Drop irrigation tape production sampling inspection device

By designing the tensile and friction measuring mechanism of the drip irrigation belt production sampling device, the problem of the inability to effectively measure the tensile point offset in the tensile performance of the drip irrigation belt in the prior art is solved, and the resistance to the drip irrigation belt under different stresses is achieved Effective measurement of pulling and anti-friction properties has higher practical significance.

CN119470046AInactive Publication Date: 2025-02-18GUYUAN COUNTY QINONG WATER SAVING EQUIPMENT CO LTD
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Patent Information

Application Number
CN202510018159.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-07
Publication Date
2025-02-18
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing physical detection methods of drip irrigation belts cannot effectively measure the tensile point offset in tensile performance, resulting in the measurement results being of no practical significance.

Method used

A drip irrigation belt production sampling device is designed, including a tensile measuring mechanism and a friction measuring mechanism. The tensile measuring mechanism adjusts the angle of the fixtures at both ends so that the tension force can be concentrated on both sides of the drip belt according to the degree of angle deviation, thereby measuring the tensile performance of the tension point at different positions. The friction measuring mechanism measures the friction resistance of the drip irrigation belt through reciprocating friction and can adjust the friction force.

Benefits of technology

The device can effectively measure the tensile and friction resistance of the drip irrigation belt under different stresses. The data is more realistic and has higher measurement significance. It can promptly detect quality problems in the production process and take corresponding improvement measures.

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Abstract

A drip irrigation tape production sampling inspection device relates to the technical field of drip irrigation tape detection equipment and comprises a stretching measurement mechanism and a friction measurement mechanism. The stretching measuring mechanism comprises a table top, a base support, a connecting frame I, a sliding block I, a hydraulic cylinder I, a connecting rod I, a sliding block II and an angle adjusting assembly. The table top is fixedly welded on the base bracket through the connecting frame I; the sliding block I is installed on a circular sliding rail on the base support in a sliding mode. Sampling detection is carried out on the drip irrigation tape, measurement data are obtained by measuring the physical property of the drip irrigation tape, the drip irrigation tape is cut out and placed in the tensile measurement mechanism, the tensile property of the drip irrigation tape can be measured, and the tensile measurement mechanism can adjust the angle of the clamps at the two ends to measure the tensile property of the drip irrigation tape. The tensile force can be concentrated to the two sides of the drip irrigation tape according to the angle deviation degree, the tensile performance of the tensile force point position at different position conditions can be measured, data are more practical, and the method has more measurement significance.
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Description

Technical Field

[0001] The invention relates to the technical field of drip irrigation tape detection equipment, and in particular to a drip irrigation tape production sampling inspection device. Background Art

[0002] Drip irrigation tape is a tubular product made of plastic materials such as polyethylene (PE). It has a water outlet inside or on the side, which is used to drip liquids such as water, medicine, and fertilizer evenly and slowly into the soil near the roots of crops. This irrigation method has the advantages of saving water and fertilizer, reducing labor intensity, and increasing crop yield and quality. It has been widely used in modern agriculture. Therefore, the physical properties of the drip irrigation tape directly affect its irrigation effect and crop growth.

[0003] Physical property testing of drip irrigation tape is an important measure to ensure its stable quality and meet market demand. Through testing, quality problems in the production process can be discovered in time and corresponding improvement measures can be taken. The physical properties of drip irrigation tape, such as tensile strength, wear resistance, aging resistance, etc., directly affect its irrigation effect. High-quality drip irrigation tape can ensure uniform distribution of irrigation water and improve irrigation efficiency.

