Automobile aluminum alloy ball joint control arm assembly and modular assembly method thereof
By introducing lateral pressing process and automatic pre-assembly pressing mechanism in the ball hinge control arm assembly process, the problem of complexity of the swing arm body flow and pre-assembly parts in different equipment is solved, and efficient modular assembly and mass production is achieved.
Patent Information
- Application Number
- CN202411411016.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-10
- Publication Date
- 2025-05-20
- Estimated Expiration
- 2044-10-10
AI Technical Summary
In the existing ball hinge control arm assembly process, the swing arm body needs to be assembled in different equipment, and the pre-assembly of each module component needs to be done manually, which increases the difficulty of equipment work and the complexity of feeding parts.
The lateral pressing process is adopted, and the swing arm body is transported to the pre-assembled mechanism and the pressing mechanism through a rotating rotating platform, which realizes automatic pre-assembly and pressing of the ball head assembly and swing arm bushing assembly, and combines the lateral pressing mechanism to realize simultaneous pressing and replenishment of the swing arm bushing assembly.
Without changing the direction of the swing arm body, the simultaneous assembly of each module and automatic feeding and pre-installation of parts are realized, reducing the difficulty of equipment and manual operation complexity, and improving the assembly efficiency and batch production capacity of the ball hinge control arm assembly.
Smart Images

Figure CN119407527B_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of swing arm assembly, and particularly relates to an automobile aluminum alloy ball joint control arm assembly and a modular assembly method thereof. Background Art
[0002] An automobile ball joint control arm is a key component of an automobile suspension system, mainly responsible for transmitting the force on the wheel to the vehicle body, and at the same time ensuring that the wheel can move along a predetermined trajectory. The automobile ball joint control arm, also known as a swing arm, is an indispensable part of a modern automobile suspension system. It is connected to the wheel and the vehicle body through a ball joint or a bushing, playing a role in force transmission and guiding; the ball joint assembly usually consists of a ball seat and a control arm body, and the assembly methods include embedding, welding, riveting or bolt connection. This structural design enables the ball joint to rotate freely in multiple directions, so as to adapt to various dynamic changes of the wheel during driving.
[0003] Problems existing in the prior art:
[0004] In the existing ball joint control arm assembly process, the swing arm body needs to be transferred among different devices to complete the assembly work of different parts, and the pre-assembly work of each module of parts needs to be completed manually. For equipment that can complete the assembly of each module simultaneously, the differences in the assembly directions of each module will increase the working difficulty of such equipment. In addition, how to realize the replenishment and pre-assembly work of each module of parts is also a problem that the modular assembly equipment needs to solve. Summary of the Invention
[0005] The purpose of the present invention is to provide an automobile aluminum alloy ball joint control arm assembly and a modular assembly method thereof, which can realize the lateral pressing process without changing the direction of the swing arm body, can complete the assembly of each module simultaneously, as well as the replenishment and pre-assembly work of the corresponding parts.
[0006] The technical solution adopted by the present invention is specifically as follows:
[0007] An automobile aluminum alloy ball joint control arm assembly includes a swing arm body, a ball head assembly is assembled inside the tip in the middle of the swing arm body, swing arm bushing assemblies are assembled inside both ends of the swing arm body, and a swing arm front mounting bracket and a swing arm rear mounting bracket are respectively assembled on the side walls of the swing arm body near both ends;
[0008] The ball head assembly includes a ball shell and a ball pin, a ball seat is arranged inside the ball shell, the spherical end of the ball pin is rotatably inserted into the inside of the ball seat, a plug seat is clamped on one side of the ball shell, and a dust cover is arranged on the other side of the ball shell.
[0009] An aluminum alloy ball joint control arm assembly modular assembly device for an automobile, comprising an assembly machine table. A rotating platform for fixedly placing the swing arm body is rotationally assembled on the surface of the assembly machine table. A pre-assembly mechanism for pre-assembling the ball head assembly into the swing arm body, a pressing mechanism for pressing the ball head assembly into the swing arm body, and a lateral pressing mechanism for installing the swing arm bushing assembly into the inner parts of both ends of the swing arm body are sequentially arranged at the edge of the surface of the assembly machine table.
[0010] A rotating mechanism for controlling the rotation of the rotating platform is arranged inside the assembly machine table. Swing arm support seats for fixedly placing the swing arm body are arrayedly installed at the edge of the surface of the rotating platform. Ball head support seats for supporting the assembly part of the swing arm body and the ball head assembly are installed on the surface of the rotating platform and outside the swing arm support seats. Half-tube support seats are installed on the surface of the rotating platform and inside the swing arm support seats. Bottom supports are installed on the surface of the assembly machine table and at positions corresponding to the ball head support seats.
