Low-pressure stirring and forming integrated device

By designing the integrated low-pressure stirring forming device, the problem that concrete experiments in low-pressure environments cannot truly reflect the impact of low air pressure is solved, and the automation and simplification of the concrete feeding, stirring, forming and curing process is achieved, ensuring the accuracy and reliability of the experimental results. sex.

CN119458612AActive Publication Date: 2025-02-18KUNMING UNIV OF SCI & TECH
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Patent Information

Application Number
CN202411647628.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-18
Publication Date
2025-02-18
Estimated Expiration
2044-11-18

AI Technical Summary

Technical Problem

When conducting concrete experiments under simulated low air pressure environments, the existing technology cannot truly reflect the impact of low air pressure on concrete bubbles. Moreover, the feeding, stirring, forming and curing of concrete in a closed low air pressure environment is cumbersome, the operation is difficult, and easy. The occurrence of stress changes affects the experimental results.

Method used

A low-pressure stir-forming integrated device is designed, including a low-pressure sealing chamber, a material mixing unit and a maintenance mechanism. The device creates a constant low-pressure environment through a vacuum pump, and uses visual probes and temperature and humidity sensors for full monitoring and real-time monitoring to ensure that the experimental environment truly simulates concrete molding in a low-pressure environment.

Benefits of technology

The device can automate and simplify the feeding, mixing, unloading and forming process of concrete under a constant low pressure environment, reduce operational difficulties, and ensure the accuracy and reliability of experimental results.

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Abstract

The invention relates to a low-pressure stirring and forming integrated device, and relates to the field of concrete test equipment. The low-pressure stirring and forming integrated device comprises a low-pressure sealed cabin and a material mixing unit, wherein a plurality of feeding units are arranged on the outer wall of the low-pressure sealed cabin; and a maintenance mechanism is arranged at the inner bottom of the low-pressure sealed cabin. According to the low-pressure stirring and forming integrated device, a constant low-pressure environment is manufactured through the vacuum pump, the stirring barrel is driven to move to the position below the corresponding inclined material guide pipe through the rotating motor, sand, cement, stone and water are sequentially added, then stirring is conducted, and after stirring is completed, stirring is conducted. The rotating motor drives the stirring barrel to move to the top of one group of test mold boxes, materials are poured into the test mold boxes through the discharging nozzles, then the vibration motor moves to the position below the test mold boxes along with the stirring barrel for vibration, then the stirring barrel is cleaned by adding water, and clean water is poured into the sewage tank; therefore, concrete feeding, discharging, forming and subsequent stirring barrel cleaning processes are more convenient.
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Description

Technical Field

[0001] The invention relates to a low-pressure stirring and molding integrated device, belonging to the field of concrete testing equipment. Background Art

[0002] As a building material with a wide source and easy to manufacture, concrete is widely used in various construction scenarios. However, in a low-pressure environment, the performance of concrete will be affected, which makes the concrete construction in some plateau areas very different from that in ordinary areas. It is necessary to study the mechanical properties of concrete in high-altitude and cold areas.

[0003] However, there are defects in the current experimental conditions for studying low-pressure concrete. On the one hand, most of the equipment simulating low-pressure environments is prepared or cured in a low-pressure environment, and then transferred to a normal-pressure environment to test the performance of fresh mixes. During the test, the air pressure changes greatly, which cannot fully reflect the true situation of the impact of the low-pressure environment on concrete bubbles. On the other hand, field tests in the plateau and plains may result in different raw material properties and different temperatures of the mixture out of the machine, which will also affect the test results. In a closed low-pressure environment, the concrete is added, mixed, molded, and cured to the age. The whole process is cumbersome and difficult to operate. When adding and moving the molded concrete specimens, pressure changes are prone to occur, which affects the experimental results. For this reason, a low-pressure mixing and molding integrated device is provided to solve the above problems. Summary of the invention

[0004] In view of the shortcomings of the prior art, the present invention provides an integrated low-pressure mixing and molding device, which solves the problem that the current experimental conditions for studying low-pressure concrete cannot fully reflect the actual situation of the impact of the low-pressure environment on concrete bubbles. The concrete is added, mixed, molded, and cured to the age in a closed low-pressure environment. The whole process is cumbersome and difficult to operate. In addition, pressure changes are likely to occur when adding materials and moving the molded concrete specimens, which affects the experimental results.

