Online monitoring system and method for liner of integrated cooker

By using electromagnetic wave collector array and electromagnetic wave generator in the integrated stove inner line monitoring system, the vulnerability coordinates are detected and calculated, and the existing monitoring methods are complicated and large-scale, and simple and efficient online monitoring is achieved.

CN119413818APending Publication Date: 2025-02-11FOSHAN UNIVERSITY
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Patent Information

Application Number
CN202411546511.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-01
Publication Date
2025-02-11

AI Technical Summary

Technical Problem

The existing integrated stove inner liner monitoring method is cumbersome and covers a large area, which poses safety hazards and low operating efficiency.

Method used

The electromagnetic wave collector array and electromagnetic wave generator are used to detect loopholes in the integrated stove by emitting electromagnetic waves, and the coordinate values ​​of the loopholes are calculated using the electromagnetic wave collector array and analysis module to realize online monitoring.

Benefits of technology

The monitoring process is simplified, and the wiring, water connection pipes, cleaning and other processes are eliminated, the operation difficulty and cost are reduced, monitoring efficiency and flexibility are improved, and the problems of cumbersome work and large footprint are solved.

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Abstract

The invention relates to the technical field of production equipment, and provides an online monitoring system and method for an integrated cooker liner, and the online monitoring system for the integrated cooker liner comprises an electromagnetic wave collector array which comprises a plurality of electromagnetic wave collectors, the electromagnetic wave collector is used for continuously detecting an electromagnetic wave field and transmitting the time of detected characteristic electromagnetic waves to the analysis module; the electromagnetic wave generating device is used for emitting electromagnetic waves to the integrated cooker inner container, so that when the integrated cooker inner container has loopholes, characteristic electromagnetic waves generated at the loopholes are spread to the electromagnetic wave collector array; and the analysis module is used for acquiring coordinate values of the plurality of electromagnetic wave collectors in the space rectangular coordinate system, and calculating a coordinate value of the loophole according to the characteristic electromagnetic wave and the coordinate values of the plurality of electromagnetic wave collectors in the space rectangular coordinate system. According to the invention, the leak of the inner container of the integrated cooker can be detected, and the method has the characteristics of simple operation, low cost and high flexibility.
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Description

Technical Field

[0001] The present invention relates to the technical field of production equipment, and in particular to an online monitoring system and method for an integrated stove inner pot. Background Art

[0002] During the integrated stove production process, the integrated stove inner tank monitoring workstation needs to be used to monitor the inner tank of the integrated stove to confirm whether there are defective products. The existing monitoring method includes wiring the inner tank, connecting the water pipe, cleaning, determining the test status, and determining defective products. At the same time, at least two people are required to operate. During the monitoring process, high temperature can easily cause injuries to people. It has the disadvantages of cumbersome work and the large footprint of the integrated stove inner tank monitoring workstation. Therefore, there is still room for improvement in the existing integrated stove inner tank monitoring method. Summary of the invention

[0003] Based on this, in order to solve the problems of complicated monitoring work and large floor space of the existing integrated stove inner pot, the present invention provides an online monitoring system and method for the integrated stove inner pot.

[0004] The online monitoring system of the integrated stove inner tank comprises:

[0005] An electromagnetic wave collector array, comprising a plurality of electromagnetic wave collectors, wherein the electromagnetic wave collectors are used to continuously detect the electromagnetic wave field and transmit the time of the detected characteristic electromagnetic wave to the analysis module;

[0006] An electromagnetic wave generating device, used for emitting electromagnetic waves to the inner pot of the integrated stove, so that when a hole appears in the inner pot of the integrated stove, the characteristic electromagnetic waves generated at the hole are propagated to the electromagnetic wave collector array;

[0007] The analysis module is used to construct a spatial rectangular coordinate system, obtain the coordinate values ​​of the multiple electromagnetic wave collectors in the spatial rectangular coordinate system, and calculate the coordinate value of the vulnerability based on the characteristic electromagnetic wave and the coordinate values ​​of the multiple electromagnetic wave collectors in the spatial rectangular coordinate system.

[0008] The online monitoring system of the integrated stove inner pot is provided with an electromagnetic wave collector array, and the characteristic electromagnetic waves generated at the detected integrated stove inner pot leak are fed back to the analysis module by the electromagnetic wave collector array, and the coordinate values ​​of the leak are calculated according to the characteristic electromagnetic waves and the coordinate values ​​of multiple electromagnetic wave collectors in the spatial rectangular coordinate system, so that the integrated stove leak can be detected. Since the processes of wiring the inner pot, connecting the water pipe, cleaning, and determining the test status are omitted, and there is no need to set up a separate integrated stove inner pot monitoring workstation, the online monitoring system of the integrated stove inner pot has the characteristics of simple operation, low cost and high flexibility, and solves the problems of cumbersome work and large floor space occupied by the existing integrated stove inner pot monitoring.