[0011] A lift machine table 1 is fixedly arranged at the top of the pre-assembly mechanism. A feeding platform is fixedly arranged in the middle of the pre-assembly mechanism. A belt feeder for supplementing the ball head assembly is fixedly installed on one side of the surface of the feeding platform. A guide plate for guiding the movement of the ball head assembly is fixedly arranged above the belt feeder. A track machine is slidably assembled on the surface of the feeding platform and on one side of the belt feeder. One end of the track machine is fixedly assembled with a sleeve through a connecting rod. A material carrying block for carrying the ball head assembly to move is telescopically assembled inside the sleeve. A cylinder 1 is fixedly assembled on the surface of the sleeve, and the output end of the cylinder 1 is fixedly connected to the material carrying block.
[0012] A clamping table is installed on the surface of the feeding platform and directly below the lift machine table 1. A through hole is penetratively opened at the central position of the clamping table. Half-groove blocks are symmetrically slidably assembled inside the through hole. Half-material grooves for the ball head assembly to fall into are opened on the surfaces of the two half-groove blocks. Double-threaded screws are rotatably installed on both sides inside the clamping table. Screw tubes sleeved on the outer surfaces of the double-threaded screws are fixedly arranged on the side walls of the half-groove blocks. A power housing is fixedly arranged on one side of the outer wall of the clamping table. A double-shaft motor for driving the two double-threaded screws to rotate is assembled inside the power housing.
[0013] A clamping rod is integrally arranged at the telescopic output end of the lift machine table 1. Inclined groove rails are annularly and arrayedly fixedly arranged at the edge of the bottom end of the clamping rod. Clamping blocks are annularly and movably assembled at the bottom of the clamping rod. The clamping blocks are used to clamp the ball pin when they converge. Wedge-shaped blocks are integrally arranged on the outer walls of the clamping blocks, and the wedge-shaped blocks are slidably assembled inside the corresponding inclined groove rails. Through guide rods are fixedly connected to the tops of the clamping blocks. A cylinder 2 is fixedly installed inside the clamping rod. Straight groove bodies are annularly and arrayedly fixedly arranged on the outer wall of the end of the telescopic output end of the cylinder 2, and the through guide rods movably penetrate through the corresponding straight groove bodies.
[0014] A lift platform two is fixedly arranged at the top of the lateral pressing mechanism. The telescopic output end of the lift platform two is integrally provided with a working rod, and the end of the working rod is integrally provided with a tapping block. A semi-tube body is movably assembled inside the lateral pressing mechanism and at the bottom of the lift platform two. A through rod is fixedly connected to the bottom of the tapping block. The through rod slidably penetrates through the middle of the semi-tube body, and a first spring is sleeved on its outer surface. On both side walls in the middle of the semi-tube body, straight groove plates are integrally provided, and on both sides of the tapping block, guide blocks that movably penetrate through the straight groove plates are integrally provided.
[0015] At both ends of the semi-tube body, a push rod and a feeding part are movably assembled, and the push rod is placed inside the feeding part. One end of the tapping block and one end of the corresponding push rod are connected by a rotating arm. At the edge of the end of the feeding part away from the push rod, a clamping tube plate for sleeving the end of the swing arm body is integrally provided. Inside the feeding part near the clamping tube plate, a bushing groove for placing the swing arm bushing assembly is opened, and on the outer wall of the feeding part containing the bushing groove, an inclined plate is integrally provided. A partition plate is integrally provided in the middle of the feeding part. A conduit is fixedly arranged on the outer wall of the feeding part near the clamping tube plate. The push rod penetrates through the partition plate and a push block is fixedly arranged at the end extending into the bushing groove. Guide columns are fixedly connected to the outer walls on both sides of the push block. The guide columns penetrate through the corresponding conduits, and a second spring is sleeved on their outer surfaces.
[0016] A replenishing frame is fixedly installed on the side wall of the lateral pressing mechanism at the bottom of the lift platform two. At both ends inside the replenishing frame, aggregate shells for collecting the swing arm bushing assemblies are integrally provided. At the bottom end of the aggregate shell, a discharge chute is integrally provided. At the end of the discharge chute, a rectangular frame is elastically and slidably assembled. An upper baffle is integrally provided obliquely above the rectangular frame, and a lower baffle is integrally provided obliquely below the rectangular frame.
[0017] A modular assembly method for an automotive aluminum alloy ball joint control arm assembly is as follows:
[0018] S1: Assemble the ball head assembly, complete the manufacturing and assembly work of a single ball head assembly, and place each of them above the belt feeder one by one;
[0019] S2: Pre-assemble the ball head assembly. Transport the swing arm body to the pre-assembly mechanism one by one through the rotating platform, use the pre-assembly mechanism to pre-assemble the ball head assembly into the corresponding hole positions of the swing arm body, and at the same time correct the angle of the ball pin;
[0020] S3: Press-fit the ball head assembly. Transport the swing arm body carrying the ball head assembly to the pressing mechanism through the rotating platform, and use the pressing mechanism to press-fit the ball head assembly and the swing arm body;
[0021] S4: Press-fit the swing arm bushing assembly. Transport the swing arm body with the ball head assembly installed to the side press-fitting mechanism through the rotating platform, and use the side press-fitting mechanism to press-fit the swing arm bushing assembly into both ends of the swing arm body simultaneously.
