A radial extrusion molding device for the end of an automobile air-conditioning pipe and a method of using the same
By designing a radial extrusion forming device for automotive air conditioning pipe ends for aluminum pipes, the problem of time-consuming and labor-intensive processing of single stations in the prior art is solved, and efficient automated processing of aluminum pipes and improved production efficiency are achieved.
Patent Information
- Application Number
- CN202510013190.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-06
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2045-01-06
AI Technical Summary
The existing aluminum pipe ring expansion device is processed in a single station, which is time-consuming and labor-intensive and is not conducive to efficient production.
A radial extrusion forming device for the end of the automobile air conditioner pipe is designed, including a machine tool, a forging module and a loading module. Through the distance adjustment component and the picking component, the loading and expansion processing of the aluminum pipe is automatically completed.
It realizes efficient automated processing of aluminum pipes, liberates workers' hands, saves manpower, and improves production efficiency.
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Figure CN119407083B_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of aluminum tube processing, and in particular to a radial extrusion molding device for the end of an automobile air-conditioning pipe and a method for using the device. Background Art
[0002] Aluminum tube is a kind of non-ferrous metal tube, which refers to a metal tubular material that is made of pure aluminum or aluminum alloy through extrusion and is hollow along its entire longitudinal length. Among them, the aluminum tube in the water tank condenser of new energy vehicles is usually used for heat transfer, and transfers the heat absorbed in the coolant to the surrounding cooling medium to achieve heat dissipation. When the condenser aluminum tube is connected to other components, in order to improve the tightness of the connection between the components, the aluminum tube usually needs to be expanded.
[0003] Most of the existing ring expanding devices adopt single-station processing, which requires manual placement of a single aluminum tube on the lower mold, waiting for the upper mold and the lower mold to cooperate to clamp the aluminum tube, and then the ring expanding device performs ring expansion processing on the aluminum tube; this processing method is time-consuming and labor-intensive, and is not conducive to efficient production.
[0004] Therefore, it is necessary to provide a radial extrusion molding device for the end of an automobile air-conditioning duct to solve the above problems.
[0005] It should be noted that the above information disclosed in this background technology section is only for understanding the background technology of the present application concept, and therefore, it may contain information that does not constitute the prior art. Summary of the invention
[0006] Based on the above problems existing in the prior art, the problem to be solved by the present application is: to provide a radial extrusion molding device for the end of an automobile air-conditioning duct, which solves the problem of single-station processing.
[0007] The technical solution adopted by the present application to solve the technical problem is: a radial extrusion molding device for the end of an automobile air-conditioning pipe, comprising a machine tool, a forging module, and a feeding module; a forging area is arranged on the top of the machine tool, a moving area is arranged on one side of the machine tool, and a discharge area is opened on one side of the machine tool; the forging module is arranged in the forging area, the feeding module is arranged in the moving area, and a plurality of aluminum tubes processed on behalf of others are placed in parallel in the discharge area; a data acquisition and processing center is arranged on one side of the machine tool, and the forging module, the feeding module and the data acquisition and processing center are connected through electrical signals;
[0008] The forging module includes a moving seat, a forging head group, and a die group; a slide rail is provided at the material discharge area, the moving seat is slidably matched with the slide rail, and the forging head group is clamped on one side of the moving seat; the forging head group is composed of a plurality of press heads arranged transversely; the die is located on one side of the moving seat, and the die group is composed of an upper die and a lower die, and the die group is provided with a plurality of press heads and arranged transversely, and the die group corresponds to the press heads one by one;
[0009] The loading module includes a distance adjusting component and a picking component; the distance adjusting component is located on a side of the mold group away from the moving seat, and the picking component is fixed to an end of the distance adjusting component close to the mold group; the picking component includes multiple control arms, and the control arms correspond to the mold groups one by one; thus, the distance adjusting component controls the spacing of the multiple control arms to adapt to the aluminum tubes in the discharge area, and then the loading module picks up the aluminum tubes through the multiple control arms and places them in the corresponding mold groups, and the moving seat brings the forging head group close to the mold group and enters the aluminum tube to perform the ring expansion action; and then the loading of multiple aluminum tubes is controlled simultaneously by multiple control arms, which frees the workers' hands, replaces single-station processing, saves manpower and improves production efficiency.
[0010] Furthermore, the distance adjustment assembly includes a base plate, a spacing plate, a plurality of mounting plates, and a driving member; a transverse slide rail and two longitudinal slide rails are fixedly mounted on the top of the base plate, and the transverse slide rail is located between the two longitudinal slide rails; the spacing plate is located on the top of the base plate, and the two sides of the bottom are slidably matched with the longitudinal slide rails; the plurality of mounting plates are located between the spacing plate and the base plate, and are arranged in a transverse arrangement, the bottom of the mounting plate is slidably matched with the transverse slide rails, the control arm corresponds to the mounting plate one by one, and is fixedly connected; the driving member is fixedly mounted on the top of the base plate, and is located on one side of the spacing plate, the driving member is provided with a docking seat, the docking seat is fixedly connected to the spacing plate, and the control end of the driving member is connected to the data acquisition and processing center through electrical signals;
[0011] The spacing plate is provided with a plurality of spacing grooves, the lengths of the plurality of spacing grooves are arranged along the longitudinal slide rail direction, and the spacing gradually decreases from one side to the other side, and a follower key is embedded in each of the spacing grooves, and the follower key can slide along the corresponding spacing groove; the mounting plates correspond to the spacing grooves one by one, and one end of the follower key is fixedly connected to the corresponding mounting plate; thus, the driving member adopts an existing moving mechanism, such as a pneumatic telescopic rod; the driving member controls the movement of the spacing plate, and the spacing groove controls the spacing between the plurality of mounting plates through the follower key, thereby realizing the regulation of the distance between the control arms.
[0012] Furthermore, the picking assembly also includes a plurality of oil supply valves, which are fixedly connected to the control arms in a one-to-one correspondence; the oil supply valve is installed on the top of the corresponding mounting plate and is located on the side of the spacing plate close to the mold group; the input end pipeline of the oil supply valve is connected to an external oil pump, an oil circuit is arranged inside the control arm, the output end of the oil supply valve is connected to the oil circuit through a pipeline, and the control end of the oil supply valve is connected to the data acquisition and processing center using an electrical signal; thus, before forging the aluminum tube, the oil supply valve opens the valve to allow the lubricating oil to flow into the end of the aluminum tube to be processed, thereby preventing the pressure head from entering the interior of the aluminum tube during forging, causing cracks in the aluminum tube.
