A solvent-based paint mixing device and method
By designing a solvent-based color paint mixing device that combines a composite stirring spindle and deployable assembled leaves, the problems of low discharge efficiency and large residues of solvent-based color paint in existing equipment are solved, efficient mixing and discharge are achieved, and the utilization rate of color paint and the cleaning performance of the equipment are improved.
Patent Information
- Application Number
- CN202510046858.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-13
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2045-01-13
AI Technical Summary
When the existing solvent-based color paint mixing equipment discharges the mixed solvent-based color paint, the efficiency is low, and the residual amount inside the agitator is large, which affects the production efficiency and equipment cleaning.
A solvent-based paint mixing device is designed, using a composite structure of agitating spindle and deployable assembly blades. Through the combination of lengthening components, lifting components, drive components and discharge control components, the integrated control of stirring and extrusion discharge is achieved.
It improves the mixing and discharge efficiency of solvent-based color paint, reduces the residual amount inside the equipment, improves the effective utilization rate of color paint, and simplifies the structure and maintenance of the equipment.
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Figure CN119455749B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of color paint production, and in particular to a solvent-based color paint mixing device and method. Background Art
[0002] Solvent-based paint is a kind of paint that uses organic solvents as diluents. It contains pigments, resins, solvents and other additives. Solvent-based paint will leave a strong and colorful paint film during the coating process. Solvent-based paint is widely used in architectural decoration, furniture manufacturing and automobile repair. Solvent-based paint is not a ready-made product. Generally, it needs to be mixed with multiple materials before use. After the mixing is completed, the various materials need to be evenly mixed by stirring.
[0003] The existing mixing methods are mostly to thoroughly mix various materials through high-speed dispersers or powerful stirrers. Although the above machines can effectively mix the solvent-based paint ratio materials, when discharging the mixed solvent-based paint, the solvent-based paint is basically discharged by opening the discharge valve, or the solvent-based paint is discharged by pouring. Solvent-based paint has a certain viscosity. The discharge efficiency is relatively slow if the solvent-based paint is discharged only by gravity and flow inertia, and the residual amount of solvent-based paint in the mixing machine will increase. This will not only affect the discharge and use of solvent-based paint and reduce the efficiency of solvent-based paint production, but also be difficult to clean the mixing machine and affect the subsequent production of solvent-based paint. Summary of the invention
[0004] Technical problem to be solved: The present invention provides a solvent-based paint mixing device and method, which can solve the above-mentioned problems.
[0005] Technical solution: In order to achieve the above-mentioned purpose, the present invention adopts the following technical solution, a solvent-based paint mixing device, including a mixing tank, and legs fixedly connected to the lower side of the outer ring wall of the mixing tank at equidistant intervals around the circumference, and a stirring mechanism for stirring and mixing the solvent-based paint is arranged inside the mixing tank.
[0006] The stirring mechanism includes a mounting plate movably arranged inside the mixing tank, a stirring main shaft is arranged on the lower side of the mounting plate, the stirring main shaft is a composite structure and is divided into an inner cylinder, a middle cylinder and an outer cylinder from the inside to the outside, the outer cylinder rotates and is installed through the center of the mounting plate, a plurality of guide grooves 1 are equidistantly provided on the circumference of the inner wall of the outer cylinder, a plurality of guide blocks 1 corresponding to the guide grooves 1 are solidly connected to the upper end of the outer wall of the middle cylinder, the guide block 1 is slidably connected in the guide groove 1, a plurality of guide grooves 2 are equidistantly provided on the circumference of the inner wall of the middle cylinder, a plurality of guide blocks 2 corresponding to the guide grooves 2 are solidly connected to the upper end of the outer wall of the inner cylinder, the guide block 2 is slidably connected in the guide groove 2, the lower ends of the inner cylinder, the middle cylinder and the outer cylinder are all centrally symmetrically fixedly connected with assembled leaves, the assembled leaves are fan-shaped and the arc edges are in sliding contact with the inner wall of the mixing tank, and when the assembled leaves on the inner cylinder, the middle cylinder and the outer cylinder are in the same plane, all the assembled leaves are alternately butted to form a complete circular plate structure.
[0007] A length adjustment component for expanding the assembled leaves on the inner cylinder, middle cylinder and outer cylinder in the up and down directions is arranged on the upper side of the mounting plate, a lifting component for controlling the height adjustment is arranged above the mounting plate, a driving component for controlling the rotation of the outer cylinder is arranged on the outside of the outer cylinder, and a discharge control component for controlling the discharge of solvent-based paint is arranged at the bottom center of the mixing tank.
[0008] As a preferred technical solution of the present invention, the length adjustment component includes a guide frame fixedly connected to the upper side of the mounting plate, the position of the guide frame corresponding to the central axis of the stirring spindle is limited by a keyway and is slidably connected to a rack bar, the lower end of the rack bar extends to the interior of the inner cylinder and is rotatably connected to the center of the inner bottom wall of the inner cylinder, and a gear 1 is rotatably connected to the guide frame through a rotating pin, and the gear 1 is meshed with the rack bar, one end of the rotating pin extends to the outside of the guide frame and is fixedly connected to the output end of motor 1, and motor 1 is fixedly connected to the outer wall of the guide frame.
