A conveyor line applicable to the automatic production of rubber compounds

Abstract

The present invention relates to the technical field of warehousing and logistics systems, and specifically relates to a conveyor line suitable for the automated production of rubber compounds, including a mixing and kneading component, a vulcanization and discharging component, and an electric control module. The electric control module is connected to the mixing and kneading component and the vulcanization and discharging component. The output end of the mixing and kneading component is connected to the vulcanization and discharging component. The mixing and kneading component includes a three-dimensional warehouse one and a three-dimensional warehouse two. A kneader is arranged between the three-dimensional warehouse one and the three-dimensional warehouse two, and the discharging ends of the three-dimensional warehouse one and the three-dimensional warehouse two are both connected to the kneader in a communicating manner. The vulcanization and discharging component includes a vulcanization device, and the discharging end of the vulcanization device is connected to a discharging device. Through a highly automated design, this device realizes the full-process automated operation from the grasping, proportioning, conveying, kneading of rubber compound and powder raw materials to vulcanization and packaging. This integrated production mode greatly reduces manual intervention, lowers labor costs, and improves production speed and accuracy at the same time.

Description

Technical Field

[0001] The invention relates to the technical field of warehousing logistics systems, in particular to a conveyor line suitable for automatic production of rubber materials. Background Art

[0002] Rubber is a kind of material with viscosity and elasticity made of polymer compounds. The production of rubber is a complex and delicate process, mainly involving basic processes such as plasticization, mixing, calendering, extrusion, molding and vulcanization. Rubber has many performance characteristics, such as viscosity, elasticity, high and low temperature resistance, chemical stability, electrical insulation, etc. These performance characteristics make rubber widely used in many fields;

[0003] At present, the problems of poor working environment and high labor intensity in rubber factory workshops are still common, and they are bound to face difficulties in recruiting workers. Therefore, it is urgent to upgrade the equipment and promote the automation and unmanned production in the workshop. With the continuous development of science and technology, the automation of the powder system has been basically realized. However, each machine in the rubber system requires personnel participation, and the labor intensity is relatively high, and the logistics intelligence of the entire system has not been formed.

[0004] Therefore, those skilled in the art provide a conveyor line suitable for automated production of rubber materials to solve the problems raised in the above background technology. Summary of the invention

[0005] The object of the present invention is to provide a conveying line suitable for the automatic production of rubber materials, so as to solve the problems raised in the above-mentioned background technology.

[0006] To achieve the above object, the present invention provides the following technical solutions:

[0007] A conveyor line suitable for automatic production of rubber materials, comprising a mixing and kneading component, a vulcanizing and discharging component and an electronic control module, wherein the electronic control module is connected to the mixing and kneading component and the vulcanizing and discharging component, wherein the output end of the mixing and kneading component is connected to the vulcanizing and discharging component, wherein the mixing and kneading component comprises a stereoscopic warehouse 1 and a stereoscopic warehouse 2, wherein an internal mixer is arranged between the stereoscopic warehouse 1 and the stereoscopic warehouse 2, and the discharging ends of the stereoscopic warehouse 1 and the stereoscopic warehouse 2 are both connected to the internal mixer, wherein the vulcanizing and discharging component comprises a vulcanizing device, and the discharging end of the vulcanizing device is connected to the discharging device;

[0008] A slicer is also installed below the internal mixer, and the slicer is connected to the discharge end of the internal mixer, and the discharge end of the slicer is connected to the vulcanization device.

[0009] Preferably: The first three-dimensional warehouse includes a rubber block storage warehouse. A rubber grabber is installed at the discharging end of the rubber block storage warehouse. The other end of the rubber grabber is provided with a rubber material lifting belt. The output end of the rubber material lifting belt is provided with a buffer track. The discharging end of the buffer track is communicated with a full block material box conveying line;

[0010] The first three-dimensional warehouse further includes a heavy-duty dumping machine. The heavy-duty dumping machine is communicated with the discharging end of the full block material box conveying line. A first screw conveyor is arranged at the discharging end of the heavy-duty dumping machine. The discharging end of the first screw conveyor is communicated with a mixer. A vibrating device for vibrating off residual rubber material is further arranged at the discharging end of the first screw conveyor. A plurality of rollers are further installed between the discharging end of the first screw conveyor and the mixer.