[0013] Furthermore, an inner support assembly is provided at one end of the control arm away from the oil supply valve; the inner support assembly includes a support portion, a retractable and deployable assembly, a pushing assembly, and an inner support member; the support portion is fixedly mounted on the end of the control arm; the support portion includes an end seat and a supporting tube; the end seat is fixedly mounted on the inner wall of the end of the control arm, and the interior is connected with the oil circuit of the control arm; the end seat is fixedly mounted on the supporting tube at one end away from the control arm, and a light sensor is provided at one end of the supporting tube away from the end seat; the retractable and deployable assembly is fixedly sleeved on the outside of the supporting tube, the pushing assembly is movably sleeved on the outside of the supporting tube, and the pushing assembly is located between the retractable and deployable assembly and the end seat;
[0014] There are multiple inner support members, which are circumferentially arranged on the outside of the support tube and connected by a retracting and deploying assembly and a pushing assembly; thus, the control arm enters the aluminum tube with the support part, and then the pushing assembly makes the retracting and deploying assembly unfold, so that the inner support members are against the inside of the aluminum tube, and then the aluminum tube will not shake when the control arm moves later, reducing the chance of the aluminum tube being dislocated or falling off later.
[0015] Furthermore, the retractable and unfolding assembly includes a sleeve and a connecting frame; the connecting frame is provided in plurality and is circumferentially hinged on the outer side of the sleeve; the connecting frame corresponds to the inner support piece one by one, and one end of the connecting frame away from the sleeve is hinged to the corresponding inner support piece;
[0016] The pushing assembly includes an air intake seat, a movable ring, and a push-pull group frame, the movable ring is movably sleeved on the support tube, the air intake seat is fixedly sleeved on the support tube and is located at one end of the end seat; an air cylinder rod is fixedly installed between the air intake seat and the movable ring, and the air control end of the air cylinder rod is connected to the air intake seat through a pipeline; an air circuit is also arranged inside the control arm, and the air circuit of the air intake seat is connected to the air circuit of the control arm through a pipeline; there are multiple push-pull groups, and the multiple push-pull groups are circumferentially hinged on the outside of the movable ring; the push-pull groups correspond to the inner support members one by one, and the end of the push-pull groups away from the movable ring is hinged to the corresponding inner support member; the straight line where the long side of the push-pull group frame corresponding to the same inner support member is located intersects with the long side of the connecting group frame; thus; the air cylinder rod drives the push-pull group frame through the movable ring to realize the push-pull action of the inner support member, and cooperates with the push-pull group frame to realize the synchronous retraction and extension of multiple inner support members.
[0017] Furthermore, the connection assembly frame and the push-pull assembly frame are both provided with displacement sensors, and the data end of the displacement sensor is connected to the data acquisition and processing center through an electrical signal.
[0018] Furthermore, a fixed head is fixedly installed at one end of the sleeve away from the end head seat; a nozzle is provided on the side of the support tube between the sleeve and the movable ring, the body of the nozzle is L-shaped, and the other end of the nozzle is clamped with the fixed head; the internal passage of the nozzle is connected with the internal oil passage of the support tube; thus, after the lubricating oil enters the support tube from the control arm, it is sprayed out in a mist-like ring shape from the nozzle; so that the inner wall of the processing end of the aluminum tube is covered with lubricating oil.
[0019] Furthermore, a plurality of pressure sensors are provided on a side of the inner support member away from the support tube, the plurality of pressure sensors are evenly arranged, and the signal ends are connected to the data acquisition and processing center via electrical signals.
[0020] Furthermore, the loading module further comprises a height adjustment frame and a telescopic assembly; the bottom of the height adjustment frame is fixedly connected to the machine tool, the telescopic assembly is fixedly mounted on the top of the height adjustment frame, and the distance adjustment assembly is fixedly mounted on the top of the telescopic assembly; thus, the height of the picking assembly is adjusted by the height adjustment frame, thereby realizing the movement of the control arm between the forging area and the discharge area; the lateral position of the picking assembly is controlled by the telescopic assembly, thereby realizing the entry and exit of the control arm in the forging area and the discharge area;
[0021] The telescopic assembly includes a base, a slide, and a connecting platform; the base is fixedly installed on the top of the height adjustment frame, and the top of the base and the slide form a sliding matching mechanism; a pneumatic telescopic rod is installed on the top of the base, the pneumatic telescopic rod is placed horizontally, and the movable rod is fixedly connected to the bottom of the slide; the connecting platform is located on the top of the slide, and the top is fixedly connected to the distance adjustment assembly; a slide rod is fixedly installed on the bottom of the connecting platform, and a sliding sleeve is provided on the slide, and the movable sleeve of the sliding sleeve is provided on the slide rod; an electric telescopic rod is provided at the bottom of the slide, and the electric telescopic rod is provided The electric telescopic rod is located on the outside of the base; the electric telescopic rod is vertically arranged, and the movable rod passes through the slide, and the movable rod of the electric telescopic rod is fixedly connected to the connecting platform; the control ends of the electric telescopic rod and the pneumatic telescopic rod are connected to the data acquisition and processing center; thus, the overlapping part of the slide and the base is controlled by the pneumatic telescopic rod, and the connecting platform drives the control arm to move through the distance adjustment component, thereby realizing the distance between the control arm and the forging area and the discharge area; the electric telescopic rod controls the distance between the connecting platform and the slide, which is convenient for fine-tuning the height of the control arm and reducing the distance error during picking.
[0022] Furthermore, a baffle is provided on one side of the discharge area close to the loading area; a pull-out groove is provided in the discharge area, the length of the pull-out groove is parallel to the length of the baffle, a placing plate is slidably installed at the pull-out groove, a movable cavity is provided on the top of the placing plate, the long side of the movable cavity is parallel to the length of the placing plate, a plurality of marking teeth are slidably installed at the movable cavity, and the plurality of marking teeth are arranged in an array; thus, the worker pulls the security plate out of the discharge area, arranges the aluminum tubes on the placing plate, and separates two adjacent aluminum tubes with a marking tooth, and then pushes the security plate back into the pull-out groove; when the control arm takes the aluminum tube away, the above action is repeated; thereby replacing manual single loading and saving loading time.
[0023] Furthermore, a linear sensing seat is provided on the side of the baffle away from the loading area, and the information end of the linear sensing seat is connected to the data acquisition and processing center; a through slot is provided on the side of the placement plate close to the baffle, and the through slot is connected to the movable cavity; a sensing strip is fixedly installed on the side of the mark tooth close to the baffle; one end of the sensing strip away from the mark tooth extends out of the through slot and is slidably connected to the linear sensing seat; thus, the position of the sensing strip at the linear sensing seat is the position of the mark tooth; the distance between the sensing strips can be obtained through the current variation band of the linear sensing seat, and then the distance between the mark teeth can be obtained, so that the later distance adjustment component can adjust the distance between the control arms according to the aluminum tube spacing.