[0009] As a preferred technical solution of the present invention, the lifting assembly includes a lifting plate that is centrally symmetrically fixedly connected to the upper side of the mounting plate, the upper ends of the two lifting plates are commonly fixedly connected to a cross, the upper side of the cross is symmetrically fixedly connected to a vertical plate, the upper ends of the two vertical plates are fixedly connected to movable pallets, one of the movable pallets is threadedly connected to a screw rod, the other movable pallet is slidably connected to a guide rod, the ends of the movable pallets on both sides that are away from each other are integrally formed with guide hoops, the guide hoops are slidably sleeved on the side plates of the mounting frame, the mounting frame is fixedly connected to the outer ring wall of the mixing tank, the screw rod is rotatably connected to the inside of the mounting frame, the guide rod is fixedly connected to the inside of the mounting frame, the upper end of the screw rod extends to the outside of the mounting frame and is fixedly connected to the output end of motor three, and motor three is fixedly connected to the outer wall of the mounting frame.
[0010] As a preferred technical solution of the present invention, a through hole for the rack bar to pass through is opened in the center of the cross, and guide blocks are symmetrically fixedly connected in the through hole, and two guide blocks are slidably connected to the two side edges of the rack bar respectively.
[0011] As a preferred technical solution of the present invention, the driving component includes a gear ring 1 fixedly connected to the outside of the outer cylinder, the outer periphery of the gear ring 1 is meshedly connected with a gear 2, the gear 2 is fixedly connected to the output end of the motor 2, the output end of the motor 2 is rotatably connected to the mounting plate, and the motor 2 is fixedly connected to the mounting plate.
[0012] As a preferred technical solution of the present invention, the discharge control assembly includes a fixed sleeve fixedly connected to the bottom center of the mixing tank, a rotating sleeve rotatably connected inside the fixed sleeve, the upper ends of the fixed sleeve and the rotating sleeve are both closed and each has a plurality of extrusion holes equidistantly arranged around the circumference, a screen is installed in the extrusion holes, the lower ends of the fixed sleeve and the rotating sleeve are both open, and a rotating component for controlling the rotation of the rotating sleeve is arranged outside the rotating sleeve.
[0013] As a preferred technical solution of the present invention, the rotating component includes a gear ring 2 fixedly connected to the outside of the lower side of the rotating sleeve, the gear ring 2 is located outside the fixed sleeve, and the outer periphery of the gear ring 2 is meshed with a rack, which is fixedly connected to the output end of the electric push rod, and the electric push rod is fixedly connected to the bottom of the mixing tank.
[0014] As a preferred technical solution of the present invention, a mounting bar is fixedly connected to the assembling blade, and a plurality of broken-line stirring bars extending in the vertical direction are fixedly connected to the upper side of the mounting bar.
[0015] As a preferred technical solution of the present invention, the mounting plate is provided with a reinforcing component 1 for supporting the assembling leaves after the assembling leaves are assembled, and each assembling leaf is commonly provided with a reinforcing component 2 for supporting the assembling leaves when the assembling leaves are unfolded.
[0016] As a preferred technical solution of the present invention, a reinforcing component includes a swivel rotatably connected to the outer side of the mounting plate, connecting columns corresponding to the assembling leaves are fixedly connected at equidistant intervals on the lower side of the swivel, an arc bar is fixedly connected to the lower end of the connecting column, and a leaf-resisting column is symmetrically fixedly connected to the lower side of the arc bar, the vertical central axis plane of the arc bar coincides with the vertical central axis plane of the assembling leaf, and the assembling leaf is provided with embedding holes corresponding to the connecting columns.
[0017] As a preferred technical solution of the present invention, reinforcing component two includes two limiting grooves arranged on the upper surface of the assembled leaf along the radial direction of the assembled leaf, the two limiting grooves are symmetrical about the vertical center axis plane of the assembled leaf, and a mounting block is sliding and limitedly connected in the limiting groove. A limiting groove is arranged on the side of the mounting block close to the center of the assembled leaf, and a cylinder plate is hingedly connected to the limiting groove through a pin shaft. The cylinder plate and the inner wall of the limiting groove are connected by a torsion spring sleeved on the outside of the pin shaft, and a spring is connected between the inner wall of the limiting groove on the side away from the center axis of the stirring main shaft and the side end of the mounting block.
[0018] The present invention also provides a solvent-based paint mixing method, which specifically comprises the following steps: Step 1: placing the raw materials of the solvent-based paint into a mixing tank, and then unfolding and extending the stirring main shaft through a length adjustment component.
[0019] Step 2: Start the lifting component to control the stirring spindle to move up and down, and at the same time start the driving component to make the stirring spindle drive the assembly blades to rotate to mix and stir the solvent-based paint.
[0020] Step 3: After the mixing is completed, turn off the drive assembly, raise the stirring main shaft, and then control the stirring main shaft to shorten by reverse operation of the length adjustment assembly, so that all the assembled blades are combined and assembled into a complete circular plate structure.
[0021] Step 4: Open the discharge control component, lower the stirring main shaft, so that the complete circular plate structure presses down the solvent-based paint, and discharges the solvent-based paint from the extrusion hole.
