes a connecting section and a conical section, the outer wall of the connecting section is in contact with the inner wall of the main body, the end with a larger diameter of the conical section is connected to the connecting section, and the diameter of the conical section gradually decreases from one end close to the connecting section to the other end to form the discharge port; the gathering member is arranged below the discharge port, and the gathering member is located between the discharge port and the feed end of the sand and gravel transfer assembly.

[0012] Furthermore, a spiral protrusion is formed on the inner wall of the conical section, and the collecting component includes a fan-shaped groove, an edge and a mounting plate; the feed port of the fan-shaped groove corresponds to the discharge port, and the size of the feed port is larger than the size of the discharge port; the mounting plates are relatively arranged on both sides of the discharge port, and the rollers are rotatably connected to the mounting plates; the edge is formed on the side of the fan-shaped groove and overlaps with the edge of the discharge port of the conical bracket.

[0013] Furthermore, the shield body mechanism also includes a cutter disc drive, a first ring seat, a second ring seat and a ring gear; the first ring seat and the second ring seat are both connected to the main body, and the second ring seat is sleeved on the outside of the conical bracket to limit the axial movement of the conical bracket; the ring gear is sleeved on the outside of the conical bracket, and the first ring seat is spaced apart from the second ring seat in the axial direction of the main body, and the cutter disc drive is installed on the first ring seat at a position close to the ring gear, and the cutter disc drive includes a driving body and a meshing wheel, the meshing wheel is meshed with the ring gear, and the driving body is connected to the meshing wheel.

[0014] Among them, the anti-delay shield device provided by the present invention also includes a shaft and a bearing, the shaft is connected to the cutter disc, the inner ring of the bearing is fixedly connected to the shaft, and the outer ring of the bearing is fixedly connected to the first ring seat.

[0015] Specifically, the first ring seat includes an outer ring body and an inner ring body, the outer ring body is located on the outside of the inner ring body, and the outer ring body and the inner ring body are coaxially arranged, a connecting arm is provided between the outer ring body and the inner ring body, the outer ring body is slidably connected to one end of the connecting arm, and the inner ring body is fixedly connected to the outer ring of the bearing; a plurality of extension blocks are formed on the side of the outer ring body facing the second ring seat, and the cutter disc drive is arranged one-to-one corresponding to the extension blocks.

[0016] Compared with the prior art, the anti-delay shield device provided by the present invention has the following advantages:

[0017] The anti-delay shield device provided by the present invention comprises a shield body mechanism and a conveying mechanism; the shield body mechanism comprises a main body, a cutter disc and a collecting assembly, the cutter disc is arranged at the end of the main body, the collecting assembly is located in the main body and is formed with a discharge port, and the feed end of the conveying mechanism is located below the discharge port; the conveying mechanism extends along the excavation direction and has a conveying direction opposite to the excavation direction, the conveying mechanism comprises a sand and gravel transfer assembly and a mud and water transfer assembly, the mud and water transfer assembly is located below the sand and gravel transfer assembly, and a plurality of perforations are arranged on the sand and gravel transfer assembly to allow mud and water to leak down to the mud and water transfer assembly.

[0018] From this analysis, it can be seen that the excavation action of the integral shield device can be realized by the cutter disc set at the end of the main body, and by setting a collection component in the main body, and the collection component is formed with a discharge port, and the feed end of the conveying mechanism is located below the discharge port, so when the cutter disc rotates to excavate the tunnel and produces mud and sand, the mud and sand enter the collection component, and are discharged from the discharge port of the collection component and fall on the conveying mechanism. Since the conveying mechanism has a conveying direction opposite to the excavation direction, the excavated mud and sand can be transported out.