[0024] Furthermore, the forging module also includes a propulsion assembly and a longitudinal pressing assembly; the propulsion assembly and the longitudinal pressing assembly are arranged in the forging area, the propulsion assembly is arranged on one side of the moving seat, and the movable part of the propulsion assembly is fixedly connected to the moving seat, the longitudinal pressing assembly is located on the side of the moving seat away from the propulsion assembly, and the movable part of the longitudinal pressing assembly is fixedly connected to the upper mold; the control end of the propulsion assembly is connected to the data acquisition and processing center.
[0025] Furthermore, the steps of using the above-mentioned automotive air-conditioning duct end radial extrusion molding device are as follows:
[0026] S1. The worker pulls the security plate out of the material discharge area, arranges the aluminum tubes on the placement plate, and separates two adjacent aluminum tubes with a marking tooth. Then the security plate is pushed back into the pull-out slot. The current variation band of the linear induction seat can obtain the distance between the induction strips, and then the data acquisition and processing center obtains the outer diameter of the aluminum tube through the distance between two adjacent marking teeth.
[0027] S2. The data acquisition and processing center controls the driving member according to the distance between two adjacent marking teeth, so that the spacing plate is displaced accordingly. The spacing slot controls the spacing between multiple mounting plates through the follow-up key, and then the distance between the control arms is adjusted to adapt to the position of the aluminum tube mouth; at the same time, the data acquisition and processing center controls the electric telescopic rod to adjust the height of the connecting platform, and cooperates with the spacing plate to adjust so that the control arm is concentric with the corresponding aluminum tube;
[0028] S3, the data acquisition and processing center controls the extension and retraction of the gas cylinder rod, so that the moving ring drives the push-pull assembly to push the inner support member to move, and the push-pull assembly cooperates to realize the synchronous expansion of multiple inner support members, and the pressure sensor of the inner support member contacts the inner wall of the aluminum tube. When the value of the pressure sensor no longer changes, the gas cylinder rod is locked, and the data acquisition and processing center collects the value of the displacement sensor to obtain the inner diameter of the aluminum tube;
[0029] S4, the telescopic assembly shortens, so that the control arm moves horizontally with the aluminum tube out of the loading area; then, the height adjustment frame rises, so that the control arm brings the aluminum tube to one side of the forging area; the electric control telescopic rod raises the connecting table so that the horizontal plane of the aluminum tube is located between the upper die and the lower die; the spacing plate moves again, so that the aluminum tube corresponds to the die set one by one;
[0030] S5, the telescopic assembly extends so that the processing end of the aluminum tube is located between the upper die and the lower die, and the electrically controlled telescopic rod lowers the connecting platform so that the aluminum tube is assembled into the lower die; the longitudinal pressing assembly controls the upper die and the lower die to assemble and clamp the aluminum tube; the data acquisition and processing center obtains the thickness of the aluminum tube through the difference between the inner and outer diameters of the aluminum tube, and then controls the pushing force and pushing speed of the pushing assembly, the moving seat approaches the die group, and the forging head group enters the aluminum tube for forging;
[0031] S6. When the forging head group reaches the end of the aluminum tube, the light sensor at the support tube transmits data to the data acquisition and processing center, so that the oil supply valve opens, and the lubricating oil enters the support tube from the control arm, and then sprays out from the nozzle in a mist-like ring shape; so that the inner wall of the aluminum tube processing end is covered with lubricating oil, so as to prevent the pressure head from entering the aluminum tube during forging, causing cracks in the aluminum tube;
[0032] S7. After the forging is completed, the loading module withdraws the processed aluminum tube and moves to the loading area for taking. Then, the movable part of the longitudinal pressing assembly is manually controlled to move upward, so that the upper die is separated from the lower die, and the processed aluminum tube is taken away.
[0033] The beneficial effects of the present application are as follows: the present application provides a radial extrusion forming device for the end of an automobile air-conditioning duct, which is provided with a distance adjusting component and a picking component. The distance adjusting component controls the distance between multiple control arms to adapt to the aluminum tube in the discharge area. Then, the loading module picks up the aluminum tube through multiple control arms and places it in the corresponding mold group. The moving seat brings the forging head group close to the mold group and enters the interior of the aluminum tube to perform the ring expansion action; then, the loading of multiple aluminum tubes is controlled simultaneously by multiple control arms, which frees the workers' hands, replaces single-station processing, saves manpower and improves production efficiency.
[0034] In addition to the above-described purposes, features and advantages, the present invention has other purposes, features and advantages. Figure 1-Figure 14 , further detailed description of this application is given. BRIEF DESCRIPTION OF THE DRAWINGS
[0035] The drawings constituting part of the present application are used to provide a further understanding of the present application. The illustrative embodiments and descriptions of the present application are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings:
[0036] Figure 1 This is an overall schematic diagram of a radial extrusion molding device for the end of an automobile air-conditioning pipe in the present application;
[0037] Figure 2 for Figure 1 A schematic front view of a radial extrusion molding device for the end of an automobile air-conditioning pipe;
[0038] Figure 3 for Figure 2 A three-dimensional schematic diagram of the mid-distance adjustment assembly;
[0039] Figure 4 It is a three-dimensional schematic diagram of the inner support assembly and the control arm (the control arm is partially shown);
[0040] Figure 5 It is a three-dimensional schematic diagram of the support tube and the end seat;
[0041] Figure 6 for Figure 4 A three-dimensional schematic diagram of the central stowage and deployment assembly;
[0042] Figure 7 for Figure 4 A three-dimensional schematic diagram of the push assembly;
[0043] Figure 8 for Figure 4 A three-dimensional schematic diagram of the middle inner support member;
[0044] Fig. 9 for Figure 2 A three-dimensional schematic diagram of the telescopic component;
[0045] Fig.10 It is a three-dimensional schematic diagram of the placement plate and the marking gear in the discharge area;
[0046] Fig.11 It is a three-dimensional schematic diagram of the drawing slot in the loading area;
[0047] Fig.12 It is a three-dimensional schematic diagram of the security panel structure;
[0048] Fig.13 It is a three-dimensional schematic diagram of the standard gear structure;
[0049] Fig.14 This is the working process diagram of the data acquisition and processing center system;
[0050] Among them, the reference numerals in the figure are:
[0051] 1. Machine tool; 11. Forging area; 12. Unloading area; 13. Moving area; 131. Drawing groove; 2. Forging module; 21. Propelling assembly; 22. Moving seat; 221. Forging head group; 23. Longitudinal pressing assembly; 241. Upper die; 242. Lower die; 3. Loading module; 31. Height adjustment frame; 32. Telescopic assembly; 321. Base; 3211. Pneumatic telescopic rod; 322. Slide; 3221. Electric telescopic rod; 323. Connecting table; 3231. Slide; 33. Distance adjustment assembly; 331. Base plate; 3311. Longitudinal slide rail; 3312. Horizontal slide rail; 332. Distance plate; 3321. Distance Groove; 333, mounting plate; 334, driving member; 3341, connecting seat; 34, picking assembly; 341, oil supply valve; 342, control arm; 41, placement plate; 411, movable cavity; 412, through groove; 42, marking tooth; 421, induction strip; 51, support part; 511, end seat; 512, support tube; 513, nozzle; 52, retracting and extending assembly; 521, sleeve; 522, fixed head; 523, connecting assembly frame; 524, displacement sensor; 53, pushing assembly; 531, air inlet seat; 532, cylinder rod; 533, moving ring; 534, push-pull assembly frame; 54, inner support member; 541, pressure sensor. DETAILED DESCRIPTION
[0052] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0053] In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present application.
