A modular combined high-frequency switching transformer
Through the design of the modular combined structure, the winding group is sorted out and squeezed, the skin effect is reduced and the position of the winding group is stabilized, and the problems of high winding losses and cable lifting are solved, and the stable power-on and long-term use of the high-frequency switching transformer is achieved.
Patent Information
- Application Number
- CN202411557762.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-04
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2044-11-04
AI Technical Summary
The existing high-frequency switching transformers have severe skin effect and proximity effects of windings at high frequencies, resulting in high winding losses and complex calculations, and poor limiting effects of connecting pins and winding ducts, which may lead to cable lifting and overlap short circuit failure.
The modular combined structure is adopted, and the winding group is combed and squeezed by clamping the lines and discs, forming a belt-like cross-section to reduce the impact of skin effect; the clamping connection between the straight spring and the outer cylinder is used to stabilize the position of the winding group; the fixed connection between the base and the positioning shaft avoids the cable raising, and the clamping connection between the convex teeth and the limiting groove is used to organize the bottom cable of the winding group.
It effectively reduces the skin effect of the winding group when powered on at high frequency, improves electrical performance and stability, avoids short-circuit failure caused by cable lift, and ensures the long-term and stable use of the switching transformer.
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Figure CN119381138B_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of electrical components, and in particular relates to a modular combined high-frequency switching transformer. Background Art
[0002] High-frequency switching transformers are widely used in fields such as smart grids, electric vehicles, and military aviation. As key components in power electronic transformers, they are used for voltage conversion, electrical isolation, power transmission and control, and bidirectional energy flow. Their design requires careful consideration of core materials, winding structure, insulation materials, and heat dissipation. For example, the transformer's core, insulation, and heat dissipation must be prioritized at high voltages and high frequencies. At high frequencies, non-sinusoidal waveforms often contain higher-order harmonics. These harmonics exacerbate the skin and proximity effects of the windings, increasing winding losses and making calculations more complex.
[0003] In the prior art, such as a new type of high-frequency switching transformer with application number: 202011363530.4, it includes: a magnetic core frame, a square hole for installing an E-type magnetic core is opened inside the magnetic core frame; a foot seat, the lower part of the magnetic core frame is symmetrically provided with foot seats, and the two foot seats are evenly spaced apart with winding grooves on the opposite sides; a connecting pin, the bottom of the foot seat is evenly spaced apart with connecting pins; an E-type magnetic core, the middle part of the two E-type magnetic cores can be detachably inserted into the square hole inside the magnetic core frame.
[0004] In the above, the combined splicing function of the switching transformer is basically realized through the combination of the magnetic core skeleton, the winding groove and the magnetic core. However, this transformer is an electrical component, and the winding and the adapter substrate are not clearly stated in the above technical solution whether the fit is tight, which may aggravate the skin effect of the winding, thereby increasing the resistance of the winding, which is extremely detrimental to the power-on function of the switching transformer; further, the limiting effect between the terminal pin and the winding groove is not obvious enough. When the exposed cable is powered on, some wires may be lifted and overlapped. This situation will lead to more serious short-circuit failure, and the switching transformer cannot be used stably for a long time. Summary of the Invention
[0005] The object of the present invention is to provide a modular combined high-frequency switching transformer, aiming to solve the problems raised in the above background technology.
[0006] To achieve the above object, the present invention provides the following technical solutions:
[0007] A modular combined high-frequency switching transformer includes a bracket mechanism, the bracket mechanism includes a side frame, and a magnetic core mechanism is provided on the side of the side frame. The magnetic core mechanism includes an E-shaped magnetic core that is snap-connected to the side of the side frame. The inner side of the E-shaped magnetic core is snap-connected with a winding group, and the side of the winding group is snap-connected with a wiring strip and a connecting block. The side of the wiring strip is snap-connected with a circular disk, and the side of the circular disk relative to the wiring strip is adapted to be installed with a rotating shaft seat, and the outer surface of the circular disk is fixedly connected to a support rod, and the surface of the support rod is slidably connected to a slide block.
