Pipe lifting and rotating lifting appliance of intelligent crane

By designing hydraulic pipe lifting and rotating components in intelligent crane pipe lifting and transporting slings, combined with PLC controller to achieve accurate control of the rotation angle of the pipe, the problem of poor rotation accuracy is solved and the stability and accuracy of lifting work is improved. .

CN119429952AActive Publication Date: 2025-02-14SHANDONG KAIYUAN HEAVY MASCH CO LTD
View PDF 6 Cites 0 Cited by

Patent Information

Application Number
CN202411805253.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-10
Publication Date
2025-02-14
Estimated Expiration
2044-12-10

AI Technical Summary

Technical Problem

During the rotation process of the intelligent crane pipe lifting sling, the rotation accuracy is poor, resulting in a deviation in the rotation angle of the pipe, affecting the subsequent docking and installation quality.

Method used

A smart crane pipe lifting rotary sling is designed, using hydraulic pipe lifting combined with rotating components and PLC controller, and the limit telescopic rod and driving the rotation of the T-block and the rotating box are driven by the forward and reverse motor. The code disk and photodetector calculate the rotation angle and achieve precise control through the PLC controller.

Benefits of technology

Accurate control of the rotation angle of the pipe is achieved, shaking during rotation is reduced, the stability of the pipe is improved, and the accuracy of subsequent docking and installation is ensured.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119429952A_ABST
    Figure CN119429952A_ABST
Patent Text Reader

Abstract

The invention discloses an intelligent crane pipe lifting rotary lifting appliance, and relates to the technical field of pipe lifting equipment, the intelligent crane pipe lifting rotary lifting appliance comprises a hydraulic pipe lifting appliance, and the top of the hydraulic pipe lifting appliance is provided with a control box. When the device is used, the forward and reverse motor is started to drive the limiting telescopic rod and the driving gear to rotate, the T-shaped block, the fixing plate and the rotating box are driven to rotate through the gear groove, and then the hydraulic pipe lifting tool and a pipe are driven to rotate slowly. When the T-shaped block rotates, the code disc rotates together with the T-shaped block, the photoelectric detector calculates the rotation angle and transmits data to the PLC, and after a pipe rotates to a proper angle, the PLC can control the forward and reverse motor to be automatically closed, so that the effect of adjusting the rotation angle of the hydraulic pipe lifting appliance is achieved. Under the cooperation of the rotating assembly and the PLC, the rotating angle of the hydraulic pipe lifting appliance can be accurately controlled, and a pipe can be accurately rotated to a required specific angle.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of pipe lifting equipment, and in particular to a pipe lifting rotating hanger of an intelligent crane. Background Art

[0002] Intelligent cranes are lifting equipment that integrates advanced automation technology, sensor technology, information technology, control technology and other high-tech technologies based on traditional cranes. It can realize multiple functions such as automatic control, precise operation, status monitoring and fault diagnosis. In the process of lifting pipes by intelligent cranes, the lifting device is indispensable. Pipes are generally cylindrical and have a relatively smooth surface. If they are directly lifted by the crane hook, they are prone to slipping. The friction between the lifting device and the pipe is used to provide appropriate clamping for the pipe to prevent the pipe from shaking, rolling or falling during the lifting process, thereby ensuring the safety of the lifting work and the integrity of the pipe.

[0003] In the prior art, when using the pipe lifting sling of the intelligent crane, it is sometimes necessary to rotate the pipe to a specific angle for placement. Generally, the pipe is rotated by rotating the crane. The rotation accuracy of this rotation method is relatively poor, and it is difficult to achieve precise control. It is easy to cause deviations in the rotation angle of the pipe, resulting in inaccurate subsequent docking of the pipe, thereby affecting the subsequent installation quality.

[0004] Therefore, we propose an intelligent crane pipe lifting rotating hoist to solve the problems raised in the above background technology. Summary of the invention

[0005] The purpose of the present invention is to provide an intelligent crane pipe lifting rotating sling to solve the problem that the intelligent crane pipe lifting sling proposed in the above background technology generally drives the pipe to rotate by rotating the crane during use, and the rotation accuracy is relatively poor, which can easily cause deviations in the rotation angle of the pipe, resulting in inaccurate subsequent docking of the pipe, thereby affecting the subsequent installation quality.