[0022] Beneficial effects: 1. The stirring mechanism adopted in the present invention can switch the stirring main shaft between the retracted and extended states. When the stirring main shaft drives the assembled leaves to extend together, targeted and stable mixing and stirring operations can be carried out. When the stirring main shaft is retracted, the assembled leaves are assembled into a complete circular plate structure, so that targeted and efficient discharge operations of downward pressure extrusion can be carried out. That is, the device as a whole has the function of one machine with multiple uses, which can improve the discharge efficiency and effect while ensuring effective mixing and stirring, thereby helping to improve the mixing and production efficiency of solvent-based paints.
[0023] 2. The length adjustment component, lifting component, driving component and discharge control component adopted in the present invention are used in combination, which can integrate the control of the stirring spindle to stir and mix the solvent-based paint and the extrusion discharge. The stirring and extrusion are completed by the same structure, the overall operation is compact, and the structure is simple, the use and maintenance costs are low, and the inner wall of the mixing tank can be kept clean while discharging the material, thereby maximizing the reduction of the residual solvent-based paint and improving the effective utilization rate of the solvent-based paint.
[0024] 3. The reinforcing component 1 and the reinforcing component 2 adopted in the present invention are used in combination to support the assembled leaves when the assembled leaves are assembled and unfolded, increase the stress points of the assembled leaves, ensure that the assembled leaves are evenly stressed, effectively improve the structural strength of the assembled leaves, and further help to improve the efficiency and effect of stirring, mixing and extrusion-type discharge operations. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] The present invention is further described below in conjunction with the accompanying drawings and embodiments.
[0026] Figure 1 It is a three-dimensional structural schematic diagram of the present invention.
[0027] Figure 2It is a schematic diagram of the three-dimensional structure from a first perspective after removing the mixing tank and the discharge control assembly of the present invention.
[0028] Figure 3 It is a second-view stereoscopic structural schematic diagram of the present invention after removing the mixing tank and the discharge control component.
[0029] Figure 4 It is a cross-sectional view of the outer cylinder, inner cylinder and middle cylinder of the present invention.
[0030] Figure 5 It is a schematic structural diagram of the stirring main shaft of the present invention in an unfolded state.
[0031] Figure 6 It is a partial cross-sectional view of the discharge control assembly of the present invention.
[0032] Figure 7 It is a schematic diagram of the top view of the stirring main shaft and the assembled blades of the present invention.
[0033] Figure 8 It is a schematic diagram of the structure when the assembled leaves of the present invention are assembled into a complete circular plate structure.
[0034] Fig. 9 It is a schematic diagram of the cross-sectional connection structure of the cylinder plate, the torsion spring and the mounting block of the present invention.
[0035] In the figure: 1, mixing tank; 2, stirring mechanism; 21, stirring main shaft; 211, length adjustment component; 2111, rack rail; 2112, motor 1; 2113, gear 1; 2114, guide frame; 2115, cross; 2116, guide block; 212, outer cylinder; 2121, guide groove 1; 213, middle cylinder; 2131, guide groove 2; 214, inner cylinder; 22, driving component; 221, motor 2; 222, gear 2; 223, gear ring 1; 23, lifting component; 231, motor 3; 232, lead screw; 233, mounting frame; 234, moving support plate; 2341, vertical plate; 2342, lifting plate; 235 , guide rod; 236, guide hoop; 24, mounting plate; 25, broken line stirring bar; 26, assembled blade; 261, reinforcement component one; 2611, swivel; 2612, connecting column; 2613, arc bar; 2614, leaf support column; 262, reinforcement component two; 2621, cylinder support plate; 2622, mounting block; 2623, spring; 2624, limiting slide groove; 2625, torsion spring; 27, mounting bar; 28, discharge control component; 281, extrusion hole; 282, fixed sleeve; 283, rotating sleeve; 284, rotating component; 2841, rack; 2842, electric push rod; 2843, gear ring two; 3, support leg. DETAILED DESCRIPTION
[0036] The embodiments of the present invention are described in detail below with reference to the accompanying drawings, but the present invention can be implemented in many different ways as defined and covered by the claims.
[0037] See also Figure 1 A solvent-based paint mixing device comprises a mixing tank 1 and legs 3 fixedly connected to the lower side of the outer ring wall of the mixing tank 1 at equidistant intervals around the circumference. A stirring mechanism 2 for stirring and mixing the solvent-based paint is arranged inside the mixing tank 1.
[0038] See also Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 The stirring mechanism 2 includes a mounting plate 24 movably arranged inside the mixing tank 1, a stirring main shaft 21 is arranged on the lower side of the mounting plate 24, the stirring main shaft 21 is a composite structure and is divided into an inner cylinder 214, a middle cylinder 213 and an outer cylinder 212 from the inside to the outside, the outer cylinder 212 rotates and is installed through the center of the mounting plate 24, a plurality of guide grooves 2121 are equidistantly arranged on the inner wall of the outer cylinder 212, a plurality of guide blocks 2121 corresponding to the guide grooves 2121 are solidly connected to the upper end of the outer wall of the middle cylinder 213, the guide blocks 21 are slidably connected in the guide grooves 2121, and the middle cylinder 213 A plurality of guide grooves 2131 are equidistantly provided on the circumference of the inner wall; a plurality of guide blocks 2 corresponding to the guide grooves 2131 are solidly connected to the upper end of the outer wall of the inner cylinder 214; the guide blocks 2 are slidably connected in the guide grooves 2131; the lower ends of the inner cylinder 214, the middle cylinder 213 and the outer cylinder 212 are all centrally symmetrically fixedly connected with assembling leaves 26; the assembling leaves 26 are fan-shaped and the arc edges are in sliding contact with the inner wall of the mixing tank 1; when the assembling leaves 26 on the inner cylinder 214, the middle cylinder 213 and the outer cylinder 212 are in the same plane, all the assembling leaves 26 are alternately connected to form a complete circular plate structure.
