A device for correcting the riveting of fan blades into shafts

By designing a correction device for the air blade rivet pressing shaft, the coordination of the positioning component and the correction component is used to solve the problem of poor planarity and oscillation caused by the lack of correction of the air blade inlet axis, the accuracy and life of the air blade are improved, and the product pass rate is improved.

CN119407526BActive Publication Date: 2025-04-18KELI MOTOR GRP CO LTD
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Patent Information

Application Number
CN202510018962.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-01-07
Publication Date
2025-04-18
Estimated Expiration
2045-01-07

AI Technical Summary

Technical Problem

The existing air blade shaft entry device lacks correction function, which makes it difficult to ensure the planeness and swing amount of air blades, which in turn affects product performance and service life, increases production costs and reduces the pass rate.

Method used

A correction device for air blade rivet press-in shaft is designed, including a base, a positioning assembly and a correction assembly. The air blades are coaxial with the upper riveting module through the extrusion of the positioning assembly, and the tilt state of the air blades is detected by the correction assembly, and the air blades are corrected by the upward movement of multiple sets of positioning sheets to ensure the flatness of the air blades.

Benefits of technology

Through the mutual cooperation between the positioning components and the correction components, the accuracy of the air blade entering the shaft is improved, the life and performance of the air blade is extended, and the problem of low pass rate of the air blade entering the shaft is solved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a device for correcting the riveting of fan blades into shafts, which relates to the technical field of fan blade processing technology, and comprises a base, a positioning component and a correction component. The top of the base is also fixedly connected to a fixing plate, a storage column is fixedly connected to the fixing plate, and a shaft tube for inserting a main shaft is fixedly connected to the axis of the storage column; the positioning component comprises a plurality of groups of positioning plates slidably connected to the fixing plate, and the positioning component completes the extrusion of the fan blades through the movement of the plurality of groups of positioning plates, so that the fan blades are coaxial with the upper riveting module, and the positioning of the fan blades is completed. The present invention can correct the inclination of the position of the fan blades through the mutual cooperation of the positioning component and the correction component, thereby improving the accuracy of the fan blades entering the shaft, improving the service life and performance of the fan blades, and solving the problem of low qualified rate of fan blades entering the shaft due to lack of correction in the prior art.
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Description

Technical Field

[0001] The invention relates to the technical field of fan blade processing, and in particular to a fan blade riveting-in shaft correction device. Background Art

[0002] The fan blades are connected to the main shaft by riveting to improve the connection stability between the fan blades and the main shaft. The fan blades are riveted to the main shaft by riveting equipment to complete the assembly of the fan blades and the main shaft.

[0003] In the fan motor manufacturing industry, the flatness and swing amount of the fan blade on the motor shaft are crucial, because these two factors directly affect the product performance and service life. The fan blade shaft insertion device currently used has no correction function. After the fan blade is riveted into the shaft, it is difficult to ensure the flatness and swing amount of the fan blade, resulting in high production costs and low pass rate, so it is urgently needed to be improved. To this end, the present invention proposes a fan blade riveting and pressing shaft correction device. Summary of the invention

[0004] The object of the present invention is to provide a device for correcting the riveted shaft of a fan blade, so as to solve the problems raised in the above-mentioned background technology. In order to achieve the above-mentioned object, the present invention provides the following technical solutions: a device for correcting the riveted shaft of a fan blade, comprising a base, a positioning assembly and a correction assembly, the top end of the base is fixedly connected to a column, the column is fixedly connected to a support plate, the support plate is fixedly connected to a first telescopic rod, the telescopic end of the first telescopic rod is fixedly connected to a fixed sleeve, the end of the fixed sleeve is fixedly connected to an upper riveting module, the top end of the base is also fixedly connected to a fixed plate, the fixed plate is fixedly connected to a storage column, the axis of the storage column is fixedly connected to a shaft tube for inserting the main shaft; the fixed The positioning component includes multiple groups of positioning plates slidably connected to the fixed plate. The positioning component completes the extrusion of the fan blade by moving the multiple groups of positioning plates, so that the fan blade is coaxial with the upper riveting module, thereby completing the positioning of the fan blade; the correction component is arranged in cooperation with the positioning component and the upper riveting module. After the upper riveting module detects that the fan blade is in a tilted state, the correction component moves the multiple groups of positioning plates upward to correct the fan blade. The cooperation between the positioning component and the correction component facilitates the positioning and correction of the tilted fan blade, thereby improving the performance and life of the fan blade.