[0006] To achieve the above object, the present invention provides the following technical solutions: an intelligent crane pipe lifting rotating spreader, comprising a hydraulic pipe spreader, a control box is arranged on the top of the hydraulic pipe spreader, a rotating assembly is arranged on the top of the control box, and a tilting assembly is arranged inside the rotating assembly; The rotating assembly includes a rotating box, a fixed plate is fixedly installed near the top surface of the rotating box, a mounting hole is opened at the center of the top of the fixing plate, a T-block is fixedly installed inside the mounting hole, a rotating hole is opened at the center of the top of the rotating box, an I-shaped block is movably embedded inside the rotating hole, a fixing frame is fixedly installed on the top of the I-shaped block, a mounting plate is fixedly installed on the inside of the fixing frame, a forward and reverse motor is fixedly installed on the top of the mounting plate, a limiting telescopic rod is fixedly installed on the output end of the forward and reverse motor, a driving gear is fixedly installed on the bottom end of the limiting telescopic rod, a gear groove is opened at the bottom of the T-block, a code disk is arranged on the outer surface of the T-block, a connecting plate is movably sleeved on the outer surface of the T-block near the top, and a photoelectric detector is fixedly installed on the bottom of the connecting plate.

[0007] Preferably, the outer surface of the driving gear meshes with the inside of the gear groove, and a plurality of rolling grooves are equidistantly provided on the opposite side of the interior of the I-shaped block, and rolling balls are movably embedded in the interior of the plurality of rolling grooves, and a plurality of rolling balls distributed on each circumference form a group.

[0008] Preferably, the outer surfaces of the two groups of balls are in contact with the top and inner top surface of the rotating box respectively, the output end of the forward and reverse motors movably penetrates the bottom of the mounting plate, and the outer surface of the limiting telescopic rod is movably embedded in the interior of the T-block.

[0009] Preferably, the outer surface of the connecting plate is fixedly mounted on the inner wall of the fixing frame, the outer surface of the driving gear is provided with an annular groove near the bottom, a movable ring is movably embedded in the annular groove, and two fixing rods are fixedly mounted on the outer surface of the movable ring.

[0010] Preferably, a support groove is provided on the outer surface of the fixing frame, and a plurality of support rods are movably embedded in the support groove, and the bottom ends of the plurality of support rods are fixedly mounted on the top of the rotating box.

[0011] Preferably, the inclination assembly includes an adjustment frame, a fixed shaft is movably embedded inside the adjustment frame, an arc gear is fixedly installed on the top of the adjustment frame, a detection groove is opened inside the adjustment frame, an inclination sensor is arranged inside the detection groove, the outer surface of the arc gear is meshingly connected with a bevel gear, and a positioning sleeve is fixedly installed on the front surface of the bevel gear.

[0012] Preferably, a reinforcement rod is movably embedded inside the bevel gear and the positioning sleeve, two limiting rings are fixedly installed on the outer surface of the reinforcement rod, a plurality of positioning holes are opened on the outer surface of the positioning sleeve, a push-pull plate is arranged on the top of the arc gear, two positioning rods are fixedly installed on the top of the push-pull plate near the front surface, and the outer surfaces of the two positioning rods are movably embedded in two of the positioning holes respectively.

[0013] Preferably, hydraulic rods are fixedly installed on the top of the push-pull plate near both sides, and clamping rods are fixedly installed on the top of the push-pull plate near the two hydraulic rods. The top ends of the two clamping rods are movable and penetrate to the top of the rotating box. A positioning plate is fixedly installed on the outer surface of the fixed frame near the supporting groove, and a plurality of clamping holes are opened on the top of the positioning plate.

[0014] Preferably, the bottom ends of the two fixing rods are respectively fixedly mounted on the top of the push-pull plate near the two sides, the outer surface of the adjusting frame is movably embedded in the interior of the rotating box, the two ends of the fixing shaft are respectively fixedly mounted on the two sides inside the rotating box, the two ends of the reinforcement rod are respectively fixedly mounted on the two sides inside the rotating box, the outer surfaces of the two limiting rings are respectively in contact with the other side outer surface of the bevel gear and the one side outer surface of the positioning sleeve, the outer surface of the push-pull plate is movably embedded in the interior of the rotating box, and the top ends of the two hydraulic rods are fixedly mounted on the top surface inside the rotating box.

[0015] Preferably, a hydraulic system is arranged inside the control box, a battery is installed inside the control box through an auxiliary plate, a PLC controller is arranged on the rear wall inside the control box, and a wireless communication module is arranged on the rear wall inside the control box near the PLC controller.