[0011] Preferably: The first three-dimensional warehouse includes a rubber block storage warehouse. A rubber grabber is installed at the discharging end of the rubber block storage warehouse. The other end of the rubber grabber is provided with a rubber material lifting belt. The output end of the rubber material lifting belt is provided with a buffer track. The discharging end of the buffer track is communicated with a full block material box conveying line;

[0012] The first three-dimensional warehouse further includes a heavy-duty dumping machine. The heavy-duty dumping machine is communicated with the discharging end of the full block material box conveying line. A first screw conveyor is arranged at the discharging end of the heavy-duty dumping machine. The discharging end of the first screw conveyor is communicated with a mixer. A vibrating device for vibrating off residual rubber material is further arranged at the discharging end of the first screw conveyor. A plurality of rollers are further installed between the discharging end of the first screw conveyor and the mixer.

[0013] Preferably: The second three-dimensional warehouse includes a powder storage warehouse. The discharging end of the powder storage warehouse is communicated with a powder vacuum conveying channel. The end of the powder vacuum conveying channel far from the powder storage warehouse is communicated with a powder proportioning box. An automatic weighing device is arranged in the powder proportioning box. The discharging end of the powder proportioning box is provided with a powder conveying line. And a packing interface is installed at the discharging end of the powder conveying line. The end of the packing interface far from the powder conveying line is provided with a full small material box line. And the packing interface is communicated with the full small material box line;

[0014] The second three-dimensional warehouse further includes a light-duty dumping machine. The discharging end of the full small material box line is communicated with the light-duty dumping machine. The discharging end of the light-duty dumping machine is communicated with a second screw conveyor. And the inlet size of the second screw conveyor is larger than the outlet size of the light-duty dumping machine. The other end of the second screw conveyor is communicated with a mixer.

[0015] Preferably: The second three-dimensional warehouse further includes a small material box storage warehouse. A stacker is arranged at the discharging end of the small material box storage warehouse. And an empty small material box line is arranged at the discharging end of the stacker. One end of the empty small material box line is connected with the full small material box line. The other end passes through the stacker and is connected with the packing interface.

[0016] Preferably, the vulcanization device includes a full material box conveyor line and a first elevator. One end of the full material box conveyor line is connected to the discharge end of the slicing machine, and the other end is connected to the first elevator. A feeding port is provided on one side of the first elevator close to the full material box conveyor line, and the full material box conveyor line is connected to the feeding port. The output end of the first elevator is connected to the front-end conveyor line II of the semi-finished product cage box vulcanization tank. The other end of the front-end conveyor line II of the semi-finished product cage box vulcanization tank is connected to the front-end conveyor line I of the semi-finished product cage box vulcanization tank. The discharge end of the front-end conveyor line I of the semi-finished product cage box vulcanization tank is connected to a plurality of vulcanization boxes, and the discharge end of each vulcanization box is connected to a vulcanization cooling conveyor line.

[0017] Preferably, the vulcanization device further includes a rear-end conveyor line I of the semi-finished product cage box vulcanization tank. The end of the vulcanization cooling conveyor line away from the vulcanization box is connected to the rear-end conveyor line I of the semi-finished product cage box vulcanization tank. The discharge end of the rear-end conveyor line I of the semi-finished product cage box vulcanization tank is connected to the rear-end conveyor line II of the semi-finished product cage box vulcanization tank. The end of the rear-end conveyor line II of the semi-finished product cage box vulcanization tank away from the rear-end conveyor line I of the semi-finished product cage box vulcanization tank is connected to the first elevator. A return material port is provided at one end of the first elevator close to the rear-end conveyor line II of the semi-finished product cage box vulcanization tank. The other end of the return material port is connected to a front-end full material conveyor line for crushing, and the front-end full material conveyor line for crushing is connected to the rear-end conveyor line II of the semi-finished product cage box vulcanization tank. The other end of the front-end full material conveyor line for crushing is connected to the discharging device.

[0018] Preferably, the vulcanization device further includes a storage warehouse for vulcanization material boxes. A stacker is provided at the discharge end of the storage warehouse for vulcanization material boxes, and the discharge end of the stacker is connected to an empty material conveyor line for crushing at the rear end. The other end of the empty material conveyor line for crushing at the rear end is connected to the discharging device.

[0019] Preferably, the discharging device includes a second elevator. Inlets and outlets are provided at both the top and the bottom of the second elevator, and the inlets and outlets at the top and the bottom are connected. The bottom inlet / outlet of the second elevator is connected to the front-end full material conveyor line for crushing and the empty material conveyor line for crushing at the rear end. The discharging device further includes a crusher, and the crusher is connected to the inlet / outlet at the top of the second elevator. A crushed material conveyor line is provided at the discharge end of the crusher, and the other end of the crushed material conveyor line is connected to a plurality of packaging machines. Shipping conveyor lines are provided at the discharge end of each packaging machine, and shipping robotic arms are installed at the discharge end of each shipping conveyor line.

