Starting control method and device of fuel cell system and electronic equipment
By adopting a start-up control method in the fuel cell vehicle, the voltage difference between the fuel cell stack and the power battery is determined and the voltage matching problem is solved when the fuel cell vehicle is started, and performance improvement and cost reduction are achieved.
Patent Information
- Application Number
- CN202311002656.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2023-08-09
- Publication Date
- 2025-02-18
AI Technical Summary
The existing fuel cell vehicles have a problem of voltage matching between the fuel cell stack and the power battery when starting, resulting in reduced performance, and existing solutions increase vehicle space and manufacturing costs.
Through a start-up control method, it is determined whether the output voltage of the fuel cell stack and the voltage of the power battery meet a specific threshold condition. If it is met, the DC converter is controlled to directly couple the fuel cell stack and the power battery, and adjust the voltage difference to satisfy the DC Operating characteristics of the converter.
On the basis of not reducing the output voltage of the fuel cell stack, the voltage matching problem between the fuel cell stack and the power battery is solved, the relevant boost circuit on the output side of the power battery is simplified, and the vehicle manufacturing cost is reduced.
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Figure CN119459460A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of startup control of a fuel cell system, and more specifically, to a startup control method, device, and electronic device for a fuel cell system in the field of startup control of a fuel cell system. Background Art
[0002] The fuel cell system is the core power equipment of fuel cell vehicles. The fuel cell stack built into the fuel cell system generates electricity and transmits the electricity to the power battery for driving the vehicle. It can be seen that the performance of the fuel cell stack directly determines the core performance of the vehicle such as endurance and power performance. Therefore, the fuel cell stacks in existing fuel cell vehicles are generally designed to have a high power capacity. The high-power capacity fuel cell stack will inevitably make the voltage of the fuel cell stack higher. Therefore, voltage matching is required during the power transmission process to the power battery.
[0003] Since the voltage generated by the fuel cell stack during the power generation process is a dynamic voltage, the voltage value is not fixed, and it needs to be converted into a constant voltage through a DC converter (Direct Current for Fuel, referred to as DCF) and used in the charging process of the power battery. Since the DC converter is usually a boost topology, its input voltage needs to be less than the output voltage during operation, that is, the fuel cell stack voltage needs to be less than the power battery voltage. Under the premise that the required voltage of the power battery is relatively stable, the voltage of the fuel cell stack can only be reduced, which will lead to reduced performance of the fuel cell vehicle.
[0004] In the related art, the voltage matching problem can be solved by increasing the voltage value on one side of the power battery, for example, by adding a bidirectional DCDC (Direct Current-Direct Current, DC to DC converter) boost circuit on the output side of the power battery to increase the voltage on one side of the power battery. The DCDC is a specific implementation form of a DC converter DCF.
[0005] However, the newly added boost circuit not only takes up space in the vehicle, but also increases the manufacturing cost of the vehicle. Therefore, existing fuel cell vehicles still have the problem of voltage matching between the fuel cell stack and the power battery when the fuel cell system is started, which needs to be solved urgently. Summary of the invention
[0006] The present application provides a startup control method, device, and electronic device for a fuel cell system. The method can solve the voltage matching problem between the fuel cell stack and the power battery without reducing the output voltage of the fuel cell stack, simplify the related boost circuit on the output side of the power battery, and reduce the vehicle manufacturing cost.
[0007] In a first aspect, a startup control method of a fuel cell system is provided, wherein the fuel cell system is applied to a fuel cell vehicle; the fuel cell system is provided with a fuel cell stack and a power battery, and the fuel cell stack and the power battery are connected via a DC converter; the method comprises:
[0008] When receiving a start command of the fuel cell system, determining whether the output voltage value of the fuel cell stack and the voltage value of the power battery meet a first threshold condition; wherein, in the first threshold condition, Ui n+ΔU>Uout, wherein Ui n is the output voltage value of the fuel cell stack, Uout is the voltage value of the power battery, and ΔU is the gain voltage of the DC converter;
[0009] If the first threshold condition is met, the DC converter is controlled to directly couple the fuel cell stack with the load end of the vehicle and / or the power battery, and it is determined whether the output voltage value of the fuel cell stack and the voltage value of the power battery meet the second threshold condition; wherein, in the second threshold condition, Ui n+ΔU≤Uout;
[0010] If the second threshold condition is met, the fuel cell system is controlled to complete startup.
[0011] Through the above technical solution, the voltage matching problem between the fuel cell stack and the power battery can be solved without reducing the output voltage of the fuel cell stack. At the same time, the related boost circuit on the output side of the power battery can be simplified, reducing the vehicle manufacturing cost.
[0012] In combination with the first aspect, in some possible implementations, the gain voltage of the DC converter is obtained by a preset relationship between an input voltage of the DC converter and an output voltage of the DC converter.
[0013] Through the above technical solution, the gain voltage of the DC converter can be calibrated according to the working characteristics of the DC converter, and the gain voltage can be used to determine whether the voltage difference between the fuel cell stack and the power battery needs to be adjusted.
[0014] In combination with the first aspect, in some possible implementations, determining whether the output voltage value of the fuel cell stack and the voltage value of the power battery meet a second threshold condition includes:
[0015] Controlling the input relay in the DC converter to be in a closed state;
[0016] Determining whether the output voltage value of the fuel cell stack and the voltage value of the power battery meet a third threshold condition; wherein, in the third threshold condition, the output voltage value of the fuel cell stack is equal to the voltage value of the power battery;
[0017] If the output voltage value of the fuel cell stack and the voltage value of the power battery meet the third threshold condition, the energy-consuming components in the fuel cell vehicle are controlled to start working and determine whether the output voltage value of the fuel cell stack and the voltage value of the power battery meet the second threshold condition; wherein the energy-consuming components are connected to the fuel cell stack.
