Multi-reactor production load and temperature control method, device, equipment and medium
By adopting automated control methods in the production of multiple reactors, the automatic adjustment of the reactor load and temperature automatically adjusting the load and temperature of the reactor according to the lift load and historical data, the problem of frequent manual operation and the high risk of accidents, and realizing the stability and safety of production stability and safety. promote.
Patent Information
- Application Number
- CN202411897172.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-23
- Publication Date
- 2025-01-28
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the R142b production process, due to the impact of the downstream device, the production load needs to be adjusted frequently, resulting in an increase in manual operation load, an increase in potential accident risk, and a lack of automated control means.
Through a multi -reactor production load and temperature control method, use lift load to confirm the switch to determine the current operating conditions, automatically identify and control the hotspot temperature and buffer tank pressure of the reactor. Realize automatic control of the load and temperature of the reactor.
Effectively reduce the time and frequency of manual judgment and operation, reduce the high temperature risk of the reactor, and improve the stability and safety of production.
Smart Images

Figure CN119376459A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of industrial production technology, and in particular to a method, device, equipment and medium for controlling production load and temperature of multiple reactors. Background Art
[0002] R142b, also known as monochlorodifluoroethane, has a chemical formula of C2H2ClF2. It can be used as a raw material for high-performance functional fluorinated polymer PVDF (polyvinylidene difluoride). It is also mainly used as a refrigerant, foaming agent, intermediate for producing vinylidene fluoride, temperature controller medium and aviation propellant. It is a type of Freon product and belongs to hydrochlorofluorocarbons. It is one of the important chemical raw materials. In the actual production process of R142b, since the R142b load is affected by downstream devices, there are often conditions where the production load is frequently adjusted. Due to the limitation of manual operation capabilities, the use of multiple reactors will increase a large amount of manual operation load and potential risks of accidents. There is an urgent need for a technical means to automatically control the load distribution of multiple reactors and the temperature control of reactors. Summary of the invention
[0003] In view of this, the purpose of the present invention is to provide a method, device, equipment and medium for controlling the production load and temperature of multiple reactors, which can realize automatic control of the lifting load and temperature of multiple reactors, effectively reducing the time and operation frequency of manual judgment. The specific scheme is as follows:
[0004] In a first aspect, the present application discloses a method for controlling production load and temperature of a multi-branch reactor, comprising:
[0005] Determine whether the load lifting confirmation switch is turned on. If not, identify and control the hot spot temperature of the reactor and the pressure of the buffer tank. If yes, determine the current working condition of the reactor according to the current load of the reactor and the preset load;
[0006] If the current working condition is a preset load-raising working condition, the load to be raised is used to determine whether to start a new reactor, the reactor to be currently loaded is determined according to the corresponding first judgment result, and based on historical data, it is determined whether the reactor to be currently loaded needs to perform multiple load-raising operations to obtain a second judgment result;
[0007] According to the second judgment result, the reactor to be loaded is controlled to perform the corresponding load-raising operation until the current load of the reactor is equal to the preset load, and the step of identifying and controlling the hot spot temperature of the reactor and the pressure of the buffer tank is re-executed;
[0008] If the current operating condition is a preset load reduction condition, the load to be reduced is used to determine whether there is a reactor to be deactivated, the reactor to be currently loaded with load reduction is determined according to the corresponding third judgment result, and based on historical data, it is determined whether the reactor to be currently loaded with load reduction needs to perform multiple load reduction operations to obtain a fourth judgment result;
[0009] According to the fourth judgment result, the reactor to be loaded is controlled to perform the corresponding load reduction operation until the current load of the reactor is equal to the preset load, and the step of identifying and controlling the hot spot temperature of the reactor and the pressure of the buffer tank is re-executed;
[0010] During the load-up operation or the load-down operation of the reactor, the temperature of the reactor is controlled based on the target spray regulating valve of each reactor.
[0011] Optionally, before determining the current operating condition of the reactor according to the current load of the reactor and the preset load, the method further includes:
[0012] The number of reactors involved in the control, the reactor hot spot temperature threshold and the preset load are determined through the input information of the staff.
[0013] Optionally, determining the reactor to be loaded at present according to the corresponding first judgment result includes:
[0014] If a new reactor is started, the new reactor is determined as the reactor whose load is currently to be increased;
[0015] If no new reactor is started, each reactor involved in the control will be determined as the reactor whose load is currently to be increased.
[0016] Optionally, controlling the reactor to be loaded at present to perform the corresponding load-increasing operation according to the second judgment result includes:
[0017] If the reactor to be loaded is required to perform a load-raising operation, the reactor to be loaded is directly controlled to perform the load-raising operation based on the load amount to be raised;
[0018] If the new reactor needs to perform multiple load-raising operations, the new reactor is controlled to perform the load-raising operation based on a preset load-raising threshold and a preset timing time, and after the timing ends, it is determined again whether the new reactor needs to perform multiple load-raising operations until the new reactor needs to perform one load-raising operation;
[0019] If each reactor involved in the control needs to perform multiple load raising operations, the load component to be raised of each reactor is allocated based on the preset load raising threshold, and each reactor is controlled to perform the load raising operation according to the load component to be raised and the preset timing time, and after the timing ends, it is determined again whether each reactor needs to perform multiple load raising operations until each reactor needs to perform one load raising operation;
[0020] If the load of the new reactor reaches the target value, whether to start the new reactor is determined based on the remaining load increase;
[0021] If a new reactor is started, the reactor to be loaded is determined based on the new reactor, and the process jumps to the step of determining whether the reactor to be loaded is required to perform multiple load-raising operations based on historical data;
[0022] If no new reactor is started, the process jumps again to the step of allocating the load components to be increased for each reactor based on the preset load increase threshold.
[0023] Optionally, determining the reactor for which load reduction is currently required according to the corresponding third judgment result includes:
[0024] If there is a reactor to be deactivated, the reactor to be deactivated is determined as the reactor whose load is currently to be reduced;
[0025] If there is no reactor to be deactivated, each reactor involved in the control is determined as the reactor whose load is currently to be reduced.