[0020] Compared with the prior art, the beneficial effects of the present invention are:

[0021] 1. Through highly automated design, the present invention realizes the full-process automated operation from the grasping, proportioning, conveying, internal mixing to vulcanization and packing of rubber compound and powder materials. This integrated production mode significantly reduces manual intervention, lowers labor costs, and simultaneously improves production speed and precision. Through precise proportioning, conveying, and vulcanization control, the stability and consistency of the product are ensured. Whether it is the internal mixing or vulcanization process of the rubber compound, the effective control of product quality is achieved through advanced equipment and precise control technology, further guaranteeing the reliability of product quality.

[0022] 2. The present invention fully considers the diverse requirements of raw materials. Whether it is block rubber compound or powdered additives, they can be precisely metered and mixed through dedicated conveying channels and proportioning boxes. The vacuum conveying channel for powder ensures dust-free and rapid conveying of the powder, avoiding dust pollution and errors during traditional manual addition. This refined raw material handling not only improves product quality but also ensures the cleanliness and safety of the production environment.

[0023] 3. The present invention feeds the raw materials into the internal mixer through a screw conveyor, achieving continuous and stable material supply. This design not only improves the internal mixing efficiency but also makes the internal mixing process more controllable, thus ensuring the uniformity and stability of the semi-finished product. At the same time, the seamless connection between the internal mixer and the slicing machine further simplifies the production process and shortens the production cycle.

[0024] 4. Through the combined use of a vulcanization device and a vulcanization box, the present invention realizes rapid and uniform vulcanization of the semi-finished product. The vulcanized finished product is quickly cooled through the vulcanization cooling conveyor line, ensuring the stable performance and reliable quality of the product. In addition, the coordinated operation of the stacker in the vulcanized material box storage and the rear-end conveyor line enables the finished product to quickly and orderly enter the packing link, further improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 is a schematic diagram of the first perspective of the present invention;

[0026] Figure 2 is a schematic structure diagram of the mixing and internal mixing assembly in the present invention Figure 1 ;

[0027] Figure 3 is a schematic structure diagram of the mixing and internal mixing assembly in the present invention Figure 2 ;

[0028] Figure 4 is a schematic structure diagram of the vulcanization and discharging assembly in the present invention;

[0029] Figure 5 is a partial schematic structure diagram of the first three-dimensional warehouse in the present invention Figure 1 ;

[0030] Figure 6 Partial structural schematic diagram of the first three-dimensional warehouse in the present invention Figure 2 ;

[0031] Figure 7 Partial structural schematic diagram of the first three-dimensional warehouse in the present invention Figure 3 ;

[0032] Figure 8 Partial structural schematic diagram of the second three-dimensional warehouse in the present invention Figure 1 ;

[0033] Figure 9 Partial structural schematic diagram of the second three-dimensional warehouse in the present invention Figure 2 ;

[0034] Figure 10 For the present invention Figure 3 Schematic diagram of the three-dimensional structure at location A in the present invention;

[0035] Figure 11 For the present invention Figure 2 Enlarged structural schematic diagram at location B in the present invention;

[0036] Figure 12 For the present invention Figure 2 Schematic diagram of the three-dimensional structure at location C in the present invention;

[0037] Figure 13 Schematic diagram of the slicing machine in the present invention;

[0038] Figure 14 For the present invention Figure 4 Enlarged structural schematic diagram at location D in the present invention;

[0039] Figure 15 Partial structural schematic diagram of the vulcanizing device in the present invention;

[0040] Figure 16 Partial structural schematic diagram of the discharging device in the present invention;

[0041] Figure 17 Schematic diagram of the three-dimensional structure of the crushing and transfer in the present invention;

[0042] Figure 18 Schematic diagram of the structure of the second elevator in the present invention;

[0043] Figure 19 Flow chart of the mixing and kneading operations in the present invention.

