A mine compressed air driven low-residue gear oil filling station
The wind-powered wind-driven components drive the filling components, the problems of low efficiency and safety hazards of existing gear oil filling devices are solved, and stable operation and uniform filling are achieved in harsh environments, reducing costs and improving safety and operation convenience.
Patent Information
- Application Number
- CN202411634849.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-15
- Publication Date
- 2025-08-12
- Estimated Expiration
- 2044-11-15
AI Technical Summary
The existing gear oil filling device has low efficiency, inconvenient operation and safety hazards. Especially in high temperature and high pressure environments, the motor drive device is prone to failure, and the gear oil is exposed to the air for a long time to affect the lubrication performance.
The wind-powered wind-driven components drive the filling components. Through the wind-driven components as the driving force, the uniform and continuous output of gear oil is achieved. The device consists of a container, a support rod, a fuel outlet, an oil outlet, a stop valve, a slide rod, a lead screw, a moving sleeve and a filling plate. The mine wind energy drives the filling components to operate.
It achieves stable operation in harsh environments, high safety, fast response speed, uniform distribution of gear oil, reduce waste, save costs, simple operation, easy use, economical and affordable overall design, and can be used repeatedly.
Smart Images

Figure CN119393512B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to a mine compressed air driven low-residue gear oil filling station, which involves a pneumatic filling device capable of automatically filling gear oil through wind energy. The invention belongs to the technical field of gear oil filling, and particularly relates to a gear oil pneumatic filling device that uses wind energy to provide motive force for a pneumatic component, drives the filling component to operate through the pneumatic component, and thus outputs the gear oil evenly and continuously. Background Art
[0002] At present, during the operation of the tunnel boring machine, most of the abnormal faults are caused by poor lubrication and abnormal wear in the early stage. Therefore, the tunnel boring machine needs to be filled with gear oil to prevent tooth surface wear, abrasion, sintering, etc., and to extend its service life. However, there are some problems in the process of gear oil filling. First, gear oil filling is generally completed by manual filling, which is inefficient and labor-intensive. In addition, the gear oil is exposed to the air for a long time, which will reduce the lubrication performance and service life of the gear oil. Secondly, when the tunnel boring machine is repaired and supplemented with 320 heavy-duty gear oil, the 320 gear oil will become sticky due to the viscosity of the gear oil. The larger the density and the poorer the fluidity, the uneven distribution of gear oil on the gear surface will occur. In addition, the position and size of some refueling holes in the tunnel boring machine may lead to inconvenience in operation and oil overflow during refueling, increasing the risk of oil contamination, and the operator needs to work in an unstable or unsafe posture, which increases the safety risk. There are some automatic filling devices on the market, but most of them use motors to drive the output of gear oil. The motor may malfunction in harsh environments such as high temperature and high pressure, and the electric sparks generated when the motor is running can easily cause underground gas explosions. Explosion-proof devices need to be installed to ensure operational safety, which is inconvenient to use.
[0003] Announcement No. CN214663603U discloses a handheld gear oil filler, which consists of a cylinder, a piston, a handle, a cavity, an oil inlet one-way valve and an oil outlet one-way valve. The handle and the piston are fixedly connected. The piston passes through the cylinder from one end of the cylinder. A groove is provided on the outer surface of the piston. The oil seal is embedded in the groove. The other end of the cylinder is provided with an oil inlet one-way valve and an oil outlet one-way valve. The oil inlet one-way valve consists of a blocking ball I, a spring I and an oil inlet hole. The oil outlet one-way valve consists of a blocking ball II, a spring II and an oil outlet hole. The aperture cross-sections of the oil inlet hole and the oil outlet hole are equal, and the diameters of the blocking balls I and II are larger than the oil inlet hole and the oil outlet hole, respectively. The diameter of the hole, blocking ball I blocks the oil inlet hole, blocking ball II blocks the oil outlet hole, the suction generated by pulling and the pressure generated by pushing are equal, the oil inlet one-way valve is open, the oil outlet one-way valve is closed, the suction is negative pressure, the oil inlet one-way valve is closed, the oil outlet one-way valve is open, the pressure is positive pressure, the filler is the oil inlet one-way valve and the oil outlet one-way valve alternating switching process; Announcement No. CN218913683U discloses an automatic gear oil filler, including a filling shell, the inner side of the upper end face of the filling shell is provided with a mounting groove, the inner side of the mounting groove is provided with a filling tank, and the two ends of the upper end face of the filling tank are respectively provided with a discharge port and a feed port. A heat conducting plate and a heating copper wire are provided on the inner side of the filling tank, thereby facilitating the preheating of the gear oil inside the filling tank. A transmission shaft is provided at the center of the inner wall of the filling tank, and filter blades are provided at each of the four ends of the transmission shaft. A brush is provided at one end of the filter blade, which is in close contact with the inner wall of the filling tank, so that when the transmission shaft rotates, the filter blades are driven to stir the gear oil inside the filling tank. The gear oil filling device is driven by a motor during operation to drive the output of the gear oil. The motor may malfunction in harsh environments such as high temperature and high pressure. At the same time, the seals of the motor may not be able to withstand the pressure difference, resulting in lubricating oil leakage or external contaminants entering the motor, affecting normal operation and refueling effect. The motor drive device involves electrical components, which have safety hazards such as short circuit and leakage. These risks are particularly prominent in harsh environments. Moreover, large amounts of gear oil exposed to air for a long time will reduce the lubrication performance and service life of the gear oil. Air mixed in the gear oil is also prone to forming foam, which affects the compressibility of the gear oil and may lead to insufficient oil supply. Summary of the Invention
[0004] In order to improve the above situation, the present invention provides a mine compressed air driven low-residue gear oil filling station, which uses wind energy to provide motive force for the pneumatic component, drives the filling component to operate through the pneumatic component, and thus outputs the gear oil evenly and continuously.