[0039] See also Figure 1 , Figure 2 , Figure 3 , Figure 5 and Figure 6 A length adjustment component 211 is provided on the upper side of the mounting plate 24 for expanding the assembled leaves 26 on the inner cylinder 214, the middle cylinder 213 and the outer cylinder 212 in the up and down directions, a lifting component 23 is provided above the mounting plate 24 for controlling the height adjustment thereof, a driving component 22 is provided outside the outer cylinder 212 for controlling the rotation thereof, and a discharge control component 28 is provided at the bottom center of the mixing tank 1 for controlling the discharge of solvent-based paint.
[0040] See also Figure 2 , Figure 3 , Figure 4 and Figure 5The length adjustment component 211 includes a guide frame 2114 fixedly connected to the upper side of the mounting plate 24, the position of the guide frame 2114 corresponding to the central axis of the stirring main shaft 21 is limited by a keyway and is slidably connected to a rack bar 2111, the lower end of the rack bar 2111 extends to the inside of the inner cylinder 214 and is rotatably connected to the center of the inner bottom wall of the inner cylinder 214, and a gear 2113 is rotatably connected to the guide frame 2114 through a rotating pin, the gear 2113 is meshed with the rack bar 2111, one end of the rotating pin extends to the outside of the guide frame 2114 and is fixedly connected to the output end of the motor 1 2112, and the motor 1 2112 is fixedly connected to the outer wall of the guide frame 2114.
[0041] During specific operation, the motor 1 2112 controls the gear 1 2113 to rotate, and the gear 1 2113 drives the rack bar 2111 to move downward, and the downward movement of the rack bar 2111 drives the inner cylinder 214 to move downward in the middle cylinder 213. When the guide block 2 on the inner cylinder 214 moves down to the lower end of the guide groove 2131, the guide block 2 drives the middle cylinder 213 to move downward synchronously until the guide block 1 contacts the lower end of the guide groove 1 2121, and the entire stirring is completed. As the mixing main shaft 21 is expanded and extended, when the motor 1 2112 reverses, the gear 1 2113 drives the rack bar 2111 to move upward, and the upward movement of the rack bar 2111 drives the inner cylinder 214 to move upward in the middle cylinder 213. After the assembling leaves 26 on the inner cylinder 214 and the middle cylinder 213 are in the same plane, the inner cylinder 214 and the middle cylinder 213 will move upward synchronously until all the assembling leaves 26 are in the same plane, thereby completing the combined assembly of all the assembling leaves 26.
[0042] See also Figure 1 , Figure 2 and Figure 3 The lifting assembly 23 includes a lifting plate 2342 which is fixedly connected to the upper side of the mounting plate 24 symmetrically. A cross 2115 is fixedly connected to the upper ends of the two lifting plates 2342. A vertical plate 2341 is fixedly connected to the upper side of the cross 2115 symmetrically. A movable support plate 234 is fixedly connected to the upper ends of the two vertical plates 2341. A screw rod 232 with a vertical axis is threadedly connected to one of the movable support plates 234. A guide rod 235 with a vertical axis is slidably connected to the other movable support plate 234. The ends of the movable support plates 234 that are away from each other are integrally formed with a guide hoop 236, and the guide hoop 236 is slidably mounted on the vertical section of the inverted mounting frame 233, the mounting frame 233 is fixedly connected to the outer ring wall of the mixing tank 1, the screw rod 232 is rotatably connected to the inside of the mounting frame 233, the guide rod 235 is fixedly connected to the inside of the mounting frame 233, the upper end of the screw rod 232 extends to the outside of the mounting frame 233 and is fixedly connected to the output end of the motor three 231, and the motor three 231 is fixedly connected to the outer wall of the mounting frame 233.
[0043] During specific operation, the motor 231 is used to control the rotation of the screw rod 232, and the screw rod 232 drives the movable support plate 234 to rise and fall, and the mobile support plate 234 and the vertical plate 2341 drive the cross 2115 to rise and fall, and the cross 2115 drives the mounting plate 24 to rise and fall as a whole, and the mounting plate 24 drives the stirring main shaft 21 to rise and fall as a whole, and at this time, the stirring main shaft 21 is unfolded, and the assembled leaves 26 on the inner cylinder 214, the middle cylinder 213 and the outer cylinder 212 are dispersed, so that in the stirring stage, a plurality of assembled leaves 26 that are dispersed up and down and staggered in the circumferential direction are used to synchronously implement circumferential stirring and mixing and up and down multi-depth stirring and mixing, thereby effectively improving the stirring and mixing effect, and when the complete circular plate structure assembled by the assembled leaves 26 is controlled to move downward as a whole, the complete circular plate structure discharges and squeezes the solvent-based paint, thereby improving the discharge efficiency of the solvent-based paint, achieving the effect of one machine with multiple uses, and improving the overall practicality of the device.