[0005] The technical solution of the present invention is: a low-pressure stirring and molding integrated device, comprising a low-pressure sealed cabin 1 and a material mixing unit arranged inside the low-pressure sealed cabin 1, wherein the outer wall of the low-pressure sealed cabin 1 is provided with a plurality of feeding units 4;

[0006] The feeding unit 4 is connected to the interior of the low-pressure sealed cabin 1;

[0007] The inner bottom of the low-pressure sealed cabin 1 is provided with a maintenance mechanism 6, which includes an annular frame 61 and a plurality of trial mold boxes 62 movably plugged on the top of the annular frame 61, and an annular residual material recovery groove 63 is provided on the inner side of the annular frame 61;

[0008] The material mixing unit 5 includes a rotating frame 52 rotatably arranged in the middle of the annular frame 61, a stirring mechanism 53 is installed on one side of the top of the rotating frame 52, and a vibration motor 59 is installed at the bottom of the rotating frame 52;

[0009] The feeding unit 4 is used to quantitatively add raw materials to the stirring mechanism 53;

[0010] The vibration motor 59 is used to vibrate the trial mold box 62 .

[0011] As a further solution of the present invention, a negative pressure seal 2 is installed on the top of the low-pressure sealed cabin 1, a visual integrated control switch 3 is fixedly installed on the outer wall of the low-pressure sealed cabin 1, and a visual probe 26 is fixedly installed on the bottom of the negative pressure seal 2, and the visual probe 26 is electrically connected to the visual integrated control switch 3.

[0012] As a further solution of the present invention, the negative pressure seal 2 comprises:

[0013] A top cover 21, which is arranged on the top of the low-pressure sealed cabin 1;

[0014] A rubber sealing portion 22, which is fixedly disposed on the lower surface of the top cover 21, and a humidifier nozzle 8 is installed at the bottom of the rubber sealing portion 22;

[0015] A vacuum pump 23, which is fixedly disposed on the upper surface of the top cover 21;

[0016] The pressure gauge 24 and the temperature and humidity sensor 25 are both fixed on the upper surface of the top cover 21 and symmetrically arranged on both sides of the vacuum pump 23;

[0017] A fixing ring 12 is fixedly welded to the inner top of the low-pressure sealed cabin 1, and the top cover 21 is fixedly installed with the fixing ring 12 by bolts.

[0018] As a further solution of the present invention, the feeding unit 4 comprises:

[0019] An external sealed container 41 is fixedly welded to the outer wall of the low-pressure sealed cabin 1, and a communication hole 42 is provided between the two;

[0020] A weighing meter 43, which is fixedly arranged inside the external sealed container 41;

[0021] A sealing cover 44, which is installed on the top of the external sealed container 41;

[0022] The inclined material guiding pipe 45 is fixedly arranged on the weighing metering machine 43 , and the end of the inclined material guiding pipe 45 extends into the low-pressure sealed cabin 1 , and the end of the inclined material guiding pipe 45 faces the stirring mechanism 53 .

[0023] As a further solution of the present invention, the stirring mechanism 53 comprises:

[0024] A mixing barrel 531 is installed on one side of the rotating frame 52;

[0025] A hollow frame 532 is fixedly disposed on the top of the mixing barrel 531;

[0026] A stirring motor 534, which is fixedly disposed on the top of the hollow frame 532;

[0027] A stirring roller 533 is rotatably disposed inside the stirring barrel 531, and a top end of the stirring roller 533 is fixedly connected to an output end of a stirring motor 534;

[0028] The material discharge member 535 is installed at the bottom of the mixing barrel 531 .