[0005] The invention relates to a mine compressed air driven low-residue gear oil filling station. The invention relates to a mine compressed air driven low-residue gear oil filling station. The invention relates to a mine compressed air driven low-residue gear oil filling station. The mine compressed air driven low-residue gear oil filling station comprises a pneumatic component and a filling component.
[0006] The filling assembly consists of a container, a support rod, a filling port, an oil outlet, a stop valve, a sliding rod, a lead screw, a moving sleeve and a filling plate.
[0007] A support rod is fixed on the side of the container near the bottom.
[0008] Preferably, the container is a hollow cylindrical structure, and a hole is opened in the middle of the top surface of the container.
[0009] Preferably, the side of the support rod is welded from one end to a quarter thereof and is placed on the side of the container. The cross section of the support rod is a circular structure. There are multiple support rods, and the multiple support rods are arranged at equal distances along the circumference of the container. One end of the support rod first extends vertically downward to a half point and then extends obliquely downward in a straight line in the opposite direction of the central axis to the other end. The half point of the support rod is an arc structure.
[0010] A refueling port is fixedly provided on the side of the container near the top, and the refueling port is communicated with the container.
[0011] The bottom end of the container is fixedly provided with an oil outlet, which is communicated with the container.
[0012] There are two stop valves, one of which is connected to the oil filling port, and the other is connected to the oil outlet.
[0013] One end of the slide rod is fixedly connected to the top of the container, and the other end of the slide rod is fixedly connected to the bottom of the container.
[0014] Preferably, the slide rod is a cylindrical structure, and two slide rods are provided, and the two slide rods are arranged at equal distances along the circumference of the container.
[0015] One end of the screw is connected to the bottom of the container through a bearing, and the other end of the screw passes through the top of the container, and a sealed bearing is provided between the screw and the top of the container.
[0016] The threaded connection of the movable sleeve is placed on the screw.
[0017] The filling plate is an annular plate, and a sliding hole is opened at the position corresponding to the sliding rod.
[0018] The inner ring surface of the filling plate is fixed on the outer ring surface of the moving sleeve and is connected by sliding holes and two sliding rods.
[0019] Preferably, the diameter of the filling plate is slightly smaller than the diameter of the inner side of the container, and a sealing strip is provided on the side of the filling plate, the side of the sealing strip contacts the inner side of the container, the sealing strip has elastic deformation force, and the height of the filling plate is smaller than the height of the movable sleeve.
[0020] Preferably, a rubber pad is provided under the filling plate, and the thickness of the rubber pad is greater than 5 mm.
[0021] The pneumatic assembly is composed of fixing screws, connecting plates, sealing cylinders, sealing plates, windshields, filling air cylinders, return air cylinders, filling sealing covers, return sealing covers, connecting columns, first sealing bearings, filling hemispheres, filling vanes, second sealing bearings, return hemispheres and return vanes.
[0022] One end of the fixing screw passes through the connecting plate and is threaded and placed on the top surface of the container.
[0023] Preferably, the connecting plate is annular in shape, and the connecting plate and the container are coaxially arranged.
[0024] The sealing cylinder is fixed on the connecting plate.
[0025] Preferably, the sealing cylinder is a cylindrical structure, the bottom surface of the sealing cylinder is fixedly connected to the top surface of the connecting plate, the inner diameter of the sealing cylinder is larger than the inner ring diameter of the connecting plate, the outer diameter of the sealing cylinder is smaller than the outer ring diameter of the connecting plate, and the connecting plate and the sealing cylinder are coaxially arranged.
