Control system of multi-path electric arc generating device and electric arc generating device
By designing the control system of multi -road arcs in the low -voltage distribution network, using wireless charging and solar power supply, combining remote control of cloud server and 4G GPRS receiving modules, solving the problem of arc incident device dependent on external power supply in existing technology It realizes flexible power supply and remote control, and improves the controllability of the arc length.
Patent Information
- Application Number
- CN202411469148.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-21
- Publication Date
- 2025-01-28
AI Technical Summary
The arc generators in existing low-voltage distribution networks rely on external power supply and cannot sense electrode distance in real time, limiting their application in the field or in the restricted power supply scenarios.
A control system for multi -road arc -arc is designed, which uses wireless charging modules and solar panels to supply power. It can achieve remote control and data collection through cloud server and 4G GPRS receiving modules. Combined with wireless charging and battery power supply Essence
In the field of wild or power supply, the flexible power supply and remote control of the arc incident device is reduced, reducing the risk of electric shock and improving the controllability of the arc length.
Smart Images

Figure CN119375628A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the field of low-voltage distribution networks, and in particular relates to a multi-channel arc generating device. Background Art
[0002] As a key link directly facing the vast number of users, the safety, stability and rapid recovery of the distribution network after faults have received more and more attention, and it has extremely important practical significance for the safe and stable development of the urban economy. In the distribution network, when a single-phase grounding fault occurs in the system operation, the voltage of one phase to the ground where the fault occurs will drop, while the voltage of the other two phases to the ground and the zero-sequence voltage at the neutral point will rise, so that the three-phase voltage to the ground in the system will no longer be balanced. However, the line voltage will continue to maintain the original symmetrical operation in a short time, and will not have a significant impact on the power supply of users. At this time, if the arc is not extinguished, that is, the discharge arc continues to exist at the fault point, it may cause further expansion of insulation damage and may also cause arc overvoltage. The resulting overvoltage lasts for a long time and runs through the entire network, which will cause insulation breakdown, resulting in a short-circuit fault between phases, which will have a serious impact on personal safety, user power supply and related equipment.
[0003] In the arc generating device simulating single-phase grounding fault in the low-voltage distribution network, a manual rotating roller or a stepper motor is often used to realize the movement of the nut in the screw nut mechanism, thereby controlling the distance between the two electrodes of the arc. Manually twisting the roller during the arc drawing process may cause electric shock and breakdown of the signal line; the stepper motor controller and the host computer need to use CAN / 485 communication, which is limited by the length of the signal line and the power line and cannot be operated remotely. In order to solve the above problems, the patent application with publication number CN117269687A discloses an arc action execution and acquisition monitoring system based on 4G communication technology, in which the single-phase AC 220Vac-50Hz is boosted to 690Vac-50Hz by an autotransformer, and is connected to the AC circuit breaker, the AC arc drawing device and the load resistor in sequence. The action of the arc control device sends a distance instruction to the servo motor controller through the 4G communication module, which controls the servo motor to drive the screw nut to move, thereby controlling the distance between the two electrodes of the arc. The voltage transformer and current transformer collect arc voltage and arc current respectively, and transmit them to the host computer through voltage transmitter, current transmitter, 485 / CAN to USB to display the curve. This system solution realizes the remote control of arc drawing device, the collection and display of arc data, and the controllability of arc length, reducing the risk of electric shock.
[0004] However, the current arc generating device still relies on external power supply to the pinion drive motor to realize the rotation of the gear reducer; the energy replenishment of the main battery also relies on external power supply, and the real-time distance between the two electrodes cannot be perceived, which is limited in certain field operations or application scenarios with limited external power supply. Summary of the invention
[0005] The technical problem to be solved by the present invention is how to achieve more flexible power supply.
[0006] The present invention solves the above technical problems through the following technical means: a control system for a multi-channel arc generating device, comprising a data management module (1000), a circular motion driving module (2000), an arc drawing module (3000), and an arc acquisition module (4000); the data management module (1000) comprises a host computer (1), a rotation angle calculation module (2), and a cloud server (3); the host computer (1) is connected to the cloud server (3) through the rotation angle calculation module (2); and the cloud server ( 3) controlling the circular motion drive module (2000) and the arc drawing module (3000), and the arc collection module (4000) transmitting the collected information to the cloud server (3), wherein the circular motion drive module (2000) comprises a wireless charging module, a secondary battery (10), and a fourth motor controller (300d) connected in sequence, and the fourth motor controller (300d) drives the fourth single-phase permanent magnet DC brushed motor (7d) to operate, thereby driving the gear reducer (11) in the rotating structure of the multi-channel arc generating device.