[0008] As a preferred solution of the present invention, the slide block is an integrally formed rounded rectangular sheet metal frame, and a triangular gear seat is adapted to be installed at the bottom of the slide block, a locking shaft is provided on the top rotating sleeve of the triangular gear seat, the outer surface of the locking shaft is fixedly connected to a right-angle seat, the upper surface of the right-angle seat is fixedly connected to a square frame, and the number of the organizing lines is several, and the several organizing lines are arranged equidistantly on the disc.
[0009] As a preferred solution of the present invention, the continuous alignment mechanism where the slide block is located, the continuous alignment mechanism also includes a first rack, the teeth of the first rack are engaged with the triangular gear seat, and the end face of the first rack is fixedly sleeved with an inner shaft rod, one end of the inner shaft rod is fixedly connected to the second rack, the teeth of the second rack are engaged with transmission teeth, the transmission teeth are fixedly connected to the square frame through the side shaft seat, and one side of the transmission tooth is clamped and connected with a connecting block, and the end face of the connecting block is in close contact with the winding group.
[0010] As a preferred solution of the present invention, the other end of the inner shaft rod slides through an outer cylinder, the outer surface of the outer cylinder is fixedly connected to a stabilizing seat, the stabilizing seat is rotatably connected to the articulated shaft rod through an inner pin shaft, the top of the articulated shaft rod is fixedly connected to a collar, the inner side of the collar is fixedly sleeved with a fixed shaft, and the outer surface of the fixed shaft is adapted to be installed in the square frame.
[0011] As a preferred solution of the present invention, the inner cavity of the outer cylinder is clamped with a straight spring, one end of the straight spring is fixedly connected to the inner shaft, and the other end of the straight spring is movably clamped with a push rod, the outer surface of the push rod is plugged with an outer abutment plate, the end face of the outer abutment plate is slidably connected to the through groove provided in the outer cylinder, and the end face of the push rod is fixedly sleeved with a toggle rod.
[0012] As a preferred solution of the present invention, the winding mechanism where the winding group is located also includes a lead and a substrate. The outer surface of the substrate is clip-connected to the winding group. The lead is equipped with a wire management mechanism. The wire management mechanism includes a straightening plate. The surface of the straightening plate is fixed with a barrier ring.
[0013] As a preferred solution of the present invention, the bracket mechanism also includes a base, a positioning shaft is fixedly connected to one side of the base, a retaining ring is rotatably provided on the surface of the positioning shaft, the side of the retaining ring is clamped and connected with a convex tooth, and a limiting groove is provided on the annular inner surface of the base, and the groove surface of the limiting groove is movably clamped with the convex tooth.
[0014] As a preferred solution of the present invention, the clamping ring is an integrally formed semicircular silicone ring, and the clamping ring, the protruding teeth and the limiting grooves are arranged equidistantly on the surface of the base.
[0015] As a preferred solution of the present invention, a distance is left between the support rod and the installation position of the rotating shaft seat, and the center of the rotating shaft seat is kept coincident with the center of the disk.
[0016] As a preferred solution of the present invention, the number of the E-shaped magnetic cores is two, and locking blocks are adapted to be installed on opposite sides of the two E-shaped magnetic cores, and the axes of the locking blocks are kept on the same line.
[0017] Compared with the prior art, the beneficial effects of the present invention are: (1) the winding group is combed and squeezed by the snap connection between the wire guide and the disc, which helps the winding group not to bulge on the side when winding. The thickness of the winding group after squeezing is reduced and the width is increased, so that the cross-section of the winding group becomes strip-shaped, further reducing the skin effect of the winding group when high-frequency power is applied to the winding group to a minimum, and the power-on function can be guaranteed to the greatest extent. The adaptive installation of the rotating shaft seat and the disc can make the rotation of the disc more stable and efficient. The sliding connection between the support rod and the slide block makes the two form a cam motion. The wire guide wire's wire squeezing effect on the winding group is continuously circulated, which is conducive to continuously reducing the influence of the skin effect on the electrical performance of the switching transformer.
[0018] (2) The straight spring can be stably placed by the clip connection between the straight spring and the outer cylinder. The straight spring is fixed to the inner shaft and clipped to the push rod, so that the push rod as the active component can act on the inner shaft through the elastic output of the straight spring, which is beneficial to the stable displacement of the inner shaft, and finally allows the connecting block to continuously squeeze the winding group and push the winding group to be stably placed in the original position. The plug-in connection between the outer plate and the push rod can push the rod and the outer cylinder to a better degree of docking and sliding.