[0054] like Figure 1-Figure 14 As shown, the present application provides a radial extrusion forming device for the end of an automobile air-conditioning pipe, which is used in aluminum pipe processing, including a machine tool 1, a forging module 2, and a feeding module 3; Figure 1-Figure 2 A forging area 11 is arranged on the top of the machine tool 1, a moving area 13 is arranged on one side of the machine tool 1, and a discharge area 12 is opened on one side of the machine tool 1; a forging module 2 is arranged in the forging area 11, a feeding module 3 is arranged in the moving area 13, and a plurality of aluminum tubes to be processed are placed in parallel in the discharge area 12; a data acquisition and processing center is arranged on one side of the machine tool 1, and the forging module 2 and the feeding module 3 are connected to the data acquisition and processing center through electrical signals;
[0055] Wherein: the forging module 2 includes a movable seat 22, a forging head group 221, and a die group; a slide rail is provided at the discharge area 12, the movable seat 22 and the slide rail are slidably matched, and the forging head group 221 is clamped on one side of the movable seat 22; the forging head group 221 is composed of a plurality of press heads arranged transversely; the die is located on one side of the movable seat 22, and the die group is composed of an upper die 241 and a lower die 242, and the die group is provided with a plurality of them and arranged transversely, and the die group corresponds to the press heads one by one; the forging module 2 also includes a propulsion assembly 21 and a longitudinal pressing assembly 23; the propulsion assembly 21 and the longitudinal pressing assembly 23 are arranged in the forging area 11, the propulsion assembly 21 is arranged on one side of the movable seat 22, and the movable part of the propulsion assembly 21 is fixedly connected to the movable seat 22, the longitudinal pressing assembly 23 is located on the side of the movable seat 22 away from the propulsion assembly 21, and the movable part of the longitudinal pressing assembly 23 is fixedly connected to the upper die 241; the control end of the propulsion assembly 21 is connected to the data acquisition and processing center;
[0056] The loading module 3 includes a distance adjusting component 33 and a picking component 34; the distance adjusting component 33 is located on the side of the mold group away from the moving seat 22, and the picking component 34 is fixed to the end of the distance adjusting component 33 close to the mold group; the picking component 34 includes multiple control arms 342, and the control arms 342 correspond to the mold groups one by one; thus, the distance adjusting component 33 controls the spacing of the multiple control arms 342 to adapt to the aluminum tubes in the discharge area 12, and then the loading module 3 takes the aluminum tubes through the multiple control arms 342 and places them in the corresponding mold group, and the moving seat 22 brings the forging head group 221 close to the mold group and enters the interior of the aluminum tube to perform the ring expansion action; then the loading of multiple aluminum tubes is controlled simultaneously by multiple control arms 342, which frees the workers' hands, replaces single-station processing, saves manpower and improves production efficiency.
[0057] Reference Figure 3 The distance adjustment component 33 includes a base plate 331, a spacing plate 332, a plurality of mounting plates 333, and a driving member 334; a transverse slide rail 3312 and two longitudinal slide rails 3311 are fixedly mounted on the top of the base plate 331, and the transverse slide rail 3312 is located between the two longitudinal slide rails 3311; the spacing plate 332 is located at the top of the base plate 331, and the two sides of the bottom are slidably matched with the longitudinal slide rails 3311; a plurality of mounting plates 333 are located between the spacing plate 332 and the base plate 331, and are arranged in a transverse arrangement, the bottom of the mounting plate 333 is slidably matched with the transverse slide rail 3312, the control arm 342 corresponds to the mounting plate 333 one by one, and is fixedly connected; the driving member 334 is fixedly mounted on the top of the base plate 331, and is located on one side of the spacing plate 332, the driving member 334 is provided with a connecting seat 3341, the connecting seat 3341 is fixedly connected to the spacing plate 332, and the control end of the driving member 334 is connected to the data acquisition and processing center through an electrical signal;
[0058] Among them: a plurality of spacing grooves 3321 are provided on the spacing plate 332, and the length of the plurality of spacing grooves 3321 is arranged in the direction of the longitudinal slide rail 3311, and the spacing gradually decreases from one side to the other side, and a follower key is embedded in each spacing groove 3321, and the follower key can slide along the corresponding spacing groove 3321; the mounting plate 333 corresponds to the spacing groove 3321 one by one, and one end of the follower key is fixedly connected to the corresponding mounting plate 333; thus, the driving member 334 adopts an existing moving mechanism, such as a pneumatic telescopic rod 3211; the driving member 334 controls the movement of the spacing plate 332, and the spacing groove 3321 controls the spacing between multiple mounting plates 333 through the follower key, thereby realizing the regulation of the distance between the control arms 342.
[0059] The picking component 34 also includes a plurality of oil supply valves 341, and the oil supply valves 341 are fixedly connected to the control arms 342 in a one-to-one correspondence; the oil supply valves 341 are installed on the top of the corresponding mounting plate 333, and are located on the side of the spacing plate 332 close to the mold group; the input end pipeline of the oil supply valve 341 is connected to the external oil pump, an oil circuit is arranged inside the control arm 342, the output end of the oil supply valve 341 is connected to the oil circuit through a pipeline, and the control end of the oil supply valve 341 is connected to the data acquisition and processing center by an electrical signal; thus, before forging the aluminum tube, the oil supply valve 341 opens the valve to allow the lubricating oil to flow into the end of the aluminum tube to be processed, so as to prevent the pressure head from entering the interior of the aluminum tube during forging, causing cracks in the aluminum tube.