[0022] The technical effects achieved by the present invention are as follows:
[0023] In the present invention, the surface quality of each part of the ball head assembly is excellent, the structural strength and fatigue resistance are excellent, and the dustproof effect of the dust cover is excellent and it is not easy to break.
[0024] In the present invention, the swing arm body is sequentially transported to the pre-installation mechanism and the press-fitting mechanism through the rotating platform. The pre-installation mechanism can pre-install the ball head assembly into the hole positions of the swing arm body one by one, and during the pre-installation process, the ball pin is corrected to ensure that the ball pin is perpendicular to the ball shell, which is beneficial to the subsequent press-fitting work of the ball head assembly by the press-fitting mechanism.
[0025] In the present invention, a side press-fitting mechanism that can press-fit two swing arm bushing assemblies into both ends of the swing arm body simultaneously is provided. Without changing the direction of the swing arm body, the side press-fitting process is realized. Cooperating with the pre-installation mechanism and the press-fitting mechanism, the assembly work of the ball joint control arm assembly is completed together. Moreover, this side press-fitting mechanism can automatically complete the supplementary work of the swing arm bushing assembly during the reset process of the semi-tube body, realizing the batch assembly work of the ball joint control arm assembly. Description of the Drawings
[0026] Figure 1 is the structural diagram of the control arm assembly provided by the embodiment of the present invention;
[0027] Figure 2 is the plane cross-sectional view of the ball head assembly provided by the embodiment of the present invention;
[0028] Figure 3 is the plane cross-sectional view of the control arm assembly provided by the embodiment of the present invention;
[0029] Figure 4 is the structural diagram of the assembly machine provided by the embodiment of the present invention;
[0030] Figure 5 is the structural diagram of the pre-installation mechanism provided by the embodiment of the present invention;
[0031] Figure 6 is Figure 5 the partial enlarged structural diagram at A in
[0032] Figure 7 is Figure 5 the partial enlarged structural diagram at B in
[0033] Figure 8It is a cross-sectional structure diagram of a clamping rod provided by an embodiment of the present invention;
[0034] Figure 9 It is a structure diagram of a lateral press-fitting mechanism provided by an embodiment of the present invention;
[0035] Figure 10 It is a combined disassembly diagram of a semi-tube body and a feeding frame provided by an embodiment of the present invention;
[0036] Figure 11 It is Figure 10 a partial enlarged structure diagram at position C in
[0037] Figure 12 It is a combined disassembly diagram of a semi-tube body and a feeding member provided by an embodiment of the present invention;
[0038] Figure 13 It is Figure 10 a partial enlarged structure diagram at position D in
[0039] Figure 14 It is an assembly flow chart provided by an embodiment of the present invention.
[0040] In the attached drawings, the list of components represented by each reference numeral is as follows:
[0041] 1. Swing arm body; 2. Ball head assembly; 201. Ball shell; 202. Ball seat; 203. Ball pin; 204. Plug seat; 205. Dust cover; 3. Swing arm bushing assembly; 4. Front mounting bracket of swing arm; 5. Rear mounting bracket of swing arm;
[0042] 6. Assembly machine table; 601. Rotating platform; 602. Ball head support seat; 603. Bottom support; 604. Swing arm support seat; 605. Semi-tube support seat;
[0043] 7. Pre-assembly mechanism; 701. Feeding platform; 702. Lift platform one; 703. Belt feeder; 704. Guide plate; 705. Track machine; 706. Sleeve; 707. Belt block; 708. Cylinder one; 709. Clamping table; 710. Through hole; 711. Half groove block; 712. Half material groove; 713. Double-threaded screw rod; 714. Power shell; 715. Clamping rod; 716. Inclined groove rail; 717. Cylinder two; 718. Straight groove body; 719. Clamping block; 720. Wedge block; 721. Through guide rod;
[0044] 8. Press-fitting mechanism;
[0045] 9. Lateral press-fitting mechanism; 901. Second elevator platform; 902. Working rod; 903. Tap-off block; 904. Half pipe body; 905. Through rod; 906. First spring; 907. Straight groove plate; 908. Guide block; 909. Push rod; 910. Rotating arm; 911. Feeding part; 912. Pipe clamping plate; 913. Bushing groove; 914. Partition board; 915. Conduit; 916. Inclined plate; 917. Pushing block; 918. Guide post; 919. Second spring; 920. Feeding supplement rack; 921. Aggregate shell; 922. Discharge chute; 923. Rectangular frame; 924. Upper baffle; 925. Lower baffle. Detailed implementation manner
[0046] In order to make the purpose and advantages of the present invention clearer, the present invention will be specifically described below in conjunction with embodiments. It should be understood that the following text only describes one or several specific implementation manners of the present invention, and does not strictly limit the specific protection scope claimed by the present invention.