[0026] The sealing plate is fixed on the top surface of the sealing cylinder.
[0027] Preferably, the sealing plate is a cylindrical structure.
[0028] The windshield is fixedly placed on the inner side of the sealing cylinder.
[0029] Preferably, the windshield is placed in the middle of the sealing cylinder, the windshield is in a circular ring structure, and the side of the windshield is fixedly connected to the inner wall of the sealing cylinder.
[0030] One end of the filling air cylinder is fixed on the side surface of the sealing cylinder near the top, and the filling air cylinder and the sealing cylinder are connected.
[0031] Preferably, the filling air cylinder is a cylindrical structure, one end of the filling air cylinder is provided with a groove, the groove is fitted with the side surface of the sealing cylinder, and the intersection of the filling air cylinder and the sealing cylinder is placed above the windshield.
[0032] Preferably, the angle between the center line of the filling air cylinder and the center line of the sealing cylinder is an acute angle.
[0033] One end of the homing air cylinder is fixed on the side surface of the sealing cylinder near the bottom end, and the homing air cylinder and the sealing cylinder are connected.
[0034] Preferably, the homing air cylinder is a cylindrical structure, one end of the homing air cylinder is provided with a groove, the groove is fitted with the side surface of the sealing cylinder, and the intersection of the homing air cylinder and the sealing cylinder is placed below the windshield.
[0035] Preferably, the angle between the center line of the homing air cylinder and the center line of the sealing cylinder is an acute angle.
[0036] Preferably, the homing air cylinder and the filling air cylinder are on both sides of the sealing cylinder.
[0037] The filling sealing cover is fixed on the filling air cylinder by screws.
[0038] The homing sealing cover is fixed on the homing air duct by screws.
[0039] One end of the connecting column is rotatably connected to the sealing plate through a bearing, and the connecting column passes through the windshield and is connected to the other end of the screw.
[0040] The inner ring surface of the first sealing bearing is fixedly placed on the side surface of the middle part of the connecting column, and the outer ring surface of the first sealing bearing is fixedly connected to the inner ring surface of the windshield.
[0041] The inner ring surface of the second sealed bearing is fixedly connected to the side surface of the top end of the screw, the outer ring surface of the second sealed bearing is fixedly connected to the inner ring surface of the connecting plate, and the outer ring surface of the second sealed bearing is fixedly connected to the hole on the top of the container.
[0042] The filling hemisphere is fixed on the side of the connecting column near the top through the through hole in the middle.
[0043] Preferably, the cross-sectional diameter of the filling hemisphere increases gradually from one end to the half thereof in an arc shape, and remains unchanged from the half thereof to the other end. The filling hemisphere and the container are coaxially arranged.
[0044] The filling vane is fixed on the side of the connecting column, and the filling vane is placed between the sealing plate and the windshield. The top of the filling vane is connected to the bottom of the filling hemisphere.
[0045] Preferably, there are multiple filling vanes, and the multiple filling vanes are arranged at equal distances along the circumference of the connecting column. The filling vanes are in a sheet-like structure. The width of the filling vanes increases gradually in an arc shape from the top to the five-sixths position, and decreases gradually in an arc shape from the five-sixths position to the bottom. The width of the filling vane top is the same as the ring width of the cross section at the bottom of the filling hemisphere. The filling vanes have a 5-degree twist along the axial direction of the connecting column from the top to the one-third position, and a 45-degree twist along the axial direction of the connecting column from the one-third position to the bottom.
[0046] Preferably, the surface of the filling vane is rough.
[0047] The homing hemisphere is fixed on the side of the connecting column near the bottom end through the through hole in the middle.
[0048] Preferably, the homing hemisphere and the filling hemisphere are symmetrically arranged with respect to the windshield.
[0049] The homing vane is fixed on the side of the connecting column, and the homing vane is placed between the connecting plate and the windshield. The homing vane and the filling vane are in a mirror image structure.
[0050] Preferably, the surface of the homing blade is rough. Beneficial effects
[0051] 1. The wind-powered refueling device can operate stably, is less affected by the external environment, can adapt to different working conditions, and is highly safe.
[0052] 2. The wind-powered refueling device has a fast response speed and can start quickly and reach a stable working state.
[0053] 3. Gear oil is transmitted in a closed state and can be evenly distributed on the gear surface, reducing waste and saving costs.
[0054] 4. It is assembled by welding simple materials, which is economical and affordable.
[0055] 5. The overall design is simple, easy to use and easy to operate.
