A combined roller system flat steel straightening device

By using a combined roller system flat steel straightening device, pressure rollers with alternating vertical and horizontal roller frames are used to achieve bidirectional straightening of flat steel, which solves the problem of low straightening efficiency for multi-specification flat steel in the existing technology, improves straightening efficiency and reduces the frequency of roller system replacement.

CN119456730BActive Publication Date: 2025-11-11CHINA NAT HEAVY MACHINERY RES INSTCO
View PDF 2 Cites 0 Cited by

Patent Information

Application Number
CN202411668595.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-11-21
Publication Date
2025-11-11
Estimated Expiration
2044-11-21

AI Technical Summary

Technical Problem

Existing flat steel straightening machines require a large number of horizontal straightening rollers that need to be replaced frequently, resulting in time-consuming and labor-intensive processes and making it difficult to efficiently handle the horizontal bending of flat steel of various specifications.

Method used

The combined roller system flat steel straightening equipment uses vertical and horizontal pressure rollers with alternating vertical and horizontal roller frames to straighten flat steel in both directions. Vertical and horizontal pressing mechanisms are used to achieve straightening in both vertical and horizontal directions, reducing the frequency of roller system replacement.

Benefits of technology

It improves the straightening efficiency of flat steel, reduces the number of horizontal straightening rollers required, lowers the replacement frequency and operational difficulty, and adapts to the straightening needs of flat steel of various specifications.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119456730B_ABST
    Figure CN119456730B_ABST
Patent Text Reader

Abstract

This invention proposes a combined roller system flat steel straightening device, comprising: a vertical roller frame, multiple vertical pressing mechanisms, a horizontal roller frame, and multiple horizontal pressing mechanisms; a row of vertical rollers is rotatably arranged at the lower interior of the vertical roller frame, and a row of vertical pressure rollers is arranged at the upper interior of the vertical roller frame, with the vertical pressure rollers and vertical rollers being staggered in the vertical direction; multiple vertical pressing mechanisms are arranged at the upper interior of the vertical roller frame, and the lower ends of the multiple vertical pressing mechanisms are respectively connected to each vertical pressure roller; a row of horizontal rollers is rotatably arranged on one side of the interior of the horizontal roller frame, and a row of horizontal pressure rollers is rotatably arranged on the other side of the interior of the horizontal roller frame, with the horizontal rollers and horizontal pressure rollers being staggered in the horizontal direction; multiple horizontal pressing mechanisms are arranged on one side of the interior of the horizontal roller frame, and the multiple horizontal pressing mechanisms are respectively connected to each horizontal pressure roller.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This invention belongs to the field of metallurgical straightening equipment, specifically relating to a combined roller system flat steel straightening equipment. Background Technology

[0002] In flat steel finishing lines, flat steel straighteners are used to straighten bends in both directions before feeding the flat steel into subsequent processes. Existing flat steel straighteners primarily straighten vertical bends, while horizontal bends are straightened by changing straightening rollers. As the number of flat steel specifications increases, a new type of horizontal straightening roller needs to be produced for each specification to straighten horizontal bends. This results in a large number of horizontal straightening rollers needing to be prepared and frequently changed, which is time-consuming and labor-intensive. Summary of the Invention

[0003] Therefore, the purpose of this invention is to provide a combined roller system flat steel straightening device to solve or partially solve the above-mentioned shortcomings.

[0004] This invention proposes a combined roller system flat steel straightening device, comprising:

[0005] A vertical roller frame, wherein a row of vertical rollers is rotatably arranged at the lower part of the interior of the vertical roller frame, and a row of vertical pressure rollers is arranged at the upper part of the interior of the vertical roller frame, and the vertical pressure rollers and the vertical rollers are staggered in the vertical direction;

[0006] Multiple vertical pressing mechanisms are arranged above the interior of the vertical roller frame. The lower ends of the multiple vertical pressing mechanisms are respectively connected to each of the vertical pressure rollers, driving the vertical pressure rollers to move up and down.

[0007] A horizontal roller frame is aligned with a vertical roller frame. A row of horizontal rollers is rotatably arranged on one side of the interior of the horizontal roller frame, and a row of horizontal pressure rollers is rotatably arranged on the other side of the interior of the horizontal roller frame. The horizontal rollers and the horizontal pressure rollers are staggered in the horizontal direction.

[0008] Multiple horizontal pressing mechanisms are disposed on one side inside the horizontal roller frame. Each of the multiple horizontal pressing mechanisms is connected to a horizontal pressure roller and drives the horizontal pressure roller to move up and down.