[0047] As Figures 1 - 3 shown, an automotive aluminum alloy ball joint control arm assembly includes a swing arm body 1. A ball head assembly 2 is assembled inside the tip of the middle part of the swing arm body 1. Swing arm bushing assemblies 3 are assembled inside both ends of the swing arm body 1. Swing arm front mounting brackets 4 and swing arm rear mounting brackets 5 are respectively assembled on the side walls of the swing arm body 1 near both ends.
[0048] Referring to the attached Figure 2 figure, the ball head assembly 2 includes a ball shell 201 and a ball pin 203. A ball seat 202 is arranged inside the ball shell 201. The spherical end of the ball pin 203 is rotatably inserted into the inside of the ball seat 202. A plug seat 204 is clamped on one side of the ball shell 201, and a dust cover is arranged on the other side of the ball shell 201.
[0049] As Figures 4 - 13 shown, an automotive aluminum alloy ball joint control arm assembly modular assembly device includes an assembly machine table 6. A rotating platform 601 for fixedly placing the swing arm body 1 is rotatably assembled on the surface of the assembly machine table 6. A pre-assembly mechanism 7 for pre-assembling the ball head assembly 2 into the swing arm body 1, a press-fitting mechanism 8 for press-fitting the ball head assembly 2 into the swing arm body 1, and a lateral press-fitting mechanism 9 for assembling the swing arm bushing assembly 3 into the inside of both ends of the swing arm body 1 are sequentially arranged on the edge of the surface of the assembly machine table 6.
[0050] Referring to the attached Figure 4 and Figure 9, inside the assembly machine 6, there is a rotating mechanism for controlling the rotation of the rotating platform 601. The swing arm support seats 604 for fixedly placing the swing arm body 1 are arrayed and installed on the surface edge of the rotating platform 601. Ball head support seats 602 for supporting the assembly part of the swing arm body 1 and the ball head assembly 2 are installed on the surface of the rotating platform 601 and outside the swing arm support seats 604. Half-pipe support seats 605 are installed on the surface of the rotating platform 601 and inside the swing arm support seats 604. Bottom supports 603 are installed on the surface of the assembly machine 6 corresponding to the positions of the ball head support seats 602.
[0051] Embodiment 1:
[0052] Refer to the appendix Figures 5 - 8 , at the top of the pre-assembly mechanism 7, a lifting platform 702 is fixedly arranged. In the middle of the pre-assembly mechanism 7, a feeding platform 701 is fixedly arranged. On one side of the surface of the feeding platform 701, a belt feeder 703 for supplementing the ball head assembly 2 is fixedly installed. Above the belt feeder 703, a guide plate 704 for guiding the movement of the ball head assembly 2 is fixedly arranged. On the surface of the feeding platform 701 and on one side of the belt feeder 703, a track machine 705 is slidably assembled. One end of the track machine 705 is fixedly assembled with a sleeve 706 through a connecting rod. Inside the sleeve 706, a material-carrying block 707 for carrying the ball head assembly 2 to move is telescopically assembled. On the surface of the sleeve 706, a cylinder 708 is fixedly assembled, and the output end of the cylinder 708 is fixedly connected to the material-carrying block 707;
[0053] Refer to the appendix Figures 5 - 8 , on the surface of the feeding platform 701 and directly below the lifting platform 702, a clamping table 709 is installed. A through hole 710 is penetrated and opened at the central position of the clamping table 709. Inside the through hole 710, half-groove blocks 711 are symmetrically slidably assembled. On the surfaces of the two half-groove blocks 711, half-material grooves 712 for the ball head assembly 2 to fall into are opened. On both sides inside the clamping table 709, double-threaded screws 713 are rotatably installed. On the side walls of the half-groove blocks 711, screw tubes sleeved on the outer surfaces of the double-threaded screws 713 are fixedly arranged. On one side of the outer wall of the clamping table 709, a power housing 714 is fixedly arranged. Inside the power housing 714, a double-shaft motor for driving the two double-threaded screws 713 to rotate is assembled;
[0054] Refer to the appendix Figures 5 - 8, the telescopic output end of the lifting platform 1 702 is integrally provided with a clamping rod 715, and the edge of the bottom end of the clamping rod 715 is fixedly provided with an inclined groove rail 716 in a circular array, and the bottom of the clamping rod 715 is movably assembled with a clamping block 719 in a circular array, and the clamping block 719 is used to clamp the ball pin 203 when it is aggregated, and the outer wall of the clamping block 719 is integrally provided with a wedge block 720, and the wedge block 720 is slidably assembled inside the corresponding inclined groove rail 716, and the top of the clamping block 719 is fixedly connected with a guide rod 721, and the inside of the clamping rod 715 is fixedly installed with a cylinder 2 717, and the outer wall of the end of the telescopic output end of the cylinder 2 717 is fixedly provided with a straight groove body 718 in an array, and the guide rod 721 movably penetrates the corresponding straight groove body 718.