[0007] As a further optimized technical solution, the wireless charging module comprises a wireless charging module controller (500) and a fourth single-phase full-bridge inverter drive circuit (100d), a wireless charging module (400), a fifth single-phase full-bridge inverter drive circuit (100e), and a second BUCK step-down circuit (200b) which are connected in sequence; the wireless charging module controller (500) is respectively connected to the fourth single-phase full-bridge inverter drive circuit (100d) and the fifth single-phase full-bridge inverter drive circuit (100e) through a PWM circuit; the main battery (5) supplies power to a DC bus through the first BUCK step-down circuit (200a); the DC bus supplies power to a secondary battery (10) through the fourth single-phase full-bridge inverter drive circuit (100d), the wireless charging module (400), the fifth single-phase full-bridge inverter drive circuit (100e), and the second BUCK step-down circuit (200b); and the secondary battery (10) is connected to the wireless charging module controller (500).
[0008] As a further optimized technical solution, the wireless charging module (400) is composed of a series resonant circuit, the primary side main coil is a transmitting coil (402), and the transmitting coil (402) is composed of six groups of sector coils connected in series in sequence; the secondary side coil auxiliary coil is a receiving coil (401), and the receiving coil (40) 1 is composed of three groups of sector coils, each of which is independent, to achieve bidirectional power supply.
[0009] As a further optimized technical solution, the solar panel (4) is connected to the main battery (5).
[0010] As a further optimized technical solution, the arc drawing module (3000) comprises a first 4G GPRS receiving module (6a), a second 4G GPRS receiving module (6b), a third 4G GPRS receiving module (6c), a first motor controller (300a), a second motor controller (300b), and a third motor controller (300c), wherein the cloud server (3) receives the first 4G GPRS receiving module (6a), the second 4G GPRS receiving module (6b), and the third 4G The GPRS receiving module (6c) is respectively connected to the first motor controller (300a), the second motor controller (300b), and the third motor controller (300c); the first motor controller (300a) drives the first lead screw nut arc drawing device (9a) by controlling the first single-phase permanent magnet DC brushed motor (7a); the second motor controller (300b) drives the first lead screw nut arc drawing device (9b) by controlling the second single-phase permanent magnet DC brushed motor (7b); and the third motor controller (300c) drives the first lead screw nut arc drawing device (9c) by controlling the third single-phase permanent magnet DC brushed motor (7c).
[0011] As a further optimized technical solution, the first motor controller (300a) comprises a first control circuit (8a) and a first single-phase full-bridge inverter drive circuit (100a), and the first control circuit (8a) controls the first single-phase full-bridge inverter drive circuit (100a) through a PWM circuit; the second motor controller (300b) comprises a second control circuit (8b) and a second single-phase full-bridge inverter drive circuit (100b), and the second control circuit (8b) controls the second single-phase full-bridge inverter drive circuit (100b) through a PWM circuit; The third motor controller (300c) comprises a third control circuit (8c) and a third single-phase full-bridge inverter drive circuit (100c), and the third control circuit (8c) controls the third single-phase full-bridge inverter drive circuit (100c) through a PWM circuit; the fourth motor controller (300d) comprises a fourth control circuit (8d) and a fourth single-phase full-bridge inverter drive circuit (100d), and the fourth control circuit (8d) controls the fourth single-phase full-bridge inverter drive circuit (100d) through a PWM circuit, wherein the cloud server (3) is connected to the fourth control circuit (8d) through a fourth 4G GPRS receiving module 6d.
[0012] As a further optimized technical solution,
[0013] The upper computer (1) inputs two parameters of the first group, namely the distance between electrodes and the lead screw pitch, and outputs an angle θ1 through a calculation rotation angle module (2), which is sent to a first 4G GPRS receiving module (6a), and drives a first single-phase permanent magnet DC brushed motor (7a) through a first control circuit (8a) and a first single-phase full-bridge inverter drive circuit (100a) of a first motor controller (300a), thereby controlling the arc drawing action of a first lead screw nut arc drawing device (9a);
[0014] The upper computer (1) inputs two parameters of the second group, namely, the distance between electrodes and the lead screw pitch, and outputs an angle θ2 through a calculation rotation angle module (2), which is sent to a second 4G GPRS receiving module (6b), and drives a second single-phase permanent magnet DC brushed motor (7b) through a second control circuit (8b) and a second single-phase full-bridge inverter drive circuit (100b) of a second motor controller (300b), thereby controlling the arc drawing action of a second lead screw nut arc drawing device (9b);
[0015] The upper computer (1) inputs two parameters of the third group, namely the distance between electrodes and the lead screw pitch, and outputs an angle θ3 through a calculation rotation angle module (2), which is sent to a third 4G GPRS receiving module (6c), and drives a third single-phase permanent magnet DC brushed motor (7c) through a third control circuit (8c) and a third single-phase full-bridge inverter drive circuit (100c) of a third motor controller (300c), thereby controlling the arc drawing action of a third lead screw nut arc drawing device (9c).