[0044] In the figure: 1. Three-dimensional warehouse one; 101. Rubber block storage warehouse; 102. Rubber grabbing machine; 103. Rubber material lifting belt; 104. Buffer track; 105. Full block material box conveyor line; 106. Empty block material box conveyor line; 107. Block material box storage warehouse; 108. Heavy-duty tipping machine; 109. First screw conveyor; 2. Three-dimensional warehouse two; 201. Powder storage warehouse; 202. Powder vacuum conveying channel; 203. Powder proportioning box; 204. Powder conveyor line; 205. Packing interface; 206. Full small material box line; 207. Empty small material box line; 208. Light-duty tipping machine; 210. Small material box storage warehouse; 3. Internal mixer; 4. Slicing machine; 5. Vulcanizing device; 501. Full material box conveyor line; 502. Second front-end conveyor line of semi-finished product cage box vulcanizing tank; 503. Feeding port; 504. First front-end conveyor line of semi-finished product cage box vulcanizing tank; 505. Vulcanizing box; 506. Vulcanizing and cooling conveyor line; 507. First rear-end conveyor line of semi-finished product cage box vulcanizing tank; 508. Second rear-end conveyor line of semi-finished product cage box vulcanizing tank; 509. Return material port; 510. Full material conveyor line at the front end of crushing; 511. Empty material conveyor line at the rear end of crushing; 512. Vulcanized material box storage warehouse; 513. First elevator; 6. Discharging device; 601. Second elevator; 602. Crusher; 603. Crushed material conveyor line; 604. Packing machine; 605. Shipping conveyor line; 606. Shipping robotic arm. Detailed implementation mode

[0045] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments.

[0046] In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present invention.

[0047] Example 1, please refer to Figures 1 - 19, A conveyor line applicable to the automated production of rubber compounds, including a mixing and kneading component, a vulcanizing and discharging component, and an electric control module. The electric control module is connected to the mixing and kneading component and the vulcanizing and discharging component. The output end of the mixing and kneading component is connected to the vulcanizing and discharging component. The mixing and kneading component includes a three-dimensional warehouse 1 and a three-dimensional warehouse 2. A kneader 3 is arranged between the three-dimensional warehouse 1 and the three-dimensional warehouse 2, and the discharging ends of the three-dimensional warehouse 1 and the three-dimensional warehouse 2 are both connected to the kneader 3. The vulcanizing and discharging component includes a vulcanizing device 5, and the discharging end of the vulcanizing device 5 is communicated with a discharging device 6. Among them, a slicing machine 4 is also installed below the kneader 3, and the slicing machine 4 is connected to the discharging end of the kneader 3. The discharging end of the slicing machine 4 is connected to the vulcanizing device 5;

[0048] During use, first, the electric control module controls the three-dimensional warehouse 1 and the three-dimensional warehouse 2 to start, so that the three-dimensional warehouse 1 and the three-dimensional warehouse 2 transport the raw materials to the kneader 3 for kneading. The kneaded raw materials fall into the slicing machine 4, and the raw materials are sliced by the slicing machine 4;

[0049] The semi-finished products made after slicing are vulcanized by the vulcanizing device 5 to make finished products, and finally output through the discharging device 6.

[0050] Example 2, please refer to Figures 1 - 13 、 Figure 16 and Figure 17, the three-dimensional warehouse 1 includes a rubber block storage warehouse 101. A rubber block grabbing machine 102 is installed at the discharging end of the rubber block storage warehouse 101. The other end of the rubber block grabbing machine 102 is provided with a rubber material lifting belt 103. The output end of the rubber material lifting belt 103 is provided with a buffer track 104. The discharging end of the buffer track 104 is communicated with a full block material box conveying line 105. The three-dimensional warehouse 1 also includes a heavy-duty dumping machine 108. The heavy-duty dumping machine 108 is communicated with the discharging end of the full block material box conveying line 105. The discharging end of the heavy-duty dumping machine 108 is provided with a first screw conveyor 109. The discharging end of the first screw conveyor 109 is communicated with the internal mixer 3. The discharging end of the first screw conveyor 109 is also provided with a vibration device for vibrating off the residual rubber material. A plurality of rollers are also installed between the discharging end of the first screw conveyor 109 and the internal mixer 3. The three-dimensional warehouse 1 also includes a block material box storage warehouse 107. The feeding end of the block material box storage warehouse 107 is communicated with the full block material box conveying line 105. A stacker is installed at the discharging end of the block material box storage warehouse 107. The discharging end of the stacker is provided with an empty block material box conveying line 106. The other end of the empty block material box conveying line 106 is connected to the buffer track 104. The three-dimensional warehouse 2 includes a powder storage warehouse 201. The discharging end of the powder storage warehouse 201 is communicated with a powder vacuum conveying channel 202. The end of the powder vacuum conveying channel 202 far from the powder storage warehouse 201 is communicated with a powder proportioning box 203. An automatic weighing device is arranged in the powder proportioning box 203. The discharging end of the powder proportioning box 203 is provided with a powder conveying line 204. A packing interface 205 is installed at the discharging end of the powder conveying line 204. The end of the packing interface 205 far from the powder conveying line 204 is provided with a full small material box line 206. The packing interface 205 is communicated with the full small material box line 206. The three-dimensional warehouse 2 also includes a light-duty dumping machine 208. The discharging end of the full small material box line 206 is connected to the light-duty dumping machine 208. The discharging end of the light-duty dumping machine 208 is communicated with a second screw conveyor. The inlet size of the second screw conveyor is larger than the outlet size of the light-duty dumping machine 208. The other end of the second screw conveyor is communicated with the internal mixer 3. The three-dimensional warehouse 2 also includes a small material box storage warehouse 210. A stacker is installed at the discharging end of the small material box storage warehouse 210. The discharging end of the stacker is provided with an empty small material box line 207. One end of the empty small material box line 207 is connected to the full small material box line 206, and the other end passes through the stacker and is connected to the packing interface 205;