[0055] According to the above structure, the assembled ball head assembly 2 is arranged in the guide plate 704 of the belt feeder 703. In the process of pre-installing a ball head assembly 2, the belt feeder 703 first moves the ball head assembly 2 to the end of the guide plate 704, and then the cylinder 1 708 operates and controls the movement of the material block 707, and the material block 707 immediately contacts the ball head assembly 2 at the end, and then the track machine 705 operates and pushes the ball head assembly 2 to the clamping table 709, and the ball head assembly 2 immediately falls into the circular material groove composed of the half grooves 712 on the surface of the two half groove blocks 711;
[0056] Then, the lifting platform 1 702 controls the clamping rod 715 to move downward. When its bottom end is close to the ball pin 203, the cylinder 2 717 extends and operates, and each clamping block 719 will be pushed and move together along the inclined groove rail 716. When the clamping blocks 719 gather together, they will clamp the ball pin 203 together. In this process, since the half trough 712 restricts the ball head assembly 2, the clamping block 719 can correct the ball pin 203 at the same time to ensure that the ball pin 203 is perpendicular to the ball shell 201, and it is convenient for the subsequent press-fitting work;
[0057] Finally, the dual-axis motor in the power housing 714 starts and drives the two dual-thread screws 713 to rotate at the same time. At this time, the two half-slot blocks 711 will move away from each other, and then the clamping rod 715 will continue to move downward through the lifting platform 1 702. The clamping rod 715 will carry the ball head assembly 2 through the clamping platform 709 and finally be sent into the corresponding hole of the swing arm body 1;
[0058] In the above process, the swing arm body 1 is transported to the pre-installation mechanism 7 and the press-fitting mechanism 8 in sequence through the rotating platform 601. The pre-installation mechanism 7 can pre-install the ball head assembly 2 into the hole position of the swing arm body 1 one by one, and during the pre-installation process, the ball pin 203 is corrected to ensure that the ball pin 203 is perpendicular to the ball shell 201, which is conducive to the subsequent press-fitting work of the ball head assembly 2 by the press-fitting mechanism 8.
[0059] The working principle of the present invention is as follows: First, the ball head assembly 2 is moved to the end of the guide plate 704 by the belt feeder 703. Secondly, the first cylinder 708 operates and controls the movement of the belt block 707. The belt block 707 then contacts the ball head assembly 2 located at the end. Immediately afterwards, the rail machine 705 operates and pushes the ball head assembly 2 towards the clamping table 709. The ball head assembly 2 then falls into the circular material groove formed by the semi-material grooves 712 on the surfaces of the two semi-groove blocks 711. Subsequently, the first elevator table 702 controls the downward movement of the clamping rod 715. When the bottom end of the clamping rod 715 approaches the ball pin 203, the second cylinder 717 extends and operates. Each clamping block 719 will be pushed and move together along the inclined chute rail 716. While the clamping blocks 719 gather together, they will jointly clamp the ball pin 203. During this process, since the semi-material groove 712 restricts the ball head assembly 2, the clamping blocks 719 can correct the ball pin 203 at the same time, ensuring that the ball pin 203 is perpendicular to the ball shell 201, which is convenient for subsequent press-fitting work. Finally, the double-shaft motor in the power housing 714 starts and simultaneously drives the rotation of the two double-threaded screw rods 713. At this time, the two semi-groove blocks 711 will move away from each other. Subsequently, the first elevator table 702 controls the clamping rod 715 to continue moving downward. The clamping rod 715 will carry the ball head assembly 2 through the clamping table 709 and finally send it into the corresponding hole position of the swing arm body 1.
[0060] Embodiment 2:
[0061] Refer to the attached Figures 10 - 13 , at the top of the lateral press-fitting mechanism 9, a second elevator table 901 is fixedly arranged. The telescopic output end of the second elevator table 901 is integrally provided with a working rod 902, and the end of the working rod 902 is integrally provided with a connecting block 903. Inside the lateral press-fitting mechanism 9 and at the bottom of the second elevator table 901, a semi-tube body 904 is movably assembled. The bottom of the connecting block 903 is fixedly connected with a through rod 905. The through rod 905 slidably penetrates through the middle of the semi-tube body 904 and a first spring 906 is sleeved on its outer surface. On both side walls of the middle part of the semi-tube body 904, straight groove plates 907 are integrally provided, and on both sides of the connecting block 903, guide blocks 908 that movably penetrate through the straight groove plates 907 are integrally provided;
[0062] Refer to the attached Figures 10 - 13, push rods 909 and feeding parts 911 are movably assembled at both ends of the semi-tube body 904, and the push rods 909 are placed inside the feeding parts 911. Both ends of the tapping block 903 are connected to one end of the corresponding push rod 909 through a swing arm 910. A clamping tube plate 912 for sleeving the end of the swing arm body 1 is integrally provided at the edge of the feeding part 911 away from the push rod 909. A bushing groove 913 for placing the swing arm bushing assembly 3 is opened inside the feeding part 911 near one end of the clamping tube plate 912. An inclined plate 916 is integrally provided on the outer wall of the feeding part 911 containing the bushing groove 913. A partition plate 914 is integrally provided in the middle of the feeding part 911. A conduit 915 is fixedly provided on the outer wall of the feeding part 911 near one end of the clamping tube plate 912. One end of the push rod 909 passing through the partition plate 914 and extending into the bushing groove 913 is fixedly provided with a push block 917. Guide posts 918 are fixedly connected to the outer walls on both sides of the push block 917. The guide posts 918 pass through the corresponding conduits 915 and a second spring 919 is sleeved on the outer surface;
[0063] Refer to the appendix Figures 10 - 13 , a replenishing material rack 920 is fixedly installed on the side wall at the bottom of the elevator platform two 901 of the lateral pressing mechanism 9. Aggregate shells 921 for collecting the swing arm bushing assemblies 3 are integrally provided at both ends inside the replenishing material rack 920. A discharge chute 922 is integrally provided at the bottom end of the aggregate shell 921. A rectangular frame 923 is elastically and slidably assembled at the end of the discharge chute 922. An upper baffle 924 is integrally provided obliquely above the rectangular frame 923. A lower baffle 925 is integrally provided obliquely below the rectangular frame 923.