[0019] (3) Through the fixed connection between the base and the positioning shaft, the clamping ring can stably tighten and organize the bottom of the winding group to prevent the exposed cables from lifting and affecting normal power supply. The clamping connection between the convex teeth and the limit groove can adjust the tightening of the clamping ring to meet the needs of organizing cables at the bottom of different numbers of winding groups. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. Those skilled in the art can also derive other drawings based on these drawings without inventive effort. Among them:
[0021] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0022] Figure 2 It is a side view structural diagram of all parts in the present invention;
[0023] Figure 3 This is a structural diagram of the parts related to achieving the active splicing effect of the winding group in the present invention;
[0024] Figure 4 A schematic structural diagram of the parts related to achieving the magnetic core alignment and plugging effect in the present invention;
[0025] Figure 5 For the present invention Figure 4 A partial enlarged schematic diagram of part A;
[0026] Figure 6 This is a schematic structural diagram of the parts related to achieving the combing effect at the bottom of the winding group in the present invention;
[0027] Figure 7 This is a schematic structural diagram of the parts related to achieving the intermittent swing effect in the present invention;
[0028] Figure 8 For the present invention Figure 6 A partial enlarged schematic diagram of part B;
[0029] Figure 9 This is a schematic structural diagram of the parts related to achieving a stable bottom of the winding assembly in the present invention;
[0030] Figure 10 For the present invention Figure 9 A partial enlarged schematic diagram of part C in the middle.
[0031] In the figure: 100, bracket mechanism; 101, side frame; 102, base; 200, magnetic core mechanism; 201, E-type magnetic core; 202, locking block; 300, winding mechanism; 301, base plate; 302, winding group; 303, lead wire; 400, wire management mechanism; 401, straightening plate; 402, blocking ring; 403, positioning shaft; 404, snap ring; 405, protruding teeth; 406, limiting groove; 500, continuous alignment mechanism; 501, square frame; 502, push rod; 5 03. Toggle lever; 504. Outer cylinder; 505. Straight spring; 506. Outer abutment plate; 507. Fixed shaft; 508. Sleeve ring; 509. Articulated shaft; 510. Stabilizing seat; 511. Inner shaft; 512. First rack; 513. Transmission gear; 514. Second rack; 515. Connecting block; 516. Triangular gear seat; 517. Locking point shaft; 518. Right-angle seat; 519. Slide block; 520. Disc; 521. Support rod; 522. Rotating shaft seat; 523. Sorting line. DETAILED DESCRIPTION
[0032] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific embodiments of the present invention are described in detail below with reference to the accompanying drawings.
[0033] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0034] Secondly, the term "one embodiment" or "embodiment" herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in various places throughout this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive of other embodiments.
[0035] Example 1
[0036] Reference Figure 1-3, which is the first embodiment of the present invention, provides a modular combined high-frequency switching transformer, including a bracket mechanism 100, the bracket mechanism 100 includes a side frame 101, and a magnetic core mechanism 200 is arranged on the side of the side frame 101. The magnetic core mechanism 200 includes an E-type magnetic core 201 that is snap-connected to the side of the side frame 101, and the inner side of the E-type magnetic core 201 is fitted with a winding group 302. The side of the winding group 302 is fitted with a straightening line 523 and a connecting block 515. The side of the straightening line 523 is snap-connected with a disk 520, and the disk 520 is adapted to be installed with a rotating shaft seat 522 on one side relative to the straightening line 523, and the outer surface of the disk 520 is fixedly connected to a support rod 521, and the surface of the support rod 521 is slidably connected to a slide block 519.
[0037] Specifically, the side frame 101 and the core mechanism 200 are arranged in a coordinated manner so that the core mechanism 200 can be stably placed, which facilitates assembly. The E-shaped core 201 and the winding group 302 are arranged in a coordinated manner so that the switching transformer has complete electrical functions. The card connection between the arranging line 523 and the disc 520 allows the winding group 302 to be combed and squeezed, which helps the winding group 302 not to bulge on the side when winding. After squeezing, the thickness of the winding group 302 is reduced and the width is increased, so that the cross-sectional area of the winding group 302 is reduced. The surface is changed into a strip shape, which further minimizes the skin effect of the winding group 302 when high-frequency power is applied, and the power-on function can be guaranteed to the greatest extent. The adaptive installation of the rotating shaft seat 522 and the disk 520 can make the rotation of the disk 520 more stable and efficient. The sliding connection between the support rod 521 and the slide block 519 allows the two to form a cam motion. The wire-squeezing effect of the winding group 302 by the wire-squeezing line 523 is continuously circulated, which is conducive to continuously reducing the influence of the skin effect on the electrical performance of the switching transformer.