[0019] During the transportation process, since the conveying mechanism in the present application includes a sand and gravel transfer component and a mud and water transfer component, and the sand and gravel transfer component is located above the mud and water transfer component and is arranged with multiple perforations, during the transportation process, large sand and gravel particles are still retained in the upper sand and gravel transfer component for transportation, while smaller mud and sewage particles will pass through the perforations to the lower mud and water transfer component for transportation. In this way, by separating the sand and gravel from the mud and sand for transportation, the blockage problem caused by mixed transportation is avoided, thereby ensuring the stability of the overall device during operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the specific implementation methods of the present invention or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0021] Figure 1 A schematic diagram of the overall structure of an anti-delay shield device provided in an embodiment of the present invention;

[0022] Figure 2 A schematic cross-sectional view of an anti-delay shield device provided in an embodiment of the present invention;

[0023] Figure 3 An internal schematic diagram of a main body in an anti-delay shield device provided by an embodiment of the present invention;

[0024] Figure 4 A schematic diagram of the installation of a conical support and a conveying mechanism in an anti-delay shield device provided in an embodiment of the present invention;

[0025] Figure 5 for Figure 4 Schematic cross-section diagram of

[0026] Figure 6 A schematic diagram of a conveying mechanism in an anti-delay shield device provided in an embodiment of the present invention;

[0027] Figure 7 A schematic diagram of the installation of a second ring seat and an aggregate assembly in an anti-delay shield device provided in an embodiment of the present invention;

[0028] Figure 8 A schematic structural diagram of a material collecting component in an anti-delay shield device provided in an embodiment of the present invention;

[0029] Fig. 9 A schematic diagram of the structure of a conveying mechanism in an anti-delay shield device provided in an embodiment of the present invention;

[0030] Fig.10It is a side schematic diagram of the conveying assembly of the present invention;

[0031] Fig.11 A schematic structural diagram of a main frame in an anti-delay shield device provided in an embodiment of the present invention;

[0032] Fig.12 An exploded schematic diagram of a main frame in an anti-delay shield device provided in an embodiment of the present invention;

[0033] Fig.13 A schematic cross-sectional view of a pipe body connector in an anti-delay shield device provided in an embodiment of the present invention;

[0034] Fig.14 A schematic diagram of the combination of multiple conveying components in an anti-delay shield device provided in an embodiment of the present invention.

[0035] In the figure: 1-main body; 2-first ring seat; 201-outer ring body; 202-inner ring body; 203-connecting arm; 204-extension block; 3-second ring seat; 4-cutter head drive member; 5-ring gear; 6-conical bracket; 601-spiral protrusion; 7-cutter head; 8-shaft body; 9-mud and water transfer assembly; 901-side plate; 902-support frame; 903-rotating roller; 904-connecting seat; 905-inlet Hopper; 906-conveying pipe; 907-tube connector; 908-bend pipe; 909-end cover; 910-second driving member; 911-sealing plug; 912-conveying rod; 913-bracket; 914-conveyor belt; 915-driving wheel; 10-collecting component; 1001-fan-shaped groove; 1002-edge; 1003-discharge port; 1004-mounting plate; 1005-roller; 11-stand. DETAILED DESCRIPTION

[0036] To make the purpose, technical scheme and advantages of the embodiments of the present application clearer, the technical scheme in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all of the embodiments. The components of the embodiments of the present application generally described and shown in the drawings here can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present application provided in the drawings is not intended to limit the scope of the application claimed for protection, but merely represents the selected embodiments of the present application. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without making creative work belong to the scope of protection of the present application.

[0037] In the description of the embodiments of the present application, it should be noted that the terms "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, or are the positions or positional relationships in which the inventive product is usually placed when in use. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "second", "third", "third", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.

[0038] In addition, the terms "horizontal", "vertical" and the like do not mean that the components are required to be absolutely horizontal or suspended, but can be slightly tilted. For example, "horizontal" only means that its direction is more horizontal than "vertical", and does not mean that the structure must be completely horizontal, but can be slightly tilted.

[0039] In the description of the embodiments of the present application, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "setting", "installation", "connection", and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal connection of two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0040] As used herein, the term "and / or" includes any one of the associated listed items and any combination of any two or more items.