[0009] The present invention also has the following optional features.

[0010] Optionally, it also includes a vertical transmission mechanism, which is connected to the plurality of vertical rollers via a rotating shaft.

[0011] Optionally, it also includes a horizontal transmission mechanism, which is connected to the plurality of horizontal rollers.

[0012] Optionally, a second motor and a second transmission box are provided on the upper part of the horizontal roller frame, and multiple second transmission shafts extend from the lower end of the second transmission box and are connected to each of the horizontal rollers.

[0013] Optionally, the lower side of the horizontal pressure roller is provided with a protruding edge, and the upper side of the horizontal roller is provided with a protruding edge.

[0014] Optionally, the horizontal pressing mechanism includes:

[0015] Multiple horizontal pressing screws, each of which is connected to a horizontal bearing seat at its end. The horizontal bearing seat is provided with a vertical mounting hole. An axial adjustment motor is provided at the upper end of the vertical mounting hole. The upper end of the vertical mounting hole is provided with a thread.

[0016] Nut bearing sleeve, wherein the nut bearing sleeve is threadedly fitted to the inner side of the upper part of the vertical mounting hole;

[0017] A sliding bearing sleeve, which is slidably fitted into the lower port of the horizontal bearing seat;

[0018] A pressure roller shaft, the upper end of which is rotatably disposed in the nut bearing sleeve, and the lower end of which is rotatably disposed in the sliding bearing sleeve, and a horizontal pressure roller is connected to the pressure roller shaft.

[0019] The combined roller system flat steel straightening device of the present invention feeds flat steel into a vertical roller frame, allowing the flat steel to pass between a row of vertical rollers and a row of vertical pressure rollers. The vertical pressure rollers press down on the flat steel to achieve vertical straightening. Then, the flat steel is fed into a horizontal roller frame, allowing it to pass between a row of horizontal rollers and a row of horizontal pressure rollers. The horizontal pressure rollers press the flat steel horizontally to achieve horizontal straightening. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of an embodiment of the combined roller system flat steel straightening equipment of the present invention;

[0021] Figure 2 yes Figure 1 A simplified top-view structural diagram;

[0022] Figure 3 This is a simplified schematic diagram of the straightening process using horizontal straightening rollers;

[0023] Figure 4 This is a schematic diagram of the horizontal pressing mechanism in the combined roller flat steel straightening equipment of the present invention.

[0024] In the above diagram: 1. Vertical roller frame; 2. Vertical roller; 3. Vertical pressure roller; 4. Vertical pressing mechanism; 5. Horizontal roller frame; 6. Horizontal roller; 7. Horizontal pressure roller; 8. Horizontal pressing mechanism; 9. Vertical transmission mechanism; 901. First motor; 902. First transmission box; 903. First transmission shaft; 10. Horizontal transmission mechanism; 1001. Second motor; 1002. Second transmission box; 1003. Second transmission shaft; 11. Horizontal pressing screw; 12. Horizontal bearing seat; 13. Vertical mounting hole; 14. Axial adjustment motor; 15. Nut bearing sleeve; 16. Sliding bearing sleeve; 17. Pressure roller shaft; 18. Flat steel.

[0025] The present invention will be further described in detail below with reference to the accompanying drawings and embodiments. Detailed Implementation

[0026] Example 1

[0027] refer to Figure 1 , Figure 2 and Figure 3 This invention provides a combined roller system flat steel straightening device, comprising: a vertical roller frame 1, multiple vertical pressing mechanisms 4, a horizontal roller frame 5, and multiple horizontal pressing mechanisms 8; a row of vertical rollers 2 is rotatably arranged at the lower part of the interior of the vertical roller frame 1, and a row of vertical pressure rollers 3 is arranged at the upper part of the interior of the vertical roller frame 1, with the vertical pressure rollers 3 and vertical rollers 2 staggered in the vertical direction; multiple vertical pressing mechanisms 4 are arranged at the upper part of the interior of the vertical roller frame 1, and the lower ends of the multiple vertical pressing mechanisms 4 are respectively connected to each A vertical pressure roller 3 is connected to the vertical pressure roller 1, which drives the vertical pressure roller 3 to move up and down. The horizontal roller frame 5 is aligned with the vertical roller frame 1. A row of horizontal rollers 6 is rotatably arranged on one side of the interior of the horizontal roller frame 5, and a row of horizontal pressure rollers 7 is rotatably arranged on the other side of the interior of the horizontal roller frame 5. The horizontal rollers 6 and the horizontal pressure rollers 7 are staggered in the horizontal direction. Multiple horizontal pressing mechanisms 8 are arranged on one side of the interior of the horizontal roller frame 5. The multiple horizontal pressing mechanisms 8 are respectively connected to each horizontal pressure roller 7, which drives the horizontal pressure roller 7 to move laterally.