[0038] Furthermore, the slide block 519 is an integrally formed rounded rectangular sheet metal frame, and a triangular gear seat 516 is adapted to be installed at the bottom of the slide block 519. The top rotating sleeve of the triangular gear seat 516 is provided with a locking shaft 517. The outer surface of the locking shaft 517 is fixedly connected to a right-angle seat 518. The upper surface of the right-angle seat 518 is fixedly connected to a square frame 501. There are several organizing lines 523, and the several organizing lines 523 are arranged equidistantly on the disc 520.
[0039] Preferably, the adaptive installation of the slide block 519 and the triangular base 516 allows the rotational motion of the triangular base 516 to be transmitted to the slide block 519, which facilitates cam transmission. The rotational sleeve of the locking shaft 517 and the triangular base 516 can ensure the stable rotation of the triangular base 516 and prevent the triangular base 516 from disengaging during rotation. The fixed connection between the square frame 501 and the right-angle seat 518 prevents the side of the triangular base 516 from being subjected to a large centrifugal force. The rotation frequency of the triangular base 516 on the horizontal plane remains constant, which is conducive to the stable transmission of motion. The equidistant arrangement of the plurality of sorting lines 523 makes the outer surface of the winding group 302 more efficient in being squeezed and combed, further reduces the resistance influence of the winding group 302, and makes the electric power of the switching transformer more efficient, which is conducive to better performance.
[0040] It should be noted that the continuous alignment mechanism 500 where the slide block 519 is located, the continuous alignment mechanism 500 also includes a first rack 512, the teeth of the first rack 512 are engaged with the triangular gear seat 516, and the end face of the first rack 512 is fixedly sleeved with an inner shaft 511, one end of the inner shaft 511 is fixedly connected to the second rack 514, the teeth of the second rack 514 are engaged with the transmission teeth 513, the transmission teeth 513 are fixedly connected to the square frame 501 through the side shaft seat, and one side of the transmission tooth 513 is clamped and connected with a connecting block 515, and the end face of the connecting block 515 is in close contact with the winding group 302.
[0041] Afterwards, the engagement of the first rack 512 with the triangular base 516 allows the triangular base 516 to swing continuously, indirectly improving the wire-squeezing efficiency of the wire-squeezing line 523. The fixed sleeve of the inner shaft 511 and the first rack 512 allows the first rack 512 to move horizontally, and the engagement efficiency with the triangular base 516 is better. The coordinated arrangement of the inner shaft 511, the second rack 514 and the transmission tooth 513 allows the connecting block 515 to squeeze and fiddle with the lateral side of the winding group 302, so that the external shape of the winding group 302 changes, thereby improving the low-resistance operation efficiency of the electrical component.
[0042] Example 2
[0043] Reference Figure 4-5 , which is the second embodiment of the present invention. Different from the previous embodiment, this embodiment provides relevant parts to achieve a stable bonding effect between the winding group 302 and the substrate 301.
[0044] Specifically, the other end of the inner shaft 511 slides through the outer cylinder 504, the outer surface of the outer cylinder 504 is fixedly connected to the stabilizing seat 510, the stabilizing seat 510 is rotatably connected to the hinged shaft 509 through the inner pin shaft, the top of the hinged shaft 509 is fixedly connected to the ring 508, the inner side of the ring 508 is fixedly sleeved with the fixed shaft 507, and the outer surface of the fixed shaft 507 is adapted to be installed with the square frame 501.