[0004] The existing physical testing method of drip irrigation tape only uses conventional uniform measurement and cannot obtain data under different stress conditions. For example, in the tensile test, the offset of the tension point is not measured. In practice, the tension of the drip irrigation tape is unevenly offset, so uniform measurement is of no practical significance. Summary of the invention

[0005] The invention discloses a device for sampling production of drip irrigation tapes, which can effectively solve the problems in the background technology. When the invention is used, the produced drip irrigation tapes can be sampled and tested, and a portion of the drip irrigation tape is cut and placed in a tensile measuring mechanism, so that the tensile performance of the drip irrigation tape can be measured. The tensile measuring mechanism of the device can adjust the angles of the clamps at both ends, so that the pulling force can be concentrated on both sides of the drip irrigation tape according to the degree of angle deviation, and then the tensile performance of the pulling point at different positions can be measured, and the data is more practical and has more measurement significance. The friction measuring mechanism of the invention can reciprocate and repeatedly rub on the drip irrigation tape, so as to measure the anti-friction performance of the drip irrigation tape, and the friction strength can be adjusted, so as to measure the anti-friction performance under different friction forces.

[0006] A production sampling inspection device for a drip irrigation tape comprises a tensile measuring mechanism and a friction measuring mechanism; the tensile measuring mechanism comprises: a table, a base support, a connecting frame I, a slider I, a hydraulic cylinder I, a connecting rod I, a slider II and an angle adjustment component; the table is fixedly welded to the base support through the connecting frame I; the slider I is slidably mounted on a circular slide rail on the base support, the piston rod of the hydraulic cylinder I is connected to the slider I, and the cylinder body of the hydraulic cylinder I is fixedly mounted on a shelf on the side of the base support; one end of the connecting rod I is rotatably mounted on the slider I, and the other end is rotatably mounted on the slider II, and the slider II is slidably mounted on the square slide rail on the base support.

[0007] Preferably, the angle adjustment assembly includes: a slider III, a transmission assembly, a worm, and a stepper motor I; two sliders III are provided, and the two sliders III are slidably mounted on the circular slide rail on the slider II, the spur teeth on the slider III are meshed with the spur gears of the transmission assembly, the shaft of the transmission assembly is rotatably mounted in the circular hole on the slider II, the turbine of the transmission assembly is meshed with the worm, both ends of the worm are rotatably mounted in the raised circular holes on the slider II, one end of the worm is connected to the motor shaft of the stepper motor I, and the stepper motor I is fastened to the slider II by bolts.

[0008] Preferably, the angle adjustment assembly also includes: a connecting rod II, an extension rod, a lower splint, an upper splint, a cross beam, an extrusion block, an electric cylinder I, and a spring I; one end of the connecting rod II is rotatably connected to the slider III, and the other end is rotatably connected to the lower splint, and at the same time, the lower splint is rotatably mounted on the rotating shaft on the extension rod, and the extension rod is fixedly welded to the slider II; the upper splint is slidably mounted on the round rod on the lower splint, and a spring I is mounted on the round rod, one end of the spring I is in contact with the lower splint, and the other end is in contact with the upper splint, and the spring I generates elastic force; the cross beam is fixedly welded to the upward extending plates at both ends of the lower splint, the extrusion block is slidably mounted on the cross beam, the inclined surface on the extrusion block is in contact with the inclined surface on the upper splint, the piston rod of the electric cylinder I is connected to the extrusion block, and the cylinder body of the electric cylinder I is fixedly mounted on the cross beam.

[0009] Preferably, the friction measuring mechanism includes: a slider IV, an electric cylinder II, a gasket, a friction frame, a spring II and a drive assembly; the cylinder body of the electric cylinder II is fixedly mounted on the slider IV, the piston rod of the electric cylinder II is connected to the gasket, the gasket is slidably mounted on the long rod of the friction frame, the long rod of the friction frame is slidably mounted in the circular hole on the slider IV, the spring II is mounted on the long rod on the friction frame, one end of the spring II is in contact with the friction frame, and the other end is in contact with the gasket, and the spring II generates elastic force.

[0010] Preferably, the driving assembly includes: an upper bracket, a screw, a stepper motor II, a connecting frame II, and a hydraulic cylinder II; the upper bracket is slidably installed in the square slide groove of the connecting frame II, the connecting frame II is fixedly installed on the base bracket, the cylinder body of the hydraulic cylinder II is fixedly installed on the upper bracket, and the piston rod of the hydraulic cylinder II is connected to the connecting frame II; both ends of the screw are rotatably installed in the circular hole on the upper bracket, the screw is threadedly connected to the slider IV, and one end of the screw is connected to the motor shaft of the stepper motor II, the stepper motor II is fixedly installed on one side of the upper bracket, and the slider IV is slidably connected to the slide rail on the upper bracket.