[0016] Compared with the prior art, the present invention has the following beneficial effects: 1. When the present invention is used, the forward and reverse motors are started to drive the limit telescopic rod and the driving gear to rotate, and the T-block, the fixed plate and the rotating box are driven to rotate through the gear groove, thereby driving the hydraulic pipe hanger and the pipe to rotate slowly. When the T-block rotates, the code disk rotates together, the photoelectric detector receives the light signal to form a pulse signal, calculates the rotation angle, and transmits the data to the PLC controller. When the pipe is rotated to a suitable angle, the PLC controller will control the forward and reverse motors to automatically turn off, thereby achieving the effect of adjusting the rotation angle of the hydraulic pipe hanger. With the cooperation of the rotating assembly and the PLC controller, the rotation angle of the hydraulic pipe hanger can be accurately controlled, and the pipe can be accurately rotated to the required specific angle. During the rotation process, the shaking generated by the rotating assembly is small, which can better maintain the stability of the pipe.

[0017] 2. When the present invention is used, start the two hydraulic rods to push the push-pull plate downward, drive the fixed rod and the positioning rod to move downward, slide the active gear out of the gear groove through the movable ring, and mesh with the bevel gear, and move the positioning rod out of the positioning hole. Start the forward and reverse motors to drive the limit telescopic rod and the active gear to rotate, drive the bevel gear and the arc gear to rotate, and then drive the adjustment frame to rotate, so that the hydraulic pipe hanger and the pipe are tilted. At the same time, the inclination sensor detects the inclination angle. When the inclination data meets the set numerical range, the PLC controller will control the forward and reverse motors to turn off, so as to facilitate the adjustment of the pipe to the tilt state that matches the installation position. Thereby achieving the effect of adjusting the inclination angle of the pipe, increasing the lifting flexibility of the hanger, and making the lifting work more smoothly.

[0018] 3. When the present invention is used, the push-pull plate moves downward to drive the clamp rod to move downward, so that one end of the clamp rod is inserted into the clamp hole to limit the rotation box, thereby preventing the rotation box from accidentally rotating when the hydraulic pipe hanger is subsequently tilted, thereby affecting the accuracy of the pipe tilt angle and position. The inner wall of the hydraulic pipe hanger clamp is sprayed with a polyurethane coating, which has good wear resistance and can provide good friction, thereby enhancing the ability to clamp the pipe. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 A first-angle stereoscopic view of a pipe lifting rotating spreader of an intelligent crane according to the present invention; Figure 2 A second-angle stereoscopic view of a pipe lifting rotating spreader of an intelligent crane according to the present invention; Figure 3 It is a schematic cross-sectional view of the structure of a pipe lifting rotating hanger of an intelligent crane of the present invention; Figure 4 It is a schematic cross-sectional view of the structure of the inclination angle assembly in the rotating spreader for pipe lifting of an intelligent crane according to the present invention; Figure 5 This is a perspective view of the structure of a push-pull plate in a pipe lifting and rotating hanger of an intelligent crane according to the present invention; Figure 6 This is a schematic cross-sectional view of the structure of a T-block in a rotating sling for lifting pipes of an intelligent crane according to the present invention; Figure 7 It is a schematic cross-sectional view of the structure of a rotating assembly in a rotating hanger for lifting pipes of an intelligent crane according to the present invention; Figure 8 It is a schematic cross-sectional view of the structure of a fixed frame in a rotating hanger for lifting pipes of an intelligent crane according to the present invention; Fig. 9 The present invention is a schematic cross-sectional view of the structure of a telescopic limit rod in a rotating hanger for lifting pipes of an intelligent crane.