[0009] Optionally, the multiple electromagnetic wave collectors include a first electromagnetic wave collector, a second electromagnetic wave collector, a third electromagnetic wave collector and a fourth electromagnetic wave collector, the first electromagnetic wave collector, the second electromagnetic wave collector, the third electromagnetic wave collector and the fourth electromagnetic wave collector are all arranged around a workstation, the workstation is used to place the integrated stove pot to be inspected, the first electromagnetic wave collector is arranged opposite to the electromagnetic wave generating device, and the second electromagnetic wave collector, the third electromagnetic wave collector and the fourth electromagnetic wave collector are arranged between the first electromagnetic wave collector and the electromagnetic wave generating device.

[0010] Optionally, the online monitoring system of the integrated stove inner pot further includes a fifth electromagnetic wave collector, and the fifth electromagnetic wave collector is arranged around the generator of the electromagnetic wave generating device.

[0011] Optionally, the frequency of the characteristic electromagnetic wave is greater than 430 THz.

[0012] Optionally, an electromagnetic wave shielding cover is also provided on the workstation.

[0013] Optionally, the online monitoring system of the integrated stove inner pot includes an electromagnetic wave collection module, and the electromagnetic wave collector transmits the time of the detected characteristic electromagnetic wave to the analysis module through the electromagnetic wave collection module.

[0014] The present invention also provides an online monitoring method for an integrated stove inner pot, which comprises the following steps:

[0015] Emitting electromagnetic waves to the inner pot of the integrated stove, so that when a hole appears in the inner pot of the integrated stove, characteristic electromagnetic waves generated at the hole are propagated to multiple electromagnetic wave collectors of the electromagnetic wave collector array;

[0016] Continuously detect the electromagnetic wave field through the electromagnetic wave collector and transmit the time of the detected characteristic electromagnetic wave to the analysis module;

[0017] A spatial rectangular coordinate system is constructed through the analysis module, coordinate values ​​of multiple electromagnetic wave collectors in the spatial rectangular coordinate system are obtained, and the coordinate value of the vulnerability is calculated based on the characteristic electromagnetic wave and the coordinate values ​​of multiple electromagnetic wave collectors in the spatial rectangular coordinate system.

[0018] Optionally, the plurality of electromagnetic wave collectors include a first electromagnetic wave collector, a second electromagnetic wave collector, a third electromagnetic wave collector and a fourth electromagnetic wave collector, and the specific method of continuously detecting the electromagnetic wave field by the electromagnetic wave collector and transmitting the time of the detected characteristic electromagnetic wave to the analysis module includes the following steps:

[0019] Synchronizing the time of the first electromagnetic wave collector, the second electromagnetic wave collector, the third electromagnetic wave collector, and the fourth electromagnetic wave collector;

[0020] Continuously detecting the electromagnetic wave field by using the first electromagnetic wave collector, the second electromagnetic wave collector, the third electromagnetic wave collector and the fourth electromagnetic wave collector;

[0021] When the first electromagnetic wave collector, the second electromagnetic wave collector, the third electromagnetic wave collector and the fourth electromagnetic wave collector detect the characteristic electromagnetic wave, the first electromagnetic wave collector, the second electromagnetic wave collector, the third electromagnetic wave collector and the fourth electromagnetic wave collector respectively transmit the times t1, t2, t3 and t4 of the characteristic electromagnetic waves detected by themselves to the analysis module.

[0022] Optionally, the specific method for calculating the coordinate value of the vulnerability by using the characteristic electromagnetic wave and the coordinate values ​​of the plurality of electromagnetic wave collectors in the spatial rectangular coordinate system includes the following:

[0023] Obtain coordinate values ​​A(x1, y1, z1), B(x2, y2, z2), C(x3, y3, z3), and D(x4, y4, z4) of the first electromagnetic wave collector, the second electromagnetic wave collector, the third electromagnetic wave collector, the fourth electromagnetic wave collector, and the vulnerability in a spatial rectangular coordinate system;

[0024] The following spatial analytical equations (1), (2), (3), and (4) are established:

[0025] (x-x1) 2 +(y-y1) 2 +(z-z1) 2 =m 2 (1);

[0026] (x-x2) 2 +(y-y2) 2 +(z-z2) 2 =(m+(c·t 12 )) 2 (2);

[0027] (x-x3) 2 +(y-y3) 2 +(z-z3) 2 =(m+(c·t 13 )) 2 (3);

[0028] (x-x4) 2 +(y-y4) 2 +(z-z4)2 =(m+(c·t 14 )) 2 (4);

[0029] Subtracting equation (2) from equation (1), we get equation 2·(x·(x2-x1)+y·(y2-y1)+z·(z2-z1)+m·c·t 12 ) = α1;

[0030] Subtracting equation (3) from equation (2) yields equation 2·(x·(x3-x2)+y·(y3-y2)+z·(z3-z2)+m·c·(t 13 -t 12 ))=α2;

[0031] Subtracting equation (4) from equation (3) yields equation 2·(x·(x4-x3)+y·(y4-y3)+z·(z4-z3)+m·c·(t 14 -t 13 ))=α3;