[0029] As a further solution of the present invention, a cantilever support arm 54 is fixedly arranged between the bottom end of the mixing barrel 531 and the rotating frame 52, a side pull connecting rod 55 is fixedly arranged between the hollow frame 532 and the rotating frame 52, a ball 56 is rotatably connected to the lower surface of the end of the cantilever support arm 54, a support ring 13 is fixedly arranged on the inner wall of the low-pressure sealed cabin 1, and the ball 56 is rollingly connected to the top of the support ring 13.

[0030] As a further solution of the present invention, the blanking piece 535 comprises:

[0031] The solenoid valve 5351 is fixedly mounted at the bottom end of the cantilever support arm 54, and the solenoid valve 5351 is connected to the mixing barrel 531;

[0032] A hose 5352 is fixedly mounted on the end of the solenoid valve 5351;

[0033] A feed nozzle 5353, which is fixedly mounted at the bottom end of the hose 5352;

[0034] A sliding push frame 5354 is slidably arranged at the bottom of the cantilever support arm 54, and the bottom end of the sliding push frame 5354 is movably hinged to the discharge nozzle 5353;

[0035] The linear motor 5355 is fixedly arranged at the bottom of the cantilever support arm 54 , and the output end of the linear motor 5355 is fixedly connected to the sliding push frame 5354 .

[0036] As a further solution of the present invention, parallel linear struts 58 are arranged below the cantilever support arm 54, and the two ends of the linear struts 58 are respectively fixedly connected to the rotating frame 52 and the vibration motor 59, and a heating support platform 51 is fixedly arranged in the middle of the annular frame 61, and the rotating frame 52 is rotatably connected to the middle of the heating support platform 51.

[0037] As a further solution of the present invention, a rotating motor 57 is fixedly installed on one side of the top of the heating support platform 51, and the internal rotation of the heating support platform 51 is connected with a driving gear 510 and a passive gear 511 that mesh with each other. The output end of the rotating motor 57 is fixedly connected to the driving gear 510, and the passive gear 511 is fixedly sleeved on the outer surface of the heating support platform 51.

[0038] As a further solution of the present invention, a sewage trough 64 is fixedly provided on one side of the top of the annular frame 61 , a sewage pipe 7 is installed on one side of the bottom end of the sewage trough 64 , and the linear support rod 58 and the vibration motor 59 are rotatably connected inside the annular frame 61 .

[0039] The beneficial effects of the present invention are:

[0040] 1. The low-pressure mixing and molding integrated device is connected to the low-pressure sealed cabin by setting an external sealed container. When in use, a constant low-pressure environment is created by a vacuum pump. Then, the concrete adding, mixing, unloading and subsequent molding and curing are completed in the low-pressure sealed cabin. The whole process is monitored by a visual probe. At the same time, the internal temperature, humidity and pressure conditions are monitored in real time using a temperature and humidity sensor and a pressure gauge to ensure that the experimental environment can truly simulate the concrete molding in a low-pressure environment.

[0041] 2. The low-pressure mixing and molding integrated device drives the mixing barrel to move to the bottom of the corresponding inclined material guide pipe through a rotating motor, and adds sand, cement, gravel and water in turn, and then mixes. After completion, the rotating motor drives the mixing barrel to move to the top of a group of test mold boxes and pours the materials into the test mold boxes through the discharge nozzle. Then the vibration motor follows the mixing barrel to move to the bottom of the test mold box for vibration, and then the mixing barrel is cleaned by adding water, and the clean water is poured into the sewage tank, so that the concrete adding, discharging, molding and subsequent cleaning of the mixing barrel are more convenient.