[0026] Optionally, controlling the reactor to be currently load-reduced to perform the corresponding load-reduction operation according to the fourth judgment result includes:
[0027] If the reactor to be deactivated needs to perform multiple load reduction operations, the reactor to be deactivated is controlled to perform the load reduction operation based on a preset load reduction threshold and a preset timing time, and after the timing ends, it is determined again whether the reactor to be deactivated needs to perform multiple load reduction operations, until the reactor to be deactivated needs to perform a load reduction operation to reduce the load of the reactor to be deactivated to zero;
[0028] If each reactor involved in the control needs to perform multiple load reduction operations, the load components to be reduced of each reactor are allocated based on the preset load reduction threshold, and each reactor is controlled to perform the load reduction operation according to the load components to be reduced and the preset timing time, and after the timing ends, it is judged again whether each reactor needs to perform multiple load reduction operations until each reactor needs to perform a load reduction operation;
[0029] If the reactor to be currently loaded with load reduction needs to perform a load reduction operation, the reactor to be currently loaded with load reduction is directly controlled to perform the load reduction operation based on the load to be reduced amount;
[0030] If the load of the reactor to be deactivated drops to zero, re-determining whether there is a reactor to be deactivated;
[0031] If there is a reactor to be deactivated, the reactor to be currently deactivated is determined according to the reactor to be deactivated, and the process jumps again to the step of determining whether the reactor to be currently deactivated needs to perform multiple load reduction operations based on historical data;
[0032] If there is no reactor to be deactivated, the process jumps again to the step of allocating the load components to be reduced of each reactor based on the preset load reduction threshold.
[0033] Optionally, the method further includes:
[0034] In the process of controlling the production load and temperature of the reactor, if the hot spot temperature of the reactor is greater than a preset temperature threshold or the pressure of the buffer tank is greater than a preset pressure threshold, a voice alarm is issued.
[0035] In a second aspect, the present application discloses a multi-reactor production load and temperature control device, comprising:
[0036] The working condition determination module is used to determine whether the load lifting confirmation switch is turned on. If not, the hot spot temperature of the reactor and the pressure of the buffer tank are identified and controlled. If so, the current working condition of the reactor is determined according to the current load of the reactor and the preset load.
[0037] A second judgment result acquisition module is used to determine whether to start a new reactor based on the load to be increased if the current working condition is a preset load increase working condition, determine the reactor to be currently loaded according to the corresponding first judgment result, and determine whether the reactor to be currently loaded needs to perform multiple load increase operations based on historical data to obtain a second judgment result;
[0038] a first jump module, for controlling the reactor to be loaded at present to perform the corresponding load-increasing operation according to the second judgment result, until the current load of the reactor is equal to the preset load, and re-performing the step of identifying and controlling the hot spot temperature of the reactor and the pressure of the buffer tank;
[0039] The fourth judgment result acquisition module is used to determine whether there is a reactor to be deactivated by using the load to be reduced if the current working condition is a preset load reduction working condition, determine the reactor to be currently loaded with reduced load according to the corresponding third judgment result, and determine whether the reactor to be currently loaded with reduced load needs to perform multiple load reduction operations based on historical data to obtain a fourth judgment result;
[0040] A second jump module is used to control the reactor to be loaded at present to perform the corresponding load reduction operation according to the fourth judgment result, until the current load of the reactor is equal to the preset load, and re-execute the step of identifying and controlling the hot spot temperature of the reactor and the pressure of the buffer tank;
[0041] The temperature control module is used to control the temperature of the reactor based on the target spray regulating valve of each reactor during the process of performing the load increase operation or the load decrease operation on the reactor.
[0042] In a third aspect, the present application discloses an electronic device, comprising:
[0043] Memory, used to store computer programs;
[0044] The processor is used to execute the computer program to implement the production load and temperature control method of the multiple reactors as described above.
[0045] In a fourth aspect, the present application discloses a computer-readable storage medium for storing a computer program; wherein, when the computer program is executed by a processor, the production load and temperature control method of multiple reactors as described above is implemented.
[0046] When controlling the production load and temperature of multiple reactors, the present application first determines whether the load lifting confirmation switch is turned on. If not, the hot spot temperature of the reactor and the buffer tank pressure are identified and controlled. If so, the current operating condition of the reactor is determined according to the current load of the reactor and the preset load. If the current operating condition is the preset load lifting condition, the load to be lifted is used to determine whether to start a new reactor, and the reactor to be currently loaded is determined according to the corresponding first judgment result. Based on historical data, it is determined whether the reactor to be currently loaded needs to perform multiple load lifting operations to obtain a second judgment result. Then, according to the second judgment result, the reactor to be currently loaded is controlled to perform the corresponding load lifting operation until the current load of the reactor is equal to the preset load, and the operation is re-executed. The steps of identifying and controlling the hot spot temperature and buffer tank pressure of the reactor; if the current working condition is the preset load reduction working condition, the load to be reduced is used to determine whether there is a reactor to be deactivated, the reactor to be currently loaded is determined according to the corresponding third judgment result, and whether the reactor to be currently loaded needs to perform multiple load reduction operations based on historical data, and a fourth judgment result is obtained; then, the reactor to be currently loaded is controlled to perform the corresponding load reduction operation according to the fourth judgment result, until the current load of the reactor is equal to the preset load, and the steps of identifying and controlling the hot spot temperature and buffer tank pressure of the reactor are re-executed; finally, in the process of performing the load increase operation or the load reduction operation on the reactor, the temperature of the reactor is controlled based on the target spray regulating valve of each reactor. It can be seen that the present application determines the load lifting control and temperature control step by step through a series of judgments, performs different operations under different circumstances, realizes cyclic control of the load lifting control process, and effectively reduces the time and operation frequency of manual judgment. At the same time, spray protection control is established, which greatly reduces the risk of high temperature in the reactor during the load lifting process, ensures the stability of the device production and reduces the risk. BRIEF DESCRIPTION OF THE DRAWINGS
[0047] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the provided drawings without paying creative work.
[0048] Figure 1 A flow chart of a method for controlling production load and temperature of a multi-branch reactor disclosed in the present application;
[0049] Figure 2 This is a structural diagram of a multi-reactor production load and temperature control device disclosed in this application;
[0050] Figure 3 This is a structural diagram of an electronic device disclosed in this application. DETAILED DESCRIPTION
[0051] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0052] At present, in view of the problems of production load control and temperature control of multiple R142b reactors, the production workshop generally adopts manual adjustment of production load and temperature, that is, high-frequency operation is performed on multiple reactors, the feed of multiple reactors is changed, and the reaction cooling unit is adjusted to adjust the hydrochloric acid spraying amount, or a new reactor is opened or a reactor is stopped to adapt to the changed load. Manual adjustment of production load and temperature is cumbersome, difficult to operate, long operation time, extensive operation, prone to error, poor safety, easy to cause the back-end reaction cooling system to be handled in time, and the operation methods of each team are not unified. And because the production device generally includes multiple reactors in parallel production, improper handling of a single reactor may cause the distillation unit at the rear end of the reaction to fluctuate, affecting the quality of the final product. In order to solve the above-mentioned technical problems, the present application discloses a method, device, equipment and medium for controlling production load and temperature of multiple reactors, which can realize automatic control of the lifting load and temperature of multiple reactors, and effectively reduce the time and operation frequency of manual judgment.