[0032] Subtracting equation (1) from equation (4) yields equation 2·(x·(x1-x4)+y·(y1-y4)+z·(z1-z4)-m·c·t 14 ) = α4;

[0033] Transform the equation 2·(x·(x2-x1)+y·(y2-y1)+z·(z2-z1)+m·c·t 12 )=α1, 2·(x·(x3-x2)+y·(y3-y2)+z·(z3-z2)+m·c·(t 13 -t 12 ))=α2, 2·(x·(x4-x3)+y·(y4-y3)+z·(z4-z3)+m·c·(t 14 -t 13 )) = α3 and 2·(x·(x1-x4)+y·(y1-y4)+z·(z1-z4)-m·c·t 14 )=α4 is converted into matrix form to obtain the matrix equation

[0034] Calculate the coordinate value S (x, y, z) of the vulnerability according to the matrix equation;

[0035] Where m is the distance from the electromagnetic wave sensor in the first electromagnetic wave collector to the vulnerability, c is the electromagnetic wave propagation speed, t 12 =t2-t1, t 13 =t3-t1, t 14 =t4-t1,α1=(x2 2 -x12 )+(y2 2 -y1 2 )+(z2 2 -z1 2 )-(c·t 12 ) 2 , α2=(x3 2 -x2 2 )+(y3 2 -y2 2 )+(z3 2 -z2 2 )+(c·t 12 ) 2 -(c·t 13 ) 2 , α3=(x4 2 -x3 2 )+(y4 2 -y3 2 )+(z4 2 -z3 2 )+(c·t 13 ) 2 -(c·t 14 ) 2 ,α4=(x1-x4)+(y1-y4)+(z1-z4)+(c·t 14 ).

[0036] Optionally, in an online monitoring method for an integrated stove inner pot, the value of c is 3*10 8 m / s. BRIEF DESCRIPTION OF THE DRAWINGS

[0037] The present invention can be further understood from the following description in conjunction with the accompanying drawings. The components in the figures are not necessarily drawn to scale, but the emphasis is placed on illustrating the principles of the embodiments. In different views, the same reference numerals designate corresponding parts.

[0038] Figure 1 It is a schematic diagram of the overall structure of an online monitoring system for an integrated stove inner pot in one embodiment of the present invention;

[0039] Figure 2 It is a schematic diagram of a first electromagnetic wave collector, a second electromagnetic wave collector, a third electromagnetic wave collector, a fourth electromagnetic wave collector, and a leak in a spatial rectangular coordinate system of an online monitoring system for an integrated stove inner pot in an embodiment of the present invention;

[0040] Figure 3 It is another schematic diagram of a first electromagnetic wave collector, a second electromagnetic wave collector, a third electromagnetic wave collector, a fourth electromagnetic wave collector, and a leak in a spatial rectangular coordinate system of an online monitoring system for an integrated stove inner pot according to an embodiment of the present invention;

[0041] Figure 4 It is a schematic diagram of the overall process of an online monitoring method of an integrated stove inner pot in one embodiment of the present invention;

[0042] Figure 5 It is a schematic structural diagram of an electromagnetic wave shielding cover in one embodiment of the present invention.

[0043] Description of reference numerals:

[0044] A. First electromagnetic wave collector; B. Second electromagnetic wave collector; C. Third electromagnetic wave collector; D. Fourth electromagnetic wave collector; E. Electromagnetic wave generating device; S. Loophole; 1. Electromagnetic wave shielding cover; 10. Door-type structure; 11. Electromagnetic wave shielding plate; 12. Bottom plate; 13. Conveyor belt; 14. First avoidance position; 15. Second avoidance position. DETAILED DESCRIPTION

[0045] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with its embodiments. It should be understood that the specific implementation methods described herein are only used to explain the present invention and do not limit the protection scope of the present invention.

[0046] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only and do not represent the only implementation method.

[0047] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more related listed items.

[0048] The “first” and “second” mentioned in the present invention do not represent specific quantities and orders, but are merely used to distinguish names.

[0049] like Figure 1 As shown, the online monitoring system for the integrated stove inner pot in one embodiment of the present invention includes an electromagnetic wave collector array, an electromagnetic wave generating device and an analysis module.

[0050] The electromagnetic wave collector array includes a plurality of electromagnetic wave collectors, and the electromagnetic wave collectors are used to continuously detect the electromagnetic wave field and transmit the time of the detected characteristic electromagnetic wave to the analysis module.

[0051] Preferably, the plurality of electromagnetic wave collectors each include an electromagnetic wave signal receiving device, a protective housing and an installation panel. The electromagnetic wave signal receiving device is installed on the installation panel, and the protective housing is fixed on the installation panel and sleeved on the outside of the electromagnetic wave signal receiving device.