[0041] For ease of description, spatial relative terms such as "above", "upper", "below", and "lower" may be used herein to describe the relationship of one element to another element as shown in the drawings. Such spatial relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the drawings.

[0042] The terms used herein are only used to describe various examples and are not used to limit the present disclosure. Unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. The terms "include", "comprise" and "have" list the stated features, quantities, operations, components, elements and / or their combinations that exist, but do not exclude the existence or addition of one or more other features, quantities, operations, components, elements and / or their combinations.

[0043] Variations in the shapes shown in the drawings may occur due to manufacturing techniques and / or tolerances. Therefore, the examples described herein are not limited to the specific shapes shown in the drawings but include variations in shapes that occur during manufacturing.

[0044] The features of the examples described herein may be combined in various ways that will be apparent after understanding the disclosure of the present application. In addition, although the examples described herein have various configurations, other configurations are possible as will be apparent after understanding the disclosure of the present application. In addition, the technical solutions between the various embodiments may be combined with each other, but must be based on the ability of ordinary technicians in the field to implement. When the combination of technical solutions is mutually contradictory or cannot be implemented, it should be considered that the combination of such technical solutions does not exist and is not within the scope of protection required by the present application.

[0045] like Figure 1-Figure 14 As shown, the present invention provides an anti-delay shield device, including a shield body mechanism and a conveying mechanism; the shield body mechanism includes a main body 1, a cutter disc 7 and a collecting assembly, the cutter disc 7 is arranged at the end of the main body 1, the collecting assembly is located in the main body 1, and a discharge port is formed, and the feed end of the conveying mechanism is located below the discharge port; the conveying mechanism extends along the excavation direction and has a conveying direction opposite to the excavation direction, the conveying mechanism includes a sand and gravel transfer assembly and a mud and water transfer assembly 9, the mud and water transfer assembly 9 is located below the sand and gravel transfer assembly, and a plurality of perforations are arranged on the sand and gravel transfer assembly to allow mud and water to leak down to the mud and water transfer assembly 9.

[0046] Compared with the prior art, the anti-delay shield device provided by the present invention has the following advantages:

[0047] The anti-delay shield device provided by the present invention can realize the excavation action of the whole shield device by the cutter head 7 arranged at the end of the main body 1, and by arranging a collecting component in the main body 1, and the collecting component is formed with a discharge port, and the feed end of the conveying mechanism is located below the discharge port, so when the cutter head 7 rotates to excavate the tunnel to produce mud and sand, the mud and sand enter the collecting component, and are discharged from the discharge port of the collecting component and fall on the conveying mechanism. Since the conveying mechanism has a conveying direction opposite to the excavation direction, the excavated mud and sand can be transported out.

[0048] During the transportation process, since the conveying mechanism in the present application includes a sand and gravel transfer component and a mud and water transfer component 9, and the sand and gravel transfer component is located above the mud and water transfer component 9 and is arranged with multiple perforations, during the transportation process, large sand and gravel particles are still retained in the upper sand and gravel transfer component for transportation, while smaller mud and sewage particles will pass through the perforations to the lower mud and water transfer component 9 for transportation. In this way, by separating the sand and gravel from the mud and sand for transportation, the blockage problem caused by mixed transportation is avoided, thereby ensuring the stability of the overall device during operation.

[0049] It should be noted that the upper mud and sand transport assembly in the present application can be connected to a separate drive structure, so that the movement process of the mud and sand transport assembly is not affected. In this embodiment, the mud and sand transport assembly can form a conveyor belt mechanism with the drive structure. The upper mud and sand transport assembly can directly use the motor to drive the rotating wheel to cooperate with the conveyor belt to realize the transportation of large particles of sand and gravel, and the lower mud and water transport assembly 9 is directly set as a bearing plate with a slope, which can not only receive the mud and water leaked from the upper layer, but also make the mud and water automatically flow to the lower place to complete the transportation.