[0056] 6. The entire device can be used repeatedly, and the utilization rate is high. BRIEF DESCRIPTION OF THE DRAWINGS
[0057] Figure 1 This is a three-dimensional structural diagram of a mine compressed air driven low-residue gear oil filling station according to the present invention;
[0058] Figure 2 This is a schematic diagram of the internal structure of a mine compressed air driven low-residue gear oil filling station according to the present invention;
[0059] Figure 3 This is a three-dimensional structural diagram of a mine compressed air driven low-residue gear oil filling station of the present invention, which only shows the structure of the pneumatic components;
[0060] Figure 4 This is a schematic diagram of the internal structure of a mine compressed air driven low-residue gear oil filling station of the present invention, which only shows the structure of the pneumatic components.
[0061] The accompanying drawings are marked as follows: sealing plate (1), filling air cylinder (2), filling sealing cover (3), sealing cylinder (4), fixing screw (5), connecting plate (6), container (7), support rod (8), oil outlet (9), stop valve (10), oil filling port (11), return sealing cover (12), return air cylinder (13), connecting column (14), filling hemisphere (15), filling vane (16), first sealing bearing (17), wind deflector (18), return vane (19), second sealing bearing (20), movable sleeve (21), filling plate (22), slide rod (23), lead screw (24), return hemisphere (25). DETAILED DESCRIPTION Example 1
[0062] The invention discloses a mine compressed air driven low residual gear oil filling station, which is composed of a pneumatic component and a filling component.
[0063] The filling assembly is composed of a container (7), a support rod (8), a filling port (11), an oil outlet (9), a stop valve (10), a slide rod (23), a lead screw (24), a movable sleeve (21) and a filling plate (22).
[0064] A support rod (8) is fixedly provided on the side surface near the bottom end of the container (7).
[0065] Preferably, the container (7) is a hollow cylindrical structure, and a hole is opened in the middle of the top surface of the container (7).
[0066] Preferably, the support rod (8) is welded from one end to one quarter of the side surface and is placed on the side surface of the container (7). The cross section of the support rod (8) is a circular structure. There are multiple support rods (8), and the multiple support rods (8) are arranged at equal distances along the circumference of the container (7). One end of the support rod (8) first extends vertically downward to one half and then extends obliquely downward in a straight line in the opposite direction of the central axis to the other end. The one half of the support rod (8) is an arc structure.
[0067] A refueling port (11) is fixedly provided on the side of the container (7) near the top, and the refueling port (11) is in communication with the container (7).
[0068] An oil outlet (9) is fixedly provided at the bottom end of the container (7), and the oil outlet (9) is in communication with the container (7).
[0069] There are two stop valves (10), one stop valve (10) is connected to the oil filling port (11), and the other stop valve (10) is connected to the oil outlet (9).
[0070] One end of the slide rod (23) is fixedly connected to the top end of the container (7), and the other end of the slide rod (23) is fixedly connected to the bottom end of the container (7).
[0071] Preferably, the slide rod (23) is a cylindrical structure, and two slide rods (23) are provided, and the two slide rods (23) are arranged at equal distances along the circumference of the container (7).
[0072] One end of the lead screw (24) is rotatably connected to the bottom end of the container (7) through a bearing, and the other end of the lead screw (24) passes through the top end of the container (7), and a sealed bearing is provided between the lead screw (24) and the top end of the container (7).
[0073] The movable sleeve (21) is threadedly connected to the lead screw (24).
[0074] The filling plate (22) is an annular plate, and a sliding hole is opened in the filling plate (22) at a position corresponding to the sliding rod (23).
[0075] The inner ring surface of the filling plate (22) is fixedly placed on the outer ring surface of the moving sleeve (21) and is slidably connected through the sliding hole and two sliding rods (23).
[0076] Preferably, the diameter of the filling plate (22) is slightly smaller than the diameter of the inner side of the container (7), and a sealing strip is provided on the side of the filling plate (22), the side of the sealing strip is in contact with the inner side of the container (7), and the sealing strip has an elastic deformation force. The height of the filling plate (22) is smaller than the height of the movable sleeve (21).
[0077] Preferably, a rubber pad is provided under the filling plate (22), and the thickness of the rubber pad is greater than 5 mm.
[0078] The pneumatic assembly comprises a fixing screw (5), a connecting plate (6), a sealing cylinder (4), a sealing plate (1), a windshield (18), a filling air cylinder (2), a return air cylinder (13), a filling sealing cover (3), a return sealing cover (12), a connecting column (14), a first sealing bearing (17), a filling hemisphere (15), a filling vane (16), a second sealing bearing (20), a return hemisphere (25) and a return vane (19).