[0052] The electromagnetic wave signal receiving device includes a timer, an electromagnetic wave sensor, a controller, a mounting plate, a small antenna, a wireless module and a filter; the small antenna is parabolic and can gather electromagnetic waves; the mounting plate is fixed in the small antenna; the timer, the electromagnetic wave sensor, the controller, the wireless module and the filter are all mounted on the mounting plate; the time signal interface of the timer is connected to the time input interface of the controller; the signal output interface of the electromagnetic wave sensor is connected to the signal input interface of the filter; the signal output interface of the filter is connected to the electromagnetic wave signal input interface of the controller; the communication interface of the wireless module is connected to the communication output interface of the controller. Since the specific structure of the electromagnetic wave signal receiving device belongs to the conventional technical means in this field, each component thereof can be obtained by looking up the relevant model in the reference book and purchased on the market, so its specific structure and principle are not repeated here.

[0053] The electromagnetic wave sensor in the electromagnetic wave collector continuously converts the detected electromagnetic wave signal into an electrical signal, which is then transmitted to the controller after passing through a filter.

[0054] The electromagnetic wave generating device E is used to emit electromagnetic waves to the inner pot of the integrated stove, so that when a hole S appears in the inner pot of the integrated stove, the characteristic electromagnetic wave generated at the hole S is transmitted to the electromagnetic wave collector array.

[0055] Specifically, when the electromagnetic wave generating device E generates electromagnetic waves toward the inner pot of the integrated stove, the characteristic electromagnetic waves generated at the hole S will propagate to the electromagnetic wave collector array closest to the hole S; the electromagnetic wave collector array serves as a characteristic array.

[0056] Since the electromagnetic wave generating device E is a modulator and can be purchased on the market, its specific structure and working principle will not be described in detail here.

[0057] The analysis module is used to construct a spatial rectangular coordinate system, obtain the coordinate values ​​of the multiple electromagnetic wave collectors in the spatial rectangular coordinate system, and calculate the coordinate value of the vulnerability S based on the characteristic electromagnetic wave and the coordinate values ​​of the multiple electromagnetic wave collectors in the spatial rectangular coordinate system.

[0058] The online monitoring system of the integrated stove inner pot is provided with an electromagnetic wave collector array, and the characteristic electromagnetic wave generated at the detected integrated stove inner pot leak S is fed back to the analysis module by the electromagnetic wave collector array, and the coordinate value of the leak S is calculated according to the characteristic electromagnetic wave and the coordinate values ​​of the multiple electromagnetic wave collectors in the spatial rectangular coordinate system, so that the integrated stove leak S can be detected. Since the processes of wiring the inner pot, connecting the water pipe, cleaning, and determining the test status are omitted, and there is no need to set up a separate integrated stove inner pot monitoring workstation, the online monitoring system of the integrated stove inner pot has the characteristics of simple operation, low cost and high flexibility, and solves the problems of cumbersome work and large floor space occupied by the existing integrated stove inner pot monitoring.

[0059] In one embodiment, if Figure 2 and Figure 3 As shown, the multiple electromagnetic wave collectors include a first electromagnetic wave collector A, a second electromagnetic wave collector B, a third electromagnetic wave collector C and a fourth electromagnetic wave collector D. The first electromagnetic wave collector A, the second electromagnetic wave collector B, the third electromagnetic wave collector C and the fourth electromagnetic wave collector D are all arranged around a workstation, and the workstation is used to place the integrated stove inner pot to be inspected. The first electromagnetic wave collector A is arranged opposite to the electromagnetic wave generating device E, and the second electromagnetic wave collector B, the third electromagnetic wave collector C and the fourth electromagnetic wave collector D are arranged between the first electromagnetic wave collector A and the electromagnetic wave generating device E.

[0060] Specifically, the electromagnetic wave sensors in the first electromagnetic wave collector A, the second electromagnetic wave collector B, the third electromagnetic wave collector C and the fourth electromagnetic wave collector D continuously convert the detected electromagnetic wave signals into electrical signals, and transmit them to the controller after passing through the filter.

[0061] The central axis of the electromagnetic wave sensor of the first electromagnetic wave collector A is the same as the entry and exit direction of the integrated stove inner pot on the workstation.

[0062] The online monitoring system of the integrated stove inner pot includes an electromagnetic wave collection module, and the electromagnetic wave collector transmits the time of the detected characteristic electromagnetic wave to the analysis module through the electromagnetic wave collection module.

[0063] When the first electromagnetic wave collector A, the second electromagnetic wave collector B, the third electromagnetic wave collector C and the fourth electromagnetic wave collector D detect characteristic electromagnetic waves, the controllers in the first electromagnetic wave collector A, the second electromagnetic wave collector B, the third electromagnetic wave collector C and the fourth electromagnetic wave collector D respectively transmit the times t1, t2, t3 and t4 when they detect the characteristic electromagnetic waves to the analysis module through the corresponding electromagnetic wave collection modules.

[0064] When the integrated stove inner pot is moved to the work station, the side with the largest plane surface area of ​​the integrated stove inner pot is in contact with the conveyor belt. Because the side with the largest plane surface area of ​​the integrated stove inner pot is made of sheet metal, there will be no hole S. Through this design, the hole S is exposed in other spatial positions and is easier to be monitored.