[0016] The present invention also provides a multi-channel arc generating device using a control system of the multi-channel arc generating device described in any of the above schemes, comprising a lower supporting base plate (30), a rotating structure (40), a stationary electrode and a fixed flange (50), a movable electrode and a telescopic push rod (60), and a power supply, wherein the rotating structure (40) is arranged on the lower supporting base plate (30) outside the stationary electrode and its fixed flange (50), and the rotating structure (40) drives the movable electrode and its telescopic push rod (60) to rotate around the stationary electrode and its fixed flange (50), and the rotating structure (40) comprises a fourth single-phase permanent magnet DC brush motor (7d), a pinion (41), a large gear (42), and a slewing bearing, wherein the output end of the fourth single-phase permanent magnet DC brush motor (7d) is connected to the pinion (41), and the large gear (42) meshing with the pinion (41) is rotatably arranged on the lower supporting base plate (30) through the slewing bearing, and the pinion (41) and the large gear (42) cooperate to form a gear reducer (11).
[0017] As a further optimized technical solution, the movable electrode and its telescopic push rod (60) have three groups, including a first lead screw nut arc drawing device (9a), a second lead screw nut arc drawing device (9b), a third lead screw nut arc drawing device (9c), a first single-phase permanent magnet DC brush motor (7a), a second single-phase permanent magnet DC brush motor (7b), and a third single-phase permanent magnet DC brush motor (7c), wherein the first single-phase permanent magnet DC brush motor (7a) drives the first lead screw nut arc drawing device (9a), and the second single-phase permanent magnet DC brush motor (7b) drives The first lead screw nut arc drawing device (9b) is driven, the third single-phase permanent magnet DC brushed motor (7c) drives the first lead screw nut arc drawing device (9c), the first lead screw nut arc drawing device (9a) contacts the stationary electrode and its fixed flange (50) to form a first arc drawing (12a), the second lead screw nut arc drawing device (9b) contacts the stationary electrode and its fixed flange (50) to form a second arc drawing (12b), and the third lead screw nut arc drawing device (9c) contacts the stationary electrode and its fixed flange (50) to form a third arc drawing (12c).
[0018] As a further optimized technical solution, a hexagonal boss is arranged upward in the middle of the lower supporting base plate (30), and a group of stationary electrodes and their fixing flanges (50) are arranged on each side of the hexagonal boss respectively. Three groups of movable electrodes and their telescopic push rods (60) are evenly arranged on the rotating structure (40) with the circumferential center formed by the six groups of stationary electrodes and their fixing flanges (50) as the center; the power supply includes a solar panel (4) and a main battery (5) arranged on the lower supporting base plate (30), and the solar panel (4) is connected to the main battery (5) to supply power to the main battery (5), and the main battery (5) provides the power required by the entire multi-channel arc generating device.
[0019] The advantages of the present invention are that the gear reducer adopts a dual-mode power supply mode of battery power supply and wired power supply, providing another option based on the wired power supply of the entire arc generating device. It does not require single-phase AC power and switching power supply, is suitable for field operations and occasions where wired power supply is limited, and relies on solar energy and its own main and auxiliary batteries to realize the action of the arc. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of a control system of a multi-channel arc generating device of the present invention;
[0021] Figure 2 It is a structural diagram of the multi-channel arc generating device of the present invention;
[0022] Figure 3 This is a structural diagram of a wireless charging module of a multi-channel arc generating device of the present invention;
[0023] in,
[0024] 1 is the host computer, 2 is the rotation angle calculation module, 3 is the cloud server, 4 is the solar panel, 5 is the main battery,
[0025] 6a is the first 4G GPRS receiving module, 6b is the second 4G GPRS receiving module, 6c is the third 4G GPRS receiving module, 6d is the fourth 4G GPRS receiving module, 6e is the fifth 4G GPRS receiving module, 6f is the sixth 4G GPRS receiving module, 6g is the seventh 4G GPRS receiving module,
[0026] 7a is a first single-phase permanent magnet DC brush motor, 7b is a second single-phase permanent magnet DC brush motor, 7c is a third single-phase permanent magnet DC brush motor, 7d is a fourth single-phase permanent magnet DC brush motor,
[0027] 8a is the first control circuit, 8b is the second control circuit, 8c is the third control circuit,
[0028] 9a is a first lead screw nut arc drawing device, 9b is a second lead screw nut arc drawing device, 9c is a third lead screw nut arc drawing device,
[0029] 10 is a secondary battery, 11 is a gear reducer,
[0030] 12a is the first arc, 12b is the second arc, 12c is the third arc.