[0045] Furthermore, the sliding penetration of the inner shaft 511 and the outer cylinder 504 makes the displacement of the first rack 512 more durable. The fixed connection between the stabilizing seat 510 and the outer cylinder 504 can stably move the outer cylinder 504 in the axial direction, reducing the shaking of the outer cylinder 504. The rotational coordination of the stabilizing seat 510, the hinged shaft 509 and the collar 508 significantly offsets the up and down shaking of the outer cylinder 504, indirectly ensuring the efficient engagement of the first rack 512. The fixed connection between the fixed shaft 507 and the collar 508 can provide fixed-point support for the rotational movement, and the rotation process is more continuous and stable.
[0046] Preferably, the inner cavity of the outer cylinder 504 is clamped with a straight spring 505, one end of the straight spring 505 is fixedly connected to the inner shaft 511, and the other end of the straight spring 505 is movably clamped with the push rod 502, the outer surface of the push rod 502 is plugged with an outer abutment plate 506, the end face of the outer abutment plate 506 is slidably connected to the through groove opened in the outer cylinder 504, and the end face of the push rod 502 is fixedly sleeved with a toggle rod 503.
[0047] Among them, the clip connection between the straight spring 505 and the outer cylinder 504 allows the straight spring 505 to be placed stably. The fixation of the straight spring 505 and the inner shaft 511 and the clip connection with the push rod 502 allow the push rod 502, which serves as the active component, to act on the inner shaft 511 through the elastic output of the straight spring 505, which is beneficial to the stable displacement of the inner shaft 511, and finally allows the connecting block 515 to continuously squeeze the winding group 302 and push the winding group 302 to be stably placed in the original position. The plug-in connection between the outer plate 506 and the push rod 502 can push the rod 502 and the outer cylinder 504 to a better degree of docking and sliding.
[0048] Afterwards, the winding mechanism 300 where the winding group 302 is located also includes a lead 303 and a substrate 301. The outer surface of the substrate 301 is snap-connected to the winding group 302. The lead 303 is cooperated with a wire management mechanism 400. The wire management mechanism 400 includes a straightening plate 401. The surface of the straightening plate 401 is fixed with a blocking ring 402.
[0049] In the above, the snap-fit connection between the substrate 301 and the winding group 302, and the lateral pushing action of the above-mentioned connecting block 515, make the winding group 302 fit better with the substrate 301, avoiding the problem of splicing failure. The coordinated setting of the straightening plate 401 and the blocking ring 402 makes the winding group 302 limited and straightened at the bottom, which is conducive to achieving safe and stable power-on operation.
[0050] Example 3
[0051] Reference Figure 6-7, which is the third embodiment of the present invention. Different from the previous embodiment, this embodiment provides relevant parts to achieve the effect of placing the bottom of the winding group 302 in sequence.
[0052] Specifically, the bracket mechanism 100 also includes a base 102, a positioning shaft 403 is fixedly connected to one side of the base 102, a retaining ring 404 is rotatably provided on the surface of the positioning shaft 403, and the side of the retaining ring 404 is connected to a protruding tooth 405, and a limiting groove 406 is provided on the annular inner surface of the base 102, and the groove surface of the limiting groove 406 is movably engaged with the protruding tooth 405.
[0053] Furthermore, the fixed connection between the base 102 and the positioning shaft 403 allows the clamping ring 404 to stably tighten and organize the bottom of the winding group 302, preventing the exposed cables from curling up and affecting normal power supply. The clamping connection between the protruding teeth 405 and the limiting grooves 406 allows the tightening of the clamping ring 404 to be adjusted, meeting the organization needs of cables at the bottom of different numbers of winding groups 302.
[0054] Preferably, the snap ring 404 is an integrally formed semicircular silicone ring, and the snap ring 404 , the protruding teeth 405 and the limiting grooves 406 are arranged at equal distances on the surface of the base 102 .
[0055] The equidistant arrangement of the clamping ring 404, the protruding teeth 405 and the limiting grooves 406 significantly improves the efficiency of arranging the cables at the bottom of the winding assembly 302, and also speeds up the assembly and splicing of the switching transformer.
[0056] Example 4
[0057] Reference Figure 6-10 , which is the third embodiment of the present invention. Different from the previous embodiment, this embodiment provides relevant parts for achieving stable support and E-type magnetic core alignment assembly effect.
[0058] Specifically, a distance is left between the support rod 521 and the installation position of the rotating shaft seat 522 , and the center of the rotating shaft seat 522 is kept coincident with the center of the disk 520 .