[0044] See also Figure 2 and Figure 3 The center of the cross 2115 is provided with a through hole for the rack bar 2111 to pass through, and guide blocks 2116 are symmetrically fixedly connected in the through hole, and two guide blocks 2116 are respectively slidably connected to the two sides of the rack bar 2111. In specific operation, the through hole is used to avoid interference with the movement of the rack bar 2111. By setting the guide blocks 2116, the limit force points of the rack bar 2111 are increased to ensure the stable movement of the rack bar 2111 up and down.
[0045] See also Figure 2 , Figure 3 and Figure 4 The driving assembly 22 includes a gear ring 223 fixedly connected to the outside of the outer cylinder 212, and a gear 222 is meshedly connected to the outer periphery of the gear ring 223. The gear 222 is fixedly connected to the output end of the motor 221. The output end of the motor 221 is rotatably connected to the mounting plate 24, and the motor 221 is fixedly connected to the mounting plate 24.
[0046] During specific operation, the motor 221 controls the rotation of the gear 222, which drives the gear ring 1 223 to rotate, and the gear ring 1 223 drives the outer cylinder 212 to rotate, so that the stirring main shaft 21 rotates as a whole, and then a plurality of assembled leaves 26 that are dispersed up and down and staggered in the circumferential direction are synchronously used to implement circumferential stirring and mixing, and stirring and mixing of different depths are implemented in the vertical direction.
[0047] See also Figure 1 and Figure 6The discharge control assembly 28 includes a fixed sleeve 282 fixedly connected to the bottom center of the mixing tank 1, a rotating sleeve 283 is rotatably connected inside the fixed sleeve 282, the upper ends of the fixed sleeve 282 and the rotating sleeve 283 are both closed and are provided with a plurality of extrusion holes 281 equidistantly arranged around the circumference, a screen is installed in the extrusion hole 281 (the screen is not shown in the diagram), the lower ends of the fixed sleeve 282 and the rotating sleeve 283 are both open, and a rotating component 284 for controlling the rotation of the rotating sleeve 283 is provided outside.
[0048] See also Figure 1 , Figure 2 and Figure 6 The rotating component 284 includes a second gear ring 2843 fixedly connected to the outside of the lower side of the rotating sleeve 283. The second gear ring 2843 is located outside the fixed sleeve 282. The outer periphery of the second gear ring 2843 is meshed with a rack 2841. The rack 2841 is fixedly connected to the output end of the electric push rod 2842. The electric push rod 2842 is fixedly connected to the bottom of the mixing tank 1.
[0049] During specific operation, the electric push rod 2842 controls the rack 2841 to move, and the rack 2841 drives the gear ring 2843 to control the rotation of the rotating sleeve 283. When the rotating sleeve 283 rotates, the extrusion hole 281 on it will overlap with the extrusion hole 281 on the fixed sleeve 282. Under the extrusion of the complete circular plate structure assembled by the assembling leaves 26, the solvent-based paint is discharged from the extrusion hole 281 that is interconnected from top to bottom. When the extrusion holes 281 on the rotating sleeve 283 and the fixed sleeve 282 are not interconnected, the discharge of the solvent-based paint can be blocked; by setting a screen, the solvent-based paint can be filtered when the solvent-based paint is discharged, thereby improving the fineness of the solvent-based paint. While the complete circular plate structure assembled by the assembling leaves 26 moves downward to implement extrusion discharge, the circular plate structure also scrapes the inner wall of the mixing tank 1, which not only realizes the cleaning of the inner wall of the mixing tank 1, but also helps to increase the discharge amount of the solvent-based paint.
[0050] See also Figure 3 , Figure 4 and Figure 5 The assembling leaf 26 is fixedly connected with a mounting bar 27 , and the upper side of the mounting bar 27 is fixedly connected with a plurality of broken line stirring bars 25 extending in the vertical direction.
[0051] During specific operation, the stirring range of the assembled blades 26 is increased by the broken line stirring bar 25, the activity of each proportion of materials is improved, and then the overall rotation stirring effect is improved, thereby further improving the mixing and preparation efficiency of the solvent-based paint.
[0052] See also Figure 2 , Figure 5 , Figure 7 , Figure 8 and Fig. 9The mounting plate 24 is provided with a reinforcing component 261 for supporting the assembling leaves 26 after the assembling leaves 26 are assembled. The reinforcing component 261 includes a swivel 2611 rotatably connected to the outer side of the mounting plate 24. Connecting columns 2612 corresponding to the assembling leaves 26 are fixedly connected at equal intervals on the lower side of the swivel 2611. The lower end of the connecting column 2612 is fixedly connected to an arc bar 2613. The lower side of the arc bar 2613 is symmetrically fixedly connected to a leaf-stopping column 2614. The vertical central axis surface of the arc bar 2613 coincides with the vertical central axis surface of the assembling leaf 26. The top of the assembling leaf 26 is provided with an embedding hole corresponding to the connecting column 2612.