[0031] 13a is a first AC voltage transformer, 13b is a second AC voltage transformer, 13c is a third AC voltage transformer,
[0032] 14a is a first AC current transformer, 14b is a second AC current transformer, 14c is a third AC current transformer,
[0033] 15a is a first AC voltage transmitter, 15b is a second AC voltage transmitter, 15c is a third AC voltage transmitter,
[0034] 16a is a first AC current transmitter, 16b is a second AC current transmitter, 16c is a third AC current transmitter,
[0035] 30 is a lower supporting base plate,
[0036] 41 is a small gear, 42 is a large gear, 43 is a slewing bearing,
[0037] 50 is a stationary electrode and its fixing flange, 60 is a movable electrode and its telescopic push rod,
[0038] 100a is a first single-phase full-bridge inverter drive circuit, 100b is a second single-phase full-bridge inverter drive circuit, 100c is a third single-phase full-bridge inverter drive circuit, 100d is a fourth single-phase full-bridge inverter drive circuit, 100e is a fifth single-phase full-bridge inverter drive circuit, 100f is a sixth single-phase full-bridge inverter drive circuit,
[0039] 200a is a first BUCK step-down circuit, 200b is a second BUCK step-down circuit,
[0040] 300a is a first motor controller, 300b is a second motor controller, 300c is a third motor controller, and 300d is a fourth motor controller.
[0041] 400 is a wireless charging module, 401 is a receiving coil, and 402 is a transmitting coil.
[0042] 500 is the wireless charging module controller.
[0043] 600a is the first arc collection module, 600b is the second arc collection module, 600c is the third arc collection module,
[0044] 1000 is a data management module, 2000 is a circular motion drive module, 3000 is an arc drawing module, and 4000 is an arc acquisition module. DETAILED DESCRIPTION
[0045] In order to make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the technical solution in the embodiments of the present invention will be clearly and completely described below in combination with the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0046] The present invention is described in detail below in conjunction with the accompanying drawings.
[0047] See also Figure 1 and 2 A multi-path arc generating device of the present invention is used to simulate arc faults, including a lower supporting base plate 30, a rotating structure 40, a stationary electrode and a fixing flange 50, a movable electrode and a telescopic push rod 60, and a power source.
[0048] A hexagonal boss is upwardly arranged in the middle of the lower support base plate 30, and a group of stationary electrodes and their fixing flanges 50 are respectively arranged on each side of the hexagonal boss. The rotating structure 40 is arranged on the lower support base plate 30 outside the group of stationary electrodes and their fixing flanges 50. Three groups of mobile electrodes and their telescopic push rods 60 are evenly arranged on the rotating structure 40 with the circumferential center formed by the six groups of stationary electrodes and their fixing flanges 50 as the center. The rotating structure 40 drives the mobile electrodes and their telescopic push rods 60 to rotate around the stationary electrodes and their fixing flanges 50. Through the coordinated arrangement of the six groups of stationary electrodes and their fixing flanges 50 and the three groups of mobile electrodes and their telescopic push rods 60 that can rotate, multiple application scenarios such as synchronous or asynchronous generation of three-way arcs, single-phase or multi-phase grounding, angle and distance between control poles, and switching of one group of three phases to another group of three phases can be realized.
[0049] The rotating structure 40 includes a fourth single-phase permanent magnet DC brush motor 7d, a pinion 41, a large gear 42, and a slewing bearing (not shown). The output end of the fourth single-phase permanent magnet DC brush motor 7d is connected to the pinion 41, and the large gear 42 meshing with the pinion 41 is rotatably arranged on the lower support base plate 30 through the slewing bearing, so that the rotating structure 40 can rotate around the circumferential center formed by the six groups of stationary electrodes and their fixing flanges 50. The pinion 41 and the large gear 42 cooperate to form a gear reducer 11.
[0050] The movable electrode and its telescopic push rod 60 have three groups, including a first lead screw nut arc drawing device 9a, a second lead screw nut arc drawing device 9b, a third lead screw nut arc drawing device 9c, a first single-phase permanent magnet DC brush motor 7a, a second single-phase permanent magnet DC brush motor 7b, and a third single-phase permanent magnet DC brush motor 7c, wherein the first single-phase permanent magnet DC brush motor 7a drives the first lead screw nut arc drawing device 9a, the second single-phase permanent magnet DC brush motor 7b drives the first lead screw nut arc drawing device 9b, and the third single-phase permanent magnet DC brush motor 7c drives the first lead screw nut arc drawing device 9c. The first lead screw nut arc drawing device 9a contacts the stationary electrode and its fixed flange 50 to form a first arc drawing 12a, the second lead screw nut arc drawing device 9b contacts the stationary electrode and its fixed flange 50 to form a second arc drawing 12b, and the third lead screw nut arc drawing device 9c contacts the stationary electrode and its fixed flange 50 to form a third arc drawing 12c.