[0042] 3. The low-pressure stirring and molding integrated device is provided with an annular frame, an annular residual material recovery groove is provided on the inner side of the annular frame, and a discharge piece is provided at the bottom of the stirring barrel. When the material is completed being stirred, the output end of the linear motor extends outward, and the sliding push frame drives the discharge nozzle to move to an outward state. At this time, the solenoid valve is started to make the material inside the stirring barrel flow downward and fall into the test mold box. Then the solenoid valve is closed, and the linear motor contracts, driving the discharge nozzle to move to an inward state. At this time, some residual material drips into the annular residual material recovery groove, so as to avoid the residual material dripping during use and causing pollution to the internal experimental environment. BRIEF DESCRIPTION OF THE DRAWINGS

[0043] Figure 1 It is a schematic diagram of the overall outer surface structure of the present invention;

[0044] Figure 2It is a schematic diagram of the outer surface structure of the negative pressure seal of the present invention;

[0045] Figure 3 This is a schematic diagram of the top structure of the low-pressure sealed cabin of the present invention;

[0046] Figure 4 This is a cross-sectional view of the internal structure of the low-pressure sealed cabin of the present invention;

[0047] Figure 5 This is a schematic diagram of the structure of the feeding unit of the present invention;

[0048] Figure 6 This is a schematic diagram of the material mixing unit structure of the present invention;

[0049] Figure 7 This is a schematic diagram of the bottom structure of the annular frame of the present invention;

[0050] Figure 8 It is a schematic diagram of the bottom structure of the material mixing unit of the present invention.

[0051] Numbers in the figure: 1- low-pressure sealed cabin, 12- fixed ring, 13- support ring, 2- negative pressure seal, 21- top cover, 22- rubber seal, 23- vacuum pump, 24- pressure gauge, 25- temperature and humidity sensor, 26- visual probe, 3- visual integrated control switch, 4- feeding unit, 41- external sealed container, 42- connecting hole, 43- weighing metering machine, 44- sealing cover, 45- inclined material guide pipe, 5- material mixing unit, 51- heating support table, 52- rotating frame, 53- stirring mechanism, 531- stirring barrel, 532- hollow Empty frame, 533-stirring roller, 534-stirring motor, 535-unloading part, 5351-solenoid valve, 5352-hose, 5353-unloading nozzle, 5354-sliding push frame, 5355-linear motor, 54-cantilever support arm, 55-side pull connecting rod, 56-ball, 57-rotating motor, 58-linear support rod, 59-vibration motor, 510-driving gear, 511-passive gear, 6-maintenance mechanism, 61-annular frame, 62-trial mold box, 63-annular residual material recovery trough, 64-sewage trough, 7-drain pipe, 8-humidifier nozzle. DETAILED DESCRIPTION

[0052] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention are clearly and completely described. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0053] The embodiment of the present application solves the problem that the current experimental conditions for studying low-pressure concrete cannot fully reflect the actual situation of the impact of the low-pressure environment on concrete bubbles by providing an integrated low-pressure mixing and molding device. The concrete is added, mixed, molded, and cured to the age in a closed low-pressure environment. The whole process is cumbersome and difficult to operate. In addition, when adding materials and moving the molded concrete specimens, pressure changes are likely to occur, which affects the experimental results.

[0054] In order to better understand the above technical solution, the above technical solution will be described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0055] The embodiment of the present invention discloses a low-pressure stirring and molding integrated device.

[0056] like Figure 1-8 As shown, a low-pressure stirring and molding integrated device comprises a low-pressure sealed cabin 1 and a material mixing unit 5 arranged inside the low-pressure sealed cabin 1, and a plurality of feeding units 4 are arranged on the outer wall of the low-pressure sealed cabin 1;

[0057] The feeding unit 4 is connected to the interior of the low-pressure sealed cabin 1;

[0058] The inner bottom of the low-pressure sealed cabin 1 is provided with a maintenance mechanism 6, which includes an annular frame 61 and a plurality of trial mold boxes 62 movably plugged on the top of the annular frame 61, and an annular residual material recovery groove 63 is provided on the inner side of the annular frame 61;

[0059] The material mixing unit 5 includes a rotating frame 52 rotatably arranged in the middle of the annular frame 61, a stirring mechanism 53 is installed on one side of the top of the rotating frame 52, and a vibration motor 59 is installed at the bottom of the rotating frame 52;

[0060] The feeding unit 4 is used to add quantitative materials to the stirring mechanism 53, and the raw material feeding unit is respectively filled with sand, cement, gravel and water;

[0061] The vibration motor 59 is used to vibrate the trial mold box 62 .