[0018] Through the above technical solution, it is possible to judge whether the output voltage value of the fuel cell stack meets the working condition of the DC converter through the second threshold condition; and judge the coupling connection situation through the third threshold condition.
[0019] In combination with the first aspect, in some possible implementations, after determining whether the output voltage value of the fuel cell stack and the voltage value of the power battery meet the third threshold condition, the method further includes:
[0020] If the output voltage value of the fuel cell stack and the voltage value of the power battery do not meet the third threshold condition, the working state of the DC converter is updated and controlled, and the output voltage value of the fuel cell stack and the voltage value of the power battery are reacquired.
[0021] Through the above technical solution, when the third threshold condition is not met, the working state of the DC converter can be adjusted, and the output voltage value of the fuel cell stack and the voltage value of the power battery can be re-obtained.
[0022] In combination with the first aspect, in some possible implementations, after controlling the energy-consuming components in the fuel cell vehicle to start working and determining whether the output voltage value of the fuel cell stack and the voltage value of the power battery meet a second threshold condition, the method further includes:
[0023] If the output voltage value of the fuel cell stack and the voltage value of the power battery do not meet the second threshold condition, the working state of the energy-consuming component is updated and controlled, and the output voltage value of the fuel cell stack and the voltage value of the power battery are reacquired.
[0024] Through the above technical solution, when the second threshold condition is not met, the working state of the energy-consuming component can be adjusted, and the output voltage value of the fuel cell stack and the voltage value of the power battery can be re-obtained for cyclic judgment.
[0025] In conjunction with the first aspect, in some possible implementations, controlling the energy-consuming components in the fuel cell vehicle to start working includes:
[0026] The heating module included in the energy-consuming component is controlled to enter a heating mode, and the output voltage value of the fuel cell stack is detected in real time.
[0027] Through the above technical solution, the heating modules can be put into the heating mode by controlling the fuel cell stack, thereby reducing the output voltage value of the fuel cell stack.
[0028] In combination with the first aspect, in certain possible implementations, when judging whether the output voltage value of the fuel cell stack and the voltage value of the power battery meet a first threshold condition, if the output voltage value of the fuel cell stack or the voltage value of the power battery exceeds a preset threshold range, the fuel cell system is controlled to enter a protection mode.
[0029] Through the above technical solution, the fuel cell system is controlled to enter the protection mode, which can timely eliminate the abnormal state of the fuel cell stack or the power battery.
[0030] In combination with the first aspect, in some possible implementations, after determining whether the output voltage value of the fuel cell stack and the voltage value of the power battery meet the first threshold condition, the method further includes:
[0031] If the output voltage value of the fuel cell stack and the voltage value of the power battery do not meet the first threshold condition, the fuel cell system is controlled to complete startup.
[0032] Through the above technical solution, when the voltage difference between the fuel cell stack and the power battery does not meet the first threshold condition, indicating that the DC converter can work normally, the fuel cell system can be controlled to start normally.
[0033] In a second aspect, a start-up control device for a fuel cell system is provided, wherein the fuel cell system is applied to a fuel cell vehicle, wherein the fuel cell system is provided with a fuel cell stack and a power battery, wherein the fuel cell stack and the power battery are connected via a DC converter; the device comprises:
[0034] A first judgment module, for judging whether the output voltage value of the fuel cell stack and the voltage value of the power battery meet a first threshold condition when receiving a start command of the fuel cell system; wherein, in the first threshold condition, Ui n+ΔU>Uout, wherein Ui n is the output voltage value of the fuel cell stack, Uout is the voltage value of the power battery, and ΔU is the gain voltage of the DC converter;
[0035] A second judgment module is used to control the DC converter to directly couple the fuel cell stack with the load end of the vehicle and / or the power battery when the first threshold condition is met, and to judge whether the output voltage value of the fuel cell stack and the voltage value of the power battery meet a second threshold condition; wherein, in the second threshold condition, Ui n+ΔU≤Uout;
[0036] The first control module is used to control the fuel cell system to complete startup when the second threshold condition is met.
[0037] Optionally, the gain voltage of the DC converter is obtained by a preset relationship between an input voltage of the DC converter and an output voltage of the DC converter.
[0038] Optionally, the second judgment module includes:
[0039] A first control unit, used to control the input relay in the DC converter to be in a closed state;
[0040] a first judgment unit, configured to judge whether the output voltage value of the fuel cell stack and the voltage value of the power battery meet a third threshold condition; wherein, in the third threshold condition, the output voltage value of the fuel cell stack is equal to the voltage value of the power battery;
[0041] The second judgment unit is used to control the energy-consuming components in the fuel cell vehicle to start working and judge whether the output voltage value of the fuel cell stack and the voltage value of the power battery meet the second threshold condition when the output voltage value of the fuel cell stack and the voltage value of the power battery meet the third threshold condition; wherein the energy-consuming components are connected to the fuel cell stack.
[0042] Optionally, the second judgment module further includes:
[0043] The second control unit is used to update and control the working state of the DC converter and reacquire the output voltage value of the fuel cell stack and the voltage value of the power battery when the output voltage value of the fuel cell stack and the voltage value of the power battery do not meet the third threshold condition.
[0044] Optionally, the second judgment module further includes:
[0045] The third control unit is used to update and control the working state of the energy-consuming component and re-acquire the output voltage value of the fuel cell stack and the voltage value of the power battery when the output voltage value of the fuel cell stack and the voltage value of the power battery do not meet the second threshold condition.