[0020] In the figure: 1. Hydraulic pipe hanger; 2. Control box; 3. Rotating assembly; 301. Rotating box; 302. Fixed plate; 303. Mounting hole; 304. T-block; 305. Rotating hole; 306. I-block; 307. Fixed frame; 308. Mounting plate; 309. Forward and reverse motor; 310. Limit telescopic rod; 311. Driving gear; 312. Gear slot; 313. Code disk; 314. Connecting plate; 315. Photoelectric detector; 316. Rolling slot; 317. Rolling ball; 318. Annular slot; 319. Movable ring; 320. Fixed rod; 321, support groove; 322, support rod; 4, inclination assembly; 401, adjustment frame; 402, fixed shaft; 403, arc gear; 404, detection groove; 405, inclination sensor; 406, bevel gear; 407, positioning sleeve; 408, reinforcement rod; 409, limit ring; 410, positioning hole; 411, push-pull plate; 412, positioning rod; 413, hydraulic rod; 414, clamping rod; 415, positioning plate; 5, hydraulic system; 6, battery; 7, PLC controller; 8, wireless communication module. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the implementation regulations described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0022] Example 1: Please refer to Figure 1-Figure 9As shown, the present invention provides a technical solution: an intelligent crane pipe lifting rotating spreader, comprising a hydraulic pipe spreader 1, a control box 2 is arranged on the top of the hydraulic pipe spreader 1, a rotating assembly 3 is arranged on the top of the control box 2, and a tilting assembly 4 is arranged inside the rotating assembly 3; the rotating assembly 3 comprises a rotating box 301, a fixed plate 302 is fixedly installed near the top surface of the rotating box 301, a mounting hole 303 is opened at the center of the top of the fixed plate 302, a T-block 304 is fixedly installed inside the mounting hole 303, and a rotating hole 305 is opened at the center of the top of the rotating box 301. An I-shaped block 306 is movably embedded inside the rotating hole 305, a fixing frame 307 is fixedly installed on the top of the I-shaped block 306, a mounting plate 308 is fixedly installed inside the fixing frame 307, a forward and reverse motor 309 is fixedly installed on the top of the mounting plate 308, a limited telescopic rod 310 is fixedly installed on the output end of the forward and reverse motor 309, a driving gear 311 is fixedly installed on the bottom end of the limited telescopic rod 310, a gear groove 312 is opened at the bottom of the T-shaped block 304, a code disc 313 is set on the outer surface of the T-shaped block 304, and a connecting plate 310 is movably sleeved near the top of the outer surface of the T-shaped block 304 14. A photoelectric detector 315 is fixedly installed at the bottom of the connecting plate 314. The outer surface of the driving gear 311 meshes with the inner part of the gear groove 312. A plurality of rolling grooves 316 are evenly spaced on the opposite side of the internal part of the I-shaped block 306. A plurality of rolling grooves 316 are movably embedded with rolling balls 317 inside. The plurality of rolling balls 317 distributed on each circumference form a group. The outer surfaces of the two groups of rolling balls 317 are in contact with the top and the inner top surface of the rotating box 301 respectively. The output end of the forward and reverse motor 309 movably penetrates to the bottom of the mounting plate 308. The outer surface of the limiting telescopic rod 310 It is movably embedded in the T-block 304, and the outer surface of the connecting plate 314 is fixedly mounted on the inner wall of the fixing frame 307. The outer surface of the fixing frame 307 is provided with a supporting groove 321, and a plurality of supporting rods 322 are movably embedded in the supporting groove 321. The bottom ends of the plurality of supporting rods 322 are all fixedly mounted on the top of the rotating box 301. A hydraulic system 5 is arranged inside the control box 2, and a battery 6 is installed inside the control box 2 through an auxiliary plate. A PLC controller 7 is arranged on the rear wall inside the control box 2, and a wireless communication module 8 is arranged on the rear wall inside the control box 2 near the PLC controller 7.

