Plate-and-frame filter press
By designing cleaning components in a board-frame filter press, including drying heads, brushes, vacuum suction heads and shovel components, the problem of difficult mud blocks in existing filter presses is solved and the cumbersome cleaning of water is achieved. An efficient and water-saving cleaning process.
Patent Information
- Application Number
- CN202411753289.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-02
- Publication Date
- 2025-02-18
AI Technical Summary
After the filter press is completed, the mud blocks are difficult to fall off and require manual cleaning, resulting in waste of manpower and material resources. At the same time, the water washing and cleaning are cumbersome, the process is complicated, which affects efficiency and causes waste of water resources.
Design a board-frame filter press, which adopts cleaning components including drying head, brush, vacuum suction head and shovel assembly. The adhesion of mud is reduced by drying head, the brush rolling brush is removed, and the vacuum suction head is adsorbed Fine mud particles, shovel the large mud blocks, and replace water cleaning.
It effectively avoids the need for manual cleaning of mud blocks, improves work efficiency, reduces waste of water resources, simplifies processes, and improves the consistency and efficiency of cleaning.
Smart Images

Figure CN119455476A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of material filter pressing and dehydration, in particular to a plate and frame filter press. Background Art
[0002] Filter press is a kind of mechanical equipment which uses filter medium to exert pressure on the object to make the liquid seep out. It is mainly used for solid-liquid separation in the field of material pressure filtration and dehydration technology. Filter press is widely used and is widely applicable to sludge dehydration in wastewater treatment processes in urban sewage treatment plants, pharmaceuticals, electroplating, papermaking, leather, printing and dyeing, metallurgy, chemical industry, slaughtering, food, brewing and environmental protection projects. It can also be used for solid-liquid separation in industrial production. It is an ideal equipment for environmental governance and resource recovery. It can also be applied to solid-liquid separation or liquid leaching processes in industrial production, and is also widely used in domestic environmental protection engineering projects. However, the existing filter press has the problem that when the mud blocks are discharged after filtration, the mud blocks stick to the filter cloth and do not fall off, and manual cleaning is often required, which is labor-intensive and causes waste of manpower and material resources. After the mud blocks are removed, the filter cloth needs to be cleaned, and water washing is often used, which causes waste of water resources. At the same time, the mud blocks need to be removed first during water washing, and then a water retaining device is required to block the mud blocks below for cleaning. The work is cumbersome, the process is complicated, which affects efficiency, and also causes waste of water. At the same time, there is a risk of water falling onto the filtered mud blocks below. Summary of the invention
[0003] In view of the above-mentioned prior art, the present invention provides a plate and frame filter press, which mainly solves the above-mentioned technical problems.
[0004] To achieve the above object, the technical solution of the embodiment of the present invention is implemented as follows:
[0005] A plate and frame filter press comprises a frame, a plurality of filter plates are slidably connected to the frame, the filter plates are provided with filter cloths, a first pressure plate and a second pressure plate are respectively provided on both sides of the frame, the frame is provided with a first hydraulic cylinder, the output end of the first hydraulic cylinder is connected to the second pressure plate, a plate removal assembly is provided on the side of the frame, a cleaning assembly is provided on the frame, and the cleaning assembly comprises a cleaning frame, a transverse plate with a transverse sliding fit is provided on the frame, a vertical sliding plate with a vertical sliding fit is provided below the transverse sliding plate, the vertical sliding plate is connected to the transverse sliding plate, the vertical sliding plate is rotatably connected to a drying head, a brush is rotatably connected to the front of the drying head, a vacuum suction head is provided above the brush, the vacuum suction head is movably connected to the drying head front and back, and a shoveling assembly is provided below the drying head.
[0006] Furthermore, the cleaning rack is provided with a slide rail, the slide rail is matched with a slider, and the transverse plate is connected to the slider.
[0007] Furthermore, one side of the cleaning frame is rotatably connected to a driving pulley, and the other side is rotatably connected to a driven pulley. The cleaning frame is provided with a transverse motor, and the output end of the transverse motor is connected to the driving pulley. The driving pulley is connected to the driven pulley through a belt, and the transverse plate is connected to the belt.
[0008] Furthermore, a second hydraulic cylinder is provided on the transverse moving plate, an output end of the second hydraulic cylinder is connected to the vertical moving plate, the transverse moving plate is movably connected to a guide rod, one end of the guide rod is connected to the vertical moving plate.