[0053] During specific operation, after the assembling leaves 26 are assembled, each connecting column 2612 cooperates with the corresponding embedding hole. When the assembling leaves 26 assembled into a complete circular plate structure move down to extrude the paint, the connecting column 2612 will press the outer arc edge of the assembling leaves 26, increase the force points of the assembling leaves 26, and effectively improve the side strength of the assembling leaves 26, thereby improving the stability and effect of the complete circular plate structure moving down to extrude the paint, as well as the overall service life of the device.
[0054] See also Figure 2 , Figure 5 , Figure 7 , Figure 8 and Fig. 9 Each assembling leaf 26 is provided with a reinforcing component 262 for supporting the assembling leaf 26 when the assembling leaf 26 is unfolded. The reinforcing component 262 includes two limiting slide grooves 2624 arranged at the top of the assembling leaf 26 along the radial direction of the assembling leaf 26. The two limiting slide grooves 2624 are symmetrical about the vertical central axis of the assembling leaf 26. A mounting block 2622 is connected to the limiting slide groove 2624 for sliding and limiting. The mounting block 2622 is provided with a limiting groove on one side close to the center of the assembling leaf 26. A cylinder plate 2621 is hinged in the limiting groove through a pin shaft, and a torsion spring 2625 sleeved on the outside of the pin shaft is connected to the cylinder plate 2621 and the inner wall of the limiting groove. A spring 2623 is connected between the inner wall of the limiting slide groove 2624 on the side away from the central axis of the stirring main shaft 21 and the side end of the mounting block 2622, and an avoidance groove is provided on the top of the side of the assembling leaves 26 corresponding to the inner cylinder 214 and the middle cylinder 213 close to the central axis of the stirring main shaft 21; due to the limitation at the top of the limiting groove, the cylinder plate 2621 can only rotate downward.
[0055] When the assembling leaves 26 are unfolded for stirring, the assembling leaves 26 have a tendency to move up and down, and will be affected by the flow force of the paint. The cylinder plate 2621 is in an inclined state under the combined action of the torsion spring 2625 and the spring 2623, and the corresponding ends of the cylinder plate 2621 are respectively pressed against the sides of the outer cylinder 212, the inner cylinder 214 and the middle cylinder 213. The sides of the outer cylinder 212, the inner cylinder 214 and the middle cylinder 213 form a triangular structure with the corresponding assembling leaves 26 and the cylinder plate 2621, thereby effectively improving the structural strength of the assembling leaves 26, thereby helping to improve the stirring effect and the overall service life of the device.
[0056] When the assembling leaves 26 are assembled, the inner cylinder 214 is retracted first, and the assembling leaves 26 and the cylinder plates 2621 corresponding to the inner cylinder 214 move up synchronously. When the upward inclined end of the cylinder plates 2621 corresponding to the inner cylinder 214 is pressed down to abut against the bottom of the middle cylinder 213, the inner cylinder 214 is pressed down to continue to move upward, which will cause the corresponding cylinder plates 2621 to rotate downward. At the same time, the mounting block 2622 slides along the limiting slide groove 2624 and compresses the spring 2623. Finally, the inclination angle of the cylinder plates 2621 corresponding to the inner cylinder 214 and the middle cylinder 213 is reduced but not in a horizontal state. An avoidance groove is provided on the top of the side of the assembling leaves 26 corresponding to the inner cylinder 214 and the middle cylinder 213 close to the central axis of the stirring main shaft 21 to ensure that the cylinder plates 2621 can rotate under the downward pressing force to avoid affecting the assembly of the assembling leaves 26. Finally, the inclination angle of the cylinder plate 2621 is reduced but not in a horizontal state, in order to ensure that when the subsequent assembly leaves 26 are unfolded, the cylinder plate 2621 can rotate upward and reset under the dual resilience of the torsion spring 2625 and the spring 2623.
[0057] See also Figures 1 to 9 The present invention also provides a solvent-based paint mixing method, which is implemented in conjunction with the above-mentioned solvent-based paint mixing device, and specifically includes the following steps: Step 1: Place the raw materials of the solvent-based paint into the mixing tank 1, and then expand and extend the stirring main shaft 21 through the length adjustment component 211.
[0058] Step 2: Start the lifting component 23 to control the stirring main shaft 21 to move up and down, and start the driving component 22 to drive the assembling blades 26 to rotate to mix and stir the solvent-based paint.
[0059] Step 3: After the mixing is completed, the driving component 22 is turned off, the stirring main shaft 21 is raised, and then the length adjustment component 211 is reversely operated to control the stirring main shaft 21 to shorten, so that all the assembled leaves 26 are combined and assembled into a complete circular plate structure.
[0060] Step 4: Open the discharge control assembly 28 and lower the stirring main shaft 21 so that the complete circular plate structure presses down the solvent-based paint and discharges the solvent-based paint from the extrusion hole 281 .
[0061] See also Figures 1 to 9 Specific working principle: S1: Put the raw materials of solvent-based paint into the mixing tank 1 through the opening of the mixing tank 1, then control the gear 2113 to rotate through the motor 2112, and the gear 2113 drives the rack bar 2111 to move downward, and the downward movement of the rack bar 2111 drives the inner cylinder 214 to move downward in the middle cylinder 213, and when the guide block 2 on the inner cylinder 214 moves down to the lower end of the guide groove 2131, the guide block 2 drives the middle cylinder 213 to move downward synchronously until the guide block 1 contacts the lower end of the guide groove 1 2121, completing the expansion and extension of the entire stirring main shaft 21.