[0053] See also Figure 1 As shown, the embodiment of the present invention discloses a method for controlling production load and temperature of a multi-branch reactor, comprising:
[0054] Step S11, determine whether the load lifting confirmation switch is turned on. If not, identify and control the hot spot temperature of the reactor and the pressure of the buffer tank. If so, determine the current operating condition of the reactor based on the current load of the reactor and the preset load.
[0055] In this embodiment, after the load lifting module is started, the present application first confirms whether the load lifting confirmation switch is turned on. If the load lifting confirmation switch is not turned on, that is, no load lifting operation is required, the corresponding reactor hot spot temperature and buffer tank pressure are automatically identified, and the reactor hot spot temperature setting value T and buffer tank pressure P are automatically controlled. If the load lifting confirmation switch is turned on, it is necessary to determine whether the current working condition of the reactor is to increase or decrease the load according to the current load of the reactor and the preset load.
[0056] Step S12: If the current operating condition is a preset load increase condition, the load to be increased is used to determine whether to start a new reactor, the reactor to be currently loaded is determined according to the corresponding first judgment result, and based on historical data, it is determined whether the reactor to be currently loaded needs to perform multiple load increase operations to obtain a second judgment result.
[0057] In the present embodiment, the number of reactors participating in the control, the hot spot temperature threshold of the reactor and the preset load are first determined by the input information of the staff. If the preset load is higher than the current load, it is determined to be a load increase. At this time, the load to be increased is used to determine whether to start a new reactor, and the reactor to be currently loaded is determined according to the corresponding first judgment result. That is, after clicking the load increase confirmation button, the load increase is used to automatically determine whether a new reactor is needed. If a new reactor is started, the new reactor is determined as the reactor to be currently loaded. At the same time, the hydrochloric acid spray regulating valve of this reactor is opened by itself (if multiple units, 1 unit is opened in sequence first), and the corresponding feed valve is opened 5 minutes after the hydrochloric acid spray regulating valve is opened. If a new reactor is not started, each reactor participating in the control is determined as the reactor to be currently loaded. Then the historical data is used to calculate whether the reactor to be currently loaded needs to be loaded multiple times.
[0058] Step S13, according to the second judgment result, control the reactor to be loaded to perform the corresponding load increase operation until the current load of the reactor is equal to the preset load, and re-execute the steps of identifying and controlling the hot spot temperature of the reactor and the pressure of the buffer tank.
[0059] In the present embodiment, if the current reactor to be loaded needs to perform a load-raising operation, the current reactor to be loaded is directly controlled to perform the load-raising operation based on the load to be raised. That is, when only one load-raising operation is needed, the remaining load is directly raised in full. If the new reactor needs to perform multiple load-raising operations, the new reactor is controlled to perform the load-raising operation based on the preset load-raising threshold and the preset timing time, and after the timing ends, it is judged again whether the new reactor needs to perform multiple load-raising operations until the new reactor needs to perform a load-raising operation. Specifically, if multiple load-raising operations are required, the load is raised by 50kg each time, and the timing is 10 minutes. The reactor temperature is automatically adjusted by spraying hydrochloric acid to avoid raising the load too quickly, resulting in temperature rise. After the timing ends, it is judged again whether the load-raising amount needs to be raised and lowered multiple times. The above operation is repeated until it is judged that only one load-raising operation is needed, and the remaining load is fully raised. And if the load of the new reactor rises to the target value, it is determined whether to start the new reactor based on the remaining load increase amount; if the new reactor is started, the reactor to be loaded is determined based on the new reactor, and the process jumps back to the step of determining whether the reactor to be loaded needs to perform multiple load increase operations based on historical data; if the new reactor is not started, the process jumps back to the step of allocating the load components to be increased to each reactor based on the preset load increase threshold. That is, if the load of the new reactor rises to the same level as the reactor with the lowest load at present, it is determined again whether the remaining load increase amount requires a new reactor to be opened. If a new reactor is still required, the reactor to be loaded is determined based on the new reactor, and the process jumps back to the step of determining whether the reactor to be loaded needs to perform multiple load increase operations based on historical data; if it is determined that a new reactor is not required, the process jumps back to the step of allocating the load components to be increased to each reactor based on the preset load increase threshold, so as to realize load increase cycle control.
[0060] At the same time, if each reactor involved in the control needs to perform multiple load raising operations, the load component to be raised of each reactor is allocated based on the preset load raising threshold, and each reactor is controlled to perform the load raising operation by the load component to be raised and the preset timing time, and after the timing ends, it is judged again whether each reactor needs to perform multiple load raising operations until each reactor needs to perform a load raising operation. In other words, if the m reactors involved in the control need to raise and lower the load multiple times, the load is raised by 50kg each time, and the m reactors automatically allocate the load raising amount, and the timing is 10 minutes. Hydrochloric acid spray is used to adjust the temperature of the m reactors to avoid raising the load too quickly, which causes temperature rise. After the timing ends, it is judged again whether the load raising amount needs to be raised multiple times, and the above operation is repeated until only one load raising is required, and the remaining load is fully raised. It should be pointed out that in the overall process of load increase, the m reactors automatically adjust the corresponding hydrochloric acid spray and continuously control the reactor temperature. After the hydrochloric acid spray reaches the spray upper limit, the corresponding reactor load is automatically reduced and distributed to the remaining reactors. At the same time, in the process of load increase, the pressure of the buffer tank is controlled to be stable to avoid the pressure of the buffer tank being too high or too low. After reaching the set load, the load increase is completed and the process returns to the step of determining whether the load lifting confirmation switch is turned on, thereby realizing the overall automatic cycle control of the load lifting module.
[0061] Step S14: If the current operating condition is a preset load reduction condition, the load to be reduced is used to determine whether there is a reactor to be deactivated, the reactor to be currently loaded with load reduction is determined according to the corresponding third judgment result, and based on historical data, it is determined whether the reactor to be currently loaded with load reduction needs to perform multiple load reduction operations to obtain a fourth judgment result.
[0062] In this embodiment, if the preset load is lower than the current load, it is determined to be a load reduction, that is, the current operating condition is a preset load reduction condition, and then the load to be reduced is used to determine whether there is a reactor to be deactivated. After clicking the load increase and decrease confirmation button, it is automatically determined whether there is a reactor that needs to be deactivated. If there is a reactor to be deactivated, the reactor to be deactivated is determined as the reactor to be currently deactivated; if there is no reactor to be deactivated, each reactor involved in the control is determined as the reactor to be currently deactivated. Afterwards, it is determined based on historical data whether the reactor to be currently deactivated needs to perform multiple load reduction operations.