[0059] Furthermore, the support rod 521 is set at a distance from the rotating shaft seat 511, so that the slide block 519 realizes cam rotation. At the same time, the rotating shaft seat 522 is set to coincide with the center of the disk 520, further ensuring the stability and efficiency of the circular motion of the disk 520.
[0060] Preferably, there are two E-shaped magnetic cores 201 , and locking blocks 202 are adapted to be installed on opposite sides of the two E-shaped magnetic cores 201 , and the axes of the locking blocks 202 are kept on the same line.
[0061] The adaptive installation of the locking block 202 and the E-shaped magnetic core 201 enables the E-shaped magnetic core 201 to find the correct direction when docking, which is convenient and quick to assemble.
[0062] Working principle: First, a locking block 202 is set on the opposite side of the E-shaped magnetic core 201 to make the E-shaped magnetic core 201 aligned and plugged in. Then, the toggle rod 503 is pushed and pulled. The toggle rod 503 will drive the push rod 502 to move horizontally along its own axis. The displacement of the push rod 502 will compress the straight spring 505, allowing the inner shaft 511 to slide stably in the inner cavity of the outer cylinder 504. Then, the stable seat 510 fixed on the outer surface of the outer cylinder 504 and the hinged shaft 509 rotate to reduce the shaking caused by the sliding of the outer cylinder 504. The inner shaft 511 continues to move, which in turn drives the first rack 512 to move synchronously. The first rack 512 completes fixed-axis swing with the triangular gear holder 516 through tooth engagement. The triangular gear holder 516 slides with the support rod 521. Since the support rod 512 and the rotating shaft holder 522 have different center points, this sliding is converted into a regular swing of the bottom of the triangular gear holder 516, further allowing the straitening wire 523 set on the side to repeatedly squeeze and comb the winding group 302, helping the winding group 302 to be stably attached to the substrate 301.
[0063] In order to improve the problem of the winding group warping during the splicing process, the lead 303 at the bottom of the winding group 302 can be placed on the surface of the straight plate 401 and isolated with a blocking ring 402. At this time, the snap ring 404 is rotated to allow the protruding teeth 405 set on the side of the snap ring 404 to be tightened with the limiting groove 406 to organize and place the lead 303.
[0064] It is important to note that the construction and arrangement of the present application shown in a number of different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, it should be readily understood by those who refer to this disclosure that many modifications are possible (e.g., the size, scale, structure, shape and proportion of various elements, as well as parameter values (e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, directional changes, etc.) without departing substantially from the novel teachings and advantages of the subject matter described in this application. For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of the element may be inverted or otherwise changed, and the nature or number or position of the discrete elements may be altered or changed. Therefore, all such modifications are intended to be included within the scope of the present invention. The order or sequence of any process or method steps may be changed or reordered according to alternative embodiments. In the claims, any "means plus function" clause is intended to cover the structure described herein that performs the function, and is not only structurally equivalent but also equivalent structures. Other replacements, modifications, changes, and omissions may be made in the design, operating conditions, and arrangement of the exemplary embodiments without departing from the scope of the present invention. Therefore, the invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.
[0065] Additionally, in order to provide a concise description of exemplary embodiments, all features of an actual embodiment (i.e., those features that are not relevant to the best mode presently contemplated for carrying out the invention or those that are not relevant to implementing the invention) may not be described.
[0066] It will be appreciated that in the development of any actual embodiment, as in any engineering or design project, numerous implementation-specific decisions may be made. Such a development effort may be complex and time-consuming, but will, for those of ordinary skill having the benefit of this disclosure, be a routine undertaking of design, fabrication, and production without undue experimentation.
[0067] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, which should all be included in the scope of the claims of the present invention.
