Device convenient for cleaning dirt of reciprocating hot pressing die in pulp molding production
By designing a device that uses air compressor system to form an air curtain and automatically cleans, the problem of dirt accumulation on the surface of hot press mold in pulp molding is solved, efficient cleaning and automated operation are achieved, and production efficiency and product quality are improved.
Patent Information
- Application Number
- CN202411588845.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-08
- Publication Date
- 2025-02-18
AI Technical Summary
During the pulp molding process, dirt and stains are easily accumulated on the surface of the hot press mold of the reciprocator, resulting in a decrease in production efficiency and product quality. The existing cleaning methods are inefficient and cannot effectively prevent waste slurry and dirty adherence.
A device including air holes, air pipes and communication grooves is designed to control the airflow strength through an air compressor system, form an air curtain to prevent waste slurry and dirty attachment, and automatically clean using the airflow when the mold is not opened.
Effectively prevent waste slurry and dirt from adhering to the mold, ensure product quality, reduce the occurrence of heterochromatic colors, and realize automated cleaning, improving production efficiency and safety.
Smart Images

Figure CN119465706A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of pulp molding production, in particular to a device for facilitating cleaning of dirt on a reciprocating hot pressing mold in pulp molding production. Background Art
[0002] As the problem of dirt on the surface of the reciprocating hot pressing mold in the pulp molding production process becomes increasingly prominent, in order to improve production efficiency and ensure product quality, it is urgent to design an efficient cleaning device. The device aims to solve the problems of low efficiency and incomplete cleaning of traditional cleaning methods, and improve cleaning efficiency, ease of operation and safety. In the pulp molding production process, the reciprocating hot pressing mold is a common equipment used to shape and process pulp. However, during long-term operation, dirt and stains are easily accumulated on the surface of the hot pressing mold, resulting in reduced production efficiency, reduced product quality, and even possible damage to the hot pressing mold. In order to solve this problem, it is necessary to design a device for cleaning dirt and stains on the reciprocating hot pressing mold during pulp molding operation.
[0003] The existing reciprocating machine slurry suction mold screen frame is convex, and the hot pressing die must be combined with the slurry suction mold, so the hot pressing die must be avoided at the corresponding position, resulting in an empty cavity outside the hot pressing die product. Waste slurry and dirt are easily accumulated in the empty cavity, and because the hot pressing die is on top, the dirt falls onto the convex die. There is no effective way to block and remove the dirt, so the dirt is squeezed into the product when the hot pressing die is combined, resulting in an increase in dark color of the product and a decrease in yield. Summary of the invention
[0004] The purpose of the present invention is to solve the shortcomings of the prior art and to propose a device for cleaning the dirt of a reciprocating hot pressing mold in pulp molding production.
[0005] In order to achieve the above object, the present invention adopts the following technical solutions:
[0006] A device for cleaning dirty reciprocating hot pressing molds for pulp molding production, comprising a machine table, support frames are connected to the machine table on both sides of the top by bolts, and the top of the support frame is connected to the top of the top table by bolts, hot pressing punches are arranged on both sides of the top of the machine table, and a hot pressing die is arranged on the top outer wall of the top table, a pulp box is arranged on the top middle outer wall of the machine table, and a pulp suction mold is fixedly connected to the top of the pulp box, and a hot pressing die base is fixedly connected to the top of the hot pressing die.
[0007] Preferably: the bottom outer wall of the hot pressing punch is fixedly connected to a hot pressing punch base, and a hydraulic cylinder is fixedly connected below the hot pressing punch base, and the bottom of the base of the hydraulic cylinder is fixedly connected to a platform base.
[0008] Furthermore: the machine base is fixedly connected to the top outer wall of the machine, and a product is arranged on the top of the hot pressing punch.
[0009] On the basis of the above-mentioned solution: the hot pressing punch is provided with waste edges around the periphery close to the product, and equidistantly distributed air holes are provided around the top of the hot pressing punch.
[0010] A better solution among the above solutions is that an air pipe is provided on the side outer wall of the hot pressing punch, and a valve is fixedly connected to the end of the air pipe.
[0011] As a further solution of the present invention: connecting grooves are arranged around the back side of the hot pressing punch, and the air holes are located in the connecting grooves.
[0012] At the same time, a hot pressing die avoidance plate is arranged near the outer periphery of the waste edge of the hot pressing die.
[0013] As a preferred embodiment of the present invention: a screen pressing frame is arranged around the top of the slurry suction mold.
[0014] The beneficial effects of the present invention are:
[0015] 1. A device for cleaning dirt in a reciprocating hot pressing mold for pulp molding production is convenient. Each air hole is connected to each other through a connecting groove. At the same time, the air pipe is connected to an external air compression system. The size of the valve is adjusted to control the strength of the air flow, which meets the requirements of adapting different products to prevent waste pulp and dirt from adhering to the mold. The air flow is discharged through the air holes in the connecting groove of the hot pressing punch, forming an air curtain around the mold, thereby preventing waste pulp and dirt from falling onto the hot pressing punch. The formation of the air curtain can also keep the product warm and prevent the temperature in the mold from being transferred to the outside world. Seconds before the hot pressing punch and the hot pressing concave mold are opened, the air compression system controls the valve to increase the air flow rate, and uses the air flow to flush and clean the mold. Because the mold is not opened, the product will not be contaminated, reducing the generation of product discoloration. At the same time, the overall device runs synchronously with the machine, does not increase the operating cycle, and cleans automatically.