[0050] Alternatively, if Figure 1-Figure 6 Combination Figure 9-12 As shown, the sand and gravel transfer assembly includes a main frame, a conveyor belt 914, a first driving member, a driving wheel 915 and a roller 1005; the driving wheel 915 is arranged at one end of the main frame, and the first driving member is connected to the driving wheel 915 to drive the driving wheel 915 to rotate; the conveyor belt 914 is arranged around the main frame and the driving wheel 915, and the roller 1005 is located at the other end of the main frame and abuts against the bearing surface of the conveyor belt 914.

[0051] The main frame can provide support for the conveyor belt 914, and can drive the driving wheel 915 to rotate through the first driving member, thereby forming a conveyor belt structure in conjunction with the conveyor belt 914 to achieve the transportation of sand and gravel.

[0052] The roller 1005 in the present application is a spindle structure, and the roller 1005 squeezes the conveyor belt 914 passing through, so that a pit is formed on the conveyor belt 914 passing through the surface of the roller 1005, and the pit is located below the discharge port, so that the sand and mud falling on the surface of the conveyor belt 914 are concentrated in the pit, thereby solving the problem that the existing conveying surface is a flat structure, and the sand and mud falling on the surface of the conveyor belt 914 are easy to flow to both sides, and thus can solve the problem of mud and sand flowing out from the side of the conveyor belt 914 to a certain extent.

[0053] It can be understood that, in the process of the conveyor belt 914 moving to the other side through the roller 1005, a plane is gradually formed, and the mud falling into the pit passes through the perforations of the conveyor belt 914 and enters the feed hopper 905, completing the separation of the mud and sand and gravel.

[0054] Alternatively, if Figure 9-12 As shown, the mud and water transfer assembly 9 includes a feed hopper 905, a conveying pipe 906 and a bracket 913; the feed hopper 905 is located below the feed end of the conveyor belt 914, the feed hopper 905 is formed with a discharge port, the conveying pipe 906 extends along the extension direction of the main frame, and one end of the conveying pipe 906 is connected to the discharge port, and the other end is used to discharge mud and water; a plurality of brackets 913 are arranged at intervals along the extension direction of the main frame, and the conveying pipe 906 is mounted on the bracket 913.

[0055] The present application can carry the leaked mud and water through the feed hopper 905, and can transfer and discharge the mud and water through the conveying pipe 906 connected to the feed hopper 905. Since the conveying pipe 906 has a certain length, the conveying pipe 906 can be supported by multiple brackets 913 arranged at intervals, thereby ensuring the smooth transmission of the conveying pipe 906.

[0056] Alternatively, if Figure 9-12 As shown, the main frame in the present application includes a side plate 901, a support frame 902 and a rotating roller 903; there are two side plates 901, both of which are arranged in parallel along the extension direction of the main frame, there are multiple support frames 902, and the multiple support frames 902 are all located between the two side plates 901, and are arranged at intervals along the extension direction of the main frame, and are alternately arranged with the bracket 913; the rotating roller 903 is rotatably connected to the support frame 902, and the rotating roller 903 abuts against the side of the conveyor belt 914 facing away from the bearing surface.

[0057] Since the sand and gravel transfer assembly in the present application forms a conveyor belt structure, in order to ensure the stability of the middle part of the conveyor belt 914, the present application arranges multiple support frames 902 at intervals in the extension direction of the main frame, and further connects rotating rollers 903 to the support frames 902, so that they can follow the rotation of the conveyor belt 914 when it is running, avoiding the problem of jamming or excessive friction affecting the movement of the conveyor belt 914.

[0058] It should be additionally explained here that in the present application, a connecting seat 904 is also installed on the outer side of the side plate 901, and the connecting seat 904 is installed in the outer ring body 201 described below, so as to achieve a stable connection between the main frame and the outer ring body 201.