[0009] Furthermore, the vertical moving plate is provided with a motor seat, a steering motor is provided on the motor seat, a shaft sleeve is provided below the motor seat, the drying head is mounted on the shaft sleeve, and the output end of the steering motor is connected to the drying head.
[0010] Furthermore, connecting plates are provided on both sides of the drying head, the brush is installed on the connecting plates, the connecting plates are rotatably connected with a first sprocket and a second sprocket, the second sprocket is connected to the brush, a brush motor is provided on the connecting plate, the output end of the brush motor is connected to the first sprocket, and the first sprocket and the second sprocket are matched through a chain.
[0011] Furthermore, a fixing plate is provided at the front end of the drying head, a cylinder is provided on the fixing plate, and an output end of the cylinder is connected to the vacuum suction head.
[0012] Furthermore, the shoveling assembly includes a plurality of hydraulic cylinders and a plurality of shovels, the shovels are movably connected to the hydraulic cylinders, and the shovels are arranged in parallel.
[0013] Furthermore, an adjusting bolt is provided at one end of the hydraulic cylinder.
[0014] The beneficial effects of the present invention are as follows: mud blocks are shoveled off by the shoveling component to avoid some stubborn mud blocks being difficult to fall off and requiring manual cleaning, which wastes manpower; drying by the drying head reduces the adhesion of mud to the filter cloth, making it convenient for the brush and roller to remove it, and the mud blocks are beaten into powder and fall off, and then the powder is adsorbed and removed by the vacuum suction head to avoid fine mud particles clogging the filter holes of the filter cloth; the mud blocks are cleaned by the cleaning component and replaced with water washing to avoid waste of water resources, and at the same time, it is avoided that the mud blocks need to be unloaded first during water washing, and then a water retaining device is needed to block the mud blocks below for cleaning, which is cumbersome work; the cleaning of the mud blocks by the cleaning component improves the continuity of work and improves efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic structural diagram of a plate-and-frame filter press in an embodiment of the present application;
[0016] Figure 2 This is a schematic diagram of the cleaning component structure in an embodiment of the present application;
[0017] Figure 3 This is an enlarged schematic diagram of point A in the embodiment of the present application;
[0018] Figure 4 This is a schematic diagram of the cleaning component structure in an embodiment of the present application;
[0019] Figure 5 This is a schematic diagram of the partial structure of the cleaning component in the embodiment of the present application;
[0020] Description of Figure Numbers:
[0021] 1. Frame; 2. Filter plate; 3. Filter cloth; 4. First pressing plate; 5. Second pressing plate; 6. First hydraulic cylinder; 7. Plate removal assembly; 8. Cleaning assembly; 9. Cleaning frame; 10. Transverse plate; 11. Vertical plate; 12. Drying head; 13. Brush; 14. Vacuum suction head; 15. Shovel assembly; 16. Slide rail; 17. Slider; 18. Active belt; 19. Driven pulley; 20. Transverse motor; 21. Belt; 22. Second hydraulic cylinder; 23. Guide rod; 24. Motor seat; 25. Steering motor; 26. Bushing; 27. Connecting plate; 28. First sprocket; 29. Second sprocket; 30. Brush motor; 31. Chain; 32. Fixed plate; 33. Cylinder; 34. Hydraulic cylinder; 35. Shovel; 36. Adjusting bolt; 37. Feed pipe. DETAILED DESCRIPTION
[0022] The technical solution of the present invention is further elaborated in detail below in conjunction with the drawings and specific embodiments of the specification. Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by technicians in the technical field of the present invention. The terms used in the specification of the present invention herein are only for the purpose of describing specific embodiments and are not intended to limit the present invention. In the following description, the expression "some embodiments" is related to a subset of all possible embodiments, but it should be understood that "some embodiments" can be the same subset or different subsets of all possible embodiments, and can be combined with each other without conflict.
[0023] It should also be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "inside", "outside", "left", "right" and similar expressions used herein are for illustrative purposes only and are not intended to be the only implementation method.