[0051] The power source includes a solar panel 4 and a main battery 5 which are arranged on the lower supporting base plate 30. The solar panel 4 is connected to the main battery 5 to supply power to the main battery 5, and the main battery 5 provides the power required by the entire multi-channel arc generating device.
[0052] A control system for a multi-channel arc generating device provided by the present invention is applied to the multi-channel arc generating device, and includes a data management module 1000, a circular motion driving module 2000, an arc drawing module 3000, and an arc acquisition module 4000.
[0053] The data management module 1000 comprises a host computer 1, a rotation angle calculation module 2 and a cloud server 3. The host computer 1 is connected to the cloud server 3 via the rotation angle calculation module 2, and the cloud server 3 sends information to the host computer 1.
[0054] The circular motion driving module 2000 includes a wireless charging module, a secondary battery 10 , and a fourth motor controller 300 d . The circular motion driving module 2000 is used to drive the fourth single-phase permanent magnet DC brushed motor 7 d to operate, thereby controlling the gear reducer 11 .
[0055] The wireless charging module includes a wireless charging module controller 500 and a fourth single-phase full-bridge inverter drive circuit 100d, a wireless charging module 400, a fifth single-phase full-bridge inverter drive circuit 100e, and a second BUCK buck circuit 200b connected in sequence. The wireless charging module controller 500 is connected to the fourth single-phase full-bridge inverter drive circuit 100d and the fifth single-phase full-bridge inverter drive circuit 100e through a PWM circuit. The main battery 5 supplies power to the DC bus through the first BUCK buck circuit 200a, and the DC bus is stabilized to charge the auxiliary battery 10 in a bidirectional manner through the fourth single-phase full-bridge inverter drive circuit 100d, the wireless charging module 400, the fifth single-phase full-bridge inverter drive circuit 100e, and the second BUCK buck circuit 200b. The auxiliary battery 10 is connected to the wireless charging module controller 500.
[0056] like Figure 3 The wireless charging module 400 is composed of a series resonant circuit, the primary side main coil is a transmitting coil 402, and the transmitting coil 402 is composed of six groups of sector coils connected in series in sequence; the secondary side coil auxiliary coil is a receiving coil 401, and the receiving coil 401 is composed of three groups of sector coils, each of which is independent. Bidirectional power supply is still achieved in the rotating or error state.
[0057] The auxiliary battery 10 supplies power to the fourth motor controller 300d, and the fourth motor controller 300d controls the gear reducer 11, thereby controlling the rotation speed of the rotating structure 40, and further controlling the frequency of the first lead screw nut arcing device 9a, the second lead screw nut arcing device 9b, and the third lead screw nut arcing device 9c contacting the stationary electrode and its fixing flange 50. The auxiliary battery 10 is charged by the solar panel 4 and the main battery 5 to drive the gear reducer, and the rotation of the gear reducer can be realized without external power supply to the pinion drive motor.
[0058] The fourth motor controller 300d includes a fourth control circuit 8d and a fourth single-phase full-bridge inverter drive circuit 100d. The fourth control circuit 8d controls the fourth single-phase full-bridge inverter drive circuit 100d through a PWM circuit, and the fourth single-phase full-bridge inverter drive circuit 100d drives the fourth single-phase permanent magnet DC brushed motor 7d. The cloud server 3 is connected to the fourth control circuit 8d through a fourth 4GGPRS receiving module 6d.
[0059] The arc drawing module 3000 includes a first 4G GPRS receiving module 6a, a second 4G GPRS receiving module 6b, a third 4G GPRS receiving module 6c, a first motor controller 300a, a second motor controller 300b, and a third motor controller 300c, wherein the cloud server 3 is connected to the first motor controller 300a, the second motor controller 300b, and the third motor controller 300c through the first 4G GPRS receiving module 6a, the second 4G GPRS receiving module 6b, and the third 4G GPRS receiving module 6c respectively, the first motor controller 300a drives the first lead screw nut arc drawing device 9a by controlling the first single-phase permanent magnet DC brush motor 7a, the second motor controller 300b drives the first lead screw nut arc drawing device 9b by controlling the second single-phase permanent magnet DC brush motor 7b, and the third motor controller 300c drives the first lead screw nut arc drawing device 9c by controlling the third single-phase permanent magnet DC brush motor 7c.
[0060] The first motor controller 300a includes a first control circuit 8a and a first single-phase full-bridge inverter drive circuit 100a. The first control circuit 8a controls the first single-phase full-bridge inverter drive circuit 100a through a PWM circuit.
