Prefabricated building module forming device

Abstract

The present invention belongs to the technical field of prefabricated buildings, and discloses a prefabricated building module forming device, which comprises a body assembly, a forming assembly and a material distribution assembly, wherein the body assembly comprises a body, one side of which is open; the forming assembly comprises a forming box body, the forming box body is used for forming prefabricated building modules, a temperature control component is arranged in the forming box body, so as to control the temperature of the forming box body through the temperature control component; the forming box body is movably arranged in the body through the opening, so that the forming box body can be pulled out of the body or pushed into the body; the material distribution assembly comprises a material distribution machine, the material distribution machine is arranged on the body, the material distribution machine is used for distributing concrete into the forming box body, and prefabricated building components can be manufactured on the assembly site without the need for unified manufacturing in a factory, thereby reducing the requirements of prefabricated building production on transportation, traffic and roads, and reducing costs.

Description

Technical Field

[0001] The present invention relates to the technical field of prefabricated buildings, and in particular to a prefabricated building module forming device. Background Art

[0002] Prefabricated buildings are made up of prefabricated modules, which mainly include wall panels, floor panels and stair panels, etc., which are used more frequently. In the prior art, the above-mentioned prefabricated modules generally need to be manufactured in a factory and then transported to the installation site for installation. They have high requirements for transportation, traffic and roads, which leads to high costs, making prefabricated buildings unsuitable for construction in areas far away from factories and with inconvenient roads. Summary of the invention

[0003] The object of the present invention is to provide a prefabricated building module forming device, which can quickly form prefabricated building modules at the assembly site without the need for unified manufacturing in a factory.

[0004] To achieve this object, the present invention adopts the following technical solutions:

[0005] An assembled building module forming device, comprising:

[0006] A vehicle body assembly, the vehicle body assembly comprising a vehicle body, one side of the vehicle body being open;

[0007] A molding assembly, the molding assembly comprising a molding box body, the molding box body is used to mold the assembled building module, a temperature control component is arranged in the molding box body, and the temperature of the molding box body is controlled by the temperature control component; the molding box body is movably arranged in the vehicle body, and the molding box body can be pulled out of the vehicle body or pushed into the vehicle body through the opening;

[0008] The material placing assembly comprises a material placing machine, which is arranged on the vehicle body and is used for placing concrete into the forming box body.

[0009] In some embodiments, a plurality of the molding assemblies are arranged along the height direction of the vehicle body.

[0010] In some embodiments, the molding assembly includes a movable frame and a flip driving member, the movable frame is slidably arranged relative to the vehicle body, the flip driving member is arranged on the movable frame, the molding box body is hinged to the movable frame, and when the molding box body is pulled out of the vehicle body, the flip driving member can push the end of the molding box body close to the vehicle body to rotate around the end away from the vehicle body.

[0011] In some embodiments, the temperature control component includes a flow channel disposed in the molding box body, the flow channel is connected to a circulation component via a delivery pipe, and the circulation component can inject a temperature control fluid into the flow channel.

[0012] In some embodiments, operating platforms are further provided on both sides of the mobile frame, the operating platforms are connected to the mobile frame via a connecting shaft, and the operating platforms move synchronously with the mobile frame.

[0013] In some embodiments, the prefabricated building module forming device also includes a guardrail, and the guardrail is detachably connected to the operating platform.

[0014] In some embodiments, the prefabricated building module forming device also includes multiple groups of telescopic drive components, and the multiple groups of telescopic drive components are arranged in a one-to-one correspondence with the mobile frame. The output end of the telescopic drive component is connected to the connecting shaft so as to drive the operating platform and the mobile frame to synchronously pull out the vehicle body or push the vehicle body.

[0015] In some embodiments, the vehicle body includes a frame and a vehicle cover, the vehicle cover is arranged on the outside of the frame, the telescopic drive assembly and the mobile frame are located on the inside of the frame, and the operating platform is arranged between the frame and the vehicle cover.

[0016] In some embodiments, the telescopic drive assembly includes two opposing linear drive members, a first slide groove is provided on the sides of the two linear drive members facing each other, first rollers are provided on both sides of the movable frame, a transition slider is further provided between the movable frame and the linear drive members, a second slide groove is provided on the side of the transition slider facing the movable frame, the first roller is rotatably arranged in the second slide groove, a second roller is provided on the side of the transition slider facing the linear drive member, and the second roller is rotatably arranged in the first slide groove.