[0011] Preferably, the bottom of the friction frame is made of a rough frosted material.

[0012] The beneficial effects of the present invention compared with the prior art are: 1. When the present invention is used, it can sample and test the produced drip irrigation tapes. The cut part of the drip irrigation tape is placed in the tensile measuring mechanism to measure the tensile performance of the drip irrigation tape. The tensile measuring mechanism of the device can adjust the angles of the clamps at both ends, so that the tension can be concentrated on both sides of the drip irrigation tape according to the degree of angle deviation, and then the tensile performance of the tension points at different positions can be measured. The data is more practical and has more measurement significance. 2. The friction measuring mechanism of the present invention can reciprocate and repeatedly rub the drip irrigation belt to measure the anti-friction performance of the drip irrigation belt, and the friction strength can be adjusted to measure the anti-friction performance under different friction forces. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is an isometric view of the overall structure of the present invention.

[0014] Figure 2 It is a side view of the overall structure of the present invention.

[0015] Figure 3 This is a first viewing angle diagram of the stretching measurement mechanism of the present invention.

[0016] Figure 4 This is a second viewing angle diagram of the stretching measurement mechanism of the present invention.

[0017] Figure 5 Schematic diagram of the internal structure of the tensile measurement mechanism of the present invention.

[0018] Figure 6 It is a structural diagram of the base support of the present invention.

[0019] Figure 7 This is a first viewing angle diagram of the angle adjustment assembly of the present invention.

[0020] Figure 8 This is a second viewing angle diagram of the angle adjustment assembly of the present invention.

[0021] Fig. 9 This is a first viewing angle diagram of the friction measurement mechanism of the present invention.

[0022] Fig.10 This is a second viewing angle diagram of the friction measurement mechanism of the present invention.

[0023] Fig.11 It is a detailed view of the friction frame of the friction measuring mechanism of the present invention.

[0024] Figure numbers: 1. Table; 2. Base bracket; 3. Connecting frame Ⅰ; 4. Slider Ⅰ; 5. Hydraulic cylinder Ⅰ; 6. Connecting rod Ⅰ; 7. Slider Ⅱ; 8. Slider Ⅲ; 9. Transmission assembly; 10. Worm; 11. Stepper motor Ⅰ; 12. Connecting rod Ⅱ; 13. Extension rod; 14. Lower clamping plate; 15. Upper clamping plate; 16. Crossbeam; 17. Extrusion block; 18. Electric cylinder Ⅰ; 19. Spring Ⅰ; 20. Upper bracket; 21. Screw; 22. Stepper motor Ⅱ; 23. Connecting frame Ⅱ; 24. Hydraulic cylinder Ⅱ; 25. Slider Ⅳ; 26. Electric cylinder Ⅱ; 27. Gasket; 28. Friction frame; 29. ​​Spring Ⅱ. DETAILED DESCRIPTION

[0025] The technical solution of the present invention is further specifically described below by way of embodiments and in conjunction with the accompanying drawings. In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without violating the connotation of the present invention, so the present invention is not limited by the specific implementation disclosed below.

[0026] In the description of the present invention, it should be noted that the terms "upper", "lower", "front", "back", "left", "right", etc. indicate the orientation or position relationship based on the orientation or position relationship shown in the drawings, or the orientation or position relationship in which the invention product is usually placed when in use. They are only for the convenience of describing the simplified description of the invention patent, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the invention patent. In addition, spatially relative terms may be used in the text for the convenience of description, such as "below", "below", "below", "above", "above", etc., to describe the relationship of an element or feature relative to other elements or features as shown in the figure. Spatially relative terms are intended to include different orientations of the device in use or operation other than the orientation shown in the drawings. The device may have other orientations (rotated 90 degrees or in other orientations), and the spatially relative descriptors used in the text may also be interpreted accordingly.