[0063] Step S15, according to the fourth judgment result, control the reactor to be loaded down to perform the corresponding load reduction operation until the current load of the reactor is equal to the preset load, and re-execute the steps of identifying and controlling the hot spot temperature of the reactor and the pressure of the buffer tank.
[0064] In this embodiment, after judging whether the reactor to be deactivated needs to perform multiple load reduction operations based on historical data, if the reactor to be deactivated needs to perform multiple load reduction operations, the reactor to be deactivated is controlled to perform the load reduction operation based on the preset load reduction threshold and the preset timing time, and after the timing ends, it is judged again whether the reactor to be deactivated needs to perform multiple load reduction operations, until the reactor to be deactivated needs to perform a load reduction operation to reduce the load of the reactor to be deactivated to zero. Specifically, if the deactivation reactor needs multiple load reductions, the load is reduced by 50kg each time, and the timing is 10 minutes. Hydrochloric acid spray is used to adjust the reactor temperature to avoid too fast load reduction, which leads to insufficient reaction. After the timing ends, it is judged again whether the load reduction amount needs multiple load reductions, and the above operations are repeated until only one load reduction is required and the load of the reactor can be reduced to 0. If the load of the reactor to be deactivated drops to zero, it is re-determined whether there is a reactor to be deactivated; if there is a reactor to be deactivated, the reactor to be currently deactivated is determined based on the reactor to be deactivated, and the process is re-judged to determine whether the reactor to be currently deactivated needs to perform multiple load reduction operations based on historical data; if there is no reactor to be deactivated, the process is re-judged to allocate the load components to be deactivated to each reactor based on the preset load reduction threshold, thereby realizing load reduction cycle control.
[0065] At the same time, if each reactor involved in the control needs to perform multiple load reduction operations, the load components to be reduced of each reactor are allocated based on the preset load reduction threshold, and each reactor is controlled to perform the load reduction operation by the load components to be reduced and the preset timing time, and after the timing is over, it is judged again whether each reactor needs to perform multiple load reduction operations until each reactor needs to perform a load reduction operation. Specifically, whether the m-branch reactor needs to lift and lower the load multiple times, and if it needs to lift and lower the load multiple times, then the load is reduced by 50kg each time, and the m-branch reactor automatically allocates the load reduction amount, and the timing is 10 minutes. The m-branch reactor corresponds to the hydrochloric acid spray and automatically adjusts, and the reactor temperature is continuously controlled to avoid the load reduction being too fast, resulting in insufficient reaction. After the timing is over, it is judged again whether the load reduction amount needs to be reduced multiple times, and the above operation is repeated until only one load reduction is required, and the remaining load amount is completely reduced. In the overall process of lifting and lowering the load, the hydrochloric acid spray will continue to control the reactor temperature. In the process of reducing the load, the pressure of the buffer tank is controlled to be stable at the same time to avoid the pressure of the buffer tank being too high or too low. After it drops to the set load, the load reduction ends, and it returns to the step of judging whether the lifting and lowering load confirmation switch is turned on, and the load reduction automatic cycle control is realized.
[0066] In this embodiment, if the reactor to be currently loaded with load reduction needs to perform a load reduction operation, the reactor to be currently loaded with load reduction is directly controlled to perform the load reduction operation based on the load amount to be reduced.
[0067] Step S16: Controlling the temperature of the reactor based on the target spray regulating valve of each reactor during the load increase operation or the load decrease operation of the reactor.
[0068] In this embodiment, during the whole process of lifting and lowering the load, the hydrochloric acid spray will continue to control the reactor temperature. For example, during the process of lifting the load, if the amount of hydrochloric acid sprayed by a reactor is too large, the load of this reactor will be automatically reduced, and the load will be distributed to (m-1) reactors. In this way, by establishing the hydrochloric acid spray protection control, the risk of high temperature of the reactor during the process of lifting and lowering the load is greatly reduced, ensuring the stability of the device production and reducing the risk. In addition, in the process of controlling the production load and temperature of the reactor, if the hot spot temperature of the reactor is greater than the preset temperature threshold or the pressure of the buffer tank is greater than the preset pressure threshold, a voice alarm will be issued. Specifically, when the load is automatically lifted, a voice alarm will pop up, "Start lifting and lowering the load", if a new reactor needs to be opened, "This time the load needs to be lifted and lowered, a new reactor will be opened, and the minimum load will be reached. The new reactor will pop up, "The new reactor has reached the minimum load, and the load will continue to be lifted and lowered", and the new reactor needs to be stopped. "This time the load needs to be stopped". After the reactor stops, "One reactor has been stopped" pops up, and when the load lifting is over, "This time the load lifting has ended" pops up. In the overall process, if the temperature is too high or the pressure is too high, a voice alarm "The reactor temperature is high" or "The reactor pressure is high" will pop up. At the same time, the reactor being reported is a specific reactor. Through the configured voice alarm function, when the conditions are not met or abnormal conditions occur and the program running conditions cannot be met, voice reminders or program execution will be suspended, which not only ensures the safety of operation but also reduces the risk of slow manual intervention.
[0069] To sum up, when controlling the production load and temperature of multiple reactors, the present application first determines whether the load lifting confirmation switch is turned on. If not, the hot spot temperature of the reactor and the buffer tank pressure are identified and controlled. If so, the current operating condition of the reactor is determined according to the current load of the reactor and the preset load. If the current operating condition is the preset load lifting condition, the load to be lifted is used to determine whether to start a new reactor, and the reactor to be currently loaded is determined according to the corresponding first judgment result. Based on historical data, it is determined whether the reactor to be currently loaded needs to perform multiple load lifting operations to obtain a second judgment result. Then, according to the second judgment result, the reactor to be currently loaded is controlled to perform the corresponding load lifting operation until the current load of the reactor is equal to the preset load, and the operation is re-executed. The step of identifying and controlling the hot spot temperature and buffer tank pressure of the reactor; if the current working condition is a preset load reduction working condition, the load to be reduced is used to determine whether there is a reactor to be deactivated, the reactor to be reduced is determined according to the corresponding third judgment result, and the reactor to be reduced is determined based on historical data whether multiple load reduction operations need to be performed to obtain a fourth judgment result; then the reactor to be reduced is controlled to perform the corresponding load reduction operation according to the fourth judgment result until the current load of the reactor is equal to the preset load, and the step of identifying and controlling the hot spot temperature and buffer tank pressure of the reactor is re-executed; finally, in the process of performing the load increase operation or the load reduction operation on the reactor, the temperature of the reactor is controlled based on the target spray regulating valve of each reactor. It can be seen that the present application determines the load lifting control and temperature control step by step through a series of judgments, performs different operations under different circumstances, realizes cyclic control of the load lifting control process, and effectively reduces the time and operation frequency of manual judgment. At the same time, spray protection control is established, which greatly reduces the risk of high temperature in the reactor during the load lifting process, ensures the stability of the device production and reduces the risk.