[0064] According to the above structure, the swing arm body 1 with the ball head assembly 2 installed will move to the lower part of the lateral pressing mechanism 9. Then the elevator platform two 901 operates and drives the semi-tube body 904 to move downward. When the semi-tube body 904 is supported by the semi-tube support 605, the semi-tube body 904 is just placed inside both ends of the swing arm body 1. Subsequently, the elevator platform two 901 continues to control the tapping block 903 to move downward. At this time, the through rod 905 will move relative to the semi-tube body 904 and simultaneously compress the first spring 906. At the same time, the two sides of the swing arms 910 push the two ends of the push rods 909 to move away from each other at the same time;
[0065] Under the elastic force of the second spring 919, the push rod 909 and the feeding part 911 will move together preferentially. When the clamping tube plate 912 sleeves the end of the swing arm body 1, the feeding part 911 is restricted and the push rod 909 will move relative to the feeding part 911, and the second spring 919 is compressed at the same time. Immediately afterwards, the push block 917 will penetrate into the bushing groove 913 and push out the swing arm bushing assembly 3 inside it. The swing arm bushing assemblies 3 at both ends will finally be pressed into both ends of the swing arm body 1;
[0066] When controlling the reset of the elevator platform two 901, both the push rod 909 and the feeding part 911 will be retracted into the interior of the end of the semi-tube body 904. Then, the semi-tube body 904 will move upward to reset. When it moves upward to the corresponding position, the inclined plate 916 will contact the bottom of the rectangular frame 923, and the rectangular frame 923 will then move. The upper baffle 924 will release the swing arm bushing assembly 3 at the bottommost position, and it will then roll into the corresponding bushing groove 913. The lower baffle 925 will enter the end of the discharge chute 922 and temporarily block the next swing arm bushing assembly 3, thus completing the replenishment work of the swing arm bushing assembly 3.
[0067] The above process provides a lateral pressing mechanism 9 that can press-fit two swing arm bushing assemblies 3 into both ends of the swing arm body 1 simultaneously. Cooperating with the pre-assembly mechanism 7 and the pressing mechanism 8, it jointly completes the assembly work of the ball joint control arm assembly. Moreover, this lateral pressing mechanism 9 can automatically complete the replenishment work of the swing arm bushing assembly 3 during the reset process of the semi-tube body 904, realizing the batch assembly work of the ball joint control arm assembly.
[0068] The working principle of the present invention is as follows: The swing arm body 1 with the ball head assembly 2 installed will move to the lower part of the lateral pressing mechanism 9. Then, the elevator platform two 901 will operate and carry the semi-tube body 904 downward. When the semi-tube body 904 is supported by the semi-tube support 605, the semi-tube body 904 is just placed inside both ends of the swing arm body 1. Subsequently, the elevator platform two 901 continues to control the sub-block 903 to move downward. At this time, the through rod 905 will move relative to the semi-tube body 904 and simultaneously compress the first spring 906. At the same time, the two side swing arms 910 will push the two end push rods 909 to move away from each other simultaneously. Under the elastic force of the second spring 919, the push rod 909 and the feeding part 911 will move together preferentially. When the clamping tube plate 912 sleeves the end of the swing arm body 1, the feeding part 911 is restricted and the push rod 909 will move relative to the feeding part 911, and the second spring 919 is compressed simultaneously. Immediately afterwards, the push block 917 will penetrate into the bushing groove 913 and push out the swing arm bushing assembly 3 inside it. The swing arm bushing assemblies 3 at both ends will finally be pressed into both ends of the swing arm body 1.