[0060] Reference Figure 4-Figure 5 , an inner support assembly is provided at one end of the control arm 342 away from the oil supply valve 341; the inner support assembly includes a support portion 51, a retracting and expanding assembly 52, a pushing assembly 53, and an inner support member 54; the support portion 51 is fixedly mounted on the end of the control arm 342; the support portion 51 includes an end seat 511 and a supporting tube 512; the end seat 511 is fixedly mounted on the inner wall of the end of the control arm 342, and the interior is connected with the oil circuit of the control arm 342; a support tube 512 is fixedly mounted on one end of the end seat 511 away from the control arm 342, and a light sensor is provided on one end of the support tube 512 away from the end seat 511; the retracting and expanding assembly 52 is fixedly sleeved on the outside of the support tube 512, and the pushing assembly 53 is movably sleeved on the outside of the support tube 512, and the pushing assembly 53 is located between the retracting and expanding assembly 52 and the end seat 511;
[0061] There are multiple internal support members 54, which are circumferentially arranged on the outside of the support tube 512 and connected through the retracting and unfolding assembly 52 and the pushing assembly 53; thus, the control arm 342 enters the aluminum tube with the support part 51, and then the pushing assembly 53 makes the retracting and unfolding assembly 52 unfold, so that the internal support member 54 is against the inside of the aluminum tube, and then the aluminum tube will not shake when the control arm 342 moves later, reducing the probability of the aluminum tube being dislocated or falling off later.
[0062] Reference Figure 4-Figure 6 The stowage and expansion assembly 52 includes a sleeve 521 and a connection frame 523; a plurality of connection frames 523 are provided, and are circumferentially hinged on the outer side of the sleeve 521; the connection frames 523 correspond to the inner support members 54 one by one, and one end of the connection frame 523 away from the sleeve 521 is hinged to the corresponding inner support member 54;
[0063] The pushing assembly 53 includes an air intake seat 531, a moving ring 533, and a push-pull assembly frame 534. The moving ring 533 is movably sleeved on the support tube 512. The air intake seat 531 is fixedly sleeved on the support tube 512 and is located at one end of the end seat 511. A cylinder rod 532 is fixedly installed between the air intake seat 531 and the moving ring 533. The air control end of the cylinder rod 532 is connected to the air intake seat 531 through a pipeline. An air circuit is also provided inside the control arm 342. The air circuit of the air intake seat 531 is connected to the air circuit of the control arm 342 through a pipeline. The push-pull assembly frame 534 There are multiple push-pull frames 534, which are hinged on the outer side of the moving ring 533 in the circumferential direction; the push-pull frames 534 correspond to the inner support members 54 one by one, and one end of the push-pull frames 534 away from the moving ring 533 is hinged to the corresponding inner support member 54; the straight line where the long side of the push-pull frame 534 corresponding to the same inner support member 54 is located intersects with the straight line where the long side of the connecting frame 523 is located; thus; the cylinder rod 532 drives the push-pull frame 534 through the moving ring 533 to realize the push-pull action of the inner support member 54, and cooperates with the push-pull frame 534 to realize the synchronous retraction and extension of multiple inner support members 54.
[0064] Reference Figure 4 , Figure 6 , Figure 8 Displacement sensors 524 are provided on the connecting group frame 523 and the push-pull group frame 534, and the data end of the displacement sensor 524 is connected to the data acquisition and processing center through electrical signals; a plurality of pressure sensors are provided on the side of the inner support member 54 away from the support tube 512, and the plurality of pressure sensors are evenly arranged, and the signal end is connected to the data acquisition and processing center through electrical signals.
[0065] Reference Figure 4-Figure 5 A fixed head 522 is fixedly installed at one end of the sleeve 521 away from the end seat 511; a nozzle 513 is arranged on the side of the support tube 512 between the sleeve 521 and the movable ring 533, and the body of the nozzle 513 is L-shaped, and the other end of the nozzle 513 is clamped with the fixed head 522; the internal passage of the nozzle 513 is connected with the internal oil passage of the support tube 512; thus, after the lubricating oil enters the support tube 512 from the control arm 342, it is sprayed out in a mist-like ring shape from the nozzle 513; so that the inner wall of the processing end of the aluminum tube is covered with lubricating oil.
[0066] Reference Figure 2 , Fig. 9The loading module 3 also includes a height adjustment frame 31 and a telescopic assembly 32; the bottom of the height adjustment frame 31 is fixedly connected to the machine tool 1, the telescopic assembly 32 is fixedly installed on the top of the height adjustment frame 31, and the distance adjustment assembly 33 is fixedly installed on the top of the telescopic assembly 32; thus, the height of the picking assembly 34 is adjusted by the height adjustment frame 31, thereby realizing the movement of the control arm 342 between the forging area 11 and the discharge area 12; the lateral position of the picking assembly 34 is controlled by the telescopic assembly 32, thereby realizing the entry and exit of the control arm 342 at the forging area 11 and the discharge area 12;
[0067] The telescopic assembly 32 includes a base 321, a slide 322, and a connecting platform 323; the base 321 is fixedly installed on the top of the height adjustment frame 31, and the top of the base 321 and the slide 322 form a sliding matching mechanism; a pneumatic telescopic rod 3211 is installed on the top of the base 321, the pneumatic telescopic rod 3211 is placed horizontally, and the movable rod is fixedly connected to the bottom of the slide 322; the connecting platform 323 is located on the top of the slide 322, and the top is fixedly connected to the distance adjustment assembly 33; a slide bar 3231 is fixedly installed on the bottom of the connecting platform 323, a sliding sleeve is provided on the slide 322, and the movable sleeve of the sliding sleeve is provided on the slide bar 3231; an electric telescopic rod 3221 is provided at the bottom of the slide 322, and the electric telescopic rod 3221 is located at the top of the slide 322 On the outside of the base 321; the electric-controlled telescopic rod 3221 is vertically arranged, and the movable rod passes through the slide 322, and the movable rod of the electric-controlled telescopic rod 3221 is fixedly connected to the connecting platform 323; the control ends of the electric-controlled telescopic rod 3221 and the pneumatic telescopic rod 3211 are connected to the data acquisition and processing center; thus, the pneumatic telescopic rod 3211 controls the overlapping part of the slide 322 and the base 321, and the connecting platform 323 drives the control arm 342 to move through the distance adjustment component 33, thereby realizing the distance between the control arm 342 and the forging area 11 and the discharge area 12; the electric-controlled telescopic rod 3221 controls the distance between the connecting platform 323 and the slide 322, which is convenient for fine-tuning the height of the control arm 342 and reducing the distance error during picking.