[0070] Based on the previous embodiment, the present application discloses a method for controlling the production load and temperature of multiple reactors, which can control the reactors under different conditions to perform different operations, realize cyclic automatic control of the lifting load control process, and effectively reduce the time and operation frequency of manual judgment. Next, the control process of the production load and temperature of the reactor under different conditions will be described in detail.
[0071] In the operating environment of load lifting control of multiple reactors (Advanced Process Control software (APC (Advanced Process Control) software), the load lifting module is divided into two major working conditions, normal working conditions and load lifting working conditions. In the load lifting working condition, it is further subdivided into load raising working conditions and load lowering working conditions, so as to realize automatic determination from normal working conditions to load lifting working conditions, automatic selection of reactor start and stop, and cycle control of returning to normal working conditions after the load lifting working condition ends, as well as overall control of the reactor temperature by the hydrochloric acid spraying amount during the overall load lifting process. The specific various working conditions are as follows.
[0072] Working condition 1: After the load lifting module is started, the load lifting confirmation switch is not turned on, that is, no load lifting operation is required. The corresponding reactor hot spot temperature and buffer tank pressure are automatically identified, and the reactor hot spot temperature setting value T and buffer tank pressure P are automatically controlled.
[0073] Working condition two: The load lifting confirmation switch is turned on, and load lifting operations are required. First, manually confirm that the m reactors are initially given to participate in the control, the reactor set temperature T, and the load lifting setting value F. If the set load is higher than the current load, it is determined to be a load lifting condition. After clicking the load lifting confirmation button, the load increase is used to automatically determine whether a new reactor needs to be started. If it is determined that a new reactor needs to be started, open the hydrochloric acid spray regulating valve of this reactor automatically (if there are multiple reactors, open one in sequence first). After opening the hydrochloric acid spray regulating valve for 5 minutes, open the corresponding feed valve, and use historical data to calculate whether the new reactor needs to increase the load multiple times. If multiple load increases are required, the load is increased by 50kg each time, and the timing is 10 minutes. The hydrochloric acid spray is automatically used to adjust the reactor temperature to avoid increasing the load too quickly, which will cause temperature rise. After the timing ends, it is determined again whether the reactor needs to be lifted. Check whether the load needs to be raised or lowered multiple times, repeat the above operation until it is determined that only one load increase is needed, and then all the remaining load will be increased. During the entire process of load increase, the hydrochloric acid spray will continue to control the reactor temperature. After the load reaches the set load, the load increase is completed and the system returns to operating condition one to achieve automatic cycle control of the load increase module as a whole. If the load increases to the same level as the current minimum load reactor, return to operating condition one to determine whether the remaining load increase requires a new reactor to be opened. If a new reactor is still required, repeat operating condition two. If it is determined that a new reactor is not needed, jump to operating condition three to achieve load increase cycle control.
[0074] Working condition three: using the load increase, the program automatically determines that there is no need to open a new reactor, and automatically calculates through historical data whether the m reactors involved in the control need to increase or decrease the load multiple times. If multiple load increases are required, the load is increased by 50kg each time, and the m reactors automatically distribute the load increase. The timing is 10 minutes, and the temperature of the m reactors is adjusted by hydrochloric acid spraying to avoid increasing the load too quickly and causing temperature rise. After the timing ends, it is determined again whether the load increase requires multiple load increases. Repeat the above operation until only one load increase is required, and the remaining load is increased. During the overall process of load increase, the m reactors automatically adjust the corresponding hydrochloric acid spray to continuously control the reactor temperature. After the hydrochloric acid spray reaches the spray upper limit, the corresponding reactor load is automatically reduced and distributed to the remaining reactors. At the same time, during the load increase process, the pressure of the buffer tank is controlled to be stable to avoid the pressure of the buffer tank being too high or too low. After reaching the set load, the load increase ends and returns to working condition one to achieve overall automatic cycle control of the load lifting module.
[0075] Working condition 4: First, manually confirm the initial given m reactors participating in the control, the reactor set temperature T, and the lifting load set value F. If the set load is lower than the current load, it is determined to be a load reduction. After clicking the lifting load confirmation button, it is automatically determined whether there is a reactor that needs to be deactivated. If there is a reactor that needs to be deactivated, the load reduction will start automatically. The historical data is used to calculate whether the deactivation of the reactor requires multiple load reductions. If multiple load reductions are required, the load is reduced by 50kg each time, and the timing is 10 minutes. Hydrochloric acid spray is used to adjust the reactor temperature to avoid excessive load reduction, resulting in insufficient reaction. After the timing ends, it is determined again whether the load reduction amount requires multiple load reductions. Repeat the above operations until only one load reduction is required or the reactor load is reduced to 0. During the overall load reduction process, hydrochloric acid spray will continue to control the reactor temperature. After it drops to the set load, the load reduction ends and returns to working condition 1 to achieve the overall automatic cycle control of the lifting load module; if the load of a single reactor has dropped to 0, return to working condition 1 to determine the conditions. If there is still a need to stop the reactor, repeat the operation of working condition 2. If there is no reactor to be stopped, jump to working condition 5 to achieve load reduction cycle control.
[0076] Working condition five: automatically judge whether there is no need to stop the reactor, calculate through historical data whether the m reactors need to raise and lower the load multiple times, if multiple times are needed, then reduce the load by 50kg each time, and the m reactors automatically allocate the load reduction amount, and time for 10 minutes. The m reactors automatically adjust the corresponding hydrochloric acid spray, and continuously control the reactor temperature to avoid reducing the load too quickly, resulting in insufficient reaction. After the timing ends, judge again whether the load reduction amount needs multiple load reductions, repeat the above operation until only one load reduction is needed, and reduce the remaining load. In the whole process of lifting and lowering the load, the hydrochloric acid spray will continuously control the reactor temperature. In the process of load reduction, the pressure of the buffer tank is controlled to be stable at the same time to avoid the pressure of the buffer tank being too high or too low. After it drops to the set load, the load reduction ends and returns to working condition one to achieve automatic cycle control of load reduction.