[0059] Alternatively, if Figure 9-14 The mud and water transfer assembly 9 also includes a pipe body connector 907, a bend pipe 908, an end cover 909, a second driving member 910, a delivery rod 912 and a sealing plug 911; one end of the delivery pipe 906 away from the discharge port is connected to the pipe body connector 907, and the pipe body connector 907 forms a sewage discharge cavity, which is located below the delivery pipe 906, one end of the bend pipe 908 is connected to the pipe body connector 907, and the bend pipe 908 is located above the pipe body connector 907; the end cover 909 is connected to the end of the pipe body connector 907, and the end cover 909 forms a sewage discharge port corresponding to the position of the sewage discharge cavity, the sealing plug 911 is arranged to block the sewage discharge port, the second driving member 910 is connected to the end cover 909, the delivery rod 912 is arranged in the delivery pipe 906, and the outer wall of the delivery rod 912 is formed with a threaded guide portion.

[0060] The second driving member 910 in the present application is a motor, and the outer wall of the conveying rod 912 forms a threaded guide portion, so that the conveying rod 912 provided in the present application forms an augers structure to realize the transportation of mud and water.

[0061] The delivery end of the delivery pipe 906 is connected to a pipe body connector 907, an outlet is provided on the pipe body connector 907, and a curved pipe 908 is connected to the outlet. An end cover 909 is installed at one end of the pipe body connector 907, and a sewage outlet is provided on one side of the end cover 909, wherein the pipe body connector 907 expands downward to form a sewage discharge cavity, and a second driving member 910 is installed on the outer side of the end cover 909, and a delivery rod 912 is provided in the delivery pipe 906, and the delivery rod 912 is connected to the second driving member 910.

[0062] The second driving member 910 drives the conveying rod 912 to rotate, pushing the mud in the conveying pipe 906 to flow to the side of the pipe body connector 907. The elbow 908 is located above the pipe body connector 907. The pipe body connector 907 expands downward to form a sewage discharge cavity. The sand and gravel entering the pipe body connector 907 are easy to gather in the sewage discharge cavity formed by the downward expansion of the pipe body connector 907, and the muddy water in the upper layer is discharged through the elbow 908.

[0063] A sewage outlet is provided on one side of the end cover 909 and is located below the second driving member 910. During maintenance, the sand and gravel entering the interior of the tube body connector 907 can be cleaned by opening the sewage outlet. A sealing plug 911 is installed on the sewage outlet of the end cover 909. The sealing plug 911 is installed in the sewage outlet through threads. The sealing plug 911 can be opened to facilitate cleaning of the interior of the tube body connector 907.

[0064] It is necessary to add that, if Fig.14 As shown, the curved pipe 908 is connected to the feed hopper 905.

[0065] When in use, the length of the overall delivery pipe 906 is configured as needed, and different numbers of delivery pipes 906, pipe body connectors 907, second drive members 910, bent pipes 908 and other structures are installed to form a delivery channel. Each delivery pipe 906 is installed with a second drive member 910 and a delivery rod 912 to provide power for the movement of the mud transported in the corresponding delivery pipe 906.

[0066] The use of multiple second driving members 910 to drive the mud flow solves the problem that the existing mud is insufficiently powered during long-distance transportation, resulting in a slow mud flow rate near the outlet end of the pipeline, which is prone to sedimentation in the outlet end, thus causing blockage and retention of the outlet end.

[0067] At the same time, a conveying channel composed of multiple conveying pipes 906 is adopted, and the mud and sand inside the single-section conveying pipe 906 can be easily cleaned through the pipe body connector 907.

[0068] Alternatively, if Figure 1-Figure 5 As shown, the collecting assembly includes a conical bracket 6 and an aggregate component 10; the conical bracket 6 is arranged in the main body 1 and can rotate relative to the main body 1, and the cutter disc 7 is installed at one end of the conical bracket 6; the conical bracket 6 includes a connecting section and a conical section, the outer wall of the connecting section is fitted with the inner wall of the main body 1, the end of the conical section with a larger diameter is connected to the connecting section, and the diameter of the conical section gradually decreases from one end close to the connecting section to the other end, forming a discharge port; the aggregate component 10 is arranged below the discharge port, and the aggregate component 10 is located between the discharge port and the feed end of the sand and gravel transfer assembly.