[0005] Preferably, the upper riveting module includes an upper riveting block fixedly connected to the fixed sleeve, two groups of linear bearing columns and two groups of equal-height bolts are slidably connected to the upper riveting block, the ends of the linear bearing columns and the equal-height bolts are fixedly connected to a correction plate, the top end of the correction plate is fixedly connected to a reset spring sleeved on the outer side surface of the linear bearing column, and multiple groups of circularly arranged pressure sensors are installed in the correction plate. Through the setting of the pressure sensors, it can be detected whether the fan blade is in a tilted state.

[0006] Preferably, the positioning assembly includes multiple groups of sliding blocks slidably connected to the base and the fixed plate, the top of the sliding block is fixedly connected to a moving block, the moving block is connected to a connecting piece, multiple groups of connecting pieces are respectively connected to multiple groups of positioning plates, and the bottom end of the sliding block is fixedly connected to a threaded block installed inside the base, the threaded block is threadedly connected to a threaded rod rotatably connected to the base, and the end of the threaded rod is connected to a rotating piece installed inside the base, which is convenient for positioning the fan blade so that the fan blade is coaxial with the upper riveted module.

[0007] Preferably, the connecting member includes a movable block slidably connected to the moving block, the movable block is fixedly connected to a first spring fixedly connected to the moving block, the movable block is slidably connected to a sliding column fixedly connected to the positioning piece, the outer side surface of the sliding column is sleeved with a second spring, the two ends of the second spring are respectively fixedly connected to the positioning piece and the movable block, and the provision of the first spring can avoid rigid extrusion of the fan blades.

[0008] Preferably, the rotating member includes a motor fixed inside the base, the output end of the motor is fixedly connected to a rotating plate, the rotating plate is fixedly connected to a gear ring, the outer side surface of the gear ring is meshingly connected to multiple groups of flat gears, and the multiple groups of flat gears are respectively fixedly connected to the multiple groups of threaded rods, so as to drive the multiple groups of threaded rods to rotate simultaneously.

[0009] Preferably, the correction assembly includes multiple groups of top rods slidably connected to the base, and the multiple groups of top rods are respectively fixedly installed on the bottom ends of the multiple groups of positioning plates. The top rods are fixedly connected with lifting rods, and the ends of the lifting rods are fixedly connected with lifting blocks. The outer side surface of the lifting block is sleeved with a sleeve, and the outer side surface of the sleeve is fixedly connected with a fixing ring, and the fixing ring is fixedly connected with a connecting rod fixedly connected to the threaded block, and the end of the sleeve is connected with a pressure control part for controlling the internal pressure of the sleeve, so as to facilitate the correction of the tilted fan blades.

[0010] Preferably, the pressure controlling component comprises a second telescopic rod fixed inside the base, the telescopic end of the second telescopic rod is fixedly connected to a piston plate, the outer side surface of the piston plate is sleeved with a pressure controlling tube, the end of the pressure controlling tube is connected to a connecting tube, the end of the connecting tube is connected to a shunt tube, the shunt tube is connected to multiple groups of connecting hoses, the multiple groups of connecting hoses are respectively connected to the multiple groups of sleeves, for controlling the air pressure inside the sleeve, thereby facilitating the control of the lifting and lowering of the lifting block.

[0011] Preferably, a fixing assembly for fixing the main shaft is installed inside the multiple groups of threaded rods, and the fixing assembly includes multiple groups of fixing rods fixed inside the base, and the multiple groups of fixing rods are arranged in a circle on the outer side of the shaft tube, and the ends of the fixing rods are fixedly connected to limiting rings, and the limiting rings are slidably connected to extrusion rods, and the ends of the extrusion rods are connected to pressure pieces for positioning and fixing the main shaft.

[0012] Preferably, the pressure-applying member includes a threaded tube fixed inside the threaded rod, the threaded tube has a threaded column threaded inside that is slidably connected to the extrusion rod, the threaded column has a third spring fixedly connected to the extrusion rod, and the extrusion rod is pressurized by the pressurizing effect, so that the extrusion rod squeezes the main shaft.

[0013] Preferably, the end of the extrusion rod is arranged in an arc shape and an anti-skid pad is installed on the end, which is conducive to the end of the extrusion rod being more closely fitted to the main shaft, and the anti-skid pad can play an anti-skid and protective role.