[0062] A negative pressure seal 2 is installed on the top of the low-pressure sealed cabin 1, a visual integrated control switch 3 is fixedly installed on the outer wall of the low-pressure sealed cabin 1, and a visual probe 26 is fixedly installed on the bottom of the negative pressure seal 2, and the visual probe 26 is electrically connected to the visual integrated control switch 3.

[0063] The negative pressure seal 2 includes a top cover 21, a rubber sealing part 22, a vacuum pump 23, a pressure gauge 24 and a temperature and humidity sensor 25. The top cover 21 is arranged on the top of the low-pressure sealed cabin 1; the rubber sealing part 22 is fixedly arranged on the lower surface of the top cover 21, and a humidifier nozzle 8 is installed at the bottom of the rubber sealing part 22; the vacuum pump 23 is fixedly arranged on the upper surface of the top cover 21; the pressure gauge 24 and the temperature and humidity sensor 25 are both fixed on the upper surface of the top cover 21, and are symmetrically arranged on both sides of the vacuum pump 23; a fixing ring 12 is fixedly welded to the inner top of the low-pressure sealed cabin 1, and the top cover 21 is fixedly installed with the fixing ring 12 by bolts.

[0064] The feeding unit 4 includes an external sealed container 41, a connecting hole 42, a weighing metering machine 43, a sealing cover 44 and an inclined material guide pipe 45. The external sealed container 41 is fixedly welded to the outer wall of the low-pressure sealed cabin 1, and a connecting hole 42 is provided between the two; the weighing metering machine 43 is fixedly arranged inside the external sealed container 41; the sealing cover 44 is installed on the top of the external sealed container 41, and the inclined material guide pipe 45 is fixedly arranged on the weighing metering machine 43, and the end of the inclined material guide pipe 45 extends into the low-pressure sealed cabin 1, and the end of the inclined material guide pipe 45 is directly opposite to the stirring mechanism 53. The weighing metering machine 43 used for filling water adopts a CZP-I type weighing metering liquid filling machine, and the weighing metering machine 43 used for filling solid materials adopts a XF76-300 model solid density meter. Both are gravity weighing equipment, and the material container is placed on the weighing component. After the material falls out of the container, the mass of the container decreases, and the feeding amount is determined according to the amount of reduction in the mass of the container.

[0065] The stirring mechanism 53 includes a stirring barrel 531, a hollow frame 532, a stirring motor 534, a stirring roller 533 and a feeding member 535. The stirring barrel 531 is installed on one side of the rotating frame 52; the hollow frame 532 is fixedly arranged at the top of the stirring barrel 531; the stirring motor 534 is fixedly arranged at the top of the hollow frame 532;

[0066] The stirring roller 533 is rotatably disposed inside the stirring barrel 531 , and the top end of the stirring roller 533 is fixedly connected to the output end of the stirring motor 534 ; the material discharge member 535 is installed at the bottom of the stirring barrel 531 .

[0067] A cantilever support arm 54 is fixedly arranged between the bottom end of the mixing barrel 531 and the rotating frame 52, a side pull connecting rod 55 is fixedly arranged between the hollow frame 532 and the rotating frame 52, a ball 56 is rotatably connected to the lower surface of the end of the cantilever support arm 54, a support ring 13 is fixedly arranged on the inner wall of the low-pressure sealed cabin 1, and the ball 56 is rollingly connected to the top of the support ring 13.