[0028] In use, the flat steel 18 is passed into the vertical roller frame 1. The flat steel 18 passes between a row of vertical rollers 2 and a row of vertical pressure rollers 3. The row of vertical pressure rollers 3 presses down on the flat steel 18 under the drive of the vertical pressing mechanism 4, and straightens the flat steel 18 in the vertical direction.

[0029] After passing through the vertical roller frame 1, the flat steel 18 enters the horizontal roller frame 5. The flat steel 18 passes between a row of horizontal rollers 6 and a row of horizontal pressure rollers 7. The row of horizontal pressure rollers 7, driven by the horizontal pressing mechanism 8, performs horizontal extrusion on the flat steel 18 and straightens the flat steel 18 in the horizontal direction.

[0030] Example 2

[0031] refer to Figure 2 Based on Embodiment 1, it also includes a vertical transmission mechanism 9, which is connected to multiple vertical rollers 2 via a rotating shaft.

[0032] Both vertical roller 2 and vertical pressure roller 3 are active rollers. The vertical transmission mechanism 9 includes a first motor 901 connected to a first transmission box 902. Multiple first transmission shafts 903 extend from the other side of the first transmission box 902 to drive the rotation of each vertical roller 2 and vertical pressure roller 3. The vertical pressing mechanism 4 adjusts the opening degree of the vertical pressure roller 3.

[0033] Example 3

[0034] refer to Figure 1 Based on embodiment 2, it also includes a horizontal transmission mechanism 10, which is connected to multiple horizontal rollers 6 in a transmission manner.

[0035] When straightening flat steel, the horizontal transmission mechanism 10 drives multiple horizontal rollers 6 to rotate. In the direction of travel of flat steel 18, the horizontal rollers 6 are the driving rollers and the horizontal pressure rollers 7 are the driven rollers.

[0036] Example 4

[0037] refer to Figure 1 Based on embodiment 3, the horizontal transmission mechanism 10 includes a second motor 1001 and a second transmission box 1002 disposed on the upper part of the horizontal roller frame 5. Multiple second transmission shafts 1003 extend from the lower end of the second transmission box 1002 and are connected to each horizontal roller 6.

[0038] The main shaft of the second motor 1001 extends into the second transmission box 1002 to transmit power. Multiple second transmission shafts 1003 extend from the lower end of the second transmission box 1002 to transmit power to each horizontal roller 6, causing it to rotate during the horizontal straightening of the flat steel 18 and transmit the flat steel 18 out.

[0039] Example 5

[0040] refer to Figure 3 Based on Example 1, the lower side of the horizontal pressure roller 7 is provided with a protruding edge, and the upper side of the horizontal roller 6 is provided with a protruding edge.

[0041] When the horizontal pressure roller 7 and the horizontal roller 6 are used to horizontally straighten the flat steel 18, the lower edge of the horizontal pressure roller 7 and the upper edge of the horizontal roller 6 can prevent the edge of the flat steel 18 from being crushed during the straightening process.

[0042] Example 6

[0043] refer to Figure 2 and Figure 4 Based on embodiment 5, the horizontal pressing mechanism 8 includes: multiple horizontal pressing screws 11, nut bearing sleeves 15, sliding bearing sleeves 16, and pressure roller shafts 17; each horizontal pressing screw 11 has a horizontal bearing seat 12 connected to its end, the horizontal bearing seat 12 has a vertical mounting hole 13, the upper end of the vertical mounting hole 13 has an axial adjustment motor 14, and the upper end of the vertical mounting hole 13 has a thread; the nut bearing sleeve 15 is threadedly fitted to the inner side of the upper part of the vertical mounting hole 13; the sliding bearing sleeve 16 is slidably fitted into the lower port of the horizontal bearing seat 12; the upper end of the pressure roller shaft 17 is rotatably disposed in the nut bearing sleeve 15, the lower end of the pressure roller shaft 17 is rotatably disposed in the sliding bearing sleeve 16, and a horizontal pressure roller 7 is connected to the pressure roller shaft 17.