Claims
1. A modular high-frequency switching transformer, characterized in that: The invention comprises a support mechanism (100), wherein the support mechanism (100) comprises a side frame (101), a magnetic core mechanism (200) is provided on the side of the side frame (101), the magnetic core mechanism (200) comprises an E-shaped magnetic core (201) connected to the side of the side frame (101), a winding group (302) is provided on the inner side of the E-shaped magnetic core (201), a wiring line (523) and a connecting block (515) are provided on the side of the wiring line (523), a circular disc (520) is connected to the side of the wiring line (523), a rotating shaft seat (522) is adapted to be installed on the side of the circular disc (520) relative to the wiring line (523), and a support rod (521) is fixedly connected to the outer surface of the circular disc (520), and a slide block (519) is slidably connected to the surface of the support rod (521); The slide block (519) is an integrally formed rounded rectangular sheet metal frame, and a triangular gear seat (516) is adapted to be installed at the bottom of the slide block (519), a locking shaft (517) is provided on the top rotating sleeve of the triangular gear seat (516), an outer surface of the locking shaft (517) is fixedly connected to a right-angle seat (518), an upper surface of the right-angle seat (518) is fixedly connected to a square frame (501), and the number of the organizing lines (523) is several, and the several organizing lines (523) are arranged equidistantly on the disc (520); The continuous alignment mechanism (500) in which the slide block (519) is located further comprises a first rack (512), the teeth of the first rack (512) being meshed with the triangular gear seat (516), and the end face of the first rack (512) being fixedly sleeved with an inner shaft (511), one end of the inner shaft (511) being fixedly connected with a second rack (514), the teeth of the second rack (514) being meshed with a transmission tooth (513), the transmission tooth (513) being fixedly connected with the square frame (501) via the shaft seat on the side, and a connecting block (515) being snap-connected to one side of the transmission tooth (513), and the end face of the connecting block (515) being in close contact with the winding group (302).
2. The modular combined high-frequency switching transformer according to claim 1, characterized in that: The other end of the inner shaft (511) slides through the outer cylinder (504), the outer surface of the outer cylinder (504) is fixedly connected to a stabilizing seat (510), the stabilizing seat (510) is rotatably connected to the hinged shaft (509) through the inner pin shaft, the top of the hinged shaft (509) is fixedly connected to a collar (508), the inner side of the collar (508) is fixedly sleeved with a fixed shaft (507), and the outer surface of the fixed shaft (507) is adapted to be installed with the square frame (501).
3. The modular combined high-frequency switching transformer according to claim 2, characterized in that: The inner cavity of the outer cylinder (504) is clamped with a straight spring (505), one end of the straight spring (505) is fixedly connected to the inner shaft (511), and the other end of the straight spring (505) is movably clamped with a push rod (502), the outer surface of the push rod (502) is plugged with an outer abutment plate (506), the end surface of the outer abutment plate (506) is slidably connected to the through groove provided in the outer cylinder (504), and the end surface of the push rod (502) is fixedly sleeved with a toggle rod (503).
4. The modular combined high-frequency switching transformer according to claim 1, characterized in that: The winding mechanism (300) where the winding group (302) is located further comprises a lead (303) and a substrate (301); the outer surface of the substrate (301) is snap-connected to the winding group (302); the lead (303) is provided with a wire management mechanism (400); the wire management mechanism (400) comprises a straightening plate (401); and a barrier ring (402) is fixedly provided on the surface of the straightening plate (401).
5. The modular combined high-frequency switching transformer according to claim 1, characterized in that: The bracket mechanism (100) further comprises a base (102), one side of the base (102) being fixedly connected to a positioning shaft (403), a retaining ring (404) being rotatably sleeved on the surface of the positioning shaft (403), a side surface of the retaining ring (404) being snap-connected to a convex tooth (405), and a limiting groove (406) being provided on the annular inner surface of the base (102), the groove surface of the limiting groove (406) being movably snap-connected to the convex tooth (405).
6. The modular combined high-frequency switching transformer according to claim 5, characterized in that: The snap ring (404) is an integrally formed semicircular silicone ring, and the snap ring (404), the protruding teeth (405) and the limiting grooves (406) are arranged equidistantly on the surface of the base (102).
7. The modular combined high-frequency switching transformer according to claim 1, characterized in that: A distance is left between the support rod (521) and the installation position of the rotating shaft seat (522), and the center of the rotating shaft seat (522) coincides with the center of the disk (520).
8. The modular combined high-frequency switching transformer according to claim 1, characterized in that: There are two E-shaped magnetic cores (201), and locking blocks (202) are adapted and installed on opposite sides of the two E-shaped magnetic cores (201), and the axes of the locking blocks (202) are kept on the same line.
Citation Information
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