[0014] The present invention has at least the following beneficial effects:

[0015] The present invention provides a device for correcting the riveting of a fan blade into a shaft. During the process of riveting the fan blade into the shaft, the fan blade is placed at the end of a storage column, and then the main shaft is inserted into the axial position of the fan blade. At this time, the main shaft will enter the interior of the shaft tube, and then the positioning assembly will cause multiple groups of positioning pieces to move toward the axis at the same time. The fan blade is positioned by the positioning pieces so that the fan blade is coaxial with the upper riveting module. Then, the upper riveting module is driven downward to fit the fan blade by the action of the first telescopic rod. At this time, the multiple groups of pressure sensors in the upper riveting module will detect pressure information. When the pressures detected by the multiple groups of sensors are inconsistent, it means that the fan blade is tilted and not aligned with the upper riveting module. The rivet modules are fitted, and the fan blades are corrected through the action of the correction component so that the fan blades fit the upper rivet modules. When the data of multiple groups of pressure sensors displayed on the display screen are consistent or within a certain error range, the correction is completed. Then the first telescopic rod is controlled again to drive the upper rivet module to move downward to complete the riveting work between the fan blades and the main shaft. Therefore, through the cooperation of the positioning component and the correction component, the inclination of the position of the fan blades can be corrected, thereby improving the accuracy of the fan blades entering the shaft, improving the life and performance of the fan blades, and solving the problem of low pass rate of fan blades entering the shaft due to no correction in the prior art. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0017] Figure 2 It is a schematic diagram of the cross-sectional structure of the base of the present invention;

[0018] Figure 3 This is a schematic diagram of the coordination structure of the positioning component and the correction component of the present invention;

[0019] Figure 4 This is a schematic diagram of the structure of the upper riveting module of the present invention;

[0020] Figure 5 It is a schematic diagram of the local structure of the positioning component of the present invention;

[0021] Figure 6 It is a schematic diagram of the structure of the rotating part of the present invention;

[0022] Figure 7 It is a schematic diagram of the local structure of the correction component of the present invention;

[0023] Figure 8 For the present invention Figure 7 Schematic diagram of the structure of the middle A area;

[0024] Fig. 9 This is a schematic diagram of the structure of the pressure control component of the present invention;

[0025] Fig.10 It is a schematic diagram of the structure of the fixing assembly of the present invention;

[0026] Fig.11 For the present invention Fig.10 Schematic diagram of the structure of the middle B area;

[0027] Fig.12 It is a schematic diagram of the local structure of the pressure member of the present invention;

[0028] Fig.13 It is a schematic diagram of the cross-sectional structure of the connection between the pressure member and the threaded rod of the present invention.

[0029] In the figure: 1-base; 2-column; 3-support plate; 4-first telescopic rod; 5-fixed sleeve; 6-upper riveting module; 7-fixed plate; 8-storage table; 9-axis tube; 10-positioning assembly; 11-positioning sheet; 12-correction assembly; 13-upper riveting block; 14-equal height bolts; 15-correction plate; 16-linear bearing column; 17-reset spring; 18-pressure sensor; 19-sliding block; 20-moving block; 21-connecting piece; 22-threaded block; 23-threaded rod; 24-rotating piece; 25-fixed assembly; 26-movable block; 27 -first spring; 28-sliding column; 29-second spring; 30-motor; 31-rotating plate; 32-gear ring; 33-flat gear; 34-top rod; 35-lifting rod; 36-lifting block; 37-sleeve; 38-fixing ring; 39-connecting rod; 40-pressure control member; 41-pressure control tube; 42-piston plate; 43-second telescopic rod; 44-connecting tube; 45-shunt tube; 46-connecting hose; 47-extrusion rod; 48-limiting ring; 49-fixing rod; 50-pressure member; 51-threaded tube; 52-threaded column; 53-third spring. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0031] See also Figure 1-Figure 13The present invention provides a technical solution: a device for correcting the shaft of a fan blade riveted into the fan blade, comprising a base 1, a positioning assembly 10 and a correction assembly 12, wherein the top of the base 1 is fixedly connected with a column 2, the column 2 is fixedly connected with a support plate 3, the support plate 3 is fixedly connected with a first telescopic rod 4, the telescopic end of the first telescopic rod 4 is fixedly connected with a fixed sleeve 5, the end of the fixed sleeve 5 is fixedly connected with an upper riveting module 6, the top of the base 1 is also fixedly connected with a fixed disk 7, the fixed disk 7 is fixedly connected with a storage column 8, and the axis of the storage column 8 is fixedly connected with an axis tube 9 for inserting the main shaft; the positioning assembly 10 comprises a plurality of groups of positioning pieces 11 slidably connected to the fixed disk 7, and the positioning assembly 10 completes the extrusion of the fan blade by moving the plurality of groups of positioning pieces 11, so that the fan blade It is coaxial with the upper riveting module 6 to complete the positioning of the fan blade; the correction component 12 is arranged in cooperation with the positioning component 10 and the upper riveting module 6. After the upper riveting module 6 detects that the fan blade is in a tilted state, the correction component 12 causes multiple groups of positioning pieces 11 to move up to correct the fan blade through the action of the correction component 12; the upper riveting module 6 includes an upper riveting block 13 fixedly connected to the fixed sleeve 5, and two groups of linear bearing columns 16 and two groups of equal-height bolts 14 are slidably connected to the upper riveting block 13. The ends of the linear bearing columns 16 and the equal-height bolts 14 are fixedly connected with a correction plate 15, and the top of the correction plate 15 is fixedly connected with a reset spring 17 sleeved on the outer side of the linear bearing column 16, and multiple groups of circularly arranged pressure sensors 18 are installed in the correction plate 15.