[0016] 2. This device is convenient for cleaning the dirt of the reciprocating hot pressing mold in pulp molding production. Through the setting of the pressing frame, it can help fix the upper structure of the mold and prevent displacement or deformation during the production process, thereby ensuring the stability and accuracy of the pulp suction mold during work, ensuring the quality of the finished product, and at the same time increasing the stability of the mold structure, reducing the occurrence of accidents, improving the safety of the production site, reducing the vibration of the mold during work, and reducing the degree of wear of the mold.
[0017] 3. The device is convenient for cleaning the dirt of the reciprocating hot pressing mold in pulp molding production. The hot pressing mold avoidance plate is set to prevent the hot pressing mold from colliding with other mold parts during the closing process, thereby ensuring the integrity of the mold. At the same time, the hot pressing mold avoidance plate can be used as a protective layer for the hot pressing mold, reducing the possibility of external impact and wear on the hot pressing mold, extending the service life of the hot pressing mold, improving the stability and efficiency of the production line, and ensuring the quality of the finished product. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a schematic diagram of the main structure of a device for cleaning dirt from a reciprocating hot pressing mold in pulp molding production proposed by the present invention;
[0019] Figure 2 A schematic diagram of the structure of a hot pressing concave mold and a hot pressing convex mold in a device for cleaning dirty reciprocating hot pressing molds in pulp molding production proposed by the present invention;
[0020] Figure 3 A schematic diagram of the back structure of a hot pressing convex mold in a device for cleaning a dirty reciprocating hot pressing mold in pulp molding production proposed by the present invention;
[0021] Figure 4 A schematic diagram of the partial structure of the back side of a hot pressing convex mold in a device for cleaning dirt of a reciprocating hot pressing mold in pulp molding production proposed by the present invention;
[0022] Figure 5 A schematic side view of the structure of a hot pressing concave mold and a hot pressing convex mold in a device for cleaning dirty reciprocating hot pressing molds in pulp molding production proposed by the present invention;
[0023] Figure 6 A schematic diagram of the structure of a hot pressing concave mold and a pulp suction mold in a device for cleaning a dirty reciprocating hot pressing mold in pulp molding production proposed by the present invention;
[0024] Figure 7 The present invention provides a schematic diagram of the bottom structure of a hot pressing concave mold and a pulp suction mold in a reciprocating hot pressing mold dirt cleaning device for pulp molding production.
[0025] In the figure: 1. machine platform; 2. support frame; 3. top platform; 4. hot pressing die; 5. hot pressing punch; 6. slurry suction mold; 7. slurry box; 8. hot pressing die base; 9. product; 10. waste edge; 11. hot pressing punch base; 12. hydraulic cylinder; 13. machine platform base; 401. hot pressing die avoidance plate; 501. air hole; 502. valve; 503. air pipe; 504. connecting groove; 601. screen pressing frame. DETAILED DESCRIPTION
[0026] The technical solution of the present invention is further described in detail below in conjunction with specific implementation methods.
[0027] Embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.
[0028] In the description of the present invention, it should be understood that the terms "center", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0029] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", and "set" should be understood in a broad sense, for example, they can be fixedly connected or set, or detachably connected or set, or integrally connected or set. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0030] A device for cleaning the dirty reciprocating hot pressing mold in pulp molding production, such as Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 and Figure 7 As shown, it includes a machine platform 1, the top two sides of the machine platform 1 are connected to a support frame 2 by bolts, and the top of the support frame 2 is connected to a top platform 3 by bolts, the top two sides of the machine platform 1 are fixed with hot pressing convex dies 5 by bolts, and the top outer wall of the top platform 3 is fixed with a hot pressing concave die 4 by bolts;
[0031] A pulp box 7 is fixed to the top middle outer wall of the machine platform 1 by bolts, and a pulp suction mold 6 is fixedly connected to the top of the pulp box 7, and a hot pressing mold base 8 is fixedly connected to the top of the hot pressing mold 4.
[0032] In order to prevent waste pulp and dirt from adhering to the mold; Figure 2 , Figure 3 , Figure 4 As shown, the bottom outer wall of the hot pressing punch 5 is fixedly connected to a hot pressing punch base 11, and a hydraulic cylinder 12 is fixedly connected below the hot pressing punch base 11, and the bottom of the base of the hydraulic cylinder 12 is fixedly connected to a machine base 13, and the machine base 13 is fixedly connected to the top outer wall of the machine 1, and a product 9 is arranged on the top of the hot pressing punch 5, and a waste edge 10 is arranged around the hot pressing punch 5 near the product 9, and equidistantly distributed air holes 501 are opened around the top of the hot pressing punch 5;
[0033] The side outer wall of the hot pressing punch 5 is provided with an air pipe 503, and the end of the air pipe 503 is fixedly connected with a valve 502. The back of the hot pressing punch 5 is provided with a connecting groove 504 around it, and the air hole 501 is located in the connecting groove 504. The diameter of the air hole 501 is 6 mm.