[0061] The second motor controller 300b includes a second control circuit 8b and a second single-phase full-bridge inverter drive circuit 100b. The second control circuit 8b controls the second single-phase full-bridge inverter drive circuit 100b through a PWM circuit.
[0062] The third motor controller 300c includes a third control circuit 8c and a third single-phase full-bridge inverter drive circuit 100c. The third control circuit 8c controls the third single-phase full-bridge inverter drive circuit 100c through a PWM circuit.
[0063] The first 4G GPRS receiving module 6a, the second 4G GPRS receiving module 6b, and the third 4G GPRS receiving module 6c are connected to the first control circuit 8a, the second control circuit 8b, and the third control circuit 8c, respectively. The main battery 5 supplies power to the DC bus through the first BUCK step-down circuit 200a, and the DC bus supplies power to the first single-phase full-bridge inverter drive circuit 100a, the second single-phase full-bridge inverter drive circuit 100b, the third single-phase full-bridge inverter drive circuit 100c, and the fourth single-phase full-bridge inverter drive circuit 100d.
[0064] The control principle of the lead screw nut arc drawing device is as follows:
[0065] The host computer 1 inputs two parameters of the first group, namely the distance between electrodes and the lead screw pitch, and outputs an angle θ1 through the calculation of the rotation angle module 2, which is sent to the first 4G GPRS receiving module 6a, and drives the first single-phase permanent magnet DC brushed motor 7a through the first control circuit 8a of the first motor controller 300a and the first single-phase full-bridge inverter drive circuit 100a, thereby controlling the arc drawing action of the first lead screw nut arc drawing device 9a.
[0066] The host computer 1 inputs two parameters of the second group, namely, the distance between electrodes and the lead screw pitch, and calculates the rotation angle module 2, outputs the angle θ2, and sends it to the second 4G GPRS receiving module 6b, and drives the second single-phase permanent magnet DC brushed motor 7b through the second control circuit 8b and the second single-phase full-bridge inverter drive circuit 100b of the second motor controller 300b, thereby controlling the arc drawing action of the second lead screw nut arc drawing device 9b.
[0067] The upper computer 1 inputs two parameters of the inter-electrode distance and the lead screw pitch of the third group, calculates the rotation angle module 2, outputs the angle θ3, and sends it to the third 4G GPRS receiving module 6c, and drives the third single-phase permanent magnet DC brushed motor 7c through the third control circuit 8c of the third motor controller 300c and the third single-phase full-bridge inverter drive circuit 100c, thereby controlling the arc drawing action of the third lead screw nut arc drawing device 9c.
[0068] The upper computer 1 inputs two parameters of the fourth group, namely, the distance between electrodes and the lead screw pitch, and outputs an angle θ4 through the calculation of the rotation angle module 2, which is sent to the fourth 4G GPRS receiving module 6d, and drives the fourth single-phase permanent magnet DC brushed motor 7d through the fourth control circuit 8d of the fourth motor controller 300d and the fourth single-phase full-bridge inverter drive circuit 100d, thereby controlling the action of the gear reducer 11.
[0069] The arc collection module 4000 has three collection modules, namely: a first arc collection module 600a, a second arc collection module 600b and a third arc collection module 600c.
[0070] The first arc collection module 600a collects the arc information generated by the first screw nut arc drawing device 9a, including the first arc drawing 12a, wherein the arc voltage is collected through the first AC voltage transformer 13a and the first AC voltage transmitter 15a, and the arc current is collected through the first AC current transformer 14a and the first AC current transmitter 16a, and the arc voltage and current are transmitted to the fourth 4G GPRS receiving module 6d.
[0071] The second arc collection module 600b collects the arc information generated by the second screw nut arc drawing device 9b, including the second arc drawing 12b, wherein the arc voltage is collected through the second AC voltage transformer 13b and the second AC voltage transmitter 15b, and the arc current is collected through the first AC current transformer 14b and the first AC current transmitter 16b, and the arc voltage and current are transmitted to the fifth 4G GPRS receiving module 6e.
[0072] The third arc collection module 600c collects the arc information generated by the third screw nut arc drawing device 9c, including the third arc drawing 12c, wherein the arc voltage is collected through the third AC voltage transformer 13c and the third AC voltage transmitter 15c, and the arc current is collected through the first AC current transformer 14c and the first AC current transmitter 16c, and the arc voltage and current are transmitted to the sixth 4G GPRS receiving module 6f.
[0073] The arc voltage and arc current data collected by the first arc collection module 600a, the second arc collection module 600b, and the third arc collection module 600c are returned to the cloud server 3 via the fourth 4G GPRS receiving module 6d, the fifth 4G GPRS receiving module 6e, and the sixth 4G GPRS receiving module 6f, respectively, and then the arc voltage and arc current are displayed through the host computer 1.