[0079] One end of the fixing screw (5) passes through the connecting plate (6) and is threadedly connected to the top surface of the container (7).
[0080] Preferably, the connecting plate (6) is an annular structure, and the connecting plate (6) and the container (7) are coaxially arranged.
[0081] The sealing cylinder (4) is fixed on the connecting plate (6).
[0082] Preferably, the sealing cylinder (4) is of cylindrical structure, the bottom surface of the sealing cylinder (4) is fixedly connected to the top surface of the connecting plate (6), the inner surface diameter of the sealing cylinder (4) is larger than the inner ring surface diameter of the connecting plate (6), the outer surface diameter of the sealing cylinder (4) is smaller than the outer ring surface diameter of the connecting plate (6), and the connecting plate (6) and the sealing cylinder (4) are coaxially arranged.
[0083] The sealing plate (1) is fixedly placed on the top surface of the sealing cylinder (4).
[0084] Preferably, the sealing plate (1) is a cylindrical structure.
[0085] The windshield (18) is fixedly placed on the inner side of the sealing cylinder (4).
[0086] Preferably, the windshield (18) is placed in the middle of the sealing cylinder (4), the windshield (18) is in a circular ring structure, and the side of the windshield (18) is fixedly connected to the inner wall of the sealing cylinder (4).
[0087] One end of the filling air cylinder (2) is fixedly placed on the side surface of the sealing cylinder (4) near the top end, and the filling air cylinder (2) and the sealing cylinder (4) are in communication.
[0088] Preferably, the filling air cylinder (2) is a cylindrical structure, one end of the filling air cylinder (2) is provided with a groove, the groove is fitted with the side of the sealing cylinder (4), and the intersection of the filling air cylinder (2) and the sealing cylinder (4) is placed above the windshield (18).
[0089] Preferably, the angle between the center line of the filling air cylinder (2) and the center line of the sealing cylinder (4) is an acute angle.
[0090] One end of the homing air cylinder (13) is fixedly placed on the side surface of the sealing cylinder (4) near the bottom end, and the homing air cylinder (13) and the sealing cylinder (4) are in communication.
[0091] Preferably, the homing air duct (13) is a cylindrical structure, one end of the homing air duct (13) is provided with a groove, the groove is fitted with the side surface of the sealing cylinder (4), and the intersection of the homing air duct (13) and the sealing cylinder (4) is placed below the windshield (18).
[0092] Preferably, the angle between the center line of the homing air cylinder (13) and the center line of the sealing cylinder (4) is an acute angle.
[0093] Preferably, the homing air cylinder (13) and the filling air cylinder (2) are on both sides of the sealing cylinder (4).
[0094] Preferably, the sealing cylinder (4) is provided with air outlet holes at positions corresponding to the return air cylinder (13) and the filling air cylinder (2).
[0095] The filling sealing cover (3) is fixed on the filling air cylinder (2) by screws.
[0096] The homing sealing cover (12) is fixed on the homing air cylinder (13) by screws.
[0097] One end of the connecting column (14) is rotatably connected to the sealing plate (1) through a bearing, and the connecting column (14) passes through the windshield (18) and is connected to the other end of the lead screw (24).
[0098] The inner ring surface of the first sealed bearing (17) is fixedly placed on the side surface of the middle portion of the connecting column (14), and the outer ring surface of the first sealed bearing (17) is fixedly connected to the inner ring surface of the windshield (18).
[0099] The inner ring surface of the second sealed bearing (20) is fixedly connected to the top side surface of the lead screw (24), the outer ring surface of the second sealed bearing (20) is fixedly connected to the inner ring surface of the connecting plate (6), and the outer ring surface of the second sealed bearing (20) is fixedly connected to the hole on the top of the container (7).
[0100] The filling hemisphere (15) is fixed on the side of the connecting column (14) near the top through the through hole in the middle.
[0101] Preferably, the cross-sectional diameter of the filling hemisphere (15) increases gradually from one end to the half thereof in an arc shape, and remains unchanged from the half thereof to the other end thereof. The filling hemisphere (15) and the container (7) are coaxially arranged.
[0102] The filling vane (16) is fixedly placed on the side of the connecting column (14), the filling vane (16) is placed between the sealing plate (1) and the windshield (18), and the top of the filling vane (16) is connected to the bottom surface of the filling hemisphere (15).
[0103] Preferably, the filling vane (16) is provided in plurality, and the plurality of the filling vanes (16) are arranged equidistantly along the circumference of the connecting column (14). The filling vane (16) is in a sheet-like structure, and the width of the filling vane (16) increases gradually in an arc shape from the top to the five-sixths position, and decreases gradually in an arc shape from the five-sixths position to the bottom. The width of the filling vane (16) is the same as the cross-sectional ring width of the bottom end of the filling hemisphere (15). The filling vane (16) has a 5-degree twist along the axial direction of the connecting column (14) from the top to the one-third position, and has a 45-degree twist along the axial direction of the connecting column (14) from the one-third position to the bottom.