[0024] Example 1
[0025] See attached Figure 1-5The present application provides a plate and frame filter press, comprising a frame 1, on which a plurality of filter plates 2 are slidably connected, the filter plates 2 are provided with filter cloths 3, a first pressing plate 4 and a second pressing plate 5 are respectively provided on both sides of the frame 1, the frame 1 is provided with a first hydraulic cylinder 6, the output end of the first hydraulic cylinder 6 is connected to the second pressing plate 5, a plate removal assembly 7 is provided on the side of the frame 1, and a control panel controls the first hydraulic cylinder 6 to push the second pressing plate 5 toward the filter plate 2, so that the filter plates 2 are close together, and the feeding is stopped after reaching a set pressure value, and a filter cavity is formed between two adjacent filter plates 2, mud is pumped into the feed pipe 37 so that the mud enters the filter cavity and the filtration is completed, the filtered water is discharged from the drain pipe, and returns to the first hydraulic cylinder 6, through the The plate removal assembly 7 separates the filter plates 2 one by one in sequence, so that the mud blocks fall off. The frame 1 is provided with a cleaning assembly 8, and the cleaning assembly 8 includes a cleaning frame 9. The cleaning seat is installed on the frame 1. The frame 1 is provided with a transverse sliding plate 10 that is laterally slidable. A vertical sliding plate 11 that is vertically slidable is provided below the transverse sliding plate 10. The vertical sliding plate 11 is connected to the transverse sliding plate 10. The vertical sliding plate 11 is rotatably connected to a drying head 12. The drying head 12 is used to dry the residual mud on the filter cloth 3 and the filter cloth 3 to reduce the adhesion of the mud for easy cleaning. The dried agglomerated mud is also easy to shovel away to avoid clogging the holes of the filter cloth 3. The drying head 12 can be provided with an electric heating wire electrically connected to the power supply, and the control panel controls The system is powered on for heating, a vent is provided on the drying head 12, the vent is connected to an air source, and moving gas flows into the drying head 12 through the vent to blow out the heat of the electric heating wire, or the drying head 12 is directly connected to the high-temperature gas, and the high-temperature gas is blown to the filter cloth 3 for drying, a brush 13 is rotatably connected in front of the drying head 12, and the dried mud blocks are swept away by the continuous high-speed rotation of the brush 13, a vacuum suction head 14 is provided above the brush 13, and the vacuum suction head 14 is connected to a vacuum pump, and the vacuum suction head 14 is movably connected to the drying head 12 front and back, and the vacuum suction head 14 extends toward the filter cloth 3 to suck the filter cloth 3, and sucks away the mud blocks on the filter cloth 3, especially the small mud blocks stuck on the filter holes, to avoid the brush 13 from being unable to clean the filter cloth 3. The filter holes of the filter cloth 3 are blocked by the cleaning method, and then the vertical moving plate 11 is lowered to drive the vacuum suction head 14 to lower, and the filter cloth 3 is scraped and washed by the upper edge of the vacuum suction head 14 to enhance the cleaning effect. A shoveling assembly 15 is provided under the drying head 12, and the shoveling assembly 15 is used to shovel away mud blocks to prevent large pieces of mud from hanging on the filter cloth 3 and not falling off, affecting cleaning. When working, the filter plate 2 is moved to the bottom of the cleaning assembly 8 through the plate removal assembly 7, and the transverse plate 10 is moved to drive the vertical moving plate 11 to the top of the filter plate 2. The vertical moving plate 11 is lowered to make the shoveling assembly 15 at the bottom descend to shovel away stubborn large pieces of mud blocks, and the filter cloth 3 and residual mud blocks are heated and dried by blowing out high temperature through the drying head 12.The brush 13 is rotated to roll and brush the dried filter cloth 3 to remove the larger residual mud blocks on it or crush the mud blocks. At this time, there may still be fine dry mud particles blocking the filter holes of the filter cloth 3 and difficult to clean. At this time, the negative pressure pump is turned on to make the vacuum suction head 14 become negative pressure, and the vacuum suction head 14 is extended to suck the filter cloth 3 and continuously suck to suck away the residual mud particles of the filter cloth 3, and the vertical moving plate 11 is gradually lowered to make the drying head 12, the brush 13, the vacuum suction head 14 and the shovel assembly 15 slowly descend to thoroughly clean the filter cloth 3. When cleaning the filter cloth 3 on the other side of the filter plate 2, the vertical moving plate 11 is raised, the drying head 12 is rotated 180 degrees, and the transverse moving plate 10 is moved to drive the vertical moving plate 11 to move to the filter Above the other side of the cloth 3, the above steps are lowered and circulated for cleaning. The shovel assembly 15 is used to shovel away the mud blocks to avoid some stubborn mud blocks that are difficult to fall off and need manual cleaning, which wastes manpower. The drying head 12 is used to dry the mud to reduce the adhesion of the mud to the filter cloth 3, which is convenient for the brush 13 to roll and brush, and the mud blocks are beaten into powder and fall off. Then, the vacuum suction head 14 is used to absorb the mud blocks to avoid the small mud particles blocking the filter holes of the filter cloth 3. The cleaning assembly 8 cleans the mud blocks and replaces the water washing to avoid the waste of water resources. At the same time, it is avoided that the mud blocks need to be unloaded first during water washing, and then the water blocking device needs to be used to block the mud blocks below for cleaning, which is cumbersome. The cleaning of the mud blocks by the cleaning assembly 8 improves the consistency of work and improves efficiency.