[0077] As a result, the load lifting control process is implemented in a cycle control, effectively reducing the time and frequency of manual judgment. At the same time, spray protection control is established to greatly reduce the risk of high temperature in the reactor during the load lifting process, ensuring the stability of the device production and reducing risks.
[0078] See also Figure 2 As shown, the embodiment of the present invention discloses a production load and temperature control device for multiple reactors, comprising:
[0079] The working condition determination module 11 is used to determine whether the load lifting confirmation switch is turned on. If not, the hot spot temperature of the reactor and the pressure of the buffer tank are identified and controlled. If yes, the current working condition of the reactor is determined according to the current load of the reactor and the preset load.
[0080] The second judgment result acquisition module 12 is used to determine whether to start a new reactor based on the load to be increased if the current working condition is a preset load increase working condition, determine the reactor to be currently loaded according to the corresponding first judgment result, and determine whether the reactor to be currently loaded needs to perform multiple load increase operations based on historical data to obtain a second judgment result;
[0081] A first jump module 13 is used to control the reactor to be loaded at present to perform the corresponding load-increasing operation according to the second judgment result, until the current load of the reactor is equal to the preset load, and re-execute the step of identifying and controlling the hot spot temperature of the reactor and the pressure of the buffer tank;
[0082] The fourth judgment result acquisition module 14 is used to determine whether there is a reactor to be deactivated by using the load to be reduced if the current working condition is a preset load reduction working condition, determine the reactor to be currently loaded with reduced load according to the corresponding third judgment result, and determine whether the reactor to be currently loaded with reduced load needs to perform multiple load reduction operations based on historical data to obtain a fourth judgment result;
[0083] The second jump module 15 is used to control the reactor to be loaded at present to perform the corresponding load reduction operation according to the fourth judgment result, until the current load of the reactor is equal to the preset load, and re-execute the step of identifying and controlling the hot spot temperature of the reactor and the pressure of the buffer tank;
[0084] The temperature control module 16 is used to control the temperature of the reactor based on the target spray regulating valve of each reactor during the process of performing the load increase operation or the load decrease operation on the reactor.
[0085] To sum up, when controlling the production load and temperature of multiple reactors, the present application first determines whether the load lifting confirmation switch is turned on. If not, the hot spot temperature of the reactor and the buffer tank pressure are identified and controlled. If so, the current operating condition of the reactor is determined according to the current load of the reactor and the preset load. If the current operating condition is the preset load lifting condition, the load to be lifted is used to determine whether to start a new reactor, and the reactor to be currently loaded is determined according to the corresponding first judgment result. Based on historical data, it is determined whether the reactor to be currently loaded needs to perform multiple load lifting operations to obtain a second judgment result. Then, according to the second judgment result, the reactor to be currently loaded is controlled to perform the corresponding load lifting operation until the current load of the reactor is equal to the preset load, and the operation is re-executed. The step of identifying and controlling the hot spot temperature and buffer tank pressure of the reactor; if the current working condition is a preset load reduction working condition, the load to be reduced is used to determine whether there is a reactor to be deactivated, the reactor to be reduced is determined according to the corresponding third judgment result, and the reactor to be reduced is determined based on historical data whether multiple load reduction operations need to be performed to obtain a fourth judgment result; then the reactor to be reduced is controlled to perform the corresponding load reduction operation according to the fourth judgment result until the current load of the reactor is equal to the preset load, and the step of identifying and controlling the hot spot temperature and buffer tank pressure of the reactor is re-executed; finally, in the process of performing the load increase operation or the load reduction operation on the reactor, the temperature of the reactor is controlled based on the target spray regulating valve of each reactor. It can be seen that the present application determines the load lifting control and temperature control step by step through a series of judgments, performs different operations under different circumstances, realizes cyclic control of the load lifting control process, and effectively reduces the time and operation frequency of manual judgment. At the same time, spray protection control is established, which greatly reduces the risk of high temperature in the reactor during the load lifting process, ensures the stability of the device production and reduces the risk.
[0086] In some specific embodiments, the device may further include:
[0087] The determination module is used to determine the number of reactors involved in the control, the reactor hot spot temperature threshold and the preset load through the input information of the staff.
[0088] In some specific embodiments, the second judgment result acquisition module 12 can also be used to determine the new reactor as the reactor to be currently loaded if the new reactor is started; if the new reactor is not started, determine each reactor involved in the control as the reactor to be currently loaded.
[0089] In some specific embodiments, the first jump module 13 can also be used to directly control the current reactor to be loaded with increased load to perform the load increase operation based on the load to be increased if the reactor to be loaded with increased load currently needs to perform a load increase operation; if the new reactor needs to perform multiple load increase operations, the new reactor is controlled to perform the load increase operation based on a preset load increase threshold and a preset timing time, and after the timing ends, it is judged again whether the new reactor needs to perform multiple load increase operations until the new reactor needs to perform a load increase operation; if each reactor involved in the control needs to perform multiple load increase operations, the load components to be increased of each reactor are allocated based on the preset load increase threshold, and the load components to be increased are allocated through the reactor to be loaded with increased load. The load increase component and the preset timing time control each of the reactors to perform the load increase operation, and after the timing ends, it is judged again whether each of the reactors needs to perform multiple load increase operations until each of the reactors needs to perform a load increase operation; if the load of the new reactor reaches the target value, it is judged whether to start a new reactor based on the remaining load increase amount; if the new reactor is started, the current reactor to be loaded is determined based on the new reactor, and the process is restarted to the step of judging whether the current reactor to be loaded needs to perform multiple load increase operations based on historical data; if the new reactor is not started, the process is restarted to the step of allocating the load component to be loaded to each reactor based on the preset load increase threshold.
[0090] In some specific embodiments, the fourth judgment result acquisition module 14 can also be used to determine the reactor to be deactivated as the reactor whose load is currently to be reduced if there is a reactor to be deactivated; if there is no reactor to be deactivated, determine each reactor involved in the control as the reactor whose load is currently to be reduced.