[0104] Preferably, the surface of the filling vane (16) is rough.
[0105] The homing hemisphere (25) is fixed on the side surface of the connecting column (14) near the bottom end through the through hole opened in the middle.
[0106] Preferably, the homing hemisphere (25) and the filling hemisphere (15) are symmetrically arranged with respect to the windshield (18).
[0107] The homing vane (19) is fixedly placed on the side of the connecting column (14), the homing vane (19) is placed between the connecting plate (6) and the windshield (18), and the homing vane (19) and the filling vane (16) are in a mirror image structure;
[0108] Preferably, the homing blade (19) has a rough surface;
[0109] Preferably, the airflow entering the filling air cylinder (2) flows in the opposite direction of the filling vane (16), and the airflow entering the homing air cylinder (13) flows in the opposite direction of the homing vane (19);
[0110] When in use, during the gear oil filling process, first close the stop valve (10) on the oil filling port (11) to prevent the gear oil from overflowing from the oil filling port (11), then open the stop valve (10) on the oil outlet (9), remove the filling sealing cover (3), connect the air inlet pipe and the filling air cylinder (2), and use the high-speed air flow under the mine to act on the filling wheel blade (16) to drive the connecting column (14) to rotate, thereby driving the screw (24) to rotate, so that the thread in the movable sleeve (21) and the screw (24) cooperate, thereby driving the filling plate (22) to move downward, and as the filling plate (22) moves downward, it will exert pressure on the gear oil inside the container (7), so that the gear The oil flows out from the oil outlet (9). When the gear oil inside the container (7) is insufficient, the stop valve (10) on the oil outlet (9) is closed, and the stop valve (10) on the refueling port (11) is opened to relieve the pressure inside the container (7). The filling sealing cover (3) is fixed to the filling air cylinder (2), and the return sealing cover (12) is removed. The air inlet pipe and the return air cylinder (13) are connected. The air flow acts on the return blade (19) to drive the connecting column (14) to rotate in the opposite direction, thereby moving the filling plate (22) upward until the filling plate (22) reaches above the oil inlet. At this time, the container (7) can be refueled through the refueling port (11);
[0111] The oil inlet is combined with a stop valve (10) to release pressure inside the container (7) after refueling is completed, thereby reducing resistance when the filling plate (22) rises;
[0112] The design of one end of the support rod (8) first extending vertically downward to halfway and then extending obliquely downward in a straight line in the opposite direction of the central axis to the other end can enhance the stability of the entire device and prevent it from tipping over;
[0113] The design of placing the oil outlet (9) at the bottom of the container (7) can ensure that the gear oil in the container (7) flows out as much as possible, avoiding waste due to residue, and at the same time preventing the gear oil from accumulating at the bottom for a long time, thereby affecting the lubrication effect;
[0114] The diameter of the filling plate (22) is slightly smaller than the diameter of the inner side of the container (7), and a sealing strip is provided on the side of the filling plate (22). The side of the sealing strip contacts the inner side of the container (7). The sealing strip has an elastic deformation force design, which enables the filling plate (22) to be closely attached to the inner wall of the container (7) during the downward movement, thereby preventing the gear oil from remaining on the inside of the container (7) and maintaining the cleanliness of the inner wall of the container (7). The elastic deformation of the sealing strip can scrape off the gear oil adhering to the inner wall of the container (7), and at the same time, the friction force is small under the lubrication of the gear oil.
[0115] A rubber pad is provided below the filling plate (22). The thickness of the rubber pad is greater than 5 mm, and can play a buffering role when the filling plate (22) contacts the bottom of the container (7), reducing the damage to the container (7) and the filling plate (22) caused by the impact force. At the same time, the thicker rubber pad can undergo a larger elastic deformation when it touches the bottom, squeezing the residual gear oil and effectively removing the gear oil residue at the bottom of the container (7);
[0116] The windshield (18) is fixedly placed on the inner side of the sealing cylinder (4), and a second sealing bearing (20) is provided between the windshield (18) and the connecting column (14), which can isolate the windshield (18) from the top and bottom, thereby preventing the air from flowing into the other end during the process of the airflow at one end acting on the filling blade (16) or being attributed to the blade, thereby causing the blade to malfunction and affecting the filling of the gear oil;
[0117] The design of connecting the top of the filling vane (16) and the bottom of the filling hemisphere (15) and the hemispherical shape can effectively reduce air resistance, making the operation of the filling vane (16) more stable;
[0118] The filling vane (16) is in a sheet-like structure, and the width of the filling vane (16) increases gradually in an arc shape from the top to the five-sixths position, and decreases gradually in an arc shape from the five-sixths position to the bottom. The wider part in the middle can provide sufficient power for the filling vane (16) to drive the screw (24) to rotate, and the narrower ends help reduce resistance;
[0119] The filling blade (16) has a 5-degree twist from the top to the third of the blade along the axial direction of the connecting column (14), and a 45-degree twist from the third of the blade to the bottom of the blade along the axial direction of the connecting column (14). The twisted blade can receive more airflow and provide sufficient power for the rotation of the lead screw (24), and at the same time helps to generate different torques at different parts of the blade, so as to provide a more uniform and stable torque output throughout the entire rotation cycle.