[0069] In the present application, a cutter disc 7 is installed on one end of the conical bracket 6, and the cutter disc 7 is located at the port of the main body 1. The conical bracket 6 and the cutter disc 7 can be limited and installed through the first ring seat 2 and the second ring seat 3. After installation, the conical bracket 6 and the cutter disc 7 rotate synchronously, and the axes of the conical bracket 6 and the cutter disc 7 are colinear and rotate around the axis, so that tunnel excavation is achieved by the rotating cutter disc 7.

[0070] Alternatively, if Figure 4 Combination Figure 5 As shown, the inner wall of the conical section in the present application is formed with a spiral protrusion 601, and the collecting component 10 includes a fan-shaped groove 1001, an edge 1002 and a mounting plate 1004; the feed port of the fan-shaped groove 1001 corresponds to the discharge port 1003, and the size of the feed port is larger than the size of the discharge port 1003; the mounting plate 1004 is relatively arranged on both sides of the discharge port 1003, and the roller 1005 is rotatably connected to the mounting plate 1004; the edge 1002 is formed on the side of the fan-shaped groove 1001, and overlaps with the edge of the discharge port of the conical bracket 6.

[0071] The conical support 6 is a conical shell structure, and a spiral protrusion 601 is provided on the inner wall of the conical support 6. A material collecting component 10 is installed at the outlet end of the conical support 6, and the material discharging end of the material collecting component 10 is located above the conveying mechanism;

[0072] During the rotation of the conical support 6, the sand and mud falling into the conical support 6 through the cutter head 7 move toward the outlet end of the conical support 6 along the spiral protrusion 601, so that the sand and mud fall on the conveying mechanism to realize the conveying of materials.

[0073] The aggregate component 10 in the present application also includes a stand 11, such as Figure 7 Combination Figure 8As shown, the material collecting component 10 is connected to the second ring seat 3 through the stand 11, the main body 1 of the material collecting component 10 is a fan-shaped groove 1001, one side of the fan-shaped groove 1001 is provided with an edge 1002, the edge 1002 is an arc plate, the arc plate is matched with the outer side of the discharge port of the conical bracket 6, the bottom end of the fan-shaped groove 1001 is provided with a discharge port 1003, the opposite sides of the discharge port 1003 are provided with side plates 901, and the discharge port 1003 is located above the conveying mechanism;

[0074] The fan-shaped groove 1001 is located below the discharge port of the conical bracket 6. The sand and mud discharged through the discharge port of the conical bracket 6 fall into the fan-shaped groove 1001. The fan-shaped groove 1001 surrounds the lower side of the discharge port of the conical bracket 6 to prevent the sand and mud from splashing onto other components during the discharge to the outside.

[0075] The sand and mud entering the fan-shaped groove 1001 are discharged through the discharge port 1003. Since the cross-section of the discharge port 1003 is much smaller than the feed port of the fan-shaped groove 1001, it is convenient to realize the centralized discharge of materials.

[0076] Alternatively, if Figure 1-Figure 5 As shown, the shield mechanism in the present application also includes a cutter disc drive 4, a first ring seat 2, a second ring seat 3 and a ring gear 5; the first ring seat 2 and the second ring seat 3 are both connected to the main body 1, and the second ring seat 3 is sleeved on the outside of the conical bracket 6 to limit the axial movement of the conical bracket 6; the ring gear 5 is sleeved on the outside of the conical bracket 6, and the first ring seat 2 is spaced apart from the second ring seat 3 in the axial direction of the main body 1, and the cutter disc drive 4 is installed at a position of the first ring seat 2 close to the ring gear 5, and the cutter disc drive 4 includes a driving main body 1 and a meshing wheel, the meshing wheel is meshed with the ring gear 5, and the driving main body 1 is connected to the meshing wheel.