[0034] Each air hole 501 is connected through a connecting groove 504, and the air pipe 503 is connected to an external air compression system. The size of the valve 502 is adjusted to control the strength of the airflow, which meets the requirements of adapting different products 9 to prevent waste slurry and dirt from adhering to the mold. The airflow is discharged through the air holes 501 in the connecting groove 504 of the hot pressing punch 5, forming an air curtain around the mold, thereby preventing waste slurry and dirt from falling onto the hot pressing punch 5. The formation of the air curtain can also keep the product 9 warm and prevent the temperature in the mold from being transferred to the outside world. Five seconds before the hot pressing punch 5 and the hot pressing die 4 are opened, the air compression system controls the valve 502 to increase the air flow rate and uses the airflow to flush and clean the mold. Because the mold is not opened, the product 9 will not be contaminated, reducing the generation of different colors of the product 9. At the same time, the overall device runs synchronously with the machine 1, does not increase the operating cycle, and cleans automatically.
[0035] In order to effectively fix the mold structure and avoid production line shutdown or reduced production efficiency caused by loose or deformed structure; Figure 6 As shown, a screen pressing frame 601 is arranged around the top of the slurry suction mold 6; the setting of the screen pressing frame 601 can help fix the upper structure of the mold and prevent displacement or deformation during the production process, thereby ensuring the stability and accuracy of the slurry suction mold 6 during operation, ensuring the quality of the finished product, and at the same time increasing the stability of the mold structure, reducing the occurrence of accidents, improving the safety of the production site, reducing the vibration of the mold during operation, and reducing the degree of wear of the mold.
[0036] In order to avoid deformation or damage of the mold due to collision; as shown in 7, the hot pressing die 4 is provided with a hot pressing die avoidance plate 401 near the outer periphery of the waste edge 10; the setting of the hot pressing die avoidance plate 401 can prevent the hot pressing die 4 from colliding with other mold parts during the closing process, thereby ensuring the integrity of the mold. At the same time, the hot pressing die avoidance plate 401 can serve as a protective layer for the hot pressing die 4, reducing the possibility of external impact and wear on the hot pressing die 4, extending the service life of the hot pressing die 4, improving the stability and efficiency of the production line, and ensuring the finished product quality of the product 9.
[0037] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A device for cleaning a dirty reciprocating hot pressing mold for pulp molding production, comprising a machine platform (1), characterized in that: The top sides of the machine platform (1) are connected to a support frame (2) by bolts, and the top of the support frame (2) is connected to a top platform (3) by bolts, hot pressing convex molds (5) are arranged on the top sides of the machine platform (1), and a hot pressing concave mold (4) is arranged on the top outer wall of the top platform (3), a pulp box (7) is arranged on the top middle outer wall of the machine platform (1), and a pulp suction mold (6) is fixedly connected to the top of the pulp box (7), and a hot pressing concave mold base (8) is fixedly connected to the top of the hot pressing concave mold (4).
2. The device for cleaning the dirty reciprocating hot pressing mold in pulp molding production according to claim 1 is characterized in that: The bottom outer wall of the hot pressing punch (5) is fixedly connected to a hot pressing punch base (11), and a hydraulic cylinder (12) is fixedly connected below the hot pressing punch base (11), and the bottom of the base of the hydraulic cylinder (12) is fixedly connected to a platform base (13).
3. The device for cleaning the dirty reciprocating hot pressing mold in pulp molding production according to claim 2 is characterized in that: The machine base (13) is fixedly connected to the top outer wall of the machine (1), and a product (9) is arranged on the top of the hot pressing punch (5).
4. The device for cleaning the dirty reciprocating hot pressing mold in pulp molding production according to claim 2 is characterized in that: The hot pressing punch (5) is provided with waste edges (10) around the periphery close to the product (9), and equidistantly distributed air holes (501) are provided around the top of the hot pressing punch (5).
5. The device for cleaning the dirty reciprocating hot pressing mold in pulp molding production according to claim 4 is characterized in that: An air pipe (503) is provided on the side outer wall of the hot pressing convex mold (5), and a valve (502) is fixedly connected to the end of the air pipe (503).
6. The device for cleaning the dirty reciprocating hot pressing mold in pulp molding production according to claim 5, characterized in that: The back side of the hot pressing convex mold (5) is provided with connecting grooves (504) around it, and the air holes (501) are located in the connecting grooves (504).
7. The device for cleaning the dirty reciprocating hot pressing mold in pulp molding production according to claim 1 is characterized in that: The hot pressing die (4) is provided with a hot pressing die avoidance plate (401) near the outer periphery of the waste edge (10).
8. The device for cleaning the dirty reciprocating hot pressing mold in pulp molding production according to claim 1 is characterized in that: A screen pressing frame (601) is arranged around the top of the slurry suction mold (6).
Citation Information
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