[0026] Preferably, a slide rail 16 is provided on the cleaning frame 9, and a slider 17 is provided on the slide rail 16. The transverse plate 10 is fixedly connected to the slider 17. Through the cooperation between the slider 17 and the slide rail 16, the sliding friction of the transverse plate 10 is reduced, the smoothness of the movement is improved, and the transmission efficiency is improved.
[0027] Preferably, one side of the cleaning frame 9 is rotatably connected to a driving belt wheel 18, and the other side is rotatably connected to a driven belt wheel 19. The cleaning frame 9 is provided with a transverse motor 20, and the output end of the transverse motor 20 is connected to the driving belt wheel 18. The driving belt wheel 18 is connected to the driven belt wheel 19 through a belt 21, and the transverse plate 10 is connected to the belt 21. The transverse motor 20 is electrically connected to the control panel, and the driving belt wheel 18 is driven to rotate by the rotation of the transverse motor 20, and the belt 21 is driven. The transverse plate 10 is reciprocated left and right by reversing the transverse motor 20. The structure is simple, the control is convenient, and the control accuracy is high.
[0028] Preferably, a second hydraulic cylinder 22 is provided on the transverse plate 10, and the second hydraulic cylinder 22 is connected to a hydraulic pump, and an output end of the second hydraulic cylinder 22 is connected to the vertical plate 11, and the vertical plate 11 is driven to move up and down longitudinally by the extension and retraction of the second hydraulic cylinder 22, and the transverse plate 10 is movably connected to a guide rod 23, and one end of the guide rod 23 is connected to the vertical plate 11, so that the stability of the movement is improved by the guide rod 23.
[0029] Preferably, the vertical moving plate 11 is provided with a motor seat 24, a steering motor 25 is provided on the motor seat 24, a shaft sleeve 26 is provided below the motor seat 24, a shaft matching the shaft sleeve 26 is fixedly provided on the drying head 12, the drying head 12 is installed on the shaft sleeve 26, the output end of the steering motor 25 is connected to the shaft of the drying head 12, and the steering motor 25 rotates to drive the drying head 12 to rotate, thereby realizing reversing cleaning with high precision and convenient control.
[0030] Preferably, connecting plates 27 are provided on both sides of the drying head 12, and a heat insulation plate is installed between the connecting plates 27 and the drying head 12, the connecting plates 27 are installed on both sides of the drying head 12, and the brush 13 is installed on the connecting plates 27, and the connecting plates 27 are rotatably connected with a first sprocket 28 and a second sprocket 29, and the second sprocket 29 is connected to the brush 13, and a brush motor 30 is provided on the connecting plate 27, and the output end of the brush motor 30 is connected to the first sprocket 28, and the first sprocket 28 and the second sprocket 29 are matched through a chain 31, and the first sprocket 28 is driven to rotate by the rotation of the brush motor 30, and the second sprocket 29 is driven to rotate by the transmission of the chain 31, thereby realizing the rotation of the brush 13 and avoiding the brush motor 30 from being close to the filter plate 2, which is easy to interfere with and be damaged.
[0031] Preferably, a fixing plate 32 is provided at the front end of the drying head 12, a heat insulation plate is provided between the fixing plate 32 and the drying head 12, a cylinder 33 is provided on the fixing plate 32, and an output end of the cylinder 33 is connected to the vacuum suction head 14, and the vacuum suction head 14 is driven to extend and retract through the extension and contraction of the cylinder 33, with a simple structure. In this embodiment, when the vertical moving plate 11 descends, the cylinder 33 contracts, and when the shoveling assembly 15 and the brush 13 remove large pieces of mud, when the vertical moving plate 11 rises, the cylinder 33 extends so that the vacuum suction head 14 sucks the filter cloth 3 and scrapes it upwards, sucking the mud particles on the filter cloth 3 to avoid clogging the filter holes of the filter cloth 3.