[0046] Optionally, the second judgment module is specifically used to:
[0047] The heating module included in the energy-consuming component is controlled to enter a heating mode, and the output voltage value of the fuel cell stack is detected in real time.
[0048] Optionally, the first determination module includes:
[0049] The fourth control unit is used to determine whether the output voltage value of the fuel cell stack and the voltage value of the power battery meet a first threshold condition. If the output voltage value of the fuel cell stack or the voltage value of the power battery exceeds a preset threshold range, the fuel cell system is controlled to enter a protection mode.
[0050] Optionally, the startup control device of the fuel cell system further includes:
[0051] The second control module is used to control the fuel cell system to complete startup when the first threshold condition is not met.
[0052] In a third aspect, an electronic device is provided, comprising: a memory, a processor, and a computer program stored on the memory and executable on the processor, wherein the processor executes the program to implement the method as described in the above embodiments, including: a memory, a processor, and a computer program stored on the memory and executable on the processor, wherein the processor executes the program to implement the method in the first aspect or any possible implementation manner of the first aspect. BRIEF DESCRIPTION OF THE DRAWINGS
[0053] Figure 1 is a flow chart of a startup control method of a fuel cell system provided in an embodiment of the present application;
[0054] Figure 2 is a flow chart of determining whether the voltage of a fuel cell stack and the voltage of a power battery meet a second threshold condition according to an embodiment of the present application;
[0055] Figure 3 is a flow chart of another method for starting and controlling a fuel cell system according to an embodiment of the present application;
[0056] Figure 4 is a block diagram of a startup control device for a fuel cell system according to an embodiment of the present application;
[0057] Figure 5 Schematic diagram of the structure of an electronic device according to an embodiment of the present invention.
[0058] Among them, 10-a start-up control device of a fuel cell system, 100-a first judgment module, 200-a second judgment module, 300-a first control module, 501-a memory, 502-a processor, and 503-a communication interface. DETAILED DESCRIPTION
[0059] The technical solution in the present application will be described clearly and in detail below in conjunction with the accompanying drawings. In the description of the embodiments of the present application, unless otherwise specified, " / " means or, for example, A / B can mean A or B: "and / or" in the text is only a description of the association relationship of associated objects, indicating that there can be three relationships, for example, A and / or B can mean: A exists alone, A and B exist at the same time, and B exists alone. In addition, in the description of the embodiments of the present application, "multiple" means two or more than two.
[0060] In the following, the terms "first" and "second" are used for descriptive purposes only and are not to be understood as suggesting or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features.
[0061] There is often a voltage matching problem in the process of matching fuel cells with vehicle power batteries. Based on the vehicle's endurance, power and other requirements, the fuel cell stack needs to be designed with a large power capacity, so that the stack voltage will be higher than the vehicle bus voltage (i.e., the power battery voltage). Currently, the DC converter products of the fuel cell system only have a boost function, and their working characteristics require that the input voltage (i.e., the stack voltage) must be lower than a certain output voltage threshold (i.e., the power battery voltage). Therefore, it is necessary to control the stack voltage to achieve the working characteristics of the DC converter and thus meet the voltage start-up requirements of the fuel cell system.
[0062] The traditional solution is generally to add a bidirectional DCDC boost to regulate the bus voltage on the output side of the power battery; reduce the number of cells in the stack to reduce the stack voltage.
[0063] However, adding a bidirectional DCDC on the output side of the power battery will result in high power, high cost, and large size of the new DCDC, making it difficult to arrange the entire vehicle; and reducing the number of battery stacks will lead to a reduction in fuel cell power, which cannot meet system specifications.
[0064] Based on the above problems, the embodiments of the present application propose a start-up control method, device, electronic device and medium for a fuel cell system. This method can solve the voltage matching problem between the fuel cell stack and the power battery without reducing the voltage of the fuel cell stack. At the same time, it can simplify the related boost circuit on the output side of the power battery and reduce the vehicle manufacturing cost.
[0065] To facilitate understanding by those skilled in the art, the start-up control method of the fuel cell system proposed in an embodiment of the present application is first introduced in detail, wherein the fuel cell system is applied to a fuel cell vehicle, and the fuel cell system is provided with a fuel cell stack and a power battery, and the fuel cell stack and the power battery are connected through a DC converter.
[0066] Specifically, Figure 1 This is a flow chart of a startup control method of a fuel cell system provided in an embodiment of the present application.
[0067] For example, Figure 1 As shown, the method comprises the following steps:
[0068] In step S101, when a start-up command of the fuel cell system is received, it is determined whether the output voltage value of the fuel cell stack and the voltage value of the power battery meet the first threshold condition; wherein, in the first threshold condition, Ui n+ΔU>Uout, wherein Ui n is the output voltage value of the fuel cell stack, Uout is the voltage value of the power battery, and ΔU is the gain voltage of the DC converter.
[0069] In some embodiments, the gain voltage of the DC converter is obtained by a preset relationship between an input voltage of the DC converter and an output voltage of the DC converter.
[0070] It should be noted that the gain voltage ΔU of the DC converter can be calibrated according to the working characteristics of the DC converter DCF, and the value can be positive or negative, that is, the preset relationship between the input voltage of the DC converter and the output voltage of the DC converter can be pre-set by relevant researchers, or obtained through a limited number of experiments, or obtained through a limited number of computer simulations, and no specific limitation is made here.
[0071] When the vehicle needs the fuel system to intervene in power generation, a start command will be sent to the fuel cell system, and the fuel cell system needs to call the fuel cell stack to generate electricity. After receiving the start command of the fuel cell system, the voltage value of the power battery is first obtained from the voltage acquisition interface of the power battery, and the output voltage value of the fuel cell stack is obtained from the voltage acquisition interface of the fuel cell stack, and the first threshold condition is used to perform logical judgment on the above three voltage values in combination with the working characteristic voltage value of the DCF.