[0068] The unloading component 535 includes a solenoid valve 5351, a hose 5352, a unloading nozzle 5353, a sliding push frame 5354 and a linear motor 5355. The solenoid valve 5351 is fixedly installed at the bottom end of the cantilever support arm 54, and the solenoid valve 5351 is communicated with the mixing barrel 531. The hose 5352 is fixedly installed at the end of the solenoid valve 5351; the unloading nozzle 5353 is fixedly installed at the bottom end of the hose 5352; the sliding push frame 5354 is slidably set at the bottom of the cantilever support arm 54, and the bottom end of the sliding push frame 5354 is movably hinged to the unloading nozzle 5353; the linear motor 5355 is fixedly set at the bottom of the cantilever support arm 54, and the output end of the linear motor 5355 is fixedly connected to the sliding push frame 5354.

[0069] A linear support rod 58 parallel to each other is arranged below the cantilever support arm 54, and the two ends of the linear support rod 58 are fixedly connected to the rotating frame 52 and the vibration motor 59 respectively. A heating support platform 51 is fixedly arranged in the middle of the annular frame 61, and the rotating frame 52 is rotatably connected to the middle of the heating support platform 51. A rotating motor 57 is fixedly arranged on one side of the top of the heating support platform 51. The interior of the heating support platform 51 is rotatably connected with a driving gear 510 and a passive gear 511 that mesh with each other. The output end of the rotating motor 57 is fixedly connected to the driving gear 510, and the passive gear 511 is fixedly sleeved on the outer surface of the heating support platform 51. A sewage trough 64 is fixedly arranged on one side of the top of the annular frame 61, and a sewage pipe 7 is installed on one side of the bottom end of the sewage trough 64. The linear support rod 58 and the vibration motor 59 are rotatably connected inside the annular frame 61.

[0070] Working principle: When the device is used, firstly, the raw materials such as cement, sand, gravel and water are stored in different weighing metering machines 43, and then the sealing cover 44 on the top is closed. Then, by starting the vacuum pump 23, the negative pressure inside the entire low-pressure sealed cabin 1 is adjusted, and the connecting hole 42 is used to make the external sealed container 41 and the low-pressure sealed cabin 1 have the same pressure, so as to create a constant low-pressure environment for the entire experiment.

[0071] Then, by starting the rotating motor 57, the driving gear 510 and the driven gear 511 are meshed, thereby driving the rotating frame 52 to rotate, so that the mixing barrel 531 moves to the corresponding lower part of the inclined material guide pipe 45. At this time, the weighing metering machine 43 is used to quantitatively discharge the materials, so that the materials fall into the mixing barrel 531 through the inclined material guide pipe 45, and the sand, cement, gravel and water are added in sequence. Then, the stirring motor 534 is started, so that the stirring roller 533 stirs and mixes the materials in a low-pressure environment.

[0072] When the material is stirred, the rotary motor 57 is started again to drive the stirring barrel 531 to move to the top of a group of test mold boxes 62. At this time, the linear motor 5355 is started to push the sliding push frame 5354 to slide outward, and the sliding push frame 5354 drives the discharge nozzle 5353 to move to an outward state. At this time, the solenoid valve 5351 is started to make the material inside the stirring barrel 531 flow downward and fall into the test mold box 62. Then the solenoid valve 5351 is closed, and the linear motor 5355 contracts to drive the discharge nozzle 5353 to move to an inward state. At this time, part of the residual material drips into the annular residual material recovery groove 63. Before use, a waterproof film is pre-pasted in the annular residual material recovery groove 63 so that the residual material falls on the waterproof film. After the test is completed, the waterproof film and the solidified residual material are uniformly recovered;

[0073] In the above process, as the mixing barrel 531 moves to the top of the trial mold box 62, the vibration motor 59 moves synchronously to the bottom of the trial mold box 62. At this time, the vibration motor 59 is started to vibrate the trial mold box 62. After the vibration is completed, the concrete inside the trial mold box 62 can enter the curing stage in situ.