[0017] In some embodiments, the material distribution assembly includes a material distribution rack, the material distribution machine is disposed on the material distribution rack, and the material distribution rack is movably disposed in the vehicle body so that the material distribution rack can be pulled out of the vehicle body or pushed into the vehicle body through the opening.

[0018] Beneficial effects of the present invention:

[0019] Concrete material is injected into the molding box through a placing machine, and then the temperature of the molding box is controlled by a temperature control component, so that the concrete in the molding box is quickly formed to form prefabricated building components such as wall panels, floor panels and stair panels, providing a foundation for prefabricated buildings. The above-mentioned device can produce prefabricated building components at the assembly site without the need for unified production in the factory, thereby reducing the requirements of prefabricated building production on transportation, traffic and roads, and reducing costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 is a schematic diagram of the molding component and the fabric component being pulled out of the vehicle body in the present invention;

[0021] Figure 2 is a schematic diagram of the molding component and the cloth component extending into the vehicle body in the present invention;

[0022] Figure 3 It is a partial schematic diagram showing the molded component being pulled out of the vehicle body in the present invention;

[0023] Figure 4 is a schematic diagram of a vehicle frame and a telescopic drive assembly in the present invention;

[0024] Figure 5 is a schematic diagram of a molding assembly in the present invention;

[0025] Figure 6 It is a schematic diagram of the molding box body flipping relative to the moving frame in the present invention;

[0026] Figure 7 is a schematic diagram of a transition slider in the present invention;

[0027] Figure 8 It is a schematic diagram of the operating platform in the present invention;

[0028] Fig. 9 is a schematic diagram of the support leg assembly of the present invention;

[0029] Fig.10 is a schematic diagram of a cloth assembly in the present invention;

[0030] Fig.11 It is a schematic diagram of the circulation component in the present invention.

[0031] In the figure:

[0032] 1. Vehicle body assembly; 11. Vehicle body; 111. Vehicle frame; 112. Vehicle cover; 113. Chassis; 12. Connecting bridge; 13. Support foot assembly; 131. Support foot telescopic rod; 132. Support foot; 14. Ladder; 15. Guardrail; 16. Support roller;

[0033] 2. Forming assembly; 21. Forming box; 22. Moving frame; 221. First roller; 23. Turning drive member; 24. Operating platform; 25. Cylinder tube; 26. Telescopic drive assembly; 261. Linear drive member; 262. First slide; 263. Transition slider; 264. Second slide; 265. Second roller; 27. Connecting shaft;

[0034] 3. Fabric assembly; 31. Fabric machine; 32. Fabric rack; 33. Fabric hose; 34. Arc plate; 35. Compression elastic member;

[0035] 4. Circulation assembly; 41. Heating oil equipment; 42. Oil inlet hose; 43. Oil outlet hose; 44. Screening pipe. DETAILED DESCRIPTION

[0036] The present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It is to be understood that the specific embodiments described herein are only used to explain the present invention, rather than to limit the present invention. It should also be noted that, for ease of description, only parts related to the present invention, rather than all structures, are shown in the accompanying drawings.

[0037] In the description of the present invention, unless otherwise clearly specified and limited, the terms "connected", "connected", and "fixed" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0038] In the present invention, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.

[0039] In the description of this embodiment, the terms "upper", "lower", "left", "right" and other directions or positional relationships are based on the directions or positional relationships shown in the drawings, and are only for the convenience of description and simplification of operation, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operate in a specific direction, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are only used to distinguish in the description and have no special meaning.

[0040] like Figures 1 to 11As shown, the present application provides a prefabricated building module forming device, which includes a body component 1, a forming component 2 and a material distribution component 3, the body component 1 includes a body 11, and one side of the body 11 is open; the forming component 2 includes a forming box body 21, the forming box body 21 is used to form the prefabricated building module, and a temperature control component is arranged in the forming box body 21 to control the temperature of the forming box body 21 through the temperature control component; the forming box body 21 is movably arranged on the body 11, and the forming box body 21 can be pulled out of the body 11 or pushed into the body 11 through the opening; the material distribution component 3 includes a material distribution machine 31, the material distribution machine 31 is arranged on the body 11, and the material distribution machine 31 is used to distribute concrete into the forming box body 21.

[0041] The above-mentioned device can be arranged at the installation site, and the skeleton of the prefabricated building components is set in the forming box 21. The concrete material is injected into the forming box 21 by the placing machine 31, and then the temperature of the forming box 21 is controlled by the temperature control component to make the concrete in the forming box 21 quickly form prefabricated building components such as wall panels, floor panels and stair panels, providing a foundation for prefabricated buildings. The above-mentioned device can produce prefabricated building components at the assembly site without the need for unified production in the factory, thereby reducing the requirements of prefabricated building production on transportation, traffic and roads, and reducing costs.