[0074] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features may be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A control system for a multi-channel arc generating device, characterized in that: The invention comprises a data management module (1000), a circular motion driving module (2000), an arc drawing module (3000), and an arc collection module (4000); the data management module (1000) comprises a host computer (1), a rotation angle calculation module (2), and a cloud server (3); the host computer (1) is connected to the cloud server (3) via the rotation angle calculation module (2); the cloud server (3) controls the circular motion driving module (2000) and the arc drawing module (3000); the arc collection module (4000) transmits the collected information to the cloud server (3); the circular motion driving module (2000) comprises a wireless charging module, an auxiliary battery (10), and a fourth motor controller (300d) connected in sequence; the fourth motor controller (300d) drives a fourth single-phase permanent magnet DC brushed motor (7d) to operate, thereby driving a gear reducer (11) in a rotating structure in a multi-channel arc generating device.
2. The control system of the multi-channel arc generating device according to claim 1, characterized in that: The wireless charging module comprises a wireless charging module controller (500) and a fourth single-phase full-bridge inverter drive circuit (100d), a wireless charging module (400), a fifth single-phase full-bridge inverter drive circuit (100e), and a second BUCK step-down circuit (200b) which are connected in sequence. The wireless charging module controller (500) is respectively connected to the fourth single-phase full-bridge inverter drive circuit (100d) and the fifth single-phase full-bridge inverter drive circuit (100e) through a PWM circuit. The main battery (5) supplies power to a DC bus through the first BUCK step-down circuit (200a). The DC bus supplies power to a secondary battery (10) through the fourth single-phase full-bridge inverter drive circuit (100d), the wireless charging module (400), the fifth single-phase full-bridge inverter drive circuit (100e), and the second BUCK step-down circuit (200b). The secondary battery (10) is connected to the wireless charging module controller (500).
3. The control system of the multi-channel arc generating device according to claim 2, characterized in that: The wireless charging module (400) is composed of a series resonant circuit, wherein the primary side main coil is a transmitting coil (402), and the transmitting coil (402) is composed of six groups of sector coils connected in series in sequence; the secondary side coil auxiliary coil is a receiving coil (401), and the receiving coil (40) 1 is composed of three groups of sector coils, each of which is independent, to achieve bidirectional power supply.
4. The control system of the multi-channel arc generating device according to claim 2, characterized in that: The solar panel (4) is connected to the main battery (5).
5. The control system of the multi-channel arc generating device according to claim 1, characterized in that: The arc drawing module (3000) comprises a first 4G GPRS receiving module (6a), a second 4G GPRS receiving module (6b), a third 4G GPRS receiving module (6c), a first motor controller (300a), a second motor controller (300b), and a third motor controller (300c), wherein the cloud server (3) receives the first 4G GPRS receiving module (6a), the second 4G GPRS receiving module (6b), and the third 4G The GPRS receiving module (6c) is respectively connected to the first motor controller (300a), the second motor controller (300b), and the third motor controller (300c); the first motor controller (300a) drives the first lead screw nut arc drawing device (9a) by controlling the first single-phase permanent magnet DC brushed motor (7a); the second motor controller (300b) drives the first lead screw nut arc drawing device (9b) by controlling the second single-phase permanent magnet DC brushed motor (7b); and the third motor controller (300c) drives the first lead screw nut arc drawing device (9c) by controlling the third single-phase permanent magnet DC brushed motor (7c).
6. The control system of the multi-path arc generating device according to claim 5, characterized in that: The first motor controller (300a) comprises a first control circuit (8a) and a first single-phase full-bridge inverter drive circuit (100a), and the first control circuit (8a) controls the first single-phase full-bridge inverter drive circuit (100a) through a PWM circuit; the second motor controller (300b) comprises a second control circuit (8b) and a second single-phase full-bridge inverter drive circuit (100b), and the second control circuit (8b) controls the second single-phase full-bridge inverter drive circuit (100b) through a PWM circuit; the third motor controller The device (300c) comprises a third control circuit (8c) and a third single-phase full-bridge inverter drive circuit (100c), and the third control circuit (8c) controls the third single-phase full-bridge inverter drive circuit (100c) through a PWM circuit; the fourth motor controller (300d) comprises a fourth control circuit (8d) and a fourth single-phase full-bridge inverter drive circuit (100d), and the fourth control circuit (8d) controls the fourth single-phase full-bridge inverter drive circuit (100d) through a PWM circuit, wherein the cloud server (3) is connected to the fourth control circuit (8d) through a fourth 4G GPRS receiving module 6d.