[0027] Implementation example Figure 1-Figure 11As shown, a drip irrigation tape production sampling device includes a stretching measurement mechanism and a friction measurement mechanism; In an optional implementation manner of the embodiment of the present invention, as Figure 3 , Figure 4 , Figure 5 , Figure 6 As shown, the tensile measuring mechanism includes: a table 1, a base bracket 2, a connecting frame Ⅰ3, a slider Ⅰ4, a hydraulic cylinder Ⅰ5, a connecting rod Ⅰ6, a slider Ⅱ7 and an angle adjustment component; the table 1 is fixedly welded to the base bracket 2 through the connecting frame Ⅰ3; the slider Ⅰ4 is slidably mounted on the circular slide rail on the base bracket 2, the piston rod of the hydraulic cylinder Ⅰ5 is connected to the slider Ⅰ4, and the cylinder body of the hydraulic cylinder Ⅰ5 is fixedly mounted on the shelf on the side of the base bracket 2; one end of the connecting rod Ⅰ6 is rotatably mounted on the slider Ⅰ4, and the other end is rotatably mounted on the slider Ⅱ7, and the slider Ⅱ7 is slidably mounted on the square slide rail on the base bracket 2.

[0028] In an optional implementation manner of the embodiment of the present invention, as Figure 7 , Figure 8 As shown, the angle adjustment component includes: a slider III8, a transmission component 9, a worm 10, and a stepper motor I11; two sliders III8 are provided, and the two sliders III8 are slidably mounted on the circular slide rail on the slider II7, the spur teeth on the slider III8 are meshed with the spur gears of the transmission component 9, the shaft of the transmission component 9 is rotatably mounted in the circular hole on the slider II7, the turbine of the transmission component 9 is meshed with the worm 10, and both ends of the worm 10 are rotatably mounted in the raised circular holes on the slider II7, one end of the worm 10 is connected to the motor shaft of the stepper motor I11, and the stepper motor I11 is fastened to the slider II7 by bolts.

[0029] In an optional implementation manner of the embodiment of the present invention, as Figure 7 , Figure 8 As shown, the angle adjustment assembly also includes: a connecting rod II 12, an extension rod 13, a lower clamping plate 14, an upper clamping plate 15, a crossbeam 16, an extrusion block 17, an electric cylinder I 18, and a spring I 19; one end of the connecting rod II 12 is rotatably connected to the slider III 8, and the other end is rotatably connected to the lower clamping plate 14, and at the same time, the lower clamping plate 14 is rotatably mounted on the rotating shaft on the extension rod 13, and the extension rod 13 is fixedly welded to the slider II 7; the upper clamping plate 15 is slidably mounted on the round rod on the lower clamping plate 14, and a spring I 19 is mounted on the round rod, one end of the spring I 19 contacts the lower clamping plate 14, and the other end contacts the upper clamping plate 15, and the spring I 19 generates elastic force; the crossbeam 16 is fixedly welded to the upward extending plates at both ends of the lower clamping plate 14, the extrusion block 17 is slidably mounted on the crossbeam 16, and the inclined surface on the extrusion block 17 contacts the inclined surface on the upper clamping plate 15, the piston rod of the electric cylinder I 18 is connected to the extrusion block 17, and the cylinder body of the electric cylinder I 18 is fixedly mounted on the crossbeam 16.

[0030] In an optional implementation manner of the embodiment of the present invention, as Fig.11 As shown, the friction measuring mechanism includes: a slider IV 25, an electric cylinder II 26, a gasket 27, a friction frame 28, a spring II 29 and a driving assembly; the cylinder body of the electric cylinder II 26 is fixedly mounted on the slider IV 25, the piston rod of the electric cylinder II 26 is connected to the gasket 27, the gasket 27 is slidably mounted on the long rod of the friction frame 28, the long rod of the friction frame 28 is slidably mounted in the round hole on the slider IV 25, the spring II 29 is mounted on the long rod on the friction frame 28, one end of the spring II 29 is in contact with the friction frame 28, and the other end is in contact with the gasket 27, and the spring II 29 generates elastic force.