[0032] In this solution, during the process of riveting the fan blade into the shaft, the fan blade is placed at the end of the storage column 8, and then the main shaft is inserted into the axial position of the fan blade. At this time, the main shaft will enter the inside of the shaft tube 9, and then the positioning assembly 10 causes multiple groups of positioning pieces 11 to move toward the axis at the same time. The fan blade is positioned by the positioning piece 11 so that the fan blade is coaxial with the upper riveting module 6, and then the upper riveting module 6 is moved down to fit the fan blade by the first telescopic rod 4. At this time, the multiple groups of pressure sensors 18 in the upper riveting module 6 will detect pressure information. When the pressures detected by the multiple groups of sensors are inconsistent, it means that the fan blade is tilted and not consistent with the upper riveting module 6. The upper riveting module 6 is fitted, and the fan blade is corrected by the action of the correction component 12, so that the fan blade fits the upper riveting module 6. When the data of multiple groups of pressure sensors 18 displayed on the display screen are consistent or within a certain error range, the correction is completed at this time, and then the first telescopic rod 4 is controlled again to drive the upper riveting module 6 to move downward. During this process, the correction plate 15 will not continue to move after fitting with the fan blade. Therefore, the upper riveting block 13 is driven downward by the action of the first telescopic rod 4, and there is relative movement between the upper riveting block 13 and the correction plate 15. The riveting work between the fan blade and the main shaft is completed by the downward movement of the upper riveting plate.

[0033] In this solution, after the riveting is completed, the first telescopic rod 4 retracts and resets, and at this time, the upper riveting block 13 and the correction plate 15 are reset by the action of the reset spring 17.

[0034] The positioning assembly 10 includes a plurality of sliding blocks 19 slidably connected to the base 1 and the fixed plate 7, the top of the sliding block 19 is fixedly connected to a moving block 20, the moving block 20 is connected to a connecting piece 21, and the plurality of connecting pieces 21 are respectively connected to the plurality of positioning pieces 11, and the bottom of the sliding block 19 is fixedly connected to a threaded block 22 installed inside the base 1, the threaded block 22 is threadedly connected to a threaded rod 23 rotatably connected to the base 1, and the end of the threaded rod 23 is connected to a rotating piece 24 installed inside the base 1; the connecting piece 21 includes a movable block 26 slidably connected to the moving block 20, the movable block 26 is fixedly connected to the rotating piece 24 installed inside the base 1 The moving block 20 is fixedly connected to a first spring 27, and the movable block 26 is slidably connected to a sliding column 28 fixedly connected to the positioning piece 11. The outer side surface of the sliding column 28 is sleeved with a second spring 29, and the two ends of the second spring 29 are respectively fixedly connected to the positioning piece 11 and the movable block 26; the rotating member 24 includes a motor 30 fixed to the inside of the base 1, and the output end of the motor 30 is fixedly connected to a rotating plate 31, and the rotating plate 31 is fixedly connected to a gear ring 32, and the outer side surface of the gear ring 32 is meshedly connected to multiple groups of flat gears 33, and the multiple groups of flat gears 33 are respectively fixedly connected to the multiple groups of threaded rods 23, so as to drive the multiple groups of threaded rods 23 to rotate simultaneously.