[0042] like Figure 1 As shown, in some embodiments, the vehicle body 11 is provided with moving wheels, and the vehicle body 11 can be moved by providing the moving wheels, thereby improving flexibility; further, the vehicle body 11 is also provided with a connecting bridge 12, so that it can be towed by the connecting bridge 12, and it can be placed independently on the construction site for a long time by a towing vehicle, which is highly practical. In addition, a support leg assembly 13 is also provided on both sides of the vehicle body 11. Thus, the vehicle body 11 is supported by the support leg assembly 13, so that the vehicle body 11 remains stable during the component manufacturing. Exemplarily, the support leg assembly 13 includes a support leg telescopic rod 131 provided on both sides of the vehicle body 11, and the telescopic direction of the support leg telescopic rod 131 is the same as the direction of the pulling and pushing of the forming box body 21, and the end of the support leg telescopic rod 131 is provided with a support leg 132 that can be raised and lowered, so that when in use, it is only necessary to extend the support leg telescopic rod 131 and lower the support leg 132 to support; and when the whole device is moved and no support is needed, it is only necessary to retract the support leg telescopic rod 131 and raise the support leg 132. Furthermore, the support leg 132 is screwed onto the support leg telescopic rod 131 via an adjusting stud.

[0043] In some embodiments, a plurality of forming assemblies 2 are provided along the height direction of the vehicle body 11, so that a plurality of prefabricated building components can be manufactured at one time, thereby improving the manufacturing efficiency.

[0044] like Figure 1 and Figure 6As shown, in some embodiments, the forming assembly 2 includes a moving frame 22 and a flip driving member 23, the moving frame 22 is slidably arranged relative to the vehicle body 11, the fixed end of the flip driving member 23 is arranged on the moving frame 22, the output end of the flip driving member 23 is connected to the forming box body 21, and the forming box body 21 is hinged on the moving frame 22. When the moving frame 22 drives the forming box body 21 to be pulled out of the vehicle body 11, the flip driving member 23 drives the end of the forming box body 21 close to the vehicle body 11 to rotate around the end thereof away from the vehicle body 11, so that the assembled component formed in the forming box body 21 can be erected and taken out conveniently. Exemplarily, the flip driving member 23 adopts a cylinder, and an oil cylinder can also be adopted in other embodiments.

[0045] In the current embodiment, the temperature control component includes a flow channel arranged in the forming box body 21, and the flow channel has an inlet and an outlet. The inlet and the outlet of the flow channel are connected to the circulation component 4 through a delivery pipe, so that the fluid circulates to the flow channel through the circulation component 4, thereby increasing the temperature of the forming box body 21, further improving the solidification efficiency of the concrete, and improving the production efficiency of the components. It is understandable that when in use, the forming box body 21 can be pulled out at any time according to the forming progress of the prefabricated building components to add water thereto to ensure the internal humidity and avoid the concrete from drying and cracking. In other words, the device integrates manufacturing and maintenance. It is understandable that in other alternative embodiments, a heating component such as a heating pipe that can be used for heating can also be set in the forming box body 21.

[0046] like Figure 2 and Figure 3 As shown, in some embodiments, operating platforms 24 are also provided on both sides of the mobile frame 22, and the operating platforms 24 are connected to the mobile frame 22 through a connecting shaft 27, so that the operating platforms 24 can enter and exit the vehicle body 11 synchronously with the mobile frame 22, and the operator can stand on the operating platforms 24 and use the operating platforms 24 to perform material laying operations, thereby improving the convenience of material laying operations. Furthermore, since the mobile frames 22 are stacked up and down, in order for the operator to more conveniently rise to the uppermost operating platform 24 for material laying, a ladder 14 is also provided on the outside of the vehicle body 11 to facilitate the operator to go up and down.

[0047] Furthermore, in order to improve safety, the prefabricated building module forming device also includes a detachable guardrail 15, and the guardrail 15 is selectively detachably connected to one of the operating platforms 24, so as to provide protection when laying materials, and the guardrail 15 can be removed when laying materials is not needed to avoid interfering with the moving frame 22 entering and exiting the vehicle body 11. Exemplarily, a plug hole or a plug tube is provided on the operating platform 24, and the guardrail 15 can be plugged into the plug hole or the plug tube. In some embodiments, in order to save space, a cylinder tube 25 is fixed to the lower end surface of the operating platform 24, and one end of the two cylinder tubes 25 located on the operating platforms 24 on both sides are respectively connected to the inlet and outlet of the flow channel through a delivery pipe, and the other end of the cylinder tube 25 is connected to the circulation component 4, thereby saving the arrangement of the delivery pipe.