[0072] Specifically, DCF can convert the variable output voltage value of the fuel cell stack into a constant voltage value, chop the relevant direct current into a square wave through its built-in power switch device, and adjust the duty cycle of the square wave to change the voltage. In the process of changing the voltage, DCF is a boost topology, and its working characteristics need to meet the input voltage value less than the output voltage value, that is, DCF itself needs a part of the voltage to be used for the regulation and control of the relevant voltage loop and current loop. Therefore, when the voltage difference between the two meets the first threshold condition, it indicates that the output voltage of the fuel cell stack is high, and it is difficult to ensure that DCF can work normally.
[0073] In step S102, if the first threshold condition is met, the DC converter is controlled to directly couple the fuel cell stack with the load end of the vehicle and / or the power battery, and it is determined whether the output voltage value of the fuel cell stack and the voltage value of the power battery meet the second threshold condition; wherein, in the second threshold condition, Ui n+ΔU≤Uout.
[0074] Specifically, when the output voltage value of the fuel cell stack and the voltage value of the power battery meet the first threshold condition, it indicates that the voltage of the fuel cell stack is high. At this time, the DCF is controlled to enter the disabled Bypass mode, so that the fuel cell stack is connected to the load end and / or the power battery of the vehicle, and the output voltage of the fuel cell stack is directly coupled into the power battery. When the fuel cell stack is involved in the load end, the load energy-consuming components of the vehicle consume the power of the fuel cell stack, thereby causing the voltage of the fuel cell stack to drop. In this process, the heating function of the relevant energy-consuming components can be used to heat the fuel cell stack, which is conducive to cold start and heat preservation of the fuel cell system in cold usage scenarios.
[0075] Furthermore, after the fuel cell stack is connected to the load end of the power battery and / or the whole vehicle, the voltage value of the fuel cell stack continues to decrease. At this time, the output voltage value of the fuel cell stack and the voltage value of the power battery are obtained in real time, and the second threshold condition is used to determine whether they meet the working conditions of the DC converter.
[0076] In step S103, if the second threshold condition is met, the fuel cell system is controlled to complete startup.
[0077] It can be understood that when the output voltage value of the fuel cell stack and the voltage value of the power battery meet the second threshold condition, the output voltage value of the fuel cell stack has dropped to a voltage value sufficient to ensure the normal operation of the DC converter. At this time, the DCF can be controlled to enter the Standby mode in the standby state, and the fuel cell stack in the fuel cell system can be controlled to generate electricity. At the same time, the DCF can be controlled to enter the normal working state to complete the conversion of the dynamic voltage generated by the fuel cell stack into a constant voltage, thereby completing the startup process of the fuel cell system.
[0078] It should be noted that the fuel cell system includes various types of relays, such as output relays, input relays, etc., through which the fuel cell stack can be connected to the power battery and / or the load end of the vehicle.
[0079] In one possible implementation, it is determined whether the output voltage value of the fuel cell stack and the voltage value of the power battery meet a second threshold condition, such as Figure 2 As shown, the following steps are included:
[0080] Step S201, controlling the input relay in the DC converter to be in a closed state.
[0081] Specifically, in the process of controlling the input relay, it can be achieved through relevant closing instructions. When the DCF receives the closing instruction, the input relay in the DCF is in a closed state, and the DCF enters the Bypass mode.
[0082] Step S202, determining whether the output voltage value of the fuel cell stack and the voltage value of the power battery meet a third threshold condition, wherein in the third threshold condition, the output voltage value of the fuel cell stack is equal to the voltage value of the power battery.
[0083] It is understandable that after the DCF enters the Bypass mode, the DCF can be used to detect the output voltage value of the fuel cell stack and the voltage value of the power battery in real time, and determine whether the output voltage value Ui n of the fuel cell stack is equal to the voltage value Uout of the power battery. Generally speaking, after the DCF enters the Bypass mode, the fuel cell stack is connected to the power battery and / or the load end of the vehicle, and the output voltage value Ui n of the fuel cell stack will be equal to the voltage value Uout of the power battery, but it is not ruled out that other abnormalities may occur during the coupling process, so it is necessary to further determine the coupling connection through the third threshold condition.
[0084] Step S203, if the output voltage value of the fuel cell stack and the voltage value of the power battery meet the third threshold condition, the energy-consuming components in the fuel cell vehicle are controlled to start working and determine whether the output voltage value of the fuel cell stack and the voltage value of the power battery meet the second threshold condition; wherein the energy-consuming components are connected to the fuel cell stack.
[0085] Specifically, when the output voltage value of the fuel cell stack and the voltage value of the power battery meet the third threshold condition, that is, the output voltage value of the fuel cell stack is equal to the voltage value of the power battery, the DCF can be controlled to exit the Bypass mode and the load energy-consuming components of the vehicle can be controlled to work. Since the energy-consuming components are connected to the fuel cell stack, the load energy-consuming components of the vehicle consume the power of the fuel cell stack, thereby causing the output voltage of the fuel cell stack to drop. During the process of the output voltage drop of the fuel cell stack, it is necessary to obtain the output voltage value of the fuel cell stack and the voltage value of the power battery in real time, and determine whether it meets the working conditions of the DCF through the second threshold condition. To avoid redundancy, it will not be repeated here.
[0086] Optionally, in some embodiments, controlling the energy-consuming components in the fuel cell vehicle to start working includes: controlling a heating module included in the energy-consuming components to enter a heating mode, and detecting an output voltage value of the fuel cell stack in real time.