[0023] In this embodiment, when in use, the hydraulic pipe hanger 1, the forward and reverse motor 309, the photoelectric detector 315, the inclination sensor 405, the hydraulic rod 413, the hydraulic system 5, the battery 6, the wireless communication module 8 and the PLC controller 7 are electrically connected. The PLC controller 7 is wirelessly connected to the external control system through the wireless communication module 8, and the battery 6 is used to power other devices. A lifting ring is installed on the top of the fixed frame 307, and the lifting ring is connected to the intelligent crane through bolts, so that the rotating component 3, the inclination component 4 and the hydraulic pipe hanger 1 are connected to the crane together, and the hydraulic cylinder in the hydraulic pipe hanger 1 is started to drive the hydraulic pipe hanger 1 to open and then close, so as to clamp and fix the pipe. The inner wall of the clamp of the hydraulic pipe hanger 1 is sprayed with a polyurethane coating. The polyurethane coating has good wear resistance and elasticity, can provide good friction, thereby enhancing the ability to clamp the pipe, and can increase the friction between the hydraulic pipe hanger 1 and the pipe, increase the clamping tightness, and improve the stability during the lifting process. When the pipe is hoisted to the appropriate position, the forward and reverse motor 309 is started, and the output end of the forward and reverse motor 309 drives the limit telescopic rod 310 to rotate inside the T-block 304, and drives the driving gear 311 to rotate in the movable ring 319. The driving gear 311 is meshed with the gear groove 312, and drives the T-block 304 and the fixed plate 302 to rotate at the same time, and further drives the rotating box 301 to rotate inside the I-block 306, and drives the inclination component 4, the control box 2 and the hydraulic pipe hoist 1 to rotate slowly together, and further drives the clamped pipe to rotate slowly. The code disk 313 is a disk with transparent and opaque areas. When the T-block 304 rotates, the code disk 313 also rotates. The light emitted by the light source passes through the code disk 313 and is received by the photoelectric detector 315. Since the transparent and opaque areas on the code disk 313 are arranged alternately, the light signal received by the photodetector 315 will produce periodic changes, forming a pulse signal. The rotation angle is determined by calculating the number of pulses, and the angle rotation data is transmitted to the PLC controller 7. The threshold of the rotation angle data is set in advance inside the PLC controller 7. The PLC controller 7 will identify and compare according to the received rotation data. When the pipe is rotated to a suitable angle, the PLC controller 7 will control the forward and reverse motors 309 to automatically shut down and stop rotating. At the same time, the PLC controller 7 will wirelessly transmit the data to the external control system, which is convenient for the staff to check the rotation angle, thereby achieving the effect of adjusting the rotation angle of the hydraulic pipe hanger 1. With the cooperation of the rotating component 3 and the PLC controller 7, the rotation angle of the hydraulic pipe hanger 1 can be accurately controlled, and the pipe can be accurately rotated to the required specific angle. During the rotation process, compared with the rotation of the crane, the shaking produced by the rotating component 3 is smaller, which can better maintain the stability of the pipe.The problem that the pipe lifting sling of the intelligent crane is generally driven by the rotation of the crane during use, and the rotation accuracy is relatively poor, which easily causes the pipe rotation angle to deviate, resulting in inaccurate subsequent docking of the pipe, thereby affecting the subsequent installation quality. A plurality of rolling balls 317 are arranged between the I-shaped block 306 and the rotating box 301 to facilitate better rotation of the rotating box 301 and reduce friction resistance.

[0024] Embodiment 2: Figure 2-Figure 9As shown, the rotating assembly 3 includes a rotating box 301, a fixed plate 302 is fixedly installed near the top surface of the rotating box 301, a mounting hole 303 is opened at the center of the top of the fixed plate 302, a T-block 304 is fixedly installed inside the mounting hole 303, a rotating hole 305 is opened at the center of the top of the rotating box 301, an I-shaped block 306 is movably embedded inside the rotating hole 305, a fixing frame 307 is fixedly installed on the top of the I-shaped block 306, a mounting plate 308 is fixedly installed inside the fixing frame 307, a forward and reverse motor 309 is fixedly installed on the top of the mounting plate 308, a limited telescopic rod 310 is fixedly installed on the output end of the forward and reverse motor 309, a driving gear 311 is fixedly installed on the bottom end of the limited telescopic rod 310, and the T-block 30 The bottom of the driving gear 311 is provided with a gear groove 312, the outer surface of the driving gear 311 is provided with an annular groove 318 near the bottom, the inner surface of the annular groove 318 is movably embedded with a movable ring 319, and the outer surface of the movable ring 319 is fixedly installed with two fixed rods 320, the inclination assembly 4 includes an adjustment frame 401, the inner surface of the adjustment frame 401 is movably embedded with a fixed shaft 402, the top of the adjustment frame 401 is fixedly installed with an arc gear 403, the inner surface of the adjustment frame 401 is provided with a detection groove 404, the inner surface of the detection groove 404 is provided with an inclination sensor 405, the outer surface of the arc gear 403 is meshed with a bevel gear 406, the front surface of the bevel gear 406 is fixedly installed with a positioning sleeve 407, the inner surface of the bevel gear 406 and the positioning sleeve 407 are ... bevel gear 406 and the positioning sleeve 407 are fixedly installed with a fixed shaft 402, the top of the adjustment frame 40 A reinforcement rod 408 is provided, and two limiting rings 409 are fixedly installed on the outer surface of the reinforcement rod 408. A plurality of positioning holes 410 are opened on the outer surface of the positioning sleeve 407. A push-pull plate 411 is provided on the top of the arc gear 403. Two positioning rods 412 are fixedly installed on the top of the push-pull plate 411 near the front surface. The outer surfaces of the two positioning rods 412 are movably embedded in two of the positioning holes 410. Hydraulic rods 413 are fixedly installed on the top of the push-pull plate 411 near both sides. A clamping rod 414 is fixedly installed on the top of the push-pull plate 411 near the two hydraulic rods 413. The top ends of the two clamping rods 414 are movably penetrated to the top of the rotating box 301. A positioning plate is fixedly installed on the outer surface of the fixed frame 307 near the support groove 321 415, a plurality of clamping holes are provided on the top of the positioning plate 415, the bottom ends of the two fixing rods 320 are respectively fixedly mounted on the top of the push-pull plate 411 near the two sides, the outer surface of the adjusting frame 401 is movably embedded in the interior of the rotating box 301, the two ends of the fixing shaft 402 are respectively fixedly mounted on the two sides inside the rotating box 301, the two ends of the reinforcing rod 408 are respectively fixedly mounted on the two sides inside the rotating box 301, the outer surfaces of the two limiting rings 409 are respectively in contact with the other side outer surface of the bevel gear 406 and the one side outer surface of the positioning sleeve 407, the outer surface of the push-pull plate 411 is movably embedded in the interior of the rotating box 301, the top ends of the two hydraulic rods 413 are both fixedly mounted on the top surface inside the rotating box 301, and the hydraulic system 5 is arranged inside the control box 2,A battery 6 is installed inside the control box 2 through an auxiliary board, a PLC controller 7 is arranged on the rear wall inside the control box 2, and a wireless communication module 8 is arranged on the rear wall inside the control box 2 near the PLC controller 7.