[0065] In one of the embodiments, the online monitoring system of the integrated stove inner pot also includes a fifth electromagnetic wave collector, and the fifth electromagnetic wave collector is arranged around the generator of the electromagnetic wave generating device E.

[0066] Specifically, the fifth electromagnetic wave collector is arranged around the nozzle of the electromagnetic wave generating device E. The structure of the fifth electromagnetic wave collector is the same as that of other electromagnetic wave collectors. The fifth electromagnetic wave collector is used to obtain the electromagnetic wave generated noise and environmental noise of the electromagnetic wave generating device E, and cooperate with other electromagnetic wave collectors to eliminate the electromagnetic wave generated noise and environmental noise, so as to locate the position of the vulnerability S more accurately.

[0067] The time of the fifth electromagnetic wave collector is synchronized with the time of other electromagnetic wave collectors. At the same time, the high-frequency electromagnetic waves collected by the fifth electromagnetic wave collector are converted into digital signals through analog-to-digital conversion, and are superimposed with the digital signals obtained and converted by other electromagnetic wave collectors to eliminate noise and improve the accuracy of electromagnetic wave data.

[0068] In one of the embodiments, the frequency of the characteristic electromagnetic wave is greater than 430 THz (Tera Hertz), and an electromagnetic wave shielding cover 1 is also provided on the work station.

[0069] Specifically, if Figure 5As shown, the electromagnetic wave shielding cover 1 includes a door-type structure 10 with a through opening and two electromagnetic wave shielding plates 11 that seal the door-type structure. A bottom plate 12 that matches the door-type structure is provided on the workstation, and a conveyor belt 13 for driving the integrated stove inner pot to move is also provided on the bottom plate; the central axis of the through opening is the same as the in-and-out direction of the integrated stove inner pot on the workstation, the first electromagnetic wave collector A and the electromagnetic wave generating device E are respectively connected to the two opposite electromagnetic wave shielding plates, and a first avoidance position 14 and a second avoidance position 15 are opened on the door-type structure, the notch diameter of the first avoidance position is larger than the maximum outer diameter of the first electromagnetic wave collector A, and the notch diameter of the second avoidance position is larger than the maximum outer diameter of the electromagnetic wave generating device E and the fifth electromagnetic wave collector; the two electromagnetic wave shielding plates are also respectively connected with a first electromagnetic wave shielding cover plate and a second electromagnetic wave shielding cover plate for covering the first avoidance position and the second avoidance position; the two electromagnetic wave shielding plates are driven to move in the vertical direction by a crane. Through the above design, a sealed electromagnetic wave shielding environment can be formed without affecting the assembly line operation, thereby reducing the influence of external electromagnetic waves on the monitoring inside the electromagnetic wave shielding cover 1.

[0070] In one embodiment, the online monitoring system of the integrated stove inner pot further includes an alarm module, which is signal-connected to the analysis module. When a hole S is detected in the integrated stove inner pot, the alarm module issues an alarm to indicate that the integrated stove inner pot needs to be reworked.

[0071] Another embodiment of the present invention also provides an online monitoring method for an integrated stove inner pot, such as Figure 4 As shown, it includes the following steps:

[0072] S1, emitting electromagnetic waves to the inner pot of the integrated stove, so that when a hole S appears in the inner pot of the integrated stove, the characteristic electromagnetic waves generated at the hole S are propagated to multiple electromagnetic wave collectors of the electromagnetic wave collector array.

[0073] S2, continuously detecting the electromagnetic wave field through the electromagnetic wave collector and transmitting the time of the detected characteristic electromagnetic wave to the analysis module.

[0074] S3, constructing a spatial rectangular coordinate system through an analysis module, obtaining coordinate values ​​of multiple electromagnetic wave collectors in the spatial rectangular coordinate system, and calculating the coordinate value of the vulnerability S according to the characteristic electromagnetic wave and the coordinate values ​​of multiple electromagnetic wave collectors in the spatial rectangular coordinate system.

[0075] Since the relative positions of multiple electromagnetic wave collectors and the hole S in the integrated stove pot are different, and the propagation speed of the electromagnetic wave remains unchanged, the time difference between the electromagnetic wave signals received by the multiple electromagnetic wave collectors can be used to accurately locate the hole S in the integrated stove pot.

[0076] Taking advantage of the fact that electromagnetic waves passing through the hole S will produce characteristic electromagnetic waves with different frequencies from the electromagnetic waves of the structural holes, it is possible to accurately monitor whether there are holes S in the inner liner, greatly reducing the false detection rate.