[0068] Reference Figure 10-13 A baffle is provided on one side of the discharge area 12 close to the loading area; a pull-out groove 131 is provided in the discharge area 12, and the length of the pull-out groove 131 is parallel to the length of the baffle, and a placement plate 41 is slidably installed at the pull-out groove 131, and an active cavity 411 is provided on the top of the placement plate 41, and the long side of the active cavity 411 is parallel to the length of the placement plate 41, and a plurality of marking teeth 42 are slidably installed at the active cavity 411, and the plurality of marking teeth 42 are arranged in an array; thus, the worker pulls the security plate out of the discharge area 12, arranges the aluminum tubes on the placement plate 41, and separates two adjacent aluminum tubes by a marking tooth 42, and then pushes the security plate back into the pull-out groove 131; when the control arm 342 takes the aluminum tube away, the above action is repeated; thereby replacing manual single loading and saving loading time.
[0069] Among them: a linear sensing seat is arranged on the side of the baffle away from the loading area, and the information end of the linear sensing seat is connected to the data acquisition and processing center; a through slot 412 is opened on the side of the placement plate 41 close to the baffle, and the through slot 412 is connected with the movable cavity 411; a sensing strip 421 is fixedly installed on the side of the mark tooth 42 close to the baffle; one end of the sensing strip 421 away from the mark tooth 42 extends out of the through slot 412 and is slidably connected with the linear sensing seat; thus, the position of the sensing strip 421 at the linear sensing seat is the position of the mark tooth 42; the distance between the sensing strips 421 can be obtained through the current variation band of the linear sensing seat, and then the distance between the mark teeth 42 can be obtained, so that the distance between the control arms 342 can be adjusted according to the aluminum tube spacing by the later distance adjustment component 33.
[0070] The steps of using the above-mentioned automotive air conditioning pipe end radial extrusion molding device are as follows:
[0071] S1. The worker pulls the security plate out of the discharge area 12, arranges the aluminum tubes on the placement plate 41, and separates two adjacent aluminum tubes by a marking tooth 42, and then pushes the security plate back into the drawing slot 131; the current variation band of the linear induction seat can obtain the distance between the induction bars 421, and then the data acquisition and processing center obtains the outer diameter of the aluminum tube through the distance between two adjacent marking teeth 42;
[0072] S2. The data acquisition and processing center controls the driving member 334 according to the distance between two adjacent marking teeth 42, so that the spacing plate 332 is displaced accordingly. The spacing slot 3321 controls the spacing between the multiple mounting plates 333 through the follow-up key, and then controls the distance between the control arms 342 to adapt to the position of the aluminum tube mouth; at the same time, the data acquisition and processing center controls the electric telescopic rod 3221 to adjust the height of the connecting platform 323, and cooperates with the adjustment of the spacing plate 332, so that the control arm 342 is concentrically arranged with the corresponding aluminum tube;
[0073] S3, the data acquisition and processing center controls the extension and retraction of the gas cylinder rod 532, so that the moving ring 533 drives the push-pull assembly frame 534 to push the inner support member 54 to move, and the push-pull assembly frame 534 cooperates to realize the synchronous expansion of multiple inner support members 54, and the pressure sensor 541 of the inner support member 54 contacts the inner wall of the aluminum tube. When the value of the pressure sensor 541 no longer changes, the gas cylinder rod 532 is locked, and the data acquisition and processing center collects the value of the displacement sensor 524 to obtain the inner diameter of the aluminum tube;
[0074] S4, the telescopic assembly 32 is shortened, so that the control arm 342 moves horizontally with the aluminum tube out of the loading area; then, the height adjustment frame 31 is raised, so that the control arm 342 brings the aluminum tube to one side of the forging area 11; the electric control telescopic rod 3221 raises the connecting platform 323 so that the horizontal plane of the aluminum tube is located between the upper die 241 and the lower die 242; the spacing plate 332 moves again so that the aluminum tube corresponds to the die set one by one;
[0075] S5, the telescopic assembly 32 is extended so that the processing end of the aluminum tube is located between the upper die 241 and the lower die 242, and the electrically controlled telescopic rod 3221 lowers the connecting platform 323 so that the aluminum tube is assembled into the lower die 242; the longitudinal pressing assembly 23 controls the upper die 241 and the lower die 242 to assemble and clamp the aluminum tube; the data acquisition and processing center obtains the thickness of the aluminum tube through the difference between the inner and outer diameters of the aluminum tube, and then controls the pushing force and pushing speed of the pushing assembly 21, the moving seat 22 is close to the die group, and the forging head group 221 enters the aluminum tube for forging;
[0076] S6. When the forging head group 221 reaches the end of the aluminum tube, the light sensor at the support tube 512 transmits data to the data acquisition and processing center, so that the oil supply valve 341 opens the valve, and the lubricating oil enters the support tube 512 from the control arm 342, and then sprays out from the nozzle 513 in a mist-like annular shape; so that the inner wall of the aluminum tube processing end is covered with lubricating oil, so as to prevent the pressure head from entering the interior of the aluminum tube during forging, causing cracks in the aluminum tube;
[0077] S7. After the forging is completed, the loading module 3 withdraws the processed aluminum tube and moves to the loading area for taking work; then the movable part of the longitudinal pressing assembly 23 is manually controlled to move upward, so that the upper mold 241 and the lower mold 242 are separated, and the processed aluminum tube is taken away.