[0048] like Fig.11 As shown, in the current embodiment, the circulation component 4 includes a mobile heating oil device 41, and the mobile heating oil device 41 is connected to an oil inlet hose 42 and an oil outlet hose 43. A screening pipe 44 is provided on the oil inlet hose 42 and the oil outlet hose 43. The screening pipe 44 is connected one-to-one with the oil cylinder pipe 25 on the operating platform 24, so as to circulate the hot oil for heating.

[0049] like Figures 3 to 8 As shown, in order to facilitate the molding box 21 and the operating platform 24 to better enter and exit the vehicle body 11, in some embodiments, the prefabricated building module molding device also includes a plurality of telescopic drive components 26, and the plurality of telescopic drive components 26 are arranged one by one with the mobile frame 22, and the output end of the telescopic drive component 26 is connected to the above-mentioned connecting shaft 27, thereby synchronously driving the two to enter and exit the vehicle body 11. In the current embodiment, the vehicle body 11 includes a vehicle chassis 113, a frame 111 and a vehicle cover 112, the moving wheels are arranged on the vehicle chassis 113, the frame 111 and the vehicle cover 112 are also arranged on the vehicle chassis 113, the vehicle cover 112 is covered on the outside of the frame 111, and a gap is arranged between the frame 111, the telescopic drive assembly 26 is arranged on the moving frame 22 and located on the inside of the frame 111, and a support roller 16 is arranged between the frame 111 and the vehicle cover 112, and the operating platform 24 is movably arranged on the support roller 16 between the frame 111 and the vehicle cover 112, so as to improve the stability of the operating platform 24, further optimize the space, and reduce the volume of the overall device.

[0050] In order to further optimize the space, each group of telescopic driving components 26 includes two linear driving members 261, and the two linear driving members 261 are arranged on the adjacent two sides of the opening. A first slide groove 262 is further arranged on the side facing each other of the two linear driving members 261, and first rollers 221 are arranged on both sides of the sliding frame. A transition slider 263 is further arranged between the mobile frame 22 and the linear driving member 261, and a second slide groove 264 is arranged on the side of the transition slider 263 facing the mobile frame 22, and the first roller 221 is rollingly arranged in the second slide groove 264, and a second roller 265 is arranged on the side of the transition slider 263 facing the linear driving member 261, and the second roller 265 is rollingly arranged in the first slide groove 262. Then, on the basis of the linear driving member 261 driving the mobile frame 22 and the operating platform 24 to enter and exit, on the one hand, the second slide groove 264 is arranged on the linear driving member 261 to save space; on the other hand, the mobile frame 22 is also auxiliaryly supported by the transition slider 263, so that the molding box body 21 is more stable after being pulled out of the vehicle body 11. Exemplarily, the linear drive member 261 is an oil cylinder, and the first slide groove 262 is arranged on the outer side wall of the oil cylinder.

[0051] like Figure 1 and Fig.10 As shown, in some embodiments, the cloth assembly 3 is located above the molding assembly 2, and the cloth assembly 3 includes a cloth rack 32, and a cloth machine 31 is arranged on the cloth rack 32. The cloth machine 31 is a prior art, and its specific structure is not repeated. The cloth rack 32 is movably arranged on the vehicle body 11, and the cloth rack 32 can pull out the vehicle body 11 or push the vehicle body 11 through the opening. Specifically, a group of telescopic drive components 26 are correspondingly arranged on the opposite sides of the cloth assembly 3, and rollers identical to the first roller 221 are also arranged on both sides of the cloth rack 32, and the specific structure is not repeated. Furthermore, the cloth machine 31 is connected to a cloth hose 33, and a through-port is arranged on the cloth rack 32. The cloth hose 33 passes through the cloth rack 32 through the through-port, so as to cloth the multiple molding boxes 21 located below the cloth rack 32 one by one. In order to automatically retract the fabric hose 33 after the fabric is finished, an elastic member is provided on the fabric rack 32, one end of the elastic member is fixed against the fabric machine 31, and the other end is provided with an arc plate 34, and the fabric hose 33 is in contact with the arc plate 34, so that the elastic member 35 can be compressed when the fabric hose 33 is stretched, and when the fabric is finished, the fabric hose 33 is released, and it can be recovered to the initial position by the restoring force of the elastic member. In the current embodiment, the size of the pipe head of the fabric hose 33 is larger than the size of the through-port to prevent the fabric hose 33 from being completely retracted above the fabric rack 32.