[0077] Preferably, if Figure 1-Figure 5 As shown, the first ring seat 2 includes an outer ring body 201 and an inner ring body 202, the outer ring body 201 is located on the outside of the inner ring body 202, and the outer ring body 201 and the inner ring body 202 are coaxially arranged, a connecting arm 203 is provided between the outer ring body 201 and the inner ring body 202, the outer ring body 201 is slidably connected to one end of the connecting arm 203, and the inner ring body 202 is fixedly connected to the outer ring of the bearing; a plurality of extension blocks 204 are formed on the side of the outer ring body 201 facing the second ring seat 3, and the cutter disc drive 4 is arranged one by one with the extension blocks 204.

[0078] In the present application, one end of the conical bracket 6 away from the cutter disc 7 is installed in the second ring seat 3, and a ring gear 5 is installed on the conical bracket 6. The ring gear 5 is installed in cooperation with the cutter disc driving component 4, and the cutter disc driving component 4 is installed on the first ring seat 2; the output end of the cutter disc driving component 4 drives the ring gear 5 to rotate, and the ring gear 5 is fixedly mounted on the cylindrical shell of the conical bracket 6. The rotating ring gear 5 drives the conical bracket 6 to rotate, thereby realizing the rotation of the cutter disc 7.

[0079] One end of the conveying mechanism extends into the interior of the main body 1 and is located at the lower side of the port of the conical bracket 6. The sand and mud discharged through the conical bracket 6 fall on the surface of the conveying mechanism, and the sand and mud produced by mining are output through the conveying mechanism.

[0080] Alternatively, if Figure 1 Combination Figure 2 As shown, the anti-delay shield device provided by the present invention also includes a shaft body 8 and a bearing. The shaft body 8 is connected to the cutter disc 7, the inner ring of the bearing is fixedly connected to the shaft body 8, and the outer ring of the bearing is fixedly connected to the first ring seat 2.

[0081] The present application can provide a mounting base for the cutter head drive 4 through the extension block 204 of the outer ring body 201, and the outer ring body 201 and the connecting arm 203 in the present application are slidably connected, that is, the first ring seat 2 in the present application adopts a split structure, which is convenient for the transportation and assembly of the equipment, and the shaft body 8 moves around its own axis after installation. In addition, through the sliding connection between the outer ring body 201 and the connecting arm 203, the spacing between the first ring seat 2 and the second ring seat 3 can be adjusted, and the meshing wheel connected to the cutter head drive 4 installed on the extension block 204 and the ring gear 5 can be meshed. The above description is only a preferred embodiment of the present invention, and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. An anti-delay shield device, characterized in that: It includes a shield mechanism and a conveying mechanism; The shield mechanism comprises a main body, a knife disc and a collecting assembly, wherein the knife disc is arranged at the end of the main body, the collecting assembly is located in the main body and is formed with a discharge port, and the feed end of the conveying mechanism is located below the discharge port; The conveying mechanism extends along the excavation direction and has a conveying direction opposite to the excavation direction. The conveying mechanism includes a sand and gravel transfer component and a mud and water transfer component. The mud and water transfer component is located below the sand and gravel transfer component. A plurality of perforations are arranged on the sand and gravel transfer component to allow mud and water to leak down to the mud and water transfer component. The sand and gravel transport assembly includes a main frame, a conveyor belt, a first driving member, a driving wheel and a roller; The driving wheel is arranged at one end of the main frame, and the first driving member is connected to the driving wheel to drive the driving wheel to rotate; The conveyor belt is arranged around the main frame and the driving wheel, and the roller is located at the other end of the main frame and abuts against the bearing surface of the conveyor belt; The mud and water transfer assembly includes a feed hopper, a conveying pipe and a bracket; The feed hopper is located below the feed end of the conveyor belt, and is formed with a discharge port. The conveying pipe extends along the extension direction of the main frame, and one end of the conveying pipe is connected to the discharge port, and the other end is used to discharge muddy water; A plurality of the brackets are arranged at intervals along the extending direction of the main frame, and the conveying pipe is mounted on the brackets.