[0025] In this embodiment, when in use, when it is necessary to adjust the inclination angle of the pipe to facilitate docking, the two hydraulic rods 413 are started, and the push-pull plate 411 is pushed downward at the same time, and the clamping rod 414, the fixed rod 320 and the positioning rod 412 are driven to move downward at the same time, and the fixed rod 320 drives the movable ring 319 to move downward, thereby pulling the driving gear 311 to slide out of the gear groove 312, and making the teeth at the bottom of the driving gear 311 mesh with the teeth of the bevel gear 406, and the positioning rod 412 is moved out of the positioning hole 410, and the positioning sleeve 407 and the bevel gear 406 lose the limit. In addition, the clamping rod 414 moves downward, so that one end of it is inserted into the clamping hole, and the fixing frame 307 is connected with the rotating box 301 through the clamping rod 414, and the rotating box 301 is limited to prevent the rotating box 301 from accidentally rotating when the hydraulic pipe hanger 1 is subsequently tilted, thereby affecting the accuracy of the inclination angle and position of the pipe. At this time, the driving gear 311 is not meshed with the gear groove 312 , but is meshed with the bevel gear 406 , the bottom of the bevel gear 406 is meshed with the arc gear 403 , and the bottom end of the limiting telescopic rod 310 is pulled into the gear groove 312 . Then, the forward and reverse motor 309 is started to drive the limited telescopic rod 310 and the driving gear 311 to rotate, driving the bevel gear 406 and the positioning sleeve 407 to rotate on the outer surface of the reinforcement rod 408, and further driving the arc gear 403 to rotate with the fixed shaft 402 as the axis, thereby driving the adjustment frame 401 to slowly rotate with the fixed shaft 402 as the axis, so that the control box 2 and the hydraulic pipe hanger 1 slowly tilt, further driving the pipe to tilt, and at the same time, the inclination sensor 405 detects the inclination angle of the adjustment frame 401, and transmits the detected inclination data to the PLC controller 7 for identification and comparison. When the inclination data meets the set value range, the PLC controller 7 will control the forward and reverse motor 309 to turn off, so as to facilitate the adjustment of the pipe to the inclination state matching the installation position. With the cooperation of the rotating component 3 and the inclination component 4, the effect of adjusting the inclination angle of the pipe is achieved, the lifting flexibility of the hanger is increased, and the lifting work is carried out more smoothly.

