A testing device for grey water scale inhibitor dispersants
By designing a test device for greywater scale inhibition dispersant, including pretreatment components, liquid storage tank sets, solution spiral preheating components and spiral testing components, the problems of complex, numerous steps and long time in the prior art are solved, and the effects of simplifying the process, improving efficiency and reducing errors are achieved.
Patent Information
- Application Number
- CN202510028903.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-08
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2045-01-08
AI Technical Summary
When testing the scale resistance performance of gray water scale inhibitor dispersants, the test process is complex, many steps and long time, which affects the test results and efficiency.
A test device for grey water scale inhibition dispersant is designed, including a pretreatment assembly, a liquid reservoir set, a solution spiral preheating assembly and a spiral testing assembly. The device performs solution pretreatment and pyrolysis through a metering pump set and heater, and the spiral test assembly has built-in filters and measurement components, simplifying the testing process and improving efficiency.
The test device simplifies the test process, reduces manual operation steps, improves test efficiency, and helps control errors, and performs subsequent calculations directly through the measurement components to read the values.
Smart Images

Figure CN119470130B_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of testing technologies, and particularly to a testing device for grey water scale inhibitor dispersants. Background Art
[0002] During scale inhibition performance testing, a certain amount of scaling cation and anion solutions are respectively prepared. After mixing the scale inhibitor dispersant with the cation solution, high-temperature pyrolysis pretreatment is first carried out, and then a spiral tube dynamic scale inhibitor tester is used to mix with the anion solution under set conditions to simulate the scaling process. The scale inhibition performance of the coal gasification grey water scale inhibitor dispersant is characterized by the scaling rate of the spiral test tube.
[0003] During the final measurement process, the spiral test tube needs to be weighed to obtain the scaling weight, and then the scaling rate is calculated. During this period, the spiral test tube needs to be disassembled before and after the test, the internal liquid is filtered, and it is separately dried and cooled before weighing. The whole process has many steps and is relatively complex, with a long interval time, which affects the test results and efficiency. Therefore, it is necessary to provide a testing device for grey water scale inhibitor dispersants to solve the problems raised in the above background art. Summary of the Invention
[0004] To achieve the above object, this application provides the following technical solution: A testing device for grey water scale inhibitor dispersants, comprising:
[0005] A pretreatment component, which consists of a dispensing tank, a metering pump group, and a flushing tank. An external interface is provided at the lower end of the dispensing tank. Both the dispensing tank and the flushing tank are connected to the metering pump group, and two output pumps are built in the metering pump group. Each of the two output pumps is provided with a single output port.
[0006] A liquid storage tank group, which consists of a cation solution tank, an anion solution tank, an acid cleaning solution tank, and an alkali cleaning solution tank. The output end of each solution tank is connected to the external interface through a transmission pipe.
[0007] Two solution spiral preheating components are arranged, and the input ends of the two solution spiral preheating components are respectively connected to the two output pumps built in the metering pump group.
[0008] A spiral test component, whose input end is connected to the two solution spiral preheating components, and the output end is connected to a waste liquid treatment component. A plurality of heaters are provided at the input end of the spiral test component and the input end of the solution spiral preheating component.
[0009] The spiral test component includes:
[0010] A sleeve component, inside which a spiral test tube is arranged. The two ends of the sleeve component are sleeved with web plates, and a U-shaped seat is fixedly arranged at the end of the sleeve component passing through the web plate.
[0011] The articulated shaft is articulated on the U-shaped seat, and a sleeve for sleeving the measuring component is provided in the middle of the articulated shaft;
[0012] The filter is connected to the output end of the spiral test tube and is arranged inside the sleeve assembly. The filter extends out from the end of the sleeve assembly and is externally connected to the waste liquid treatment assembly.
[0013] Preferably, the sleeve assembly includes an inner sleeve and an outer sleeve that are sleeved with each other. A heat insulation layer is provided between the inner sleeve and the outer sleeve. The inside of the inner sleeve and the heat insulation layer communicate with the outside through a hot air vent, and the hot air vent is only connected to the heater at the input end of the sleeve assembly.
[0014] Preferably, the measuring component includes a pressure sensor, a conduction shaft, a sleeved spring, a gasket ring, and a guide shaft. Among them, the pressure sensor is fixedly arranged. The pressure sensor, the conduction shaft, and the guide shaft are sleeved in sequence. The upper end of the guide shaft is inserted into the articulated shaft. The sleeved spring is sleeved on the guide shaft and is arranged between the conduction shaft and the articulated shaft. A gasket ring is also provided between the sleeved spring and the articulated shaft.