7. The control system of the multi-channel arc generating device according to claim 6, characterized in that: The upper computer (1) inputs two parameters of the first group, namely the distance between electrodes and the lead screw pitch, and outputs an angle θ1 through a calculation rotation angle module (2), which is sent to a first 4G GPRS receiving module (6a), and drives a first single-phase permanent magnet DC brushed motor (7a) through a first control circuit (8a) and a first single-phase full-bridge inverter drive circuit (100a) of a first motor controller (300a), thereby controlling the arc drawing action of a first lead screw nut arc drawing device (9a); The upper computer (1) inputs two parameters of the second group, namely, the distance between electrodes and the lead screw pitch, and outputs an angle θ2 through a calculation rotation angle module (2), which is sent to a second 4G GPRS receiving module (6b), and drives a second single-phase permanent magnet DC brushed motor (7b) through a second control circuit (8b) and a second single-phase full-bridge inverter drive circuit (100b) of a second motor controller (300b), thereby controlling the arc drawing action of a second lead screw nut arc drawing device (9b); The upper computer (1) inputs two parameters of the third group, namely the distance between electrodes and the lead screw pitch, and outputs an angle θ3 through a calculation rotation angle module (2), which is sent to a third 4G GPRS receiving module (6c), and drives a third single-phase permanent magnet DC brushed motor (7c) through a third control circuit (8c) and a third single-phase full-bridge inverter drive circuit (100c) of a third motor controller (300c), thereby controlling the arc drawing action of a third lead screw nut arc drawing device (9c); The upper computer 1 inputs two parameters of the fourth group, namely the distance between electrodes and the lead screw pitch, and calculates the rotation angle module (2), outputs an angle θ4, and sends it to a fourth 4G GPRS receiving module (6d). The fourth single-phase permanent magnet DC brushed motor (7d) is driven via a fourth control circuit (8d) and a fourth single-phase full-bridge inverter drive circuit (100d) of a fourth motor controller (300d), thereby controlling the action of the gear reducer (11).
8. A multi-channel arc generating device using the control system of the multi-channel arc generating device according to any one of claims 1 to 7, characterized in that: The invention comprises a lower supporting base plate (30), a rotating structure (40), a stationary electrode and a fixed flange (50), a movable electrode and a telescopic push rod (60), and a power source. The rotating structure (40) is arranged on the lower supporting base plate (30) outside the stationary electrode and the fixed flange (50). The rotating structure (40) drives the movable electrode and the telescopic push rod (60) to rotate around the stationary electrode and the fixed flange (50). The rotating structure (40) comprises a fourth single-phase permanent magnet DC brush motor (7d), a pinion (41), a large gear (42), and a slewing bearing. The output end of the fourth single-phase permanent magnet DC brush motor (7d) is connected to the pinion (41). The large gear (42) meshing with the pinion (41) is rotatably arranged on the lower supporting base plate (30) through the slewing bearing. The pinion (41) and the large gear (42) cooperate to form a gear reducer (11).
9. The multi-path arc generating device according to claim 8, characterized in that: The movable electrode and its telescopic push rod (60) are provided in three groups, including a first lead screw nut arc drawing device (9a), a second lead screw nut arc drawing device (9b), a third lead screw nut arc drawing device (9c), a first single-phase permanent magnet DC brush motor (7a), a second single-phase permanent magnet DC brush motor (7b), and a third single-phase permanent magnet DC brush motor (7c), wherein the first single-phase permanent magnet DC brush motor (7a) drives the first lead screw nut arc drawing device (9a), and the second single-phase permanent magnet DC brush motor (7b) drives the first lead screw nut The arc drawing device (9b) is a third single-phase permanent magnet DC brushed motor (7c) driving the first lead screw nut arc drawing device (9c), the first lead screw nut arc drawing device (9a) contacts the stationary electrode and its fixed flange (50) to form a first arc drawing (12a), the second lead screw nut arc drawing device (9b) contacts the stationary electrode and its fixed flange (50) to form a second arc drawing (12b), and the third lead screw nut arc drawing device (9c) contacts the stationary electrode and its fixed flange (50) to form a third arc drawing (12c).
10. The multi-path arc generating device according to claim 9, characterized in that: A hexagonal boss is arranged upward in the middle of the lower supporting base plate (30), and a group of stationary electrodes and their fixing flanges (50) are arranged on each side of the hexagonal boss respectively. Three groups of movable electrodes and their telescopic push rods (60) are evenly arranged on the rotating structure (40) with the circumferential center formed by the six groups of stationary electrodes and their fixing flanges (50) as the center. The power supply comprises a solar panel (4) and a main battery (5) arranged on the lower supporting base plate (30). The solar panel (4) is connected to the main battery (5) to supply power to the main battery (5), and the main battery (5) provides power required by the entire multi-channel arc generating device.
Citation Information
Patent Citations
Arc action execution and acquisition monitoring system based on 4G communication technology
CN117269687A