[0078] It should be noted that the parts not involved in this application are the same as the prior art or can be implemented by using the prior art;
[0079] The above description is only the preferred embodiment of the present application and is not intended to limit the present application. For those skilled in the art, the present application may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A radial extrusion molding device for the end of an automobile air-conditioning pipe, comprising a machine tool (1), a forging module (2), and a feeding module (3), characterized in that: A forging area (11) is arranged on the top of the machine tool (1), a moving area (13) is arranged on one side of the machine tool (1), and a discharge area (12) is opened on one side of the machine tool (1); the forging module (2) is arranged in the forging area (11), the loading module (3) is arranged in the moving area (13), and a plurality of aluminum tubes to be processed are placed in parallel in the discharge area (12); a data acquisition and processing center is arranged on one side of the machine tool (1), and the forging module (2), the loading module (3) and the data acquisition and processing center are connected via electrical signals; The forging module (2) comprises a movable seat (22), a forging head group (221), and a die group; a slide rail is provided at the material discharge area (12), the movable seat (22) and the slide rail are slidably matched, and the forging head group (221) is clamped on one side of the movable seat (22); the forging head group (221) is composed of a plurality of dies arranged transversely; the die is located on one side of the movable seat (22), and the die group is composed of an upper die (241) and a lower die (242), and the die group is provided with a plurality of dies arranged transversely, and the die group corresponds to the dies one by one; The loading module (3) comprises a distance adjustment component (33) and a picking component (34); the distance adjustment component (33) is located at a side of the mold group away from the movable seat (22), and the picking component (34) is fixed to an end of the distance adjustment component (33) close to the mold group; the picking component (34) comprises a plurality of control arms (342), and the control arms (342) correspond to the mold groups one by one; The distance adjustment assembly (33) comprises a base plate (331), a distance dividing plate (332), a plurality of mounting plates (333), and a driving member (334); a transverse slide rail (3312) and two longitudinal slide rails (3311) are fixedly mounted on the top of the base plate (331), and the transverse slide rail (3312) is located between the two longitudinal slide rails (3311); the distance dividing plate (332) is located on the top of the base plate (331), and two sides of the bottom thereof are slidably matched with the longitudinal slide rails (3311); The plurality of mounting plates (333) are located between the spacing plate (332) and the base plate (331); the bottom of the mounting plate (333) is slidably matched with the transverse slide rail (3312); the control arm (342) corresponds to the mounting plate (333) one by one and is fixedly connected; the driving member (334) is fixedly mounted on the top of the base plate (331) and is located on one side of the spacing plate (332); the driving member (334) is provided with a connection seat (3341); the connection seat (3341) is fixedly connected to the spacing plate (332); the control end of the driving member (334) is connected to the data acquisition and processing center through an electrical signal; The spacing plate (332) is provided with a plurality of spacing grooves (3321), the length of the plurality of spacing grooves (3321) is arranged along the direction of the longitudinal slide rail (3311), and the spacing from one side to the other side gradually decreases, and each spacing groove (3321) is embedded with a follower key, and the follower key can slide along the corresponding spacing groove (3321); the mounting plate (333) corresponds to the spacing groove (3321) one by one, and one end of the follower key is fixedly connected to the corresponding mounting plate (333); The picking assembly (34) further comprises a plurality of oil supply valves (341), wherein the oil supply valves (341) are fixedly connected to the control arms (342) in a one-to-one correspondence; the oil supply valves (341) are mounted on the top of the corresponding mounting plate (333) and are located on the side of the spacing plate (332) close to the mold assembly; the input end pipeline of the oil supply valve (341) is connected to an external oil pump, an oil circuit is arranged inside the control arm (342), the output end of the oil supply valve (341) is connected to the oil circuit via a pipeline, and the control end of the oil supply valve (341) is connected to the data acquisition and processing center by an electrical signal; An inner support assembly is disposed at one end of the control arm (342) away from the oil supply valve (341); the inner support assembly comprises a support portion (51), a retractable and unfoldable assembly (52), a pushing assembly (53), and an inner support member (54); The support part (51) is fixedly mounted on the end of the control arm (342); the support part (51) comprises an end seat (511) and a support tube (512); the end seat (511) is fixedly mounted on the inner wall of the end of the control arm (342), and the interior thereof is connected with the oil passage of the control arm (342); one end of the end seat (511) away from the control arm (342) is fixedly mounted on the support tube (512), and one end of the support tube (512) away from the end seat (511) is provided with a light sensor; The retractable and unfoldable component (52) is fixedly sleeved on the outside of the support tube (512), the pushing component (53) is movably sleeved on the outside of the support tube (512), and the pushing component (53) is located between the retractable and unfoldable component (52) and the end seat (511); a plurality of the inner support members (54) are provided, and the plurality of the inner support members (54) are circumferentially arranged on the outside of the support tube (512) and connected through the retractable and unfoldable component (52) and the pushing component (53); The retractable and unfoldable assembly (52) comprises a sleeve (521) and a connecting frame (523); a plurality of connecting frames (523) are provided and are circumferentially hinged on the outer side of the sleeve (521); the connecting frames (523) correspond to the inner support members (54) one by one, and one end of the connecting frame (523) away from the sleeve (521) is hinged to the corresponding inner support member (54); The pushing component (53) comprises an air intake seat (531), a moving ring (533), and a push-pull assembly frame (534); the moving ring (533) is movably sleeved on the support tube (512); the air intake seat (531) is fixedly sleeved on the support tube (512) and is located at one end of the end seat (511); a cylinder rod (532) is fixedly installed between the air intake seat (531) and the moving ring (533); the air control end of the cylinder rod (532) is connected to the air intake seat (531) through a pipeline; an air circuit is also provided inside the control arm (342); the air circuit of the air intake seat (531) is connected to the air circuit of the control arm (342) through a pipeline; The push-pull frame (534) is provided in plurality, and the plurality of push-pull frame (534) are circumferentially hinged on the outer side of the moving ring (533); the push-pull frame (534) corresponds to the inner support member (54) one by one, and one end of the push-pull frame (534) away from the moving ring (533) is hinged to the corresponding inner support member (54); the straight line where the long side of the push-pull frame (534) corresponding to the same inner support member (54) is located intersects with the straight line where the long side of the connecting frame (523) is located; the connecting frame (523) and the push-pull frame (534) are both provided with displacement sensors (524).
2. The radial extrusion molding device for the end of an automobile air-conditioning duct according to claim 1, characterized in that: A fixed head (522) is fixedly mounted on one end of the sleeve (521) away from the end head seat (511); a spray head (513) is arranged on the side of the support tube (512) located between the sleeve (521) and the movable ring (533); the body of the spray head (513) is L-shaped, and the other end of the spray head (513) is clamped with the fixed head (522); the internal passage of the spray head (513) is connected with the internal oil passage of the support tube (512).