[0035] In the present solution, during the positioning of the fan blade, the rotating plate 31 is driven to rotate by starting the motor 30, and the rotating action of the rotating plate 31 drives the gear ring 32 to rotate, thereby driving the flat gear 33 to rotate, and the rotation of the flat gear 33 drives the threaded rod 23 to rotate. During the rotation of the threaded rod 23, the threaded block 22 will be driven to move, and the movement of the threaded block 22 causes the sliding block 19 to drive the moving block 20 to move. During the movement of the moving block 20, the positioning piece 11 will be pushed to move by the action of the movable block 26, the sliding column 28 and the second spring 29. Therefore, when the motor 30 is started, multiple groups of positioning pieces 11 will all move to the axis center of the fixed plate at the same time. When all the positioning pieces 11 are in contact with the fan blade, the fan blade is positioned by the extrusion of the positioning piece 11, so that the fan blade is coaxial with the correction plate 15 and the upper riveted block 13.

[0036] In this solution, a sliding column 28 and a second spring 29 are arranged between the positioning piece 11 and the moving block 20. Therefore, during the extrusion process, the positioning piece 11 will compress the second spring 29 to avoid the rigid extrusion of the fan blade by the positioning piece 11, which is beneficial to protecting the fan blade and avoiding deformation of the fan blade due to excessive extrusion force.

[0037] The correction assembly 12 includes a plurality of push rods 34 slidably connected to the base 1, and the plurality of push rods 34 are respectively fixedly installed on the bottom ends of the plurality of positioning pieces 11, and the push rods 34 are fixedly connected to the lift rods 35, and the ends of the lift rods 35 are fixedly connected to lift blocks 36, and the outer side of the lift block 36 is sleeved with a sleeve 37, and the outer side of the sleeve 37 is fixedly connected to a fixing ring 38, and the fixing ring 38 is fixedly connected to a connecting rod 39 fixedly connected to the threaded block 22, and the end of the sleeve 37 is connected to a pressure control member 40 for controlling the internal pressure of the sleeve 37. It is convenient to correct the tilted fan blades; the pressure control component 40 includes a second telescopic rod 43 fixed inside the base 1, and the telescopic end of the second telescopic rod 43 is fixedly connected to a piston plate 42, and the outer side surface of the piston plate 42 is sleeved with a pressure control tube 41, and the end of the pressure control tube 41 is connected to a connecting tube 44, and the end of the connecting tube 44 is connected to a shunt tube 45, and the shunt tube 45 is connected to multiple groups of connecting hoses 46, and the multiple groups of connecting hoses 46 are respectively connected to the multiple groups of sleeves 37, which are used to control the air pressure inside the sleeve 37, thereby facilitating the control of the lifting and lowering of the lifting block 36.

[0038] In this solution, after positioning is completed, when the pressure sensor 18 detects that the fan blade is tilted, the second telescopic rod 43 is started at this time. The start of the second telescopic rod 43 will drive the piston plate 42 to move. The movement of the piston plate 42 squeezes the gas inside the pressure control tube 41 into the connecting tube 44, and the gas is squeezed into the multiple sets of sleeves 37 through the action of the shunt tube 45 and the connecting hose 46, thereby increasing the air pressure inside the sleeve 37. Therefore, the lifting block 36 inside the sleeve 37 will move upward due to the action of the air pressure, and the lifting rod 35 is moved upward by the upward movement of the lifting block 36, thereby driving the push rod 34 to move upward, and the positioning plate 11 is moved upward by the upward movement of the push rod 34, and the blade is pushed to move by the upward movement of the positioning plate 11. During the process, since the top of the fan blade is squeezed by the correction plate 15, when the fan blade is tilted, there is a gap between the correction plate 15 and the fan blade, and only the positioning piece 11 at the bottom of the gap will rise due to the action of air pressure, while the part that fits the correction plate 15 has no space to rise, and thus the positioning piece 11 will not move. The positioning piece 11 is moved upward by the action of air pressure and the rising distances of multiple groups of positioning pieces 11 are not equal. The fan blade is squeezed by multiple groups of positioning pieces 11 with different upward moving distances, so that the fan blade is squeezed and fits the correction plate 15, thereby ensuring the flatness of the fan blade, that is, it is equivalent to supporting the inclined bottom end of the fan blade through the action of multiple groups of positioning pieces 11 to maintain the balance of the fan blade, thereby completing the correction work of the fan blade.