2. The anti-delay shield device according to claim 1, characterized in that: The main frame includes side plates, a support frame and rotating rollers; There are two side panels, both of which are arranged in parallel along the extension direction of the main frame body; there are multiple support frames, each of which is located between the two side panels, and is arranged at intervals along the extension direction of the main frame body, and is arranged alternately with the bracket; The rotating roller is rotatably connected to the supporting frame, and the rotating roller abuts against a side of the conveyor belt away from the bearing surface.

3. The anti-delay shield device according to claim 1, characterized in that: The mud and water transfer assembly also includes a pipe body connector, a bend pipe, an end cover, a second driving member, a conveying rod and a sealing plug; One end of the delivery pipe away from the discharge port is connected to the pipe body connector, and the pipe body connector is formed with a sewage discharge cavity, and the sewage discharge cavity is located below the delivery pipe, and one end of the elbow is connected to the pipe body connector, and the elbow is located above the pipe body connector; The end cover is connected to the end of the tube body connector, and a sewage outlet is formed on the end cover corresponding to the sewage chamber, the sealing plug is arranged to block the sewage outlet, the second driving member is connected to the end cover, the conveying rod is arranged in the conveying pipe, and a threaded guide portion is formed on the outer wall of the conveying rod.

4. The anti-delay shield device according to claim 1, characterized in that: The collecting assembly includes a conical support and a collection member; The conical bracket is arranged in the main body and can rotate relative to the main body, and the cutter disc is installed at one end of the conical bracket; The conical bracket includes a connecting section and a conical section, the outer wall of the connecting section is fitted with the inner wall of the main body, the end of the conical section with a larger diameter is connected to the connecting section, and the diameter of the conical section gradually decreases from one end close to the connecting section to the other end, forming the discharge port; The material collecting component is arranged below the material discharging port, and the material collecting component is located between the material discharging port and the feeding end of the sand and gravel transporting assembly.

5. The anti-delay shield device according to claim 4, characterized in that: The inner wall of the conical section is formed with a spiral protrusion, and the material collecting component includes a fan-shaped groove, an edge and a mounting plate; The feed port of the fan-shaped groove corresponds to the discharge port, and the size of the feed port is larger than the size of the discharge port; The mounting plates are relatively arranged on two sides of the discharge port, and the rollers are rotatably connected to the mounting plates; The edge is formed on the side of the fan-shaped groove and overlaps with the edge of the discharge port of the conical bracket.

6. The anti-delay shield device according to claim 4, characterized in that: The shield mechanism also includes a cutter head drive, a first ring seat, a second ring seat and a ring gear; The first ring seat and the second ring seat are both connected to the main body, and the second ring seat is sleeved on the outside of the conical bracket to limit the axial movement of the conical bracket; The annular gear is sleeved on the outside of the conical bracket, the first ring seat is spaced apart from the second ring seat in the axial direction of the main body, the cutter disc drive is installed at a position of the first ring seat close to the annular gear, the cutter disc drive includes a driving body and an engaging wheel, the engaging wheel is engaged with the annular gear, and the driving body is connected to the engaging wheel.

7. The anti-delay shield device according to claim 6, characterized in that: It also includes a shaft and a bearing, wherein the shaft is connected to the cutter disc, the inner ring of the bearing is fixedly connected to the shaft, and the outer ring of the bearing is fixedly connected to the first ring seat.

8. The anti-delay shield device according to claim 7, characterized in that: The first ring seat comprises an outer ring body and an inner ring body, wherein the outer ring body is located outside the inner ring body and is coaxially arranged with the inner ring body, a connecting arm is arranged between the outer ring body and the inner ring body, the outer ring body is slidably connected to one end of the connecting arm, and the inner ring body is fixedly connected to the outer ring of the bearing; A plurality of extension blocks are formed on one side of the outer ring body facing the second ring seat, and the cutter disc driving components are arranged in one-to-one correspondence with the extension blocks.

Citation Information

Patent Citations

  • Shield tunneling machine anti-gushing double-layer belt device and application method thereof

    CN115898520A