[0077] That is to say, the online monitoring method of the integrated stove inner pot is provided with an electromagnetic wave collector array, and the characteristic electromagnetic wave generated at the detected integrated stove inner pot leak S is fed back to the analysis module by the electromagnetic wave collector array, and the coordinate value of the leak S is calculated according to the characteristic electromagnetic wave and the coordinate values ​​of the multiple electromagnetic wave collectors in the spatial rectangular coordinate system, which can realize the detection of the integrated stove leak S. Since the processes of wiring the inner pot, connecting the water pipe, cleaning and determining the test status are omitted, and there is no need to set up a separate integrated stove inner pot monitoring workstation, the online monitoring system of the integrated stove inner pot has the characteristics of simple operation, low cost and high flexibility, and solves the problems of cumbersome work and large floor space occupied by the existing integrated stove inner pot monitoring.

[0078] In one embodiment, the plurality of electromagnetic wave collectors include a first electromagnetic wave collector A, a second electromagnetic wave collector B, a third electromagnetic wave collector C and a fourth electromagnetic wave collector D. The specific method of continuously detecting the electromagnetic wave field by the electromagnetic wave collectors and transmitting the detected characteristic electromagnetic wave to the analysis module includes the following steps:

[0079] S20, synchronizing the time of the first electromagnetic wave collector A, the second electromagnetic wave collector B, the third electromagnetic wave collector C, and the fourth electromagnetic wave collector D.

[0080] Specifically, the timers in the first electromagnetic wave collector A, the second electromagnetic wave collector B, the third electromagnetic wave collector C, and the fourth electromagnetic wave collector D are synchronized. The electromagnetic wave sensors in the first electromagnetic wave collector A, the second electromagnetic wave collector B, the third electromagnetic wave collector C, and the fourth electromagnetic wave collector D continuously convert the detected electromagnetic wave signals into electrical signals and transmit them to the controller through the filter.

[0081] S21, continuously detecting the electromagnetic wave field through the first electromagnetic wave collector A, the second electromagnetic wave collector B, the third electromagnetic wave collector C and the fourth electromagnetic wave collector D.

[0082] When the electromagnetic wave generating device E generates electromagnetic waves toward the inner pot of the integrated stove, the characteristic electromagnetic waves generated at the hole S will propagate to the electromagnetic wave collector array closest to the hole S; the electromagnetic wave collector array serves as a characteristic array. When the first electromagnetic wave collector A, the second electromagnetic wave collector B, the third electromagnetic wave collector C, and the fourth electromagnetic wave collector D detect characteristic electromagnetic waves, the controllers in the first electromagnetic wave collector A, the second electromagnetic wave collector B, the third electromagnetic wave collector C, and the fourth electromagnetic wave collector D respectively transmit the times t1, t2, t3, and t4 when they detect the characteristic electromagnetic waves to the analysis module through the corresponding electromagnetic wave collection modules.

[0083] S22, when the first electromagnetic wave collector A, the second electromagnetic wave collector B, the third electromagnetic wave collector C and the fourth electromagnetic wave collector D detect the characteristic electromagnetic wave, the first electromagnetic wave collector A, the second electromagnetic wave collector B, the third electromagnetic wave collector C and the fourth electromagnetic wave collector D respectively transmit the times t1, t2, t3 and t4 of the characteristic electromagnetic waves detected by themselves to the analysis module.

[0084] In one embodiment, a specific method for calculating the coordinate value of the vulnerability S by using the characteristic electromagnetic wave and the coordinate values ​​of the plurality of electromagnetic wave collectors in the spatial rectangular coordinate system comprises the following steps:

[0085] S30, obtain the coordinate values ​​A(x1, y1, z1), B(x2, y2, z2), C(x3, y3, z3), and D(x4, y4, z4) of the first electromagnetic wave collector A, the second electromagnetic wave collector B, the third electromagnetic wave collector C, the fourth electromagnetic wave collector D, and the vulnerability S in the spatial rectangular coordinate system.

[0086] S31, establish the following spatial analytical equations (1), (2), (3), (4):

[0087] (x-x1) 2 +(y-y1) 2 +(z-z1) 2 =m 2 (1);

[0088] (x-x2) 2 +(y-y2) 2 +(z-z2) 2 =(m+(c·t 12 )) 2 (2);

[0089] (x-x3) 2 +(y-y3) 2 +(z-z3)2 =(m+(c·t 13 )) 2 (3);

[0090] (x-x4) 2 +(y-y4) 2 +(z-z4) 2 =(m+(c·t 14 )) 2 (4).

[0091] S32, subtract equation (2) from equation (1) to obtain equation 2·(x·(x2-x1)+y·(y2-y1)+z·(z2-z1)+m·c·t 12 ) = α1;

[0092] Subtracting equation (3) from equation (2) yields equation 2·(x·(x3-x2)+y·(y3-y2)+z·(z3-z2)+m·c·(t 13 -t 12 ))=α2;

[0093] Subtracting equation (4) from equation (3) yields equation 2·(x·(x4-x3)+y·(y4-y3)+z·(z4-z3)+m·c·(t 14 -t 13 ))=α3;

[0094] Subtracting equation (1) from equation (4) yields equation 2·(x·(x1-x4)+y·(y1-y4)+z·(z1-z4)-m·c·t 14 ) = α4;

[0095] Transform the equation 2·(x·(x2-x1)+y·(y2-y1)+z·(z2-z1)+m·c·t 12 )=α1, 2·(x·(x3-x2)+y·(y3-y2)+z·(z3-z2)+m·c·(t 13 -t 12 ))=α2, 2·(x·(x4-x3)+y·(y4-y3)+z·(z4-z3)+m·c·(t 14 -t 13 )) = α3 and 2·(x·(x1-x4)+y·(y1-y4)+z·(z1-z4)-m·c·t 14 )=α4 is converted into matrix form to obtain the matrix equation

[0096] S33, calculating the coordinate value S (x, y, z) of the vulnerability according to the matrix equation.