[0074] During the maintenance stage, the vacuum pump 23 is used to maintain a constant pressure in the internal cavity, and the temperature and humidity sensor 25 is used to monitor the internal temperature and humidity. The humidifier nozzle 8 is then used to adjust and maintain the humidity, and the heating support table 51 is used to control and adjust the temperature.

[0075] Then the rotating motor 57 is started, so that the mixing barrel 531 moves to the top of the next group of trial mold boxes 62 to pour the materials. When the materials are poured, the rotating motor 57 drives the mixing barrel 531 to move to the bottom of the weighing metering machine 43 filled with water. At this time, water is poured into the mixing barrel 531, and then the stirring roller 533 stirs to clean the residual materials inside. Then the rotating motor 57 drives the mixing barrel 531 to move to the top of the sewage tank 64, opens the solenoid valve 5351, and discharges the clean water into the sewage tank 64 through the discharge nozzle 5353. The sewage in the sewage tank 64 is finally discharged to the outside through the sewage pipe 7, and then the next group of concrete mixing operations is carried out;

[0076] The entire process is completed in the low-pressure sealed cabin 1 to ensure that the pressure environment inside the low-pressure sealed cabin 1 is constant. At the same time, the entire process of adding materials, mixing, molding and curing can be completed in the low-pressure sealed cabin 1. The visual probe 26 is used for full monitoring. At the same time, the temperature and humidity sensor 25 and the pressure gauge 24 are used to monitor the internal temperature, humidity and pressure in real time to ensure that the experimental environment can truly simulate the concrete molding in a low-pressure environment.

[0077] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.

Claims

1. A low-pressure stirring and molding integrated device, comprising a low-pressure sealed cabin (1) and a material mixing unit (5) arranged inside the low-pressure sealed cabin (1); characterized in that: The outer wall of the low-pressure sealed cabin (1) is provided with a plurality of feeding units (4); The feeding unit (4) is connected to the interior of the low-pressure sealed cabin (1); The inner bottom of the low-pressure sealed cabin (1) is provided with a maintenance mechanism (6), the maintenance mechanism (6) comprises an annular frame (61) and a plurality of trial mold boxes (62) movably plugged into the top of the annular frame (61), and an annular residual material recovery groove (63) is provided on the inner side of the annular frame (61); The material mixing unit (5) comprises a rotating frame (52) rotatably arranged in the middle of the annular frame (61), a stirring mechanism (53) is installed on one side of the top of the rotating frame (52), and a vibration motor (59) is installed at the bottom of the rotating frame (52); The feeding unit (4) is used to quantitatively add raw materials to the stirring mechanism (53); The vibration motor (59) is used to vibrate the test mold box (62).

2. The low-pressure stirring molding integrated device according to claim 1, characterized in that: A negative pressure seal (2) is installed on the top of the low-pressure sealed cabin (1), a visual integrated control switch (3) is fixedly installed on the outer wall of the low-pressure sealed cabin (1), and a visual probe (26) is fixedly installed on the bottom of the negative pressure seal (2), and the visual probe (26) is electrically connected to the visual integrated control switch (3).

3. The low-pressure stirring molding integrated device according to claim 2, characterized in that: The negative pressure seal (2) comprises: A top cover (21) disposed on the top of the low-pressure sealed cabin (1); A rubber sealing portion (22) is fixedly arranged on the lower surface of the top cover (21), and a humidifier nozzle (8) is installed at the bottom of the rubber sealing portion (22); A vacuum pump (23) fixedly mounted on the upper surface of the top cover (21); A pressure gauge (24) and a temperature and humidity sensor (25), both of which are fixed on the upper surface of the top cover (21) and symmetrically arranged on both sides of the vacuum pump (23); A fixing ring (12) is fixedly welded to the inner top of the low-pressure sealed cabin (1), and the top cover (21) is fixedly installed with the fixing ring (12) by means of bolts.