3. The radial extrusion molding device for the end of an automobile air-conditioning duct according to claim 2, characterized in that: The loading module (3) further comprises a height adjustment frame (31) and a telescopic assembly (32); the bottom of the height adjustment frame (31) is fixedly connected to the machine tool (1), the telescopic assembly (32) is fixedly mounted on the top of the height adjustment frame (31), and the distance adjustment assembly (33) is fixedly mounted on the top of the telescopic assembly (32); The telescopic assembly (32) comprises a base (321), a slide (322), and a connecting platform (323); the base (321) is fixedly mounted on the top of the height adjustment frame (31), and the top of the base (321) and the slide (322) form a sliding matching mechanism; a pneumatic telescopic rod (3211) is mounted on the top of the base (321), the pneumatic telescopic rod (3211) is placed horizontally, and a movable rod is fixedly connected to the bottom of the slide (322); the connecting platform (323) is located on the top of the slide (322), and the top is fixedly connected to the distance adjustment assembly (33); a slide rod (3231) is fixedly mounted on the bottom of the connecting platform (323), and a sliding sleeve is arranged on the slide (322), and the sliding sleeve is movably mounted on the slide rod (3231); An electric-controlled telescopic rod (3221) is arranged at the bottom of the slide (322), and the electric-controlled telescopic rod (3221) is located on the outside of the base (321); the electric-controlled telescopic rod (3221) is arranged vertically, and a movable rod passes through the slide (322), and the movable rod of the electric-controlled telescopic rod (3221) is fixedly connected to the connecting platform (323); and the control ends of the electric-controlled telescopic rod (3221) and the pneumatic telescopic rod (3211) are connected to a data acquisition and processing center.
4. The radial extrusion molding device for the end of an automobile air-conditioning duct according to claim 3, characterized in that: A baffle is provided on one side of the discharge area (12) close to the loading area; a drawing groove (131) is provided in the discharge area (12); the length of the drawing groove (131) is parallel to the length of the baffle; a placement plate (41) is slidably installed at the drawing groove (131); a movable cavity (411) is provided at the top of the placement plate (41); the long side of the movable cavity (411) is parallel to the length of the placement plate (41); a plurality of marking teeth (42) are slidably installed at the movable cavity (411); and the plurality of marking teeth (42) are arranged in an array; A linear sensing seat is arranged on the side of the baffle away from the loading area, and the information end of the linear sensing seat is connected to the data acquisition and processing center; a through slot (412) is provided on the side of the placement plate (41) close to the baffle, and the through slot (412) is connected with the movable cavity (411); a sensing strip (421) is fixedly installed on the side of the marking tooth (42) close to the baffle; an end of the sensing strip (421) away from the marking tooth (42) extends out of the through slot (412) and is slidably connected with the linear sensing seat.
5. The radial extrusion molding device for the end of an automobile air-conditioning duct according to claim 4, characterized in that: The forging module (2) further comprises a propulsion assembly (21) and a longitudinal pressing assembly (23); the propulsion assembly (21) and the longitudinal pressing assembly (23) are arranged in the forging area (11); the propulsion assembly (21) is arranged on one side of the moving seat (22), and the movable part of the propulsion assembly (21) is fixedly connected to the moving seat (22); the longitudinal pressing assembly (23) is located on a side of the moving seat (22) away from the propulsion assembly (21), and the movable part of the longitudinal pressing assembly (23) is fixedly connected to the upper die (241); the control end of the propulsion assembly (21) is connected to a data acquisition and processing center.
6. A method for using the radial extrusion molding device for the end of an automobile air-conditioning duct according to any one of claims 1 to 5, characterized in that: The following steps are involved: S1. The worker pulls the security plate out of the material discharge area (12), arranges the aluminum tubes on the placement plate (41), and separates two adjacent aluminum tubes by a marking tooth (42), and then pushes the security plate back into the drawing groove (131); the linear induction seat current variation band can obtain the distance between the induction strips (421), and then the data acquisition and processing center obtains the outer diameter of the aluminum tube through the distance between two adjacent marking teeth (42); S2, the data acquisition and processing center controls the driving member (334) according to the distance between two adjacent marking teeth (42), so that the spacing plate (332) is displaced accordingly, and the spacing groove (3321) controls the spacing between the plurality of mounting plates (333) through the follow-up key, thereby regulating the distance between the control arms (342) to adapt to the position of the aluminum tube mouth; at the same time, the data acquisition and processing center controls the electric control telescopic rod (3221) to adjust the height of the connecting platform (323), and cooperates with the adjustment of the spacing plate (332) to make the control arm (342) and the corresponding aluminum tube concentrically arranged; S3, the data acquisition and processing center controls the extension and retraction of the gas cylinder rod (532), so that the moving ring (533) drives the push-pull assembly frame (534) to push the inner support member (54) to move, and the push-pull assembly frame (534) cooperates to realize the synchronous expansion of multiple inner support members (54), and the pressure sensor (541) of the inner support member (54) contacts the inner wall of the aluminum tube. When the value of the pressure sensor (541) no longer changes, the gas cylinder rod (532) is locked, and the data acquisition and processing center collects the value of the displacement sensor (524) to obtain the inner diameter of the aluminum tube; S4, the telescopic assembly (32) shortens, so that the control arm (342) moves horizontally out of the loading area with the aluminum tube; then, the height adjustment frame (31) rises, so that the control arm (342) brings the aluminum tube to one side of the forging area (11); the electric control telescopic rod (3221) raises the connecting platform (323) so that the horizontal plane of the aluminum tube is located between the upper die (241) and the lower die (242); the spacing plate (332) moves again, so that the aluminum tube corresponds to the die set one by one; S5, the telescopic assembly (32) performs an elongation action so that the processing end of the aluminum tube is located between the upper die (241) and the lower die (242), and the electrically controlled telescopic rod (3221) lowers the connecting platform (323) so that the aluminum tube is assembled into the lower die (242); the longitudinal pressing assembly (23) controls the upper die (241) and the lower die (242) to assemble and clamp the aluminum tube; the data acquisition and processing center obtains the thickness of the aluminum tube through the difference between the inner and outer diameters of the aluminum tube, and then controls the pushing force and pushing speed of the pushing assembly (21), the moving seat (22) is close to the die assembly, and the forging head assembly (221) enters the aluminum tube for forging; S6. When the forging head group (221) reaches the end of the aluminum tube, the light sensor at the support tube (512) transmits data to the data acquisition and processing center, so that the oil supply valve (341) opens the valve, and the lubricating oil enters the support tube (512) from the control arm (342), and then is sprayed out in a mist-like annular shape from the spray head (513); so that the inner wall of the aluminum tube processing end is covered with lubricating oil, so that the pressure head is not easy to enter the interior of the aluminum tube during forging, causing cracks in the aluminum tube; S7. After the forging is completed, the loading module (3) withdraws the processed aluminum tube and moves to the loading area for taking. Then, the movable part of the longitudinal pressing assembly (23) is manually controlled to move upward, so that the upper mold (241) and the lower mold (242) are separated, and the processed aluminum tube is taken away.
Citation Information
Patent Citations
Pipe expander
CN205673487U