[0091] In some specific embodiments, the second jump module 15 can also be used to control the reactor to be deactivated to perform the load reduction operation based on a preset load reduction threshold and a preset timing time if the reactor to be deactivated needs to perform multiple load reduction operations, and after the timing ends, judge again whether the reactor to be deactivated needs to perform multiple load reduction operations until the reactor to be deactivated needs to perform a load reduction operation to reduce the load of the reactor to be deactivated to zero; if each reactor involved in the control needs to perform multiple load reduction operations, the load component to be reduced of each reactor is allocated based on the preset load reduction threshold, and each reactor is controlled to perform the load reduction operation according to the load component to be reduced and the preset timing time, and after the timing ends, judge again Whether each of the reactors needs to perform multiple load reduction operations until each of the reactors needs to perform a load reduction operation; if the current reactor to be deactivated needs to perform a load reduction operation, then the current reactor to be deactivated is directly controlled to perform the load reduction operation based on the load to be reduced; if the load of the reactor to be deactivated is reduced to zero, then it is re-determined whether there is a reactor to be deactivated; if there is a reactor to be deactivated, then the current reactor to be deactivated is determined according to the reactor to be deactivated, and the process is repeated to the step of determining whether the current reactor to be deactivated needs to perform multiple load reduction operations based on historical data; if there is no reactor to be deactivated, then the process is repeated to the step of allocating the load component to be reduced to each reactor based on the preset load reduction threshold.
[0092] In some specific embodiments, the device may further include:
[0093] The alarm module is used to issue a voice alarm if the hot spot temperature of the reactor is greater than a preset temperature threshold or the pressure of the buffer tank is greater than a preset pressure threshold during the process of controlling the production load and temperature of the reactor.
[0094] Furthermore, the present application also discloses an electronic device. Figure 3 This is a structural diagram of an electronic device 20 according to an exemplary embodiment. The content in the diagram cannot be regarded as any limitation on the scope of use of the present application.
[0095] Figure 3 A schematic diagram of the structure of an electronic device 20 provided in an embodiment of the present application. The electronic device 20 may specifically include: at least one processor 21, at least one memory 22, a power supply 23, a communication interface 24, an input / output interface 25, and a communication bus 26. The memory 22 is used to store a computer program, which is loaded and executed by the processor 21 to implement the relevant steps in the method for controlling the production load and temperature of multiple reactors disclosed in any of the aforementioned embodiments. In addition, the electronic device 20 in this embodiment may specifically be an electronic computer.
[0096] In this embodiment, the power supply 23 is used to provide working voltage for each hardware device on the electronic device 20; the communication interface 24 can create a data transmission channel between the electronic device 20 and the external device, and the communication protocol it follows is any communication protocol that can be applied to the technical solution of the present application, and is not specifically limited here; the input and output interface 25 is used to obtain external input data or output data to the outside world, and its specific interface type can be selected according to specific application needs and is not specifically limited here.
[0097] In addition, the memory 22 as a carrier for resource storage may be a read-only memory, a random access memory, a disk or an optical disk, etc. The resources stored thereon may include an operating system 221, a computer program 222, etc., and the storage method may be temporary storage or permanent storage.
[0098] The operating system 221 is used to manage and control the hardware devices and computer programs 222 on the electronic device 20, and can be Windows Server, Netware, Unix, Linux, etc. In addition to the computer program that can be used to complete the multi-reactor production load and temperature control method performed by the electronic device 20 disclosed in any of the aforementioned embodiments, the computer program 222 can further include computer programs that can be used to complete other specific tasks.
[0099] Furthermore, the present application also discloses a computer-readable storage medium for storing a computer program; wherein, when the computer program is executed by a processor, the aforementioned disclosed method for controlling the production load and temperature of a multi-branch reactor is implemented. The specific steps of the method can be referred to the corresponding contents disclosed in the aforementioned embodiments, and will not be repeated here.
[0100] In this specification, each embodiment is described in a progressive manner, and each embodiment focuses on the differences from other embodiments. The same or similar parts between the embodiments can be referred to each other. For the device disclosed in the embodiment, since it corresponds to the method disclosed in the embodiment, the description is relatively simple, and the relevant parts can be referred to the method part.
[0101] Professionals may further appreciate that the units and algorithm steps of each example described in conjunction with the embodiments disclosed herein can be implemented in electronic hardware, computer software, or a combination of the two. In order to clearly illustrate the interchangeability of hardware and software, the composition and steps of each example have been generally described in the above description according to function. Whether these functions are performed in hardware or software depends on the specific application and design constraints of the technical solution. Professionals and technicians may use different methods to implement the described functions for each specific application, but such implementation should not be considered to be beyond the scope of this application.
[0102] The steps of the method or algorithm described in conjunction with the embodiments disclosed herein may be implemented directly using hardware, a software module executed by a processor, or a combination of the two. The software module may be placed in a random access memory (RAM), a memory, a read-only memory (ROM), an electrically programmable ROM, an electrically erasable programmable ROM, a register, a hard disk, a removable disk, a CD-ROM, or any other form of storage medium known in the art.
[0103] Finally, it should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.
[0104] The technical solution provided by the present application is introduced in detail above. Specific examples are used in this article to illustrate the principles and implementation methods of the present application. The description of the above embodiments is only used to help understand the method of the present application and its core idea. At the same time, for general technicians in this field, according to the idea of the present application, there will be changes in the specific implementation methods and application scope. In summary, the content of this specification should not be understood as a limitation on the present application.
Claims
1. A method for controlling production load and temperature of a multi-branch reactor, characterized in that: include: Determine whether the load lifting confirmation switch is turned on. If not, identify and control the hot spot temperature of the reactor and the pressure of the buffer tank. If yes, determine the current working condition of the reactor according to the current load of the reactor and the preset load; If the current working condition is a preset load-raising working condition, the load to be raised is used to determine whether to start a new reactor, the reactor to be currently loaded is determined according to the corresponding first judgment result, and based on historical data, it is determined whether the reactor to be currently loaded needs to perform multiple load-raising operations to obtain a second judgment result; According to the second judgment result, the reactor to be loaded is controlled to perform the corresponding load-raising operation until the current load of the reactor is equal to the preset load, and the step of identifying and controlling the hot spot temperature of the reactor and the pressure of the buffer tank is re-executed; If the current operating condition is a preset load reduction condition, the load to be reduced is used to determine whether there is a reactor to be deactivated, the reactor to be currently loaded with load reduction is determined according to the corresponding third judgment result, and based on historical data, it is determined whether the reactor to be currently loaded with load reduction needs to perform multiple load reduction operations to obtain a fourth judgment result; According to the fourth judgment result, the reactor to be loaded is controlled to perform the corresponding load reduction operation until the current load of the reactor is equal to the preset load, and the step of identifying and controlling the hot spot temperature of the reactor and the pressure of the buffer tank is re-executed; During the load-up operation or the load-down operation of the reactor, the temperature of the reactor is controlled based on the target spray regulating valve of each reactor.