[0062] S2: Motor 221 controls gear 222 to rotate, gear 222 drives gear ring 1 223 to rotate, gear ring 1 223 drives outer cylinder 212 to rotate, so that stirring main shaft 21 rotates as a whole, performs rotation stirring and mixing, and in the mixing stage, at the same time, motor 3 231 controls screw rod 232 to rotate, screw rod 232 drives movable support plate 234 to rise and fall, movable support plate 234 and vertical plate 2341 drive mounting plate 24 to rise and fall as a whole, mounting plate 24 drives stirring main shaft 21 to rise and fall as a whole, and at this time stirring main shaft 21 is unfolded, and assembled leaves 26 on inner cylinder 214, middle cylinder 213 and outer cylinder 212 are dispersed, so that in the mixing stage, a plurality of assembled leaves 26 which are dispersed up and down and staggered in the circumferential direction are used to synchronously implement circumferential stirring and mixing and upper and lower multi-depth stirring and mixing.
[0063] S3: After the stirring and mixing is completed, the stirring main shaft 21 is raised as a whole so that the uppermost assembling leaves 26 are above the upper surface of the solvent-based paint, and then the motor 2112 is reversed, and the gear 2113 drives the rack bar 2111 to move upward, and the upward movement of the rack bar 2111 drives the inner cylinder 214 to move upward in the middle cylinder 213. After the assembling leaves 26 on the inner cylinder 214 and the middle cylinder 213 are in the same plane, the inner cylinder 214 and the middle cylinder 213 will move up synchronously until all the assembling leaves 26 are in the same plane, so that all the assembling leaves 26 are combined and assembled into a whole circle.
[0064] S4: After the assembly is completed, the electric push rod 2842 controls the movement of the rack 2841, and the rack 2841 drives the gear ring 2843 to control the rotation of the rotating sleeve 283. During the rotation stage of the rotating sleeve 283, the extrusion hole 281 thereon will coincide with the extrusion hole 281 on the fixed sleeve 282. Under the extrusion of the complete circular plate structure assembled by the assembling leaves 26, the solvent-based paint is discharged from the extrusion holes 281 that are interconnected from top to bottom. While the complete circular plate structure assembled by the assembling leaves 26 moves downward to extrude and discharge, the circular plate structure also scrapes the inner wall of the mixing tank 1.
[0065] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A solvent-based paint mixing device, comprising a mixing tank (1), and legs (3) fixedly connected to the lower side of the outer ring wall of the mixing tank (1) at equidistant intervals around the circumference, characterized in that: The mixing tank (1) is provided with a stirring mechanism (2) for stirring and mixing the solvent-based paint; The stirring mechanism (2) comprises a mounting plate (24) movably arranged inside the mixing tank (1), a stirring main shaft (21) being arranged on the lower side of the mounting plate (24), the stirring main shaft (21) being a composite structure and being divided from the inside to the outside into an inner cylinder (214), a middle cylinder (213) and an outer cylinder (212), the outer cylinder (212) being rotatable and penetratingly mounted at the center of the mounting plate (24), and a plurality of guide grooves (214) being equidistantly arranged on the inner wall of the outer cylinder (212) 21), the upper end of the outer wall of the middle cylinder (213) is solidly connected with a plurality of guide blocks 1 corresponding to the guide groove 1 (2121), and the guide blocks 1 are slidably connected in the guide groove 1 (2121); the inner wall of the middle cylinder (213) is equidistantly provided with a plurality of guide grooves 2 (2131); the upper end of the outer wall of the inner cylinder (214) is solidly connected with a plurality of guide blocks 2 corresponding to the guide groove 2 (2131), and the guide blocks 2 are slidably connected in the guide groove 2 (2131); The lower ends of the inner cylinder (214), the middle cylinder (213) and the outer cylinder (212) are all centrally symmetrically fixedly connected with assembling leaves (26); the assembling leaves (26) are fan-shaped and have arc edges that are in sliding contact with the inner wall of the mixing tank (1); when the assembling leaves (26) on the inner cylinder (214), the middle cylinder (213) and the outer cylinder (212) are in the same plane, all the assembling leaves (26) are alternately butted together to form a complete circular plate structure; A length adjustment component (211) for expanding the assembly leaves (26) on the inner cylinder (214), the middle cylinder (213), and the outer cylinder (212) in the up-down direction is arranged on the upper side of the mounting plate (24); a lifting component (23) for controlling the height adjustment is arranged above the mounting plate (24); a driving component (22) for controlling the rotation of the outer cylinder (212) is arranged outside the outer cylinder (212); and a discharge control component (28) for controlling the discharge of solvent-based paint is arranged at the bottom center of the mixing tank (1).
2. A solvent-based paint mixing device according to claim 1, characterized in that: The length adjustment component (211) comprises a guide frame (2114) fixedly connected to the upper side of the mounting plate (24); the position of the guide frame (2114) corresponding to the central axis of the stirring main shaft (21) is limited by a keyway and is slidably connected to a rack bar (2111); the lower end of the rack bar (2111) extends into the interior of the inner cylinder (214) and is rotatably connected to the center of the inner bottom wall of the inner cylinder (214); a gear 1 (2113) is rotatably connected to the guide frame (2114) via a rotating pin; the gear 1 (2113) is meshedly connected to the rack bar (2111); one end of the rotating pin extends to the outside of the guide frame (2114) and is fixedly connected to the output end of a motor 1 (2112); and the motor 1 (2112) is fixedly connected to the outer wall of the guide frame (2114).