[0052] Obviously, the above embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not intended to limit the embodiments of the present invention. For those skilled in the art, various obvious changes, readjustments and substitutions can be made without departing from the protection scope of the present invention. It is not necessary and impossible to list all the embodiments here. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the claims of the present invention.

Claims

1. An assembled building module forming device, characterized in that: include: A vehicle body assembly (1), the vehicle body assembly (1) comprising a vehicle body (11), one side of the vehicle body (11) being open; A molding assembly (2), the molding assembly (2) comprising a molding box (21), the molding box (21) being used to mold an assembled building module, a temperature control component being arranged inside the molding box (21) so as to control the temperature of the molding box (21) through the temperature control component; the molding box (21) being movably arranged on the vehicle body (11), and the molding box (21) being capable of pulling out the vehicle body (11) or pushing the vehicle body (11) through the opening; A material distribution assembly (3) comprises a material distribution machine (31), wherein the material distribution machine (31) is arranged on the vehicle body (11), and the material distribution machine (31) is used to distribute concrete into the forming box body (21).

2. The assembly type building module forming device according to claim 1, characterized in that: A plurality of the molding components (2) are arranged along the height direction of the vehicle body (11).

3. The prefabricated building module forming device according to claim 1, characterized in that: The molding assembly (2) comprises a movable frame (22) and a flip driving member (23); the movable frame (22) is slidably arranged relative to the vehicle body (11); the flip driving member (23) is arranged on the movable frame (22); the molding box body (21) is hinged on the movable frame (22); when the molding box body (21) is pulled out of the vehicle body (11), the flip driving member (23) can push the end of the molding box body (21) close to the vehicle body (11) to rotate around the end of the molding box body (21) away from the vehicle body (11).

4. The assembly type building module forming device according to claim 3, characterized in that: The temperature control component comprises a flow channel arranged in the molding box body (21); the flow channel is connected to a circulation component (4) via a delivery pipe; the circulation component (4) is capable of injecting a temperature control fluid into the flow channel.

5. The assembly type building module forming device according to claim 4, characterized in that: An operating platform (24) is also provided on both sides of the movable frame (22); the operating platform (24) is connected to the movable frame (22) via a connecting shaft (27); and the operating platform (24) moves synchronously with the movable frame (22).

6. The assembly type building module forming device according to claim 5, characterized in that: The assembled building module forming device also includes a guardrail (15), and the guardrail (15) is detachably connected to the operating platform (24).

7. The assembly type building module forming device according to claim 5, characterized in that: The assembled building module forming device further comprises a plurality of groups of telescopic drive components (26), wherein the plurality of groups of telescopic drive components (26) are arranged in a one-to-one correspondence with the movable frame (22), and the output end of the telescopic drive component (26) is connected to the connecting shaft (27) so as to be able to drive the operating platform (24) and the movable frame (22) to synchronously withdraw the vehicle body (11) or advance the vehicle body (11).

8. The assembly type building module forming device according to claim 7, characterized in that: The vehicle body (11) comprises a vehicle frame (111) and a vehicle cover (112); the vehicle cover (112) is arranged on the outside of the vehicle frame (111); the telescopic drive assembly (26) and the movable frame (22) are located on the inside of the vehicle frame (111); and the operating platform (24) is arranged between the vehicle frame (111) and the vehicle cover (112).

9. The assembly type building module forming device according to claim 8, characterized in that: The telescopic drive assembly (26) comprises two opposite linear drive members (261), a first slide groove (262) is arranged on the mutually facing sides of the two linear drive members (261), first rollers (221) are arranged on both sides of the movable frame (22), a transition slider (263) is arranged between the movable frame (22) and the linear drive member (261), a second slide groove (264) is arranged on the side of the transition slider (263) facing the movable frame (22), the first roller (221) is rollingly arranged in the second slide groove (264), and a second roller (265) is arranged on the side of the transition slider (263) facing the linear drive member (261), and the second roller (265) is rollingly arranged in the first slide groove (262).

10. The prefabricated building module forming device according to any one of claims 1 to 9, characterized in that: The material distributing assembly (3) comprises a material distributing rack (32), the material distributing machine (31) is arranged on the material distributing rack (32), the material distributing rack (32) is movably arranged in the vehicle body (11), and the material distributing rack (32) can be pulled out of the vehicle body (11) or pushed into the vehicle body (11) through the opening.

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