[0015] Preferably, the guide shaft penetrates through the pressure sensor and the conduction shaft, and the conduction shaft is supported and monitored by an annular boss built in the pressure sensor.
[0016] Preferably, there are two types of guide shafts. The guide shaft close to the heater penetrates through the articulated shaft and extends into the heater, and the guide shaft far from the heater is limited in the articulated shaft.
[0017] Preferably, the distance between the pressure sensors can be adjusted, and the tightness of the articulation between the articulated shaft and the U-shaped seat can also be adjusted. Correspondingly, the pressure sensors can be controlled to move away from each other, so that the spiral test tube tilts, which helps the internal liquid to flow out.
[0018] Preferably, the anion solution tank, the pickling solution tank, and the alkali washing solution tank are directly connected to one output pump in the metering pump group through the external interface, and the cation solution tank is transferred to another output pump in the metering pump group through the preparation tank.
[0019] Preferably, the preparation tank is internally provided with a storage bin for gray water scale inhibitor dispersant solution, a storage bin for borax buffer solution, and a buffer bin with an attached heating structure. The cation solution enters the preparation tank and is pre-stored in the buffer bin. The buffer bin is connected to the metering pump group;
[0020] The grey water scale inhibitor and dispersant solution storage bin and the borax buffer solution storage bin are connected to the buffer bin, and the grey water scale inhibitor and dispersant solution and the borax buffer solution are selectively added into the buffer bin.
[0021] Preferably, the solution spiral preheating assembly includes an adapter seat, a support rod and a spiral tube. The adapter seat is supported and fixed by connecting to the outside through the support rod. The spiral tube is sleeved on the support rod, and the input end of the spiral tube is connected to the heater through the adapter seat.
[0022] Preferably, the waste liquid treatment assembly includes a cooler and a waste liquid tank. The cooler is connected to the waste liquid tank and the filter.
[0023] Compared with the prior art, the present application provides a test device for grey water scale inhibitor and dispersant, which has the following beneficial effects:
[0024] In the present application, according to the grey water quality, scaling anionic and cationic solutions with a certain concentration are prepared according to the main ion content and stored in the liquid storage tank group. The cationic solution is transported to the dispensing tank for treatment, and is jointly transported to the metering pump group with the anionic solution. Before that, the solution spiral preheating assembly and the spiral test assembly need to be flushed through the flushing tank, and dried by the heater, and the measurement values of the measurement assembly are recorded. The cationic solution is pretreated through the dispensing tank and then jointly with the anionic solution is transported to the spiral test assembly through the metering pump group and the solution spiral preheating assembly. During this period, the heater is adjusted to the required temperature, and then the spiral test assembly is adjusted to be inclined so that the solution in the spiral test tube is discharged to the waste liquid treatment assembly through the filter. The spiral test tube is dried by the heater on the spiral test assembly, and the value is directly read through the measurement assembly for subsequent calculation. The whole process is simple and has few manual operation steps, which is beneficial to controlling errors and improving the test efficiency at the same time. Description of the Drawings
[0025] By reading the detailed description of the non-limiting embodiments with reference to the following drawings, other features, purposes and advantages of the present application will become more obvious:
[0026] Figure 1 It is a schematic diagram of the overall structure of a test device for grey water scale inhibitor and dispersant;
[0027] Figure 2 It is a schematic diagram of the structure of the solution spiral preheating assembly of a test device for grey water scale inhibitor and dispersant;
[0028] Figure 3 It is a schematic diagram of the structure of the spiral test assembly of a test device for grey water scale inhibitor and dispersant;
[0029] Figure 4Schematic cross-sectional structure diagram of a spiral test component of a test device for grey water scale inhibitor dispersant;
[0030] Figure 5 It is Figure 4 Enlarged schematic diagram of the structure at position A in
[0031] Figure 6 Schematic structure diagram of a waste liquid treatment component of a test device for grey water scale inhibitor dispersant;
[0032] In the figure: 1. Pretreatment component; 11. External interface; 12. Blending tank; 13. Metering pump group; 14. Flushing tank; 2. Liquid storage tank group; 3. Solution spiral preheating component; 31. Adapter seat; 32. Support rod; 33. Spiral tube; 4