3. A solvent-based paint mixing device according to claim 2, characterized in that: The lifting assembly (23) comprises a lifting plate (2342) centrally and symmetrically fixedly connected to the upper side of the mounting plate (24); the upper ends of the two lifting plates (2342) are commonly and fixedly connected to a cross (2115); the upper side of the cross (2115) is symmetrically and fixedly connected to a vertical plate (2341); the upper ends of the two vertical plates (2341) are respectively and fixedly connected to movable support plates (234); one of the movable support plates (234) is threadedly connected to a screw rod (232); the other movable support plate (234) is slidably connected to a guide rod (235); the movable support plates (234) on both sides are The ends of the two motors (234) that are away from each other are integrally formed with a guide hoop (236), the guide hoop (236) is slidably sleeved on the side plate of the mounting frame (233), the mounting frame (233) is fixedly connected to the outer ring wall of the mixing tank (1), the screw rod (232) is rotatably connected to the inside of the mounting frame (233), the guide rod (235) is fixedly connected to the inside of the mounting frame (233), the upper end of the screw rod (232) extends to the outside of the mounting frame (233) and is fixedly connected to the output end of the motor three (231), and the motor three (231) is fixedly connected to the outer wall of the mounting frame (233).
4. A solvent-based paint mixing device according to claim 3, characterized in that: The center of the cross (2115) is provided with a through hole for the rack rail (2111) to pass through, and guide blocks (2116) are symmetrically fixedly connected in the through hole, and the two guide blocks (2116) are respectively slidably connected to the two side edges of the rack rail (2111).
5. A solvent-based paint mixing device according to claim 1, characterized in that: The driving assembly (22) comprises a gear ring 1 (223) fixedly connected to the outside of the outer cylinder (212); the outer periphery of the gear ring 1 (223) is meshingly connected to a gear 2 (222); the gear 2 (222) is fixedly connected to the output end of the motor 2 (221); the output end of the motor 2 (221) is rotationally connected to the mounting plate (24); and the motor 2 (221) is fixedly connected to the mounting plate (24).
6. A solvent-based paint mixing device according to claim 1, characterized in that: The discharge control assembly (28) comprises a fixed sleeve (282) fixedly connected to the bottom center of the mixing tank (1), a rotating sleeve (283) rotatably connected inside the fixed sleeve (282), the upper ends of the fixed sleeve (282) and the rotating sleeve (283) are both closed and each is provided with a plurality of extrusion holes (281) arranged equidistantly around the circumference, a screen is installed inside the extrusion holes (281), the lower ends of the fixed sleeve (282) and the rotating sleeve (283) are both open, and a rotating component (284) for controlling the rotation of the rotating sleeve (283) is provided outside the rotating sleeve (283).
7. A solvent-based paint mixing device according to claim 6, characterized in that: The rotating component (284) comprises a second gear ring (2843) fixedly connected to the outside of the lower side of the rotating sleeve (283); the second gear ring (2843) is located outside the fixed sleeve (282); the outer periphery of the second gear ring (2843) is meshedly connected to a rack (2841); the rack (2841) is fixedly connected to the output end of the electric push rod (2842); and the electric push rod (2842) is fixedly connected to the bottom of the mixing tank (1).
8. A solvent-based paint mixing device according to claim 1, characterized in that: The assembling blade (26) is fixedly connected to a mounting bar (27), and a plurality of broken-line stirring bars (25) extending in a vertical direction are fixedly connected to the upper side of the mounting bar (27).
9. A solvent-based paint mixing device according to claim 1, characterized in that: The mounting plate (24) is provided with a reinforcing component 1 (261) for supporting the assembling leaves (26) after the assembling leaves (26) are assembled, and each assembling leaf (26) is commonly provided with a reinforcing component 2 (262) for supporting the assembling leaves (26) when the assembling leaves (26) are unfolded.
10. A solvent-based paint mixing method, characterized in that: The method is implemented by using a solvent-based paint mixing device as described in claim 1, and specifically comprises the following steps: Step 1: placing the raw materials of the solvent-based paint into the mixing tank (1), and then adjusting the length of the stirring main shaft (21) as a whole through the length adjustment component (211); Step 2: starting the lifting component (23) so that the lifting component (23) controls the stirring main shaft (21) to move up and down reciprocatingly, and simultaneously starting the rotation driving component (22) so that the stirring main shaft (21) drives the assembly blades (26) to rotate to mix and stir the solvent-based paint; Step 3: After the mixing is completed, the driving component (22) is turned off, the stirring main shaft (21) is raised, and then the stirring main shaft (21) is controlled to shorten by the reverse operation of the length adjustment component (211), so that all the assembled leaves (26) are combined and assembled into a complete circular plate structure; Step 4: Open the discharge control component (28), lower the stirring main shaft (21), so that the complete circular plate structure presses down the solvent-based paint, and the discharge control component (28) cooperates to discharge the solvent-based paint.
Citation Information
Patent Citations
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