[0039] A fixing assembly 25 for fixing the main shaft is installed inside the multiple groups of threaded rods 23, and the fixing assembly 25 includes multiple groups of fixing rods 49 fixed inside the base 1, and the multiple groups of fixing rods 49 are arranged in a circle on the outer side of the shaft tube 9, and the ends of the fixing rods 49 are fixedly connected to the limiting ring 48, and the limiting ring 48 is slidably connected to the extrusion rod 47, and the end of the extrusion rod 47 is connected to a pressure piece 50 for positioning and fixing the main shaft; the pressure piece 50 includes a threaded tube 51 fixed inside the threaded rod 23, and the threaded tube 51 is threadedly connected to a threaded column 52 slidably connected to the extrusion rod 47, and the threaded column 52 is fixedly connected to a third spring 53 fixedly connected to the extrusion rod 47, and the extrusion rod 47 is pressurized by the pressurized effect, so that the extrusion rod 47 squeezes the main shaft.

[0040] In this solution, during the rotation of the threaded rod 23, the threaded tube 51 inside the threaded rod 23 will be driven to rotate. The threaded tube 51 has a threaded column 52 connected to the inner thread, and the end of the threaded column 52 is slidably connected to the limit ring 48 through the extrusion rod 47. Therefore, during the rotation of the threaded tube 51, the threaded column 52 and the third spring 53 will drive the extrusion rod 47 to move forward. During the forward movement, multiple groups of extrusion rods 47 will squeeze the main shaft extending into the shaft tube 9. After the extrusion rod 47 contacts the main shaft, the threaded column 52 continues to move forward and pressurizes the extrusion column by squeezing the third spring 53, thereby ensuring the stability of the main shaft, keeping the main shaft vertical and coaxial with the upper riveting block 13, and improving the installation accuracy.

[0041] Furthermore, the end of the extrusion rod 47 is arranged in an arc shape and an anti-skid pad is installed on the end, which is conducive to the end of the extrusion rod 47 to fit the main shaft more closely, and the anti-skid pad can play an anti-skid and protective role.

[0042] Working principle: in the process of riveting the fan blade into the shaft, the fan blade is placed at the end of the storage column 8, and then the main shaft is inserted into the axial position of the fan blade. At this time, the main shaft will enter the shaft tube 9, and the rotating plate 31 will be driven to rotate by the start of the motor 30, and the gear ring 32 will be driven to rotate by the rotation of the rotating plate 31, and then the flat gear 33 will be driven to rotate, and the threaded rod 23 will be driven to rotate by the rotation of the flat gear 33. In the process of the rotation of the threaded rod 23, the threaded block 22 will be driven to move, and the movement of the threaded block 22 will make the sliding block 19 drive the moving block 20 to move. In the process of the moving block 20 moving, the movable block 26, the sliding column 28 and the second spring 29 will push the positioning piece 11 to move, so that when the motor 30 is started, multiple groups of positioning pieces 11 will all move toward the axis position of the fixed plate at the same time. When the positioning pieces 11 are all in contact with the fan blades, the fan blades are positioned by the squeezing effect of the positioning pieces 11, so that the fan blades are in a coaxial state with the correction plate 15 and the upper riveted block 13. Then the first telescopic rod 4 is started. Through the action of the first telescopic rod 4, the fixed sleeve 5 drives the upper riveted block 13 and the correction plate 15 to move downward to squeeze the blades. At this time, the pressure sensor 18 inside the correction plate 15 will detect the pressure information. When the pressures detected by multiple groups of sensors are inconsistent, it means that the fan blades are tilted and not in contact with the upper riveted module 6. At this time, the second telescopic rod 43 is started. The start of the second telescopic rod 43 will drive the piston plate 42 to move. The movement of the piston plate 42 will release the gas inside the pressure control tube 41. The gas is squeezed into the inside of the connecting pipe 44, and the gas is squeezed into the inside of the multiple sets of sleeves 37 through the action of the shunt pipe 45 and the connecting hose 46, thereby increasing the gas pressure inside the sleeve 37. Therefore, the lifting block 36 inside the sleeve 37 will move upward due to the action of the gas pressure, and the upward movement of the lifting block 36 drives the lifting rod 35 to move upward, thereby driving the top rod 34 to move upward, and the positioning piece 11 is driven to move upward by the upward movement of the top rod 34. The upward movement of the positioning piece 11 pushes the blade to move. In this process, since the top of the fan blade is squeezed by the correction plate 15, when the fan blade is tilted, there is a gap between the correction plate 15 and the fan blade. Only the positioning piece 11 at the bottom of the gap part will rise due to the action of the gas pressure, while the part that fits the correction plate 15 has no space to rise due to the positioning piece 11. Then the positioning piece 11 will not move, and the positioning piece 11 is moved upward by the action of air pressure, and the rising distances of the multiple groups of positioning pieces 11 are unequal. The fan blades are squeezed by the multiple groups of positioning pieces 11 with unequal upward movement distances, so that the fan blades are squeezed and fit the correction plate 15, thereby ensuring the flatness of the fan blades, that is, it is equivalent to supporting the inclined bottom end of the fan blades through the action of the multiple groups of positioning pieces 11 to maintain the balance of the fan blades, thereby completing the correction of the fan blades. At this time, the data of the multiple groups of pressure sensors 18 can be displayed on the display screen to determine whether the correction is completed. When the data of the multiple groups of pressure sensors 18 are consistent or within the allowable error range, it means that the correction is completed. After the positioning and correction of the fan blades are all completed, the first telescopic rod 4 is controlled again to drive the upper riveting module 6 to move downward.During this process, the correction plate 15 will not move further after being attached to the fan blade, so the upper riveting block 13 is driven downward by the first telescopic rod 4, and there is relative movement between the upper riveting block 13 and the correction plate 15, and the riveting work between the fan blade and the main shaft is completed by the downward movement of the upper riveting plate.