2. The method for controlling production load and temperature of multiple reactors according to claim 1, characterized in that: Before determining the current operating condition of the reactor according to the current load of the reactor and the preset load, the method further includes: The number of reactors involved in the control, the reactor hot spot temperature threshold and the preset load are determined through the input information of the staff.
3. The method for controlling production load and temperature of multiple reactors according to claim 1, characterized in that: The step of determining the reactor to be loaded at present according to the corresponding first judgment result comprises: If a new reactor is started, the new reactor is determined as the reactor whose load is currently to be increased; If no new reactor is started, each reactor involved in the control will be determined as the reactor whose load is currently to be increased.
4. The method for controlling production load and temperature of multiple reactors according to claim 3, characterized in that: The controlling the reactor to be loaded at present to perform the corresponding load-increasing operation according to the second judgment result includes: If the reactor to be loaded is required to perform a load-raising operation, the reactor to be loaded is directly controlled to perform the load-raising operation based on the load amount to be raised; If the new reactor needs to perform multiple load-raising operations, the new reactor is controlled to perform the load-raising operation based on a preset load-raising threshold and a preset timing time, and after the timing ends, it is determined again whether the new reactor needs to perform multiple load-raising operations until the new reactor needs to perform one load-raising operation; If each reactor involved in the control needs to perform multiple load raising operations, the load component to be raised of each reactor is allocated based on the preset load raising threshold, and each reactor is controlled to perform the load raising operation according to the load component to be raised and the preset timing time, and after the timing ends, it is determined again whether each reactor needs to perform multiple load raising operations until each reactor needs to perform one load raising operation; If the load of the new reactor reaches the target value, whether to start the new reactor is determined based on the remaining load increase; If a new reactor is started, the reactor to be loaded is determined based on the new reactor, and the process jumps to the step of determining whether the reactor to be loaded is required to perform multiple load-raising operations based on historical data; If no new reactor is started, the process jumps again to the step of allocating the load components to be increased for each reactor based on the preset load increase threshold.
5. The method for controlling production load and temperature of multiple reactors according to claim 1, characterized in that: The step of determining the reactor to be loaded at present according to the corresponding third judgment result comprises: If there is a reactor to be deactivated, the reactor to be deactivated is determined as the reactor whose load is currently to be reduced; If there is no reactor to be deactivated, each reactor involved in the control is determined as the reactor whose load is currently to be reduced.
6. The method for controlling production load and temperature of multiple reactors according to claim 5, characterized in that: The controlling the reactor to be currently load-reduced to perform the corresponding load-reduction operation according to the fourth judgment result includes: If the reactor to be deactivated needs to perform multiple load reduction operations, the reactor to be deactivated is controlled to perform the load reduction operation based on a preset load reduction threshold and a preset timing time, and after the timing ends, it is determined again whether the reactor to be deactivated needs to perform multiple load reduction operations, until the reactor to be deactivated needs to perform a load reduction operation to reduce the load of the reactor to be deactivated to zero; If each reactor involved in the control needs to perform multiple load reduction operations, the load components to be reduced of each reactor are allocated based on the preset load reduction threshold, and each reactor is controlled to perform the load reduction operation according to the load components to be reduced and the preset timing time, and after the timing ends, it is judged again whether each reactor needs to perform multiple load reduction operations until each reactor needs to perform a load reduction operation; If the reactor to be currently loaded with load reduction needs to perform a load reduction operation, the reactor to be currently loaded with load reduction is directly controlled to perform the load reduction operation based on the load to be reduced amount; If the load of the reactor to be deactivated drops to zero, re-determining whether there is a reactor to be deactivated; If there is a reactor to be deactivated, the reactor to be currently deactivated is determined according to the reactor to be deactivated, and the process jumps again to the step of determining whether the reactor to be currently deactivated needs to perform multiple load reduction operations based on historical data; If there is no reactor to be deactivated, the process jumps again to the step of allocating the load components to be reduced of each reactor based on the preset load reduction threshold.
7. The method for controlling production load and temperature of multiple reactors according to any one of claims 1 to 6, characterized in that: Also includes: In the process of controlling the production load and temperature of the reactor, if the hot spot temperature of the reactor is greater than a preset temperature threshold or the pressure of the buffer tank is greater than a preset pressure threshold, a voice alarm is issued.
8. A multi-reactor production load and temperature control device, characterized in that: include: The working condition determination module is used to determine whether the load lifting confirmation switch is turned on. If not, the hot spot temperature of the reactor and the pressure of the buffer tank are identified and controlled. If so, the current working condition of the reactor is determined according to the current load of the reactor and the preset load. A second judgment result acquisition module is used to determine whether to start a new reactor based on the load to be increased if the current working condition is a preset load increase working condition, determine the reactor to be currently loaded according to the corresponding first judgment result, and determine whether the reactor to be currently loaded needs to perform multiple load increase operations based on historical data to obtain a second judgment result; a first jump module, for controlling the reactor to be loaded at present to perform the corresponding load-increasing operation according to the second judgment result, until the current load of the reactor is equal to the preset load, and re-performing the step of identifying and controlling the hot spot temperature of the reactor and the pressure of the buffer tank; The fourth judgment result acquisition module is used to determine whether there is a reactor to be deactivated by using the load to be reduced if the current working condition is a preset load reduction working condition, determine the reactor to be currently loaded with reduced load according to the corresponding third judgment result, and determine whether the reactor to be currently loaded with reduced load needs to perform multiple load reduction operations based on historical data to obtain a fourth judgment result; A second jump module is used to control the reactor to be loaded at present to perform the corresponding load reduction operation according to the fourth judgment result, until the current load of the reactor is equal to the preset load, and re-execute the step of identifying and controlling the hot spot temperature of the reactor and the pressure of the buffer tank; The temperature control module is used to control the temperature of the reactor based on the target spray regulating valve of each reactor during the process of performing the load increase operation or the load decrease operation on the reactor.
9. An electronic device, characterized in that: include: Memory, used to store computer programs; A processor is used to execute the computer program to implement the production load and temperature control method of multiple reactors as described in any one of claims 1 to 7.
10. A computer-readable storage medium, characterized in that: Used to store computer programs; wherein, when the computer program is executed by a processor, the method for controlling production load and temperature of multiple reactors as described in any one of claims 1 to 7 is implemented.
Citation Information
Patent Citations
Thermal power generating unit load response evaluation method and device
CN110633903A
Coal mill starting control device and method in load increasing process of coal-fired boiler
CN113048468A
Stereoscopic compartment type urea hydrolysis reaction system and method
CN113058522A
Zero manual operation control system, control logic switching method and device
CN116466568A
Power control method and system under steam supply or heat supply condition of nuclear power plant
CN117976274A