[0087] It is understandable that fuel cell vehicles are generally equipped with devices for keeping the fuel cell system warm. In cold scenes, the fuel cell stack and power battery of the fuel cell system can be heated by the heat preservation device, thereby realizing the heat preservation function of the fuel cell system. Specifically, the heating module contained in the energy-consuming component is controlled to enter the heating mode, and the output voltage of the fuel cell stack is detected in real time. Such energy-consuming components contain corresponding heat preservation devices, which are equipped with heating modules. By controlling the fuel cell stack, these heating modules enter the heating mode, thereby reducing the output voltage of the fuel cell stack.
[0088] Optionally, in other embodiments, after determining whether the output voltage value of the fuel cell stack and the voltage value of the power battery meet the third threshold condition, it also includes: if the output voltage value of the fuel cell stack and the voltage value of the power battery do not meet the third threshold condition, updating and controlling the working state of the DC converter, and re-obtaining the output voltage value of the fuel cell stack and the voltage value of the power battery.
[0089] It is not difficult to understand that since the third threshold condition is used to determine the coupling connection between the fuel cell stack and the power battery and / or the load end of the whole vehicle, there may be a situation in the actual scenario where the output voltage value of the fuel cell stack and the voltage value of the power battery do not meet the third threshold condition. When the third threshold condition is not met, the working state of the DCF can be updated and controlled to re-obtain the output voltage value of the fuel cell stack and the voltage value of the power battery.
[0090] Optionally, in some embodiments, after controlling the energy-consuming components in the fuel cell vehicle to start working and determining whether the output voltage value of the fuel cell stack and the voltage value of the power battery meet the second threshold condition, it also includes: if the output voltage value of the fuel cell stack and the voltage value of the power battery do not meet the second threshold condition, then updating and controlling the working state of the energy-consuming components, and reacquiring the output voltage value of the fuel cell stack and the voltage value of the power battery.
[0091] That is to say, the second threshold condition is used to determine whether the continuously decreasing output voltage value of the fuel cell stack meets the working conditions of the DCF. When the output voltage value of the fuel cell stack and the voltage value of the power battery do not meet the second threshold condition, the working state of the energy-consuming components can be updated and controlled, and the output voltage value of the fuel cell stack and the voltage value of the power battery can be re-obtained, and the judgment is repeated until the second threshold condition is met.
[0092] In addition, in some embodiments, when judging whether the output voltage value of the fuel cell stack and the voltage value of the power battery meet the first threshold condition, if the output voltage value of the fuel cell stack or the voltage value of the power battery exceeds the preset threshold range, the fuel cell system is controlled to enter the protection mode.
[0093] It is understandable that after receiving the start-up command of the fuel cell system, the output voltage value of the fuel cell stack and the voltage value of the power battery are first obtained, but these two components cannot guarantee that the fuel cell system is in a normal working state. The output voltage value of the fuel cell stack and the voltage value of the power battery can be used to determine whether it is in a normal working state. Therefore, it is necessary to determine the working state of these two components separately to exclude the situation that they are in an abnormal state. If it is determined that the output voltage value of the fuel cell stack or the voltage value of the power battery exceeds the preset threshold range, the fuel cell system can be controlled to enter the protection mode. At this time, the DCF also enters the protection mode. The fuel cell system can report the abnormal voltage value of the power battery stack through the DCF, and can also use the DCF to continue to identify the output voltage value of the fuel cell stack and the voltage value of the power battery, and detect whether these components are in a normal state in real time.
[0094] Optionally, in other embodiments, after determining whether the output voltage value of the fuel cell stack and the voltage value of the power battery meet the first threshold condition, it also includes: if the output voltage value of the fuel cell stack and the voltage value of the power battery do not meet the first threshold condition, controlling the fuel cell system to complete startup.
[0095] Since the first threshold condition indicates that the voltage difference between the fuel cell system and the power battery needs to be adjusted, that is, when the output voltage value of the fuel cell stack and the voltage value of the power battery meet the first threshold condition, it indicates that the output voltage of the fuel cell stack is high, and it is difficult to ensure that the DCF can work normally. When the output voltage value of the fuel cell stack and the voltage value of the power battery do not meet the first threshold condition, it indicates that the DC converter DCF can work normally. Therefore, when the first threshold condition is not met, the fuel cell vehicle can be controlled to complete the startup.
[0096] To facilitate those skilled in the art to further understand the startup control method of the fuel cell system mentioned in the above embodiment, Figure 3 Provide further explanation.
[0097] like Figure 3 As shown, Figure 3 Another application example of a startup control method for a fuel cell system provided in an embodiment of the present application includes the following steps:
[0098] Step S301, the power battery voltage is established.
[0099] When the start command of the fuel cell system is received, the fuel cell system is ready to start. Since the voltage of the power battery is a fixed value, the voltage of the power battery can be initialized at this time. In actual scenarios, the power battery voltage establishment process can also be completed by initializing the bus voltage of the fuel cell vehicle.
[0100] Step S302: The DCF detects the power battery voltage and the fuel cell stack output voltage.
[0101] At this time, the DCF mainly detects whether the power battery voltage and the fuel cell stack output voltage exist, and this step can also be considered as an initialization step.
[0102] Step S303, the DCF identifies the power battery voltage value and the fuel cell stack output voltage value.
[0103] In this step, DCF is used to obtain the actual voltage value of the power battery and the fuel cell stack, which can be achieved by calling its voltage acquisition port, and the details will not be repeated here.
[0104] Step S304, determining whether the output voltage value of the fuel cell stack and the voltage value of the power battery meet a first threshold condition.