[0043] In this solution, after riveting is completed, the equipment can be reset by reversing the motor 30 and reversing the first telescopic rod 4 and the second telescopic rod 43, so as to facilitate operation of the next group of fan blades. Its working principle is roughly the same as the above working principle, and will not be elaborated here.

[0044] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0045] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A device for correcting the riveting of a fan blade into a shaft, comprising: A base (1), wherein the top end of the base (1) is fixedly connected to a column (2), the column (2) is fixedly connected to a support plate (3), the support plate (3) is fixedly connected to a first telescopic rod (4), the telescopic end of the first telescopic rod (4) is fixedly connected to a fixed sleeve (5), the end of the fixed sleeve (5) is fixedly connected to an upper riveting module (6), the top end of the base (1) is also fixedly connected to a fixed plate (7), the fixed plate (7) is fixedly connected to a storage column (8), and the axis of the storage column (8) is fixedly connected to a shaft tube (9) for inserting a main shaft; It is characterized by further comprising: A positioning assembly (10), the positioning assembly (10) comprising a plurality of groups of positioning pieces (11) slidably connected to the fixing plate (7), the positioning assembly (10) completing the squeezing of the fan blade by moving the plurality of groups of positioning pieces (11), so that the fan blade is coaxial with the upper riveting module (6), thereby completing the positioning of the fan blade; a correction component (12), the correction component (12) being arranged in cooperation with the positioning component (10) and the upper riveting module (6), and after the upper riveting module (6) detects that the fan blade is in a tilted state, the correction component (12) causes the plurality of positioning pieces (11) to move upwards to correct the fan blade through the action of the correction component (12); The upper riveting module (6) comprises a correction plate (15), wherein a plurality of groups of pressure sensors (18) arranged in a circumferential manner are installed in the correction plate (15); The correction assembly (12) comprises a plurality of push rods (34) slidably connected to the base (1), the plurality of push rods (34) being fixedly mounted on the bottom ends of the plurality of positioning plates (11), the push rods (34) being fixedly connected to lifting rods (35), the ends of the lifting rods (35) being fixedly connected to lifting blocks (36), the outer side surfaces of the lifting blocks (36) being sleeved with sleeves (37), the ends of the sleeves (37) being connected to pressure control components (40) for controlling the internal pressure of the sleeves (37), the pressure control components (40) comprising shunt pipes (45), the shunt pipes (45) being connected to a plurality of connecting hoses (46), the plurality of connecting hoses (46) being connected to the plurality of sleeves (37) respectively.