4. The low-pressure stirring molding integrated device according to claim 1, characterized in that: The feeding unit (4) comprises: An external sealed container (41) is fixedly welded to the outer wall of the low-pressure sealed cabin (1), and a communication hole (42) is provided between the two; A weighing meter (43) is fixedly arranged inside the external sealed container (41); A sealing cover (44) mounted on the top of the external sealed container (41); The inclined material guide pipe (45) is fixedly arranged on the weighing metering machine (43), and the end of the inclined material guide pipe (45) extends into the low-pressure sealed cabin (1), and the end of the inclined material guide pipe (45) faces the stirring mechanism (53).

5. The low-pressure stirring molding integrated device according to claim 4, characterized in that: The stirring mechanism (53) comprises: A stirring barrel (531) is installed on one side of the rotating frame (52); A hollow frame (532) is fixedly disposed on the top of the mixing barrel (531); A stirring motor (534) is fixedly mounted on the top of the hollow frame (532); A stirring roller (533) is rotatably disposed inside the stirring barrel (531), and the top end of the stirring roller (533) is fixedly connected to the output end of the stirring motor (534); The material discharge member (535) is installed at the bottom of the mixing barrel (531).

6. The low-pressure stirring molding integrated device according to claim 5, characterized in that: A cantilever support arm (54) is fixedly arranged between the bottom end of the mixing barrel (531) and the rotating frame (52), a side pull connecting rod (55) is fixedly arranged between the hollow frame (532) and the rotating frame (52), a ball (56) is rotatably connected to the lower surface of the end of the cantilever support arm (54), and a support ring (13) is fixedly arranged on the inner wall of the low-pressure sealed cabin (1), and the ball (56) is rollingly connected to the top of the support ring (13).

7. The low-pressure stirring and forming integrated device according to claim 6, characterized in that: The blanking piece (535) comprises: A solenoid valve (5351) is fixedly mounted on the bottom end of the cantilever support arm (54), and the solenoid valve (5351) is connected to the mixing barrel (531); A hose (5352) is fixedly mounted on the end of the solenoid valve (5351); A feed nozzle (5353) is fixedly mounted on the bottom end of the hose (5352); A sliding push frame (5354) is slidably arranged at the bottom of the cantilever support arm (54), and the bottom end of the sliding push frame (5354) is movably hinged to the discharge nozzle (5353); The linear motor (5355) is fixedly arranged at the bottom of the cantilever support arm (54), and the output end of the linear motor (5355) is fixedly connected to the sliding push frame (5354).

8. The low-pressure stirring molding integrated device according to claim 6, characterized in that: A linear support rod (58) parallel to each other is arranged below the cantilever support arm (54), and the two ends of the linear support rod (58) are respectively fixedly connected to the rotating frame (52) and the vibration motor (59), and a heating support platform (51) is fixedly arranged in the middle of the annular frame (61), and the rotating frame (52) is rotatably connected to the middle of the heating support platform (51).

9. The low-pressure stirring and forming integrated device according to claim 8, characterized in that: A rotating motor (57) is fixedly arranged on one side of the top of the heating support platform (51); a driving gear (510) and a driven gear (511) meshing with each other are rotatably connected inside the heating support platform (51); an output end of the rotating motor (57) is fixedly connected to the driving gear (510); and the driven gear (511) is fixedly sleeved on the outer surface of the heating support platform (51).

10. The low-pressure stirring and forming integrated device according to claim 8, characterized in that: A sewage trough (64) is fixedly arranged on one side of the top of the annular frame (61), a sewage pipe (7) is installed on one side of the bottom end of the sewage trough (64), and the linear support rod (58) and the vibration motor (59) are rotatably connected inside the annular frame (61).

Citation Information

Patent Citations

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