[0032] Preferably, the shovel assembly 15 includes a plurality of hydraulic cylinders 34 and a plurality of shovels 35, the hydraulic cylinders 34 are connected to the drying head 12, a heat insulation plate is provided between the hydraulic cylinders 34 and the drying head 12, the shovels 35 and the hydraulic cylinders 34 are arranged one by one, the shovels 35 are movably connected to the hydraulic cylinders 34, the shovels 35 are arranged in parallel in a row, a medium is provided in the hydraulic cylinders 34, the shovels 35 are kept relatively still by the thrust of the medium and the hydraulic cylinders 34, when the shovels 35 are 5 when the force is greater than that of the medium, it shrinks inwards. Under normal circumstances, the material shovel 35 maintains the initial state under the action of the medium. When the material shovel 35 moves forward to shovel materials, the material shovel 35 extends toward the filter plate 2 under the feeding of the transverse plate 10, so that the material shovel 35 shrinks slightly toward the hydraulic cylinder 34, close to the filter cloth 3 on the filter plate 2, and shovels materials downwards. When the material shovel 35 encounters unevenness during shoveling materials, it can shrink appropriately to play a buffering role, increase the contact surface between the material shovel 35 and the filter plate 2, make the contact fit, and shovel materials more thoroughly.
[0033] Preferably, an adjusting bolt 36 is provided at one end of the hydraulic cylinder 34 , and the medium in the hydraulic cylinder 34 is squeezed by turning the adjusting bolt 36 to adjust the pressure, thereby facilitating adjustment of the thrust of the shovel 35 .
[0034] The above are only specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art can easily think of changes or substitutions within the technical scope disclosed by the present invention, which should be included in the protection scope of the present invention. The protection scope of the present invention should be based on the protection scope of the claims.
Claims
1. A plate-and-frame filter press, comprising a frame, a plurality of filter plates are slidably connected to the frame, the filter plates are provided with filter cloths, a first pressing plate and a second pressing plate are respectively provided on both sides of the frame, the frame is provided with a first hydraulic cylinder, the output end of the first hydraulic cylinder is connected to the second pressing plate, and a plate removal assembly is provided on the side of the frame, characterized in that: The frame is provided with a cleaning assembly, and the cleaning assembly includes a cleaning frame, a transverse plate with a laterally sliding fit is provided on the frame, a vertical plate with a vertically sliding fit is provided below the transverse plate, the vertical plate is connected to the transverse plate, the vertical plate is rotatably connected to a drying head, a brush is rotatably connected in front of the drying head, a vacuum suction head is provided above the brush, the vacuum suction head is movably connected to the drying head front and back, and a shoveling assembly is provided below the drying head.
2. A plate and frame filter press according to claim 1, characterized in that: The cleaning frame is provided with a slide rail, the slide rail is matched with a slider, and the transverse plate is connected to the slider.
3. A plate and frame filter press according to claim 2, characterized in that: One side of the cleaning frame is rotatably connected to a driving pulley, and the other side is rotatably connected to a driven pulley. The cleaning frame is provided with a transverse motor, and the output end of the transverse motor is connected to the driving pulley. The driving pulley is connected to the driven pulley through a belt, and the transverse plate is connected to the belt.
4. A plate and frame filter press according to claim 1, characterized in that: The transverse plate is provided with a second hydraulic cylinder, the output end of which is connected to the vertical plate. The transverse plate is movably connected with a guide rod, one end of which is connected to the vertical plate.
5. A plate and frame filter press according to claim 1, characterized in that: The vertical moving plate is provided with a motor seat, a steering motor is provided on the motor seat, a shaft sleeve is provided below the motor seat, the drying head is mounted on the shaft sleeve, and the output end of the steering motor is connected to the drying head.
6. A plate and frame filter press according to claim 1, characterized in that: Connecting plates are provided on both sides of the drying head, the brush is installed on the connecting plates, the connecting plates are rotatably connected with a first sprocket and a second sprocket, the second sprocket is connected to the brush, a brush motor is provided on the connecting plate, the output end of the brush motor is connected to the first sprocket, and the first sprocket and the second sprocket are matched through a chain.
7. A plate and frame filter press according to claim 1, characterized in that: A fixing plate is provided at the front end of the drying head, a cylinder is provided on the fixing plate, and an output end of the cylinder is connected to the vacuum suction head.
8. The plate and frame filter press according to claim 1, characterized in that: The shoveling assembly comprises a plurality of hydraulic cylinders and a plurality of shovels. The shovels are movably connected to the hydraulic cylinders and are arranged in parallel.
9. A plate and frame filter press according to claim 8, characterized in that: An adjusting bolt is arranged at one end of the hydraulic cylinder.
Citation Information
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