[0069] As Figure 14 shown, a modular assembly method for an automotive aluminum alloy ball joint control arm assembly is as follows:
[0070] S1: Assemble the ball head assembly 2, complete the production and assembly work of a single ball head assembly 2, and place each of them above the belt feeder 703 one by one.
[0071] S2: Pre-assemble the ball head assembly 2. Rotate the platform 601 to transport the swing arm body 1 to the pre-assembly mechanism 7 one by one, and use the pre-assembly mechanism 7 to pre-assemble the ball head assembly 2 into the corresponding hole positions of the swing arm body 1, and at the same time correct the angle of the ball pin 203.
[0072] S3: Press-fit the ball head assembly 2. Transport the swing arm body 1 carrying the ball head assembly 2 to the press-fitting mechanism 8 by rotating the platform 601, and use the press-fitting mechanism 8 to press-fit the ball head assembly 2 and the swing arm body 1;
[0073] S4: Press-fit the swing arm bushing assembly 3. Transport the swing arm body 1 with the ball head assembly 2 installed to the side press-fitting mechanism 9 by rotating the platform 601, and use the side press-fitting mechanism 9 to press-fit the swing arm bushing assembly 3 into both ends of the swing arm body 1 simultaneously.
[0074] The above are only the preferred embodiments of the present invention. It should be noted that for those of ordinary skill in the art of this technology, without departing from the principle of the present invention, several improvements and refinements can be made, and these improvements and refinements should also be regarded as the protection scope of the present invention. The structures, devices, and operation methods not specifically described and explained in the present invention, unless otherwise specifically stated and defined, are implemented according to the conventional means in the art.
Claims
1. A modular assembly device for an automotive aluminum alloy ball joint control arm assembly, comprising an assembly machine (6), characterized in that: The surface of the assembly machine (6) is rotatably assembled with a rotating platform (601) for fixing and placing the swing arm body (1), and the edge of the surface of the assembly machine (6) is sequentially provided with a pre-installation mechanism (7) for pre-installing the ball head assembly (2) into the swing arm body (1), a press-fitting mechanism (8) for press-fitting the ball head assembly (2) into the swing arm body (1), and a lateral press-fitting mechanism (9) for installing the swing arm bushing assembly (3) into the interior of both ends of the swing arm body (1); A lifting platform 2 (901) is fixedly arranged on the top of the lateral pressing mechanism (9), a working rod (902) is integrally arranged on the telescopic output end of the lifting platform 2 (901), and a tapping block (903) is integrally arranged on the end of the working rod (902), a semi-tube body (904) is movably assembled on the inner side of the lateral pressing mechanism (9) and located at the bottom of the lifting platform 2 (901), a through rod (905) is fixedly connected to the bottom of the tapping block (903), the through rod (905) slidably penetrates the middle of the semi-tube body (904) and a spring 1 (906) is sleeved on the outer surface of the through rod (905), both side walls of the middle of the semi-tube body (904) are integrally arranged with straight groove plates (907), and both sides of the tapping block (903) are integrally arranged with guide blocks (908) that movably penetrate the straight groove plates (907); Both ends of the semi-tube body (904) are movably assembled with a push rod (909) and a feeding piece (911), and the push rod (909) is placed on the inner side of the feeding piece (911), and the two ends of the branch block (903) are connected to one end of the corresponding push rod (909) through a rotating arm (910), and the edge of the feeding piece (911) away from the push rod (909) is integrally provided with a tube clamping plate (912) for covering the end of the swing arm body (1), and the inner part of the feeding piece (911) close to the tube clamping plate (912) is provided with a bushing groove (913) for accommodating the swing arm bushing assembly (3), and the feeding piece (9 11) An inclined plate (916) is integrally provided on the outer wall of the portion containing the bushing groove (913), a partition plate (914) is integrally provided on the middle portion of the feeding member (911), a guide tube (915) is fixedly provided on the outer wall of the feeding member (911) at one end close to the tube clamping plate (912), a push block (917) is fixedly provided on one end of the push rod (909) that passes through the partition plate (914) and extends to the inside of the bushing groove (913), and guide columns (918) are fixedly connected to the outer walls on both sides of the push block (917), the guide columns (918) pass through the corresponding guide tubes (915) and are sleeved with spring 2 (919) on the outer surface; The lateral pressing mechanism (9) is provided with a feeding frame (920) fixedly mounted on the side wall at the bottom of the second lifting platform (901); both ends of the inner side of the feeding frame (920) are integrally provided with a collecting shell (921) for collecting the swing arm bushing assembly (3); the bottom end of the collecting shell (921) is integrally provided with a discharge trough (922); the end of the discharge trough (922) is elastically slidably assembled with a rectangular frame (923); an upper baffle (924) is integrally provided at an oblique upper portion of the rectangular frame (923); and a lower baffle (925) is integrally provided at an oblique lower portion of the rectangular frame (923).