[0026] The effect and working principle of the whole mechanism are as follows: when in use, the forward and reverse motor 309 is started to drive the limit telescopic rod 310 and the driving gear 311 to rotate, and the T-block 304 and the fixed plate 302 are driven to rotate through the gear slot 312 at the same time, and further drive the rotating box 301, the tilting component 4, the control box 2 and the hydraulic pipe hanger 1 to rotate slowly together, so that the clamped pipe rotates slowly. When the T-block 304 rotates, the code disk 313 also rotates accordingly, and the photoelectric detector 315 receives the light signal to form a pulse signal, determines the rotation angle by calculating the number of pulses, and transmits the angle rotation data to the PLC controller 7. The threshold of the rotation angle data is set in advance inside the PLC controller 7. The PLC controller 7 will identify and compare according to the received rotation data. When the pipe rotates to a suitable angle, the PLC controller 7 will control the forward and reverse motor 309 to automatically turn off and stop rotating. At the same time, the PLC controller 7 transmits the data wirelessly to the external control system, which is convenient for the staff to check the rotation angle, thereby achieving the effect of adjusting the rotation angle of the hydraulic pipe hanger 1. With the cooperation of the rotating assembly 3 and the PLC controller 7, the rotating angle of the hydraulic pipe hanger 1 can be precisely controlled, and the pipe can be precisely rotated to the required specific angle. During the rotation process, the shaking of the rotating assembly 3 is small, which can better maintain the stability of the pipe. Start the two hydraulic rods 413, and push the push-pull plate 411 downward at the same time, and drive the clamping rod 414, the fixed rod 320 and the positioning rod 412 to move downward at the same time. The fixed rod 320 drives the movable ring 319 to move downward, thereby pulling the driving gear 311 to slide out of the gear groove 312 and mesh with the bevel gear 406. The positioning rod 412 moves out of the positioning hole 410, and the positioning sleeve 407 and the bevel gear 406 lose their limit. In addition, the clamping rod 414 moves downward so that one end of it is inserted into the clamping hole. Then, the forward and reverse motor 309 is started to drive the limiting telescopic rod 310 and the driving gear 311 to rotate, driving the bevel gear 406 and the positioning sleeve 407 to rotate on the outer surface of the reinforcement rod 408, and further driving the arc gear 403 to rotate, thereby driving the adjustment frame 401 to slowly rotate with the fixed axis 402 as the axis, so that the control box 2 and the hydraulic pipe hanger 1 slowly tilt, further driving the pipe to tilt, and at the same time, the inclination sensor 405 detects the inclination angle of the adjustment frame 401, and transmits the detected inclination data to the PLC controller 7 for identification and comparison. When the inclination data meets the set numerical range, the PLC controller 7 will control the forward and reverse motor 309 to turn off, thereby achieving the effect of adjusting the inclination angle of the pipe and increasing the lifting flexibility of the hanger.

[0027] Among them, the hydraulic pipe hanger 1, the forward and reverse motor 309, the photoelectric detector 315, the inclination sensor 405, the hydraulic rod 413, the hydraulic system 5, the battery 6, the wireless communication module 8 and the PLC controller 7 are all prior arts, and their components and usage principles are all public arts, which will not be explained in detail here.

[0028] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. An intelligent crane pipe lifting rotating sling, comprising a hydraulic pipe sling (1), a control box (2) being arranged on the top of the hydraulic pipe sling (1), characterized in that: A rotating assembly (3) is arranged on the top of the control box (2), and an inclination assembly (4) is arranged inside the rotating assembly (3); The rotating assembly (3) comprises a rotating box (301), a fixing plate (302) being fixedly mounted near the top surface of the rotating box (301), a mounting hole (303) being provided at the center of the top of the fixing plate (302), a T-shaped block (304) being fixedly mounted inside the mounting hole (303), a rotating hole (305) being provided at the center of the top of the rotating box (301), an I-shaped block (306) being movably embedded inside the rotating hole (305), a fixing frame (307) being fixedly mounted on the top of the I-shaped block (306), and a mounting frame (307) being fixedly mounted inside the fixing frame (307). A mounting plate (308), a forward and reverse motor (309) is fixedly mounted on the top of the mounting plate (308), a limit telescopic rod (310) is fixedly mounted on the output end of the forward and reverse motor (309), a driving gear (311) is fixedly mounted on the bottom end of the limit telescopic rod (310), a gear groove (312) is provided at the bottom of the T-shaped block (304), a code disk (313) is provided on the outer surface of the T-shaped block (304), a connecting plate (314) is movably sleeved on the outer surface of the T-shaped block (304) near the top, and a photoelectric detector (315) is fixedly mounted on the bottom of the connecting plate (314).

2. The intelligent crane pipe lifting rotating sling according to claim 1 is characterized by: The outer surface of the driving gear (311) meshes with the inside of the gear groove (312); a plurality of rolling grooves (316) are equidistantly formed on opposite sides of the inside of the I-shaped block (306); rolling balls (317) are movably embedded in the inside of the plurality of rolling grooves (316); and a plurality of rolling balls (317) distributed on each circumference of the plurality of rolling balls (317) form a group.