[0097] Where m is the distance from the electromagnetic wave sensor in the first electromagnetic wave collector A to the hole S, and c is the electromagnetic wave propagation speed, and the value of c is 3*10 8 m / s,t 12 =t2-t1, t 13 =t3-t1, t 14 =t4-t1,α1=(x2 2 -x1 2 )+(y2 2 -y1 2 )+(z2 2 -z1 2 )-(c·t 12 ) 2 , α2=(x3 2 -x2 2 )+(y3 2 -y2 2 )+(z3 2 -z2 2 )+(c·t 12 ) 2 -(c·t 13 ) 2 , α3=(x4 2 -x3 2 )+(y4 2 -y3 2 )+(z4 2 -z3 2 )+(c·t 13 ) 2 -(c·t 14 ) 2 ,α4=(x1-x4)+(y1-y4)+(z1-z4)+(c·t 14 )

[0098] The technical features of the above-described embodiments may be arbitrarily combined. To make the description concise, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0099] The above-mentioned embodiments only express several implementation methods of the present invention, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the scope of the invention patent. It should be pointed out that, for ordinary technicians in this field, several variations and improvements can be made without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention shall be subject to the attached claims.

Claims

1. An online monitoring system for an integrated stove liner, characterized in that: The online monitoring system of the integrated stove inner tank comprises: An electromagnetic wave collector array, comprising a plurality of electromagnetic wave collectors, wherein the electromagnetic wave collectors are used to continuously detect the electromagnetic wave field and transmit the time of the detected characteristic electromagnetic wave to the analysis module; An electromagnetic wave generating device, used for emitting electromagnetic waves to the inner pot of the integrated stove, so that when a hole appears in the inner pot of the integrated stove, the characteristic electromagnetic waves generated at the hole are propagated to the electromagnetic wave collector array; The analysis module is used to construct a spatial rectangular coordinate system, obtain the coordinate values ​​of the multiple electromagnetic wave collectors in the spatial rectangular coordinate system, and calculate the coordinate value of the vulnerability based on the characteristic electromagnetic wave and the coordinate values ​​of the multiple electromagnetic wave collectors in the spatial rectangular coordinate system.

2. The online monitoring system for an integrated stove inner pot according to claim 1, characterized in that: The multiple electromagnetic wave collectors include a first electromagnetic wave collector, a second electromagnetic wave collector, a third electromagnetic wave collector and a fourth electromagnetic wave collector. The first electromagnetic wave collector, the second electromagnetic wave collector, the third electromagnetic wave collector and the fourth electromagnetic wave collector are arranged around a workstation, and the workstation is used to place the integrated stove inner pot to be inspected. The first electromagnetic wave collector is arranged opposite to the electromagnetic wave generating device, and the second electromagnetic wave collector, the third electromagnetic wave collector and the fourth electromagnetic wave collector are arranged between the first electromagnetic wave collector and the electromagnetic wave generating device.

3. The online monitoring system for an integrated stove inner pot according to claim 2, characterized in that: The online monitoring system for the integrated stove inner pot also includes a fifth electromagnetic wave collector, and the fifth electromagnetic wave collector is arranged around the generator of the electromagnetic wave generating device.

4. The online monitoring system for an integrated stove inner pot according to claim 1, characterized in that: The frequency of the characteristic electromagnetic wave is greater than 430 THz.

5. The online monitoring system for an integrated stove inner pot according to claim 2, characterized in that: An electromagnetic wave shielding cover is also arranged on the work station.

6. The online monitoring system for an integrated stove inner pot according to claim 2, characterized in that: The online monitoring system of the integrated stove inner pot includes an electromagnetic wave collection module, and the electromagnetic wave collector transmits the time of the detected characteristic electromagnetic wave to the analysis module through the electromagnetic wave collection module.

7. An online monitoring method for an integrated stove inner tank, characterized in that: The online monitoring method of the integrated stove inner pot comprises the following steps: Emitting electromagnetic waves to the inner pot of the integrated stove, so that when a hole appears in the inner pot of the integrated stove, characteristic electromagnetic waves generated at the hole are propagated to multiple electromagnetic wave collectors of the electromagnetic wave collector array; Continuously detect the electromagnetic wave field through the electromagnetic wave collector and transmit the time of the detected characteristic electromagnetic wave to the analysis module; A spatial rectangular coordinate system is constructed through the analysis module, coordinate values ​​of multiple electromagnetic wave collectors in the spatial rectangular coordinate system are obtained, and the coordinate value of the vulnerability is calculated based on the characteristic electromagnetic wave and the coordinate values ​​of multiple electromagnetic wave collectors in the spatial rectangular coordinate system.