[0031] In an optional implementation manner of the embodiment of the present invention, as Fig. 9 , Fig.10 As shown, the driving assembly includes: an upper bracket 20, a screw rod 21, a stepper motor II 22, a connecting frame II 23, and a hydraulic cylinder II 24; the upper bracket 20 is slidably mounted in a square slide groove of the connecting frame II 23, the connecting frame II 23 is fixedly mounted on the base bracket 2, the cylinder body of the hydraulic cylinder II 24 is fixedly mounted on the upper bracket 20, and the piston rod of the hydraulic cylinder II 24 is connected to the connecting frame II 23; both ends of the screw rod 21 are rotatably mounted in a circular hole on the upper bracket 20, the screw rod 21 is threadedly connected to the slider IV 25, and one end of the screw rod 21 is connected to the motor shaft of the stepper motor II 22, the stepper motor II 22 is fixedly mounted on one side of the upper bracket 20, and the slider IV 25 is slidably connected to the slide rail on the upper bracket 20.

[0032] In an optional implementation manner of the embodiment of the present invention, as Fig.11 As shown, the bottom of the friction frame 28 is made of a rough frosted material.

[0033] Working principle: When the present invention is used, firstly, a portion of the drip irrigation tape to be sampled is cut off, and then the two ends of the cut drip irrigation tape are inserted between the lower clamping plate 14 and the upper clamping plate 15, and then the electric cylinder I18 is started to drive the extrusion block 17 to slide, and the inclined surface on the extrusion block 17 squeezes the upper clamping plate 15, so that the upper clamping plate 15 slides downward, thereby clamping the drip irrigation tape; The next step is to measure the tensile performance. The hydraulic cylinder Ⅰ5 is started to drive the slider Ⅰ4 to slide inward. The slider Ⅰ4 drives the slider Ⅱ7 to slide to both sides through the connecting rod Ⅰ6, so that the drip irrigation belt is stretched. When the drip irrigation belt breaks, it stops and records the data. This is the case of measuring uniform tension. Of course, the tensile performance under the condition of force offset can also be measured. Specifically, when the drip irrigation belt is clamped, the stepper motor Ⅰ11 is started to drive the worm 10 to rotate, thereby driving the transmission assembly 9 to rotate. The gears on the transmission assembly 9 drive the sliders Ⅲ8 on both sides to slide in different directions, thereby driving the lower clamping plate 14 to rotate through the connecting rod Ⅱ12, so that the clamped drip irrigation belt will be offset. When pulling again, the force point on the drip irrigation belt will change. The degree of change depends on the angle of offset. In this way, the tensile performance under the condition of force offset can be measured by stretching until the breaking position. The device can also measure the anti-friction performance of the drip irrigation belt. Similarly, after the drip irrigation belt is fixed between the lower clamping plate 14 and the upper clamping plate 15, the hydraulic cylinder II 24 is started to drive the upper bracket 20 to slide downward, so that the friction frame 28 contacts the drip irrigation belt, and the spring II 29 is compressed to generate a downward force. The size of the force can be adjusted by the electric cylinder II 26 to drive the gasket 27 to slide up and down, so that the compression of the spring changes, thereby changing the elastic force, so that the anti-friction performance under different forces can be measured. After preparation, the stepper motor II 22 is started to drive the screw rod 21 to rotate, thereby driving the slider IV 25 to reciprocate, so that the friction frame 28 rubs back and forth on the drip irrigation belt until the friction breaks, and the data is recorded. In addition to measuring conventional data, the measurement of the device can also measure data under different stress environments, which has stronger practical significance.

[0034] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the invention, and the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. A drip irrigation tape production sampling device, characterized in that: The invention comprises a tensile measuring mechanism and a friction measuring mechanism; the tensile measuring mechanism comprises: a table (1), a base bracket (2), a connecting frame I (3), a slider I (4), a hydraulic cylinder I (5), a connecting rod I (6), a slider II (7) and an angle adjustment component; the table (1) is fixedly welded to the base bracket (2) through the connecting frame I (3); the slider I (4) is slidably mounted on a circular slide rail on the base bracket (2); the piston rod of the hydraulic cylinder I (5) is connected to the slider I (4); the cylinder body of the hydraulic cylinder I (5) is fixedly mounted on a shelf on the side of the base bracket (2); one end of the connecting rod I (6) is rotatably mounted on the slider I (4), and the other end is rotatably mounted on the slider II (7); the slider II (7) is slidably mounted on the square slide rail on the base bracket (2).