[0120] The rough surface of the filling blade (16) and the rough surface of the homing blade (19) can increase the adhesion of the wind flow and increase the friction between the fluid and the blade surface, thereby facilitating the formation of a stable boundary layer of the fluid on the blade, reducing the fluid separation phenomenon, and more effectively converting wind energy into the rotational kinetic energy of the screw (24);
[0121] The filling blade (16) cooperates with the return blade (19) to form a wind-driven rotational power design of the lead screw (24), which can avoid the gear oil being polluted by directly injecting mine air into the container (7), and at the same time avoid the situation in which the gear oil at the air outlet position is emptied and the gear oil at other positions does not flow due to direct injection of air during the process of filling relatively viscous gear oil, thereby improving the gear oil filling efficiency;
[0122] The purpose is to provide motive power for the pneumatic components through wind energy, drive the filling components to operate through the pneumatic components, and thus output the gear oil evenly and continuously.
[0123] It should be noted that, unless otherwise expressly specified or limited, the terms "placed in," "connected," and "connected" should be understood in a broad sense. For example, they may refer to fixed connections such as hemming, rivet connection, pin connection, adhesive connection, and welding connection; detachable connections such as threaded connection, snap connection, and hinge connection; or integral connection; electrical connection; direct connection; indirect connection through an intermediate medium; or internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on specific circumstances.
Claims
1. A mine compressed air driven low-residue gear oil filling station, characterized by: The oil pump has a bottom end and a bottom end, and the top end has a fuel injection nozzle, and the fuel injection nozzle is fixed on the bottom end of the oil pump, and the fuel injection nozzle is fixed on the bottom end of the oil pump. The top end of the oil pump is fixed on the bottom end of the oil pump, and the fuel injection nozzle is fixed on the bottom end of the oil pump. The oil injection nozzle is fixed on the bottom end of the oil pump. The oil injection nozzle is fixed on the bottom end of the oil pump. The fuel injection nozzle is fixed on the bottom end of the oil pump. The air duct is composed of a homing air duct, a filling sealing cover, a homing sealing cover, a connecting column, a first sealing bearing, a filling hemisphere, a filling vane, a second sealing bearing, a homing hemisphere and a homing vane. One end of the fixing screw passes through the connecting plate and is threadedly connected to the top surface of the container. The sealing cylinder is fixed on the connecting plate, the sealing plate is fixed on the top surface of the sealing cylinder, the wind shield is fixed on the inner side surface of the sealing cylinder, one end of the filling air duct is fixed on the side surface of the sealing cylinder near the top end, one end of the homing air duct is fixed on the side surface of the sealing cylinder near the bottom end, the filling sealing cover is fixed on the filling air duct by screws, the homing sealing cover is fixed on the homing air duct by screws, one end of the connecting column is rotatably connected to the sealing plate through the bearing, and the connecting column passes through the wind shield and is connected to the other end of the screw. The inner ring surface of the first sealed bearing is fixedly placed on the side surface of the middle of the connecting column, the outer ring surface of the first sealed bearing is fixedly connected to the inner ring surface of the windshield, the inner ring surface of the second sealed bearing is fixedly connected to the side surface of the top of the screw, the outer ring surface of the second sealed bearing is fixedly connected to the inner ring surface of the connecting plate, the outer ring surface of the second sealed bearing is fixedly connected to the hole on the top of the container, the filling hemisphere is fixedly placed on the side surface of the connecting column near the top through the through hole opened in the middle, the filling vane is fixedly placed on the side surface of the connecting column, the top of the filling vane is connected to the bottom surface of the filling hemisphere, the homing hemisphere is fixedly placed on the side surface of the connecting column near the bottom end through the through hole opened in the middle, the homing vane is fixedly placed on the side surface of the connecting column, the diameter of the filling plate is slightly smaller than the diameter of the inner side surface of the container, and a The sealing strip has a side surface in contact with the inner side surface of the container, and the sealing strip has an elastic deformation force. The height of the filling plate is less than the height of the movable sleeve. A rubber pad is provided under the filling plate, and the thickness of the rubber pad is greater than 5 mm. The refueling port is communicated with the container, and the oil outlet is communicated with the container. A stop valve is also provided on the container, and two stop valves are provided, one stop valve is connected to the refueling port, and the other stop valve is connected to the oil