[0105] The first threshold condition satisfies Uin+ΔU>Uout, wherein Uin is the output voltage value of the fuel cell stack; Uout is the voltage value of the power battery; and ΔU is the gain voltage of the DC converter.
[0106] If yes, it indicates that the DC converter DCF can work normally, and step S305a is executed; if no, it indicates that the voltage of the fuel cell system is high, and step S306a is executed; if the output voltage value of the fuel cell stack or the voltage value of the power battery is in an abnormal state, step S307 is executed.
[0107] Step S305a: DCF enters the Standby mode.
[0108] Step S305b, the fuel cell vehicle issues a fuel cell system startup command;
[0109] Step S305c: DCF operates normally.
[0110] Step S306a, closing the DCF input relay.
[0111] Step S306b: DCF enters the Bypass mode.
[0112] Step S306c: The DCF detects the voltage of the power battery and the output voltage of the fuel cell stack.
[0113] Step S306d, determining whether the voltage value of the power battery is equal to the output voltage value of the fuel cell stack.
[0114] If yes, execute step S306e; if no, execute step S306b.
[0115] Step S306e, exit the Bypass mode and turn on PTC.
[0116] Step S306f, the DCF detects the voltage of the power battery and the output voltage of the fuel cell stack.
[0117] Step S306g, determining whether the output voltage value of the fuel cell stack and the voltage value of the power battery meet a second threshold condition.
[0118] The second threshold condition must satisfy Uin+ΔU≤Uout; Uin is the output voltage value of the fuel cell stack; Uout is the voltage value of the power battery; ΔU is the gain voltage of the DC converter. If yes, execute step S305a; if no, execute step S306e.
[0119] Step S307a: DCF enters protection mode.
[0120] Step S307b: the fuel cell system performs detection processing.
[0121] Step S307c: DCF reports the output voltage value of the fuel cell stack.
[0122] The abnormal voltage value of the power battery stack is reported through the DC converter DCF, and step S302 is executed after the reporting is completed.
[0123] In summary, the startup control method of the fuel cell system proposed in the present application, when receiving the startup command of the fuel cell system, determines whether the output voltage value of the fuel cell stack and the voltage value of the power battery meet the first threshold condition; wherein, in the first threshold condition, Ui n+ΔU>Uout, wherein Ui n is the output voltage value of the fuel cell stack, Uout is the voltage value of the power battery, and ΔU is the gain voltage of the DC converter; if the first threshold condition is met, the DC converter is controlled to directly couple the fuel cell stack with the load end of the whole vehicle and / or the power battery, and determines whether the output voltage value of the fuel cell stack and the voltage value of the power battery meet the second threshold condition; wherein, in the second threshold condition, Ui n+ΔU≤Uout; if the second threshold condition is met, the fuel cell system is controlled to complete the startup. It can be seen that during the start-up process of the fuel cell system, when the difference between the input voltage and the output voltage of the DC converter does not meet its working characteristics, the DC converter is controlled to directly couple the fuel cell stack with the load end and / or the power battery of the vehicle. At this time, the fuel cell stack directly uses the voltage to power the vehicle load, causing the output voltage of the fuel cell stack to drop until the voltage difference between the output voltage of the fuel cell stack and the power battery voltage meets the working characteristic conditions of the DC converter, and then the vehicle is started. This method solves the voltage matching problem between the fuel cell stack and the power battery without reducing the output voltage of the fuel cell stack, and at the same time can simplify the related boost circuit on the output side of the power battery, reducing the vehicle manufacturing cost.
[0124] Figure 4 It is a block diagram of a startup control device for a fuel cell system provided in an embodiment of the present application.
[0125] The fuel cell system is used in fuel cell vehicles. The fuel cell system is provided with a fuel cell stack and a power battery. The fuel cell stack and the power battery are connected through a DC converter. Figure 4 As shown, the startup control device 10 of the fuel cell system includes a first judgment module 100 , a second judgment module 200 and a first control module 300 .
[0126] The first judgment module 100 is used to judge whether the output voltage value of the fuel cell stack and the voltage value of the power battery meet the first threshold condition when receiving the start command of the fuel cell system; wherein, in the first threshold condition, Uin+ΔU>Uout, wherein Uin is the output voltage value of the fuel cell stack, Uout is the voltage value of the power battery, and ΔU is the gain voltage of the DC converter;
[0127] The second judgment module 200 is used to control the DC converter to directly couple the fuel cell stack with the load end of the vehicle and / or the power battery when the first threshold condition is met, and to judge whether the output voltage value of the fuel cell stack and the voltage value of the power battery meet the second threshold condition; wherein, in the second threshold condition, Ui n+ΔU≤Uout;
[0128] The first control module 300 is used to control the fuel cell system to start up when a second threshold condition is met.
[0129] Optionally, in some embodiments, the gain voltage of the DC converter is obtained by a preset relationship between an input voltage of the DC converter and an output voltage of the DC converter.
[0130] Optionally, in some embodiments, the second determination module 200 includes:
[0131] A first control unit, used to control an input relay in a DC converter to be in a closed state;
[0132] A first judgment unit, used to judge whether the output voltage value of the fuel cell stack and the voltage value of the power battery meet a third threshold condition; wherein in the third threshold condition, the output voltage value of the fuel cell stack is equal to the voltage value of the power battery;
[0133] The second judgment unit is used to control the energy-consuming components in the fuel cell vehicle to start working and judge whether the output voltage value of the fuel cell stack and the voltage value of the power battery meet the second threshold condition when the output voltage value of the fuel cell stack and the voltage value of the power battery meet the third threshold condition; wherein the energy-consuming components are connected to the fuel cell stack.