2. A drip irrigation tape production sampling device according to claim 1, characterized in that: The angle adjustment assembly comprises: a slider III (8), a transmission assembly (9), a worm (10), and a stepper motor I (11); two sliders III (8) are provided, and the two sliders III (8) are slidably mounted on a circular slide rail on a slider II (7); the spur teeth on the slider III (8) mesh with the spur gears of the transmission assembly (9); the shaft of the transmission assembly (9) is rotatably mounted in a circular hole on the slider II (7); the turbine of the transmission assembly (9) meshes with the worm (10); both ends of the worm (10) are rotatably mounted in raised circular holes on the slider II (7); one end of the worm (10) is connected to the motor shaft of the stepper motor I (11); and the stepper motor I (11) is fastened to the slider II (7) by bolts.

3. A drip irrigation tape production sampling device according to claim 2, characterized in that: The angle adjustment assembly further comprises: a connecting rod II (12), an extension rod (13), a lower clamping plate (14), an upper clamping plate (15), a crossbeam (16), an extrusion block (17), an electric cylinder I (18), and a spring I (19); one end of the connecting rod II (12) is rotatably connected to the slider III (8), and the other end is rotatably connected to the lower clamping plate (14); the lower clamping plate (14) is rotatably mounted on a rotating shaft on the extension rod (13), and the extension rod (13) is fixedly welded to the slider II (7); the upper clamping plate (15) is slidably mounted on a circular shaft on the lower clamping plate (14); The rod is provided with a spring I (19), one end of the spring I (19) contacts the lower clamping plate (14), and the other end contacts the upper clamping plate (15), and the spring I (19) generates elastic force; the crossbeam (16) is fixedly welded to the upwardly extending plates at both ends of the lower clamping plate (14), the extrusion block (17) is slidably mounted on the crossbeam (16), the inclined surface on the extrusion block (17) contacts the inclined surface on the upper clamping plate (15), the piston rod of the electric cylinder I (18) is connected to the extrusion block (17), and the cylinder body of the electric cylinder I (18) is fixedly mounted on the crossbeam (16).

4. A drip irrigation tape production sampling device according to claim 1, characterized in that: The friction measuring mechanism comprises: a slider IV (25), an electric cylinder II (26), a gasket (27), a friction frame (28), a spring II (29) and a driving assembly; the cylinder body of the electric cylinder II (26) is fixedly mounted on the slider IV (25); the piston rod of the electric cylinder II (26) is connected to the gasket (27); the gasket (27) is slidably mounted on a long rod of the friction frame (28); the long rod of the friction frame (28) is slidably mounted in a circular hole on the slider IV (25); the spring II (29) is mounted on the long rod on the friction frame (28); one end of the spring II (29) contacts the friction frame (28) and the other end contacts the gasket (27); the spring II (29) generates elastic force.

5. A drip irrigation tape production sampling device according to claim 4, characterized in that: The driving assembly comprises: an upper bracket (20), a screw rod (21), a stepping motor II (22), a connecting frame II (23), and a hydraulic cylinder II (24); the upper bracket (20) is slidably mounted in a square slide groove of the connecting frame II (23), the connecting frame II (23) is fixedly mounted on the base bracket (2), the cylinder body of the hydraulic cylinder II (24) is fixedly mounted on the upper bracket (20), and the piston rod of the hydraulic cylinder II (24) is connected to the connecting frame II (23); both ends of the screw rod (21) are rotatably mounted in a circular hole on the upper bracket (20), the screw rod (21) is threadedly connected to a slider IV (25), and one end of the screw rod (21) is connected to a motor shaft of the stepping motor II (22), the stepping motor II (22) is fixedly mounted on one side of the upper bracket (20), and the slider IV (25) is slidably connected to a slide rail on the upper bracket (20).

6. A drip irrigation tape production sampling device according to claim 4, characterized in that: The bottom surface of the friction frame (28) is made of a rough frosted material.

Citation Information

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