3. The intelligent crane pipe lifting rotating sling according to claim 2 is characterized by: The outer surfaces of the two groups of rolling balls (317) are in contact with the top and inner top surface of the rotating box (301) respectively, the output end of the forward and reverse motor (309) movably penetrates the bottom of the mounting plate (308), and the outer surface of the limiting telescopic rod (310) is movably embedded in the interior of the T-shaped block (304).

4. The intelligent crane pipe lifting rotating sling according to claim 3 is characterized by: The outer surface of the connecting plate (314) is fixedly mounted on the inner wall of the fixing frame (307); the outer surface of the driving gear (311) is provided with an annular groove (318) near the bottom; a movable ring (319) is movably embedded in the inner part of the annular groove (318); and two fixing rods (320) are fixedly mounted on the outer surface of the movable ring (319).

5. The intelligent crane pipe lifting rotating sling according to claim 4 is characterized by: The outer surface of the fixing frame (307) is provided with a supporting groove (321), and a plurality of supporting rods (322) are movably embedded inside the supporting groove (321), and the bottom ends of the plurality of supporting rods (322) are fixedly mounted on the top of the rotating box (301).

6. The intelligent crane pipe lifting rotating sling according to claim 5 is characterized by: The inclination assembly (4) comprises an adjustment frame (401), a fixed shaft (402) is movably embedded inside the adjustment frame (401), an arc gear (403) is fixedly mounted on the top of the adjustment frame (401), a detection slot (404) is provided inside the adjustment frame (401), an inclination sensor (405) is arranged inside the detection slot (404), an outer surface of the arc gear (403) is meshingly connected with a bevel gear (406), and a positioning sleeve (407) is fixedly mounted on the front surface of the bevel gear (406).

7. The intelligent crane pipe lifting rotating sling according to claim 6 is characterized by: A reinforcing rod (408) is movably embedded inside the bevel gear (406) and the positioning sleeve (407); two limiting rings (409) are fixedly mounted on the outer surface of the reinforcing rod (408); a plurality of positioning holes (410) are formed on the outer surface of the positioning sleeve (407); a push-pull plate (411) is disposed on the top of the arc gear (403); two positioning rods (412) are fixedly mounted on the top of the push-pull plate (411) near the front surface; and the outer surfaces of the two positioning rods (412) are movably embedded in two of the positioning holes (410) respectively.

8. The intelligent crane pipe lifting rotating sling according to claim 7 is characterized by: Hydraulic rods (413) are fixedly installed on the top of the push-pull plate (411) near both sides, and clamping rods (414) are fixedly installed on the top of the push-pull plate (411) near the two hydraulic rods (413). The top ends of the two clamping rods (414) are movably extended to the top of the rotating box (301). A positioning plate (415) is fixedly installed on the outer surface of the fixing frame (307) near the supporting groove (321), and a plurality of clamping holes are provided on the top of the positioning plate (415).

9. The intelligent crane pipe lifting rotating sling according to claim 8 is characterized by: The bottom ends of the two fixed rods (320) are respectively fixedly mounted on the top of the push-pull plate (411) near both sides, the outer surface of the adjustment frame (401) is movably embedded in the interior of the rotating box (301), the two ends of the fixed shaft (402) are respectively fixedly mounted on both sides of the interior of the rotating box (301), the two ends of the reinforcement rod (408) are respectively fixedly mounted on both sides of the interior of the rotating box (301), the outer surfaces of the two limit rings (409) are respectively in contact with the other side outer surface of the bevel gear (406) and the one side outer surface of the positioning sleeve (407), the outer surface of the push-pull plate (411) is movably embedded in the interior of the rotating box (301), and the top ends of the two hydraulic rods (413) are both fixedly mounted on the top surface of the interior of the rotating box (301).

10. The intelligent crane pipe lifting rotating sling according to claim 1, characterized in that: A hydraulic system (5) is arranged inside the control box (2), a storage battery (6) is installed inside the control box (2) via an auxiliary plate, a PLC controller (7) is arranged on the rear surface wall inside the control box (2), and a wireless communication module (8) is arranged on the rear surface wall inside the control box (2) near the PLC controller (7).

Citation Information

Patent Citations

  • Container spreader control system

    CN117466152A

  • Perpendicularity adjusting device for telescopic arm of elevating platform fire truck

    CN118807155A

  • Foaming cavity hoisting structure

    CN211444716U

  • Precast pile lifting appliance

    CN212151327U

  • Attitude control method of lifting load and device thereof

    JP1995252087A