2. The modular assembly device for an automotive aluminum alloy ball joint control arm assembly according to claim 1, characterized in that: The assembly machine (6) is provided with a rotating mechanism for controlling the rotation of the rotating platform (601) inside, and the surface edge of the rotating platform (601) is provided with an array of swing arm supports (604) for fixing the swing arm body (1), and the surface of the rotating platform (601) and the outer side of the swing arm supports (604) are provided with ball head supports (602) for supporting the assembly part of the swing arm body (1) and the ball head assembly (2), and the surface of the rotating platform (601) and the inner side of the swing arm supports (604) are provided with half-pipe supports (605), and the surface of the assembly machine (6) and the position corresponding to the ball head supports (602) are provided with bottom supports (603).
3. The modular assembly device for an automotive aluminum alloy ball joint control arm assembly according to claim 2, characterized in that: A lifting platform (702) is fixedly arranged on the top of the pre-installation mechanism (7), a feeding platform (701) is fixedly arranged in the middle of the pre-installation mechanism (7), a belt feeder (703) for replenishing the ball head assembly (2) is fixedly installed on one side of the surface of the feeding platform (701), and a guide plate (704) for guiding the movement of the ball head assembly (2) is fixedly arranged above the belt feeder (703), a track machine (705) is slidably assembled on the surface of the feeding platform (701) and located on one side of the belt feeder (703), and a sleeve (706) is fixedly assembled at one end of the track machine (705) through a connecting rod, and a material block (707) for carrying the ball head assembly (2) is telescopically assembled inside the sleeve (706), and a cylinder (708) is fixedly assembled on the surface of the sleeve (706), and the output end of the cylinder (708) is fixedly connected to the material block (707).
4. The modular assembly device for an automotive aluminum alloy ball joint control arm assembly according to claim 3, characterized in that: A clamping platform (709) is installed on the surface of the feeding platform (701) and directly below the lifting platform (702). A through hole (710) is provided at the center of the clamping platform (709), and a half-groove block (711) is symmetrically slidably assembled inside the through hole (710). The surfaces of the two half-groove blocks (711) are provided with a half-groove (712) for the ball head assembly (2) to fall into. Double-threaded screws (713) are rotatably installed on both sides of the inside of the clamping platform (709), and the side walls of the half-groove blocks (711) are fixedly provided with a screw tube sleeved on the outer surface of the double-threaded screw (713). A power shell (714) is fixedly provided on one side of the outer wall of the clamping platform (709), and a double-axis motor for driving the two double-threaded screws (713) to rotate is assembled inside the power shell (714).
5. The modular assembly device for an automotive aluminum alloy ball joint control arm assembly according to claim 4, characterized in that: The telescopic output end of the lifting platform 1 (702) is integrally provided with a clamping rod (715), and the edge of the bottom end of the clamping rod (715) is fixedly provided with an inclined groove rail (716) in a circular array. The bottom of the clamping rod (715) is movably assembled with a clamping block (719) in a circular array, and the clamping block (719) is used to clamp the ball pin (203) when it is aggregated. The outer wall of the clamping block (719) is integrally provided with a wedge block (720), and the wedge block (720) is slidably assembled inside the corresponding inclined groove rail (716). The top of each clamping block (719) is fixedly connected with a guide rod (721). The inside of the clamping rod (715) is fixedly installed with a cylinder 2 (717), and the outer wall of the telescopic output end of the cylinder 2 (717) is fixedly provided with a straight groove body (718) in an array, and the guide rod (721) movably penetrates the corresponding straight groove body (718).
6. A modular assembly method for an automotive aluminum alloy ball joint control arm assembly, using the automotive aluminum alloy ball joint control arm assembly modular assembly device as claimed in claim 5, characterized in that: The specific steps are as follows: S1: Assembling the ball head assembly (2), completing the production and assembly of a single ball head assembly (2), and placing them one by one on top of the belt feeder (703); S2: pre-installing the ball head assembly (2), transporting the swing arm body (1) to the pre-installation mechanism (7) one by one by means of the rotating platform (601), pre-installing the ball head assembly (2) into the corresponding hole position of the swing arm body (1) by means of the pre-installation mechanism (7), and correcting the angle of the ball pin (203) at the same time; S3: Press-fitting the ball head assembly (2), transporting the swing arm body (1) carrying the ball head assembly (2) to the press-fitting mechanism (8) by means of the rotating platform (601), and press-fitting the ball head assembly (2) and the swing arm body (1) by means of the press-fitting mechanism (8); S4: Press-fit the swing arm bushing assembly (3), transport the swing arm body (1) equipped with the ball head assembly (2) to the lateral press-fit mechanism (9) by means of the rotating platform (601), and press-fit the swing arm bushing assembly (3) into both ends of the swing arm body (1) simultaneously by means of the lateral press-fit mechanism (9).
Citation Information
Patent Citations
Efficient ball head assembling equipment for lower control arm of automobile front suspension
CN112894309A
Lower swing arm bushing press-fitting device
CN211072508U
Suspension arm and ball joint
US20210114426A1