8. The online monitoring method of an integrated stove inner pot according to claim 7, characterized in that: The multiple electromagnetic wave collectors include a first electromagnetic wave collector, a second electromagnetic wave collector, a third electromagnetic wave collector and a fourth electromagnetic wave collector. The specific method of continuously detecting the electromagnetic wave field through the electromagnetic wave collectors and transmitting the time of the detected characteristic electromagnetic wave to the analysis module includes the following steps: Synchronizing the time of the first electromagnetic wave collector, the second electromagnetic wave collector, the third electromagnetic wave collector, and the fourth electromagnetic wave collector; Continuously detecting the electromagnetic wave field by using the first electromagnetic wave collector, the second electromagnetic wave collector, the third electromagnetic wave collector and the fourth electromagnetic wave collector; When the first electromagnetic wave collector, the second electromagnetic wave collector, the third electromagnetic wave collector and the fourth electromagnetic wave collector detect the characteristic electromagnetic wave, the first electromagnetic wave collector, the second electromagnetic wave collector, the third electromagnetic wave collector and the fourth electromagnetic wave collector respectively transmit the times t1, t2, t3 and t4 of the characteristic electromagnetic waves detected by themselves to the analysis module.

9. The online monitoring method of an integrated stove inner pot according to claim 8, characterized in that: The specific method for calculating the coordinate value of the vulnerability by using the characteristic electromagnetic wave and the coordinate values ​​of the plurality of electromagnetic wave collectors in the spatial rectangular coordinate system includes the following vulnerabilities: Obtain coordinate values ​​A(x1, y1, z1), B(x2, y2, z2), C(x3, y3, z3), and D(x4, y4, z4) of the first electromagnetic wave collector, the second electromagnetic wave collector, the third electromagnetic wave collector, the fourth electromagnetic wave collector, and the vulnerability in a spatial rectangular coordinate system; The following spatial analytical equations (1), (2), (3), and (4) are established: (x-x1) 2 +(y-y1) 2 +(z-z1) 2 =m 2 (1)? (x-x2) 2 +(y-y2) 2 +(z-z2) 2 (m+(c·t 12 )) 2 (2) (x-x3) 2 +(y-y3) 2 +(z-z3) 2 =(m+(c·t 13 )) 2 (3); (x-x4) 2 +(y-y4) 2 +(z-z4) 2 =(m+(c·t 14 )) 2 (4); Subtracting equation (2) from equation (1), we get equation 2·(x·(x2-x1)+y·(y2-y1)+z·(z2-z1)+m·c·t 12 ) = α1; Subtracting equation (3) from equation (2) yields equation 2·(x·(x3-x2)+y·(y3-y2)+z·(z3-z2)+m·c·(t 13 -t 12 ))=α2; Subtracting equation (4) from equation (3) yields equation 2·(x·(x4-x3)+y·(y4-y3)+z·(z4-z3)+m·c·(t 14 -t 13 ))=α3; Subtracting equation (1) from equation (4) yields equation 2·(x·(x1-x4)+y·(y1-y4)+z·(z1-z4)-m·c·t 14 ) = α4; Transform the equation 2·(x·(x2-x1)+y·(y2-y1)+z·(z2-z1)+m·c·t 12 )=α1, 2·(x·(x3-x2)+y·(y3-y2)+z·(z3-z2)+m·c·(t 13 -t 12 ))=α2, 2·(x·(x4-x3)+y·(y4-y3)+z·(z4-z3)+m·c·(t 14 -t 13 )) = α3 and 2·(x·(x1-x4)+y·(y1-y4)+z·(z1-z4)-m·c·t 14 )=α4 is converted into matrix form to obtain the matrix equation Calculate the coordinate value S (x, y, z) of the vulnerability according to the matrix equation; Where m is the distance from the electromagnetic wave sensor in the first electromagnetic wave collector to the vulnerability, c is the electromagnetic wave propagation speed, t 12 =t2-t1, t 13 =t3-t1, t 14 =t4-t1,α1=(x2 2 -x1 2 )+(y2 2 -y1 2 )+(z2 2 -z1 2 )-(c·t 12 ) 2 , α2=(x3 2 -x2 2 )+(y3 2 -y2 2 )+(z3 2 -z2 2 )+(c·t 12 ) 2 -(c·t 13 ) 2 , α3=(x4 2 -x3 2 )+(y4 2 -y3 2 )+(z4 2 -z3 2 )+(c·t 13 ) 2 -(c·t 14 ) 2 ,α4=(x1-x4)+(y1-y4)+(z1-z4)+(c·t 14 ).

10. The online monitoring method of an integrated stove inner pot according to claim 9, characterized in that: The value of c is 3*10 8 m / s.