[0051] When kneading raw materials, first start the rubber grabbing machine 102 and the stacker at the discharge end of the bulk material bin storage 107. The stacker removes the material bin from the bulk material bin storage 107. The rubber grabbing machine 102 grabs the rubber material in the rubber block storage 101 and places it on the rubber material lifting belt 103. The rubber material is transported to the buffer track 104 through the rubber material lifting belt 103. At the same time, the material bin removed from the bulk material bin storage 107 moves through the empty bulk material bin conveyor line 106 to the discharge end of the buffer track 104, so that the rubber material on the buffer track 104 falls into the material bin. The material bin filled with rubber material continues to move through the full bulk material bin conveyor line 105, and finally is poured into the first screw conveyor 109 through the heavy-duty dumping machine 108 and is transported to the kneader 3 through the first screw conveyor 109 for kneading. With the periodic vibration configured on the first screw conveyor 109, slag adhesion can be avoided and the material can pass smoothly. At the same time, through the setting of multiple rollers, when the material passes through, due to the rotation of the rollers, the material blockage problem is effectively solved;

[0052] At the same time, when transporting the rubber material, start the powder vacuum conveying channel 202 and the stacker on the small material bin storage 210 at the same time, so that the powder in the powder storage 201 is transported to the powder proportioning box 203 through the powder vacuum conveying channel 202. After various powders are proportioned in the powder proportioning box 203, they are transported to the powder conveyor line 204. At the same time, the stacker on the small material bin storage 210 removes the material bin from the small material bin storage 210, and the empty material bin moves through the empty small material bin line 207 to the discharge end of the powder conveyor line 204 to receive the material. The material bin filled with powder is transported to the light-duty dumping machine 208 through the full small material bin line 206, and the powder is poured into the second screw conveyor through the light-duty dumping machine 208 and is transported to the kneader 3 through the second screw conveyor to be kneaded together with the rubber material;

[0053] The semi-finished product after kneading falls from the outlet of the kneader 3 and falls into the slicer 4. The semi-finished product is sliced by the slicer 4, and the semi-finished product is vulcanized by the vulcanizing device 5.

[0054] Example three, please refer to Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 、 Figure 14 and Figure 15, the vulcanization device 5 includes a full bin conveyor line 501 and a first elevator 513. One end of the full bin conveyor line 501 is connected to the discharge end of the slicing machine 4, and the other end is connected to the first elevator 513. A feeding port 503 is provided on the side of the first elevator 513 close to the full bin conveyor line 501, and the full bin conveyor line 501 is connected to the feeding port 503. The output end of the first elevator 513 is connected to the second front-end conveyor line 502 of the semi-finished product cage box vulcanization tank. The other end of the second front-end conveyor line 502 of the semi-finished product cage box vulcanization tank is connected to the first front-end conveyor line 504 of the semi-finished product cage box vulcanization tank. The discharge end of the first front-end conveyor line 504 of the semi-finished product cage box vulcanization tank is connected to a plurality of vulcanization boxes 505. The discharge end of each vulcanization box 505 is connected to a vulcanization cooling conveyor line 506. The vulcanization device 5 further includes a first rear-end conveyor line 507 of the semi-finished product cage box vulcanization tank. One end of the vulcanization cooling conveyor line 506 away from the vulcanization box 505 is connected to the first rear-end conveyor line 507 of the semi-finished product cage box vulcanization tank. The discharge end of the first rear-end conveyor line 507 of the semi-finished product cage box vulcanization tank is connected to a second rear-end conveyor line 508 of the semi-finished product cage box vulcanization tank. One end of the second rear-end conveyor line 508 of the semi-finished product cage box vulcanization tank away from the first rear-end conveyor line 507 of the semi-finished product cage box vulcanization tank is connected to the first elevator 513. A return port 509 is provided at one end of the first elevator 513 close to the second rear-end conveyor line 508 of the semi-finished product cage box vulcanization tank. The other end of the return port 509 is connected to a front-end full material conveyor line 510 for crushing, and the front-end full material conveyor line 510 for crushing is connected to the second rear-end conveyor line 508 of the semi-finished product cage box vulcanization tank. The other end of the front-end full material conveyor line 510 for crushing is connected to the discharging device 6. The vulcanization device 5 further includes a vulcanization material box storage 512. A stacker is provided at the discharge end of the vulcanization material box storage 512, and the discharge end of the stacker is connected to a rear-end empty material conveyor line 511 for crushing. The other end of the rear-end empty material conveyor line 511 for crushing is connected to the discharging device 6;