[0044] Because the horizontal pressure rollers 7 and 6 clamp the flat steel 18 through their lower and upper edges respectively, preventing the edges of the flat steel 18 from being crushed during the straightening process. In order to enable the horizontal pressing mechanism 8 to adapt to flat steel 18 of different thicknesses, it is necessary to adjust the vertical direction of a row of horizontal pressure rollers 7. When the axial adjustment motor 14 drives the nut bearing sleeve 15 to rotate, the nut bearing sleeve 15 moves up and down in the vertical mounting hole 13 of the horizontal bearing seat 12, thereby driving the pressure roller shaft 17 and the sliding bearing sleeve 16 to slide up and down in the vertical mounting hole 13. Since the horizontal pressure roller 7 is mounted on the pressure roller shaft 17, it also drives the horizontal pressure roller 7 to move up and down. In this way, the distance between the lower edge of the horizontal pressure roller 7 and the upper edge of the horizontal roller 6 can be controlled to adapt to flat steel 18 of different thicknesses.

[0045] The above description is merely a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in the present invention should be included within the scope of protection of the present invention. Therefore, the scope of protection of the present invention should be determined by the scope of the claims. Components and structures not described in detail in this embodiment are well-known components and common structures or common means in the industry, and will not be described in detail here.

Claims

1. A combined roller system flat steel straightening device, characterized in that, include: A vertical roller frame (1) is provided with a row of vertical rollers (2) rotating in place at the bottom of the interior of the vertical roller frame (1), and a row of vertical pressure rollers (3) is provided at the top of the interior of the vertical roller frame (1). The vertical pressure rollers (3) and the vertical rollers (2) are staggered in the vertical direction. Multiple vertical pressing mechanisms (4) are arranged above the interior of the vertical roller frame (1). The lower ends of the multiple vertical pressing mechanisms (4) are respectively connected to each of the vertical pressure rollers (3), driving the vertical pressure rollers (3) to move up and down. A horizontal roller frame (5) is aligned with the vertical roller frame (1). A row of horizontal rollers (6) is rotatably arranged on one side of the interior of the horizontal roller frame (5), and a row of horizontal pressure rollers (7) is rotatably arranged on the other side of the interior of the horizontal roller frame (5). The horizontal rollers (6) and the horizontal pressure rollers (7) are staggered in the horizontal direction. Multiple horizontal pressing mechanisms (8) are disposed on one side inside the horizontal roller frame (5). The multiple horizontal pressing mechanisms (8) are respectively connected to each of the horizontal pressure rollers (7) to drive the horizontal pressure rollers (7) to move up and down. The horizontal pressure roller (7) has a protruding edge on its lower side, and the horizontal roller (6) has a protruding edge on its upper side.

2. The combined roller system flat steel straightening equipment according to claim 1, characterized in that, It also includes a vertical transmission mechanism (9), which is connected to the plurality of vertical rollers (2) via a rotating shaft.

3. The combined roller system flat steel straightening equipment according to claim 1, characterized in that, It also includes a horizontal transmission mechanism (10), which is connected to the horizontal rollers (6) via multiple rotating shafts.

4. The combined roller system flat steel straightening equipment according to claim 3, characterized in that, The upper part of the horizontal roller frame (5) is provided with a second motor (1001) and a second transmission box (1002). Multiple second transmission shafts (1003) extend from the lower end of the second transmission box (1002) and are connected to each of the horizontal rollers (6).

5. The combined roller system flat steel straightening equipment according to claim 1, characterized in that, The horizontal pressing mechanism (8) includes: Multiple horizontal pressing screws (11), each of which is connected to a horizontal bearing seat (12) at its end, the horizontal bearing seat (12) is provided with a vertical mounting hole (13), the upper end of the vertical mounting hole (13) is provided with an axial adjustment motor (14), and the upper end of the vertical mounting hole (13) is provided with a thread; Nut bearing sleeve (15), the nut bearing sleeve (15) is threadedly fitted to the inner side of the upper part of the vertical mounting hole (13); A sliding bearing sleeve (16) is slidably fitted inside the lower port of the horizontal bearing seat (12); A pressure roller shaft (17) is provided, with its upper end rotatably disposed in the nut bearing sleeve (15) and its lower end rotatably disposed in the sliding bearing sleeve (16). A horizontal pressure roller (7) is connected to the pressure roller shaft (17).

Citation Information

Patent Citations

  • A straightening adjustment device for a flat steel straightening machine

    CN102284563A

  • Two-way flat steel straightening machine

    CN201807632U