2. The device for correcting the blade riveting into the shaft according to claim 1, characterized in that: The upper riveting module (6) further comprises an upper riveting block (13) fixedly connected to the fixed sleeve (5); two groups of linear bearing columns (16) and two groups of equal-height bolts (14) are slidably connected to the upper riveting block (13); the ends of the linear bearing columns (16) and the equal-height bolts (14) are fixedly connected to a correction plate (15); the top end of the correction plate (15) is fixedly connected to a return spring (17) sleeved on the outer side surface of the linear bearing column (16).

3. The device for correcting the blade riveting into the shaft according to claim 2, characterized in that: The positioning assembly (10) comprises a plurality of groups of sliding blocks (19) slidably connected to the base (1) and the fixed plate (7); a moving block (20) is fixedly connected to the top of the sliding block (19); a connecting piece (21) is connected to the moving block (20); a plurality of groups of connecting pieces (21) are respectively connected to a plurality of groups of positioning sheets (11); and a threaded block (22) is fixedly connected to the bottom of the sliding block (19) and installed inside the base (1); a threaded rod (23) rotatably connected to the base (1) is threadedly connected to the threaded block (22); and a rotating piece (24) installed inside the base (1) is connected at the end of the threaded rod (23).

4. The device for correcting the blade riveting into the shaft according to claim 3, characterized in that: The connecting member (21) comprises a movable block (26) slidably connected to the movable block (20); a first spring (27) fixedly connected to the movable block (20) is fixedly connected to the movable block (26); a sliding column (28) fixedly connected to the positioning piece (11) is slidably connected to the movable block (26); a second spring (29) is sleeved on an outer side surface of the sliding column (28); two ends of the second spring (29) are respectively fixedly connected to the positioning piece (11) and the movable block (26).

5. The device for correcting the blade riveting into the shaft according to claim 4, characterized in that: The rotating member (24) comprises a motor (30) fixed inside the base (1); the output end of the motor (30) is fixedly connected to a rotating plate (31); the rotating plate (31) is fixedly connected to a gear ring (32); the outer side surface of the gear ring (32) is meshingly connected to a plurality of groups of spur gears (33); the plurality of groups of spur gears (33) are respectively fixedly connected to the plurality of groups of threaded rods (23).

6. The device for correcting the blade riveting into the shaft according to claim 5, characterized in that: A fixing ring (38) is fixedly connected to the outer side surface of the sleeve (37), and a connecting rod (39) fixedly connected to the threaded block (22) is fixedly connected to the fixing ring (38).

7. The device for correcting the blade riveting into the shaft according to claim 6, characterized in that: The pressure control member (40) further comprises a second telescopic rod (43) fixed inside the base (1); the telescopic end of the second telescopic rod (43) is fixedly connected to a piston plate (42); the outer side surface of the piston plate (42) is sleeved with a pressure control tube (41); the end of the pressure control tube (41) is connected to a connecting tube (44); and the end of the connecting tube (44) is connected to a shunt tube (45).

8. The device for correcting the blade riveting into the shaft according to claim 7, characterized in that: A fixing assembly (25) for fixing the main shaft is installed inside the plurality of groups of threaded rods (23), and the fixing assembly (25) includes a plurality of groups of fixing rods (49) fixed inside the base (1). The plurality of groups of fixing rods (49) are arranged in a circular shape on the outer side surface of the shaft tube (9), and the ends of the fixing rods (49) are fixedly connected to a limiting ring (48), and an extrusion rod (47) is slidably connected inside the limiting ring (48), and the end of the extrusion rod (47) is connected to a pressure member (50).

9. The device for correcting the blade riveting into the shaft according to claim 8, characterized in that: The pressurizing member (50) comprises a threaded tube (51) fixed inside the threaded rod (23), the threaded tube (51) having a threaded column (52) slidably connected to the extrusion rod (47) inside the threaded tube (51), and the threaded column (52) having a third spring (53) fixedly connected to the extrusion rod (47) inside the threaded column (52).

10. A device for correcting the blade riveting into the shaft according to claim 9, characterized in that: The end of the extrusion rod (47) is arranged in an arc shape and is provided with an anti-slip pad.

Citation Information

Patent Citations

  • Positioning clamp disc with guide correction structure

    CN219521883U

  • Motor leaf riveted device

    CN2865119Y