[0055] When the slicing machine 4 slices the semi-finished product, the semi-finished product is conveyed to the first front-end conveyor line 504 of the semi-finished product cage box vulcanization tank through the full bin conveyor line 501, and is conveyed to the second front-end conveyor line 502 of the semi-finished product cage box vulcanization tank through the first front-end conveyor line 504 of the semi-finished product cage box vulcanization tank. The semi-finished product is conveyed to the vulcanization box 505 through the second front-end conveyor line 502 of the semi-finished product cage box vulcanization tank for vulcanization. When the vulcanization is completed, the stacker on the vulcanization material box storage 512 is started to move the material box in the vulcanization material box storage 512 to the first rear-end conveyor line 507 of the semi-finished product cage box vulcanization tank. At this time, the vulcanized product in the vulcanization box 505 is conveyed to the first rear-end conveyor line 507 of the semi-finished product cage box vulcanization tank through the vulcanization cooling conveyor line 506 and falls into the material box on the first rear-end conveyor line 507 of the semi-finished product cage box vulcanization tank. The material box transports the product to the discharging device 6 through the first rear-end conveyor line 507 of the semi-finished product cage box vulcanization tank and the second rear-end conveyor line 508 of the semi-finished product cage box vulcanization tank for packing.

[0056] Example 4. Please refer to Figures 1 - 19 , the discharging device 6 includes a second elevator 601. Entrance and exit openings are provided at both the top and the bottom of the second elevator 601, and the entrance and exit openings at the top and the bottom are in communication. The bottom entrance and exit of the second elevator 601 is in communication with the full-material conveying line 510 at the front end of crushing and the empty-material conveying line 511 at the rear end of crushing. The discharging device 6 further includes a crusher 602. The crusher 602 is in communication with the entrance and exit opening at the top of the second elevator 601. A crushed-material conveying line 603 is provided at the discharging end of the crusher 602. The other end of the crushed-material conveying line 603 is in communication with a plurality of packaging machines 604. A shipping conveying line 605 is provided at the discharging end of each packaging machine 604. A shipping robotic arm 606 is installed at the discharging end of each shipping conveying line 605;

[0057] When the material box enters the second elevator 601 with the finished product, it first enters through the entrance and exit opening at the bottom of the second elevator 601, enters the entrance and exit opening at the top and falls into the crusher 602. The finished product is crushed by the crusher 602. The crushed finished product is conveyed to a plurality of packaging machines 604 through the crushed-material conveying line 603 for packing. The packed product moves to the shipping robotic arm 606 through the shipping conveying line 605, and the finished product is taken out by the shipping robotic arm 606.

[0058] The working principle of the present invention is as follows: When kneading the raw material, first start the rubber grabbing machine 102 and the stacker at the discharging end of the bulk material box storage 107. The stacker moves the material box out of the bulk material box storage 107. The rubber grabbing machine 102 grabs the rubber material in the rubber material storage 101, and transports the rubber material to the buffer track 104 through the rubber material lifting belt 103. At the same time, the material box moved out of the bulk material box storage 107 moves to the discharging end of the buffer track 104 through the empty bulk material box conveying line 106, so that the rubber material on the buffer track 104 falls into the material box. The material box filled with rubber material continues to move through the full bulk material box conveying line 105, and finally is poured into the first screw conveyor 109 through the heavy-duty tilting machine 108, and is conveyed to the kneader 3 through the first screw conveyor 109 for kneading;