[0134] Optionally, in some embodiments, the second determining module 200 further includes:
[0135] The second control unit is used to update and control the working state of the DC converter and reacquire the output voltage value of the fuel cell stack and the voltage value of the power battery when the output voltage value of the fuel cell stack and the voltage value of the power battery do not meet the third threshold condition.
[0136] Optionally, in some embodiments, the second determining module 200 further includes:
[0137] The third control unit is used to update and control the working state of the energy-consuming component and re-acquire the output voltage value of the fuel cell stack and the voltage value of the power battery when the output voltage value of the fuel cell stack and the voltage value of the power battery do not meet the second threshold condition.
[0138] Optionally, in some embodiments, the second determination module 200 is specifically configured to:
[0139] The heating module included in the energy-consuming component is controlled to enter a heating mode, and the output voltage value of the fuel cell stack is detected in real time.
[0140] Optionally, in some embodiments, the first determination module includes:
[0141] The fourth control unit is used to determine whether the output voltage value of the fuel cell stack and the voltage value of the power battery meet the first threshold condition. If the output voltage value of the fuel cell stack or the voltage value of the power battery exceeds the preset threshold range, the fuel cell system is controlled to enter the protection mode.
[0142] Optionally, in some embodiments, the startup control device 10 of the fuel cell system further includes:
[0143] The second control module is used to control the fuel cell system to complete startup when the first threshold condition is not met.
[0144] The implementation principle and technical effects of the device provided in the embodiments of the present application are the same as those of the aforementioned method embodiments. For the sake of brief description, for matters not mentioned in the device embodiment, reference may be made to the corresponding contents in the aforementioned method embodiments.
[0145] In summary, the startup control device of the fuel cell system proposed in the present application, when receiving the startup command of the fuel cell system, determines whether the output voltage value of the fuel cell stack and the voltage value of the power battery meet the first threshold condition; wherein, in the first threshold condition, Ui n+ΔU>Uout, wherein Ui n is the output voltage value of the fuel cell stack, Uout is the voltage value of the power battery, and ΔU is the gain voltage of the DC converter; if the first threshold condition is met, the DC converter is controlled to directly couple the fuel cell stack with the load end of the whole vehicle and / or the power battery, and determines whether the output voltage value of the fuel cell stack and the voltage value of the power battery meet the second threshold condition; wherein, in the second threshold condition, Ui n+ΔU≤Uout; if the second threshold condition is met, the fuel cell system is controlled to complete the startup. It can be seen that during the start-up process of the fuel cell system, when the difference between the input voltage and the output voltage of the DC converter does not meet its working characteristics, the DC converter is controlled to directly couple the fuel cell stack with the load end and / or the power battery of the vehicle. At this time, the fuel cell stack directly uses the voltage to power the vehicle load, causing the output voltage of the fuel cell stack to drop until the voltage difference between the output voltage of the fuel cell stack and the power battery voltage meets the working characteristic conditions of the DC converter, and then the vehicle is started. This method solves the voltage matching problem between the fuel cell stack and the power battery without reducing the output voltage of the fuel cell stack, and at the same time can simplify the related boost circuit on the output side of the power battery, reducing the vehicle manufacturing cost.
[0146] Figure 5 It is a structural schematic diagram of an electronic device provided in an embodiment of the present application.
[0147] It should be understood that the above-described method can be applied to Figure 5 In an electronic device of the structure shown.
[0148] In addition, an embodiment of the present application also protects a device, which may include a memory 501 and a processor 502, wherein the memory 501 stores an executable program code, and the processor 502 is used to call and execute the executable program code to execute the startup control method of the fuel cell system provided in the embodiment of the present application.
[0149] Furthermore, the electronic device also includes: a communication interface 503 for communication between the memory 501 and the processor 502 .
[0150] It should be understood that the device provided in this embodiment is used to execute the above-mentioned startup control method of a fuel cell system, and thus can achieve the same effect as the above-mentioned implementation method.
[0151] In the case of an integrated unit, the device may include a processing module and a storage module. When the device is applied to a car, the processing module may be used to control and manage the actions of the car, and the storage module may be used to support the car to execute mutual program codes, etc.
[0152] The processing module may be a processor 502 or a controller, which may implement or execute various exemplary logic blocks, modules and circuits disclosed in the present application. The processor 502 may also be a combination that implements a computing function, such as a combination of one or more microprocessors, a combination of a digital signal processing (DSP) and a microprocessor, etc. The storage module may be a memory 501.
[0153] In addition, the device provided in the embodiments of the present application may specifically be a chip, a component or a module, and the chip may include a connected processor 502 and a memory 501; wherein the memory 501 is used to store instructions, and when the processor calls and executes the instructions, the chip can execute the startup control method of the fuel cell system provided in the above embodiments.
[0154] This embodiment also provides a computer-readable storage medium, in which a computer program code is stored. When the computer program code is executed on a computer, the computer executes the above-mentioned related method steps to implement a startup control method for a fuel cell system provided in the above embodiment.
[0155] Among them, the device, computer-readable storage medium or chip provided in this embodiment is used to execute the corresponding method provided above. Therefore, the beneficial effects that can be achieved can refer to the beneficial effects in the corresponding method provided above, and will not be repeated here.
[0156] Through the description of the above implementation methods, technical personnel in the relevant field can understand that for the convenience and simplicity of description, only the division of the above-mentioned functional modules is used as an example. In actual applications, the above-mentioned functions can be assigned to different functional modules as needed, that is, the internal structure of the device can be divided into different functional modules to complete all or part of the functions described above.