outlet. The sealing plate has a cylindrical structure, and the windshield is placed in the middle of the sealing cylinder. The windshield has a circular structure, and the side of the windshield is fixedly connected to the inner wall of the sealing cylinder. The filling air cylinder is communicated with the sealing cylinder, and the return air cylinder is communicated with the sealing cylinder. The filling air cylinder has a cylindrical structure.The filling air cylinder has a groove at one end, which fits in with the side of the sealing cylinder. The intersection of the filling air cylinder and the sealing cylinder is placed above the windshield. The angle between the center line of the filling air cylinder and the center line of the sealing cylinder is an acute angle. The return air cylinder has a cylindrical structure. The return air cylinder has a groove at one end, which fits in with the side of the sealing cylinder. The intersection of the return air cylinder and the sealing cylinder is placed below the windshield. The angle between the center line of the return air cylinder and the center line of the sealing cylinder is an acute angle. The return air cylinder and the filling air cylinder are on both sides of the sealing cylinder.
2. A mine compressed air driven low residual gear oil filling station according to claim 1, characterized in that The container has a hollow cylindrical structure with a hole in the middle of the top surface of the container. The support rod is welded to the side of the container from one end to a quarter thereof. The cross-section of the support rod has a circular structure. There are multiple support rods, and the multiple support rods are arranged at equal distances along the circumference of the container. One end of the support rod first extends vertically downward to a half point and then extends obliquely downward in a straight line in the opposite direction of the central axis to the other end. The half point of the support rod has an arc-shaped structure.
3. The mine compressed air driven low residual gear oil filling station according to claim 1, characterized in that The sliding rod is a cylindrical structure, and two sliding rods are provided. The two sliding rods are arranged at equal distances along the circumference of the container.
4. The mine compressed air driven low residual gear oil filling station according to claim 1, characterized in that The other end of the lead screw passes through the top of the container, and a sealed bearing is arranged between the lead screw and the top of the container. The filling plate is an annular plate, the connecting plate has a circular ring structure, the connecting plate and the container are coaxially arranged, the sealing cylinder has a cylindrical structure, the bottom surface of the sealing cylinder and the top surface of the connecting plate are fixedly connected, the inner side diameter of the sealing cylinder is larger than the inner ring diameter of the connecting plate, the outer side diameter of the sealing cylinder is smaller than the outer ring diameter of the connecting plate, and the connecting plate and the sealing cylinder are coaxially arranged.
5. The mine compressed air driven low residual gear oil filling station according to claim 1, characterized in that The cross-sectional diameter of the filling hemisphere increases gradually from one end to the half, and remains unchanged from the half to the other end. The filling hemisphere and the container are coaxially arranged. There are multiple filling vanes, and the multiple filling vanes are arranged equidistantly along the circumference of the connecting column. The filling vanes are sheet-like structures. The width of the filling vanes increases gradually from the top to five-sixths, and decreases gradually from the five-sixths to the bottom. The width of the filling vane top is the same as the cross-sectional ring width of the bottom end of the filling hemisphere. The filling vane has a 5-degree twist along the axial direction of the connecting column from the top to one-third, and the third is twisted. There is a 45-degree twist from one end to the bottom along the axial direction of the connecting column. The wider part in the middle can provide sufficient power for the filling wheel blade to drive the screw to rotate, and the narrower ends help to reduce resistance; the twisted blades can take on more airflow and provide sufficient power for the rotation of the screw, while helping to generate different torques at different parts of the fan blades, so as to provide more uniform and stable torque output throughout the rotation cycle; the surface of the filling wheel blade is rough, and the return wheel blade and the filling wheel blade are mirror-image structures. The surface of the return wheel blade is rough, which can increase the adhesion of the wind flow and increase the friction between the fluid and the blade surface.
6. The mine compressed air driven low residual gear oil filling station according to claim 1, characterized in that The filling vane cooperates with the return vane to enable the screw to form a wind-driven rotating power design. The return vane is placed between the connecting plate and the wind shield. The return hemisphere and the filling hemisphere are symmetrically arranged about the wind shield. The filling vane is placed between the sealing plate and the wind shield.
Citation Information
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