[0059] Meanwhile, during the transportation of the rubber compound, the powder vacuum conveying channel 202 and the stacker on the small material box storage 210 are started simultaneously, so that the powder in the powder storage 201 is conveyed to the powder proportioning tank 203 through the powder vacuum conveying channel 202 and then conveyed onto the powder conveyor line 204. At the same time, the stacker on the small material box storage 210 removes the material boxes in the small material box storage 210, and the empty material boxes are moved to the discharge end of the powder conveyor line 204 through the empty small material box line 207 to receive the powder. The material boxes filled with powder are conveyed to the light-load dumping machine 208 through the full small material box line 206, and the powder is dumped into the second screw conveyor through the light-load dumping machine 208. The powder is conveyed to the internal mixer 3 through the second screw conveyor and is mixed with the rubber compound in the internal mixer;

[0060] The semi-finished product after mixing falls from the outlet of the internal mixer 3 and lands in the slicing machine 4. The semi-finished product is sliced by the slicing machine 4, and the semi-finished product is vulcanized by the vulcanizing device 5;

[0061] After the slicing machine 4 slices the semi-finished product, the semi-finished product is conveyed to the front-end conveyor line 504 of the semi-finished product cage box vulcanizing tank through the full material box conveyor line 501, and then conveyed onto the front-end conveyor line 502 of the semi-finished product cage box vulcanizing tank through the front-end conveyor line 504 of the semi-finished product cage box vulcanizing tank. The semi-finished product is conveyed to the vulcanizing box 505 through the front-end conveyor line 502 of the semi-finished product cage box vulcanizing tank for vulcanization. When the vulcanization is completed, the stacker on the vulcanized material box storage 512 is started, and the material boxes in the vulcanized material box storage 512 are moved out onto the rear-end conveyor line 507 of the semi-finished product cage box vulcanizing tank. At this time, the vulcanized finished product in the vulcanizing box 505 is conveyed onto the rear-end conveyor line 507 of the semi-finished product cage box vulcanizing tank through the vulcanization cooling conveyor line 506 and lands in the material box on the rear-end conveyor line 507 of the semi-finished product cage box vulcanizing tank. The material box transports the product to the discharging device 6 through the rear-end conveyor line 507 of the semi-finished product cage box vulcanizing tank and the rear-end conveyor line 508 of the semi-finished product cage box vulcanizing tank for packing.

[0062] It should be noted that each device in this application is a common device in the market and can be selected according to requirements during specific use. Moreover, the circuit connection relationships of each device all belong to simple series and parallel connection circuits, and there is no innovation point in the circuit connection part. Those skilled in the art can easily implement it, which belongs to the prior art and will not be elaborated here.

[0063] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution and inventive concept of the present invention, makes equivalent replacements or changes, and should be covered within the protection scope of the present invention.