[0157] In the embodiments provided in the present application, it should be understood that the disclosed devices and methods can be implemented in other ways. For example, the device embodiments described above are only schematic, for example, the division of modules or units is only a logical function division, and there may be other division methods in actual implementation, such as multiple units or components can be combined or integrated into another device, or some features can be ignored or not executed. Another point is that the mutual coupling or direct coupling or communication connection shown or discussed can be through some interfaces, indirect coupling or communication connection of devices or units, which can be electrical, mechanical or other forms.
[0158] The above contents are only specific implementation methods of the present application, but the protection scope of the present application is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed in the present application, which should be included in the protection scope of the present application. Therefore, the protection scope of the present application should be based on the protection scope of the claims.
Claims
1. A startup control method for a fuel cell system, characterized in that: The fuel cell system is applied to a fuel cell vehicle; the fuel cell system is provided with a fuel cell stack and a power battery, and the fuel cell stack and the power battery are connected via a DC converter; the method comprises: When receiving a start command of the fuel cell system, determining whether the output voltage value of the fuel cell stack and the voltage value of the power battery meet a first threshold condition; wherein, in the first threshold condition, Uin+ΔU>Uout, wherein Uin is the output voltage value of the fuel cell stack, Uout is the voltage value of the power battery, and ΔU is the gain voltage of the DC converter; If the first threshold condition is met, the DC converter is controlled to directly couple the fuel cell stack with the load end of the vehicle and / or the power battery, and it is determined whether the output voltage value of the fuel cell stack and the voltage value of the power battery meet the second threshold condition; wherein, in the second threshold condition, Uin+ΔU≤Uout; If the second threshold condition is met, the fuel cell system is controlled to complete startup.
2. The startup control method of the fuel cell system according to claim 1, characterized in that: The gain voltage of the DC converter is obtained by a preset relationship between the input voltage of the DC converter and the output voltage of the DC converter.
3. The startup control method of the fuel cell system according to claim 1, characterized in that: The determining whether the output voltage value of the fuel cell stack and the voltage value of the power battery meet a second threshold condition includes: Controlling the input relay in the DC converter to be in a closed state; Determining whether the output voltage value of the fuel cell stack and the voltage value of the power battery meet a third threshold condition; wherein, in the third threshold condition, the output voltage value of the fuel cell stack is equal to the voltage value of the power battery; If the output voltage value of the fuel cell stack and the voltage value of the power battery meet the third threshold condition, the energy-consuming components in the fuel cell vehicle are controlled to start working and determine whether the output voltage value of the fuel cell stack and the voltage value of the power battery meet the second threshold condition; wherein the energy-consuming components are connected to the fuel cell stack.
4. The startup control method of the fuel cell system according to claim 3, characterized in that: After determining whether the output voltage value of the fuel cell stack and the voltage value of the power battery meet the third threshold condition, the method further includes: If the output voltage value of the fuel cell stack and the voltage value of the power battery do not meet the third threshold condition, the working state of the DC converter is updated and controlled, and the output voltage value of the fuel cell stack and the voltage value of the power battery are reacquired.
5. The startup control method of the fuel cell system according to claim 3, characterized in that: After controlling the energy-consuming components in the fuel cell vehicle to start working and determining whether the output voltage value of the fuel cell stack and the voltage value of the power battery meet a second threshold condition, the method further includes: If the output voltage value of the fuel cell stack and the voltage value of the power battery do not meet the second threshold condition, the working state of the energy-consuming component is updated and controlled, and the output voltage value of the fuel cell stack and the voltage value of the power battery are reacquired.
6. The startup control method of the fuel cell system according to claim 3, characterized in that: The controlling the energy-consuming components in the fuel cell vehicle to start working comprises: The heating module included in the energy-consuming component is controlled to enter a heating mode, and the output voltage value of the fuel cell stack is detected in real time.
7. The startup control method of the fuel cell system according to claim 1, characterized in that: When judging whether the output voltage value of the fuel cell stack and the voltage value of the power battery meet the first threshold condition, if the output voltage value of the fuel cell stack or the voltage value of the power battery exceeds a preset threshold range, the fuel cell system is controlled to enter a protection mode.
8. The startup control method of the fuel cell system according to claim 1, characterized in that: After determining whether the output voltage value of the fuel cell stack and the voltage value of the power battery meet the first threshold condition, the method further includes: If the output voltage value of the fuel cell stack and the voltage value of the power battery do not meet the first threshold condition, the fuel cell system is controlled to complete startup.
9. A startup control device for a fuel cell system, characterized in that: The fuel cell system is applied to a fuel cell vehicle. The fuel cell system is provided with a fuel cell stack and a power battery. The fuel cell stack and the power battery are connected via a DC converter. The device comprises: A first judgment module, configured to judge whether the output voltage value of the fuel cell stack and the voltage value of the power battery meet a first threshold condition when receiving a start command of the fuel cell system; wherein, in the first threshold condition, Uin+ΔU>Uout, wherein Uin is the output voltage value of the fuel cell stack, Uout is the voltage value of the power battery, and ΔU is the gain voltage of the DC converter; A second judgment module is used to control the DC converter to directly couple the fuel cell stack with the load end of the vehicle and / or the power battery if the first threshold condition is met, and to judge whether the output voltage value of the fuel cell stack and the voltage value of the power battery meet a second threshold condition; wherein, in the second threshold condition, Uin+ΔU≤Uout; The first control module is configured to control the fuel cell system to start up if the second threshold condition is met.
10. An electronic device, characterized in that: A memory, a processor, and a computer program stored in the memory and executable on the processor, wherein the processor executes the program to implement the startup control method of the fuel cell system according to any one of claims 1 to 8.