Claims

1. A conveyor line applicable to the automated production of rubber compounds, characterized in that: It includes a mixing and kneading component, a vulcanizing and discharging component, and an electric control module. The electric control module is connected to the mixing and kneading component and the vulcanizing and discharging component. The output end of the mixing and kneading component is connected to the vulcanizing and discharging component. The mixing and kneading component includes a three-dimensional warehouse one and a three-dimensional warehouse two. A kneader is arranged between the three-dimensional warehouse one and the three-dimensional warehouse two, and the discharging ends of the three-dimensional warehouse one and the three-dimensional warehouse two are both connected to the kneader. The vulcanizing and discharging component includes a vulcanizing device, and the discharging end of the vulcanizing device is communicated with a discharging device; Wherein, a slicing machine is further installed below the kneader, and the slicing machine is connected to the discharging end of the kneader. The discharging end of the slicing machine is connected to the vulcanizing device; The three-dimensional warehouse one includes a rubber block storage warehouse. A rubber block grabbing machine is installed at the discharging end of the rubber block storage warehouse. The other end of the rubber block grabbing machine is provided with a rubber material lifting belt. The output end of the rubber material lifting belt is provided with a buffer track, and the discharging end of the buffer track is communicated with a full block material box conveying line; The three-dimensional warehouse one further includes a heavy-duty tipping machine and a block material box storage warehouse. A stacker is installed at the discharging end of the block material box storage warehouse, and an empty block material box conveying line is arranged at the discharging end of the stacker. The heavy-duty tipping machine is connected to the discharging end of the full block material box conveying line. A first screw conveyor is arranged at the discharging end of the heavy-duty tipping machine. The discharging end of the first screw conveyor is connected to the kneader. A vibrating device for vibrating off residual rubber material is further arranged at the discharging end of the first screw conveyor. A plurality of rollers are further installed between the discharging end of the first screw conveyor and the kneader; The three-dimensional warehouse two includes a powder storage warehouse, a light-duty tipping machine, and a small material box storage warehouse. The discharging end of the powder storage warehouse is communicated with a powder vacuum conveying channel. One end of the powder vacuum conveying channel far away from the powder storage warehouse is communicated with a powder proportioning box. An automatic weighing device is arranged in the powder proportioning box. A powder conveying line is arranged at the discharging end of the powder proportioning box, and a packing interface is installed at the discharging end of the powder conveying line. One end of the packing interface far away from the powder conveying line is provided with a full small material box line, and the packing interface is communicated with the full small material box line; The discharging end of the full small material box line is connected to the light-duty tipping machine. The discharging end of the light-duty tipping machine is communicated with a second screw conveyor. The other end of the second screw conveyor is connected to the kneader. A stacker is arranged at the discharging end of the small material box storage warehouse, and an empty small material box line is arranged at the discharging end of the stacker. One end of the empty small material box line is connected to the full small material box line, and the other end passes through the stacker and is connected to the packing interface; An automatic weighing device is arranged in the powder proportioning box. The inlet size of the second screw conveyor is larger than the outlet size of the light-duty tipping machine. The discharging device includes a second elevator. Inlets and outlets are arranged at the top and bottom of the second elevator, and the inlets and outlets at the top and bottom are communicated. The bottom inlet and outlet of the second elevator is communicated with the vulcanizing and discharging component; The discharging device further includes a crusher, which is communicated with the inlet and outlet at the top of the second elevator. A broken material conveying line is arranged at the discharging end of the crusher, and the other end of the broken material conveying line is communicated with a plurality of packaging machines. A shipping conveying line is arranged at the discharging end of each packaging machine, and a shipping robotic arm is installed at the discharging end of each shipping conveying line.

2. The conveyor line applicable to the automatic production of rubber compound according to claim 1, wherein: The feeding end of the block material box storage is communicated with the full block material box conveying line, and the other end of the empty block material box conveying line is connected with the buffer track.

3. The conveyor line applicable to the automatic production of rubber compound according to claim 2, characterized in that: The vulcanizing device includes a full material box conveying line and a first elevator. One end of the full material box conveying line is connected with the discharging end of the slicing machine, and the other end is communicated with the first elevator. A feeding port is arranged on one side of the first elevator close to the full material box conveying line, and the full material box conveying line is communicated with the feeding port. The output end of the first elevator is communicated with the second front-end conveying line of the semi-finished product cage box vulcanizing tank, and the other end of the second front-end conveying line of the semi-finished product cage box vulcanizing tank is communicated with the first front-end conveying line of the semi-finished product cage box vulcanizing tank. The discharging end of the first front-end conveying line of the semi-finished product cage box vulcanizing tank is communicated with a plurality of vulcanizing boxes, and a vulcanizing and cooling conveying line is arranged at the discharging end of each vulcanizing box.

4. A conveyor line applicable to the automatic production of rubber compounds according to claim 3, characterized in that: The vulcanizing device further includes a first rear-end conveying line of the semi-finished product cage box vulcanizing tank. The end of the vulcanizing and cooling conveying line far from the vulcanizing box is communicated with the first rear-end conveying line of the semi-finished product cage box vulcanizing tank. The discharging end of the first rear-end conveying line of the semi-finished product cage box vulcanizing tank is communicated with a second rear-end conveying line of the semi-finished product cage box vulcanizing tank. The end of the second rear-end conveying line of the semi-finished product cage box vulcanizing tank far from the first rear-end conveying line of the semi-finished product cage box vulcanizing tank is connected with the first elevator. A return port is arranged at one end of the first elevator close to the second rear-end conveying line of the semi-finished product cage box vulcanizing tank, and the other end of the return port is communicated with a full material conveying line at the front end of the crusher, and the full material conveying line at the front end of the crusher is communicated with the second rear-end conveying line of the semi-finished product cage box vulcanizing tank. The other end of the full material conveying line at the front end of the crusher is communicated with the discharging device.

5. A conveyor line applicable to the automatic production of rubber compounds according to claim 4, characterized in that: The vulcanizing device further includes a vulcanized material box storage. A stacker is arranged at the discharging end of the vulcanized material box storage, and the discharging end of the stacker is communicated with an empty material conveying line at the rear end of the crusher. The other end of the empty material conveying line at the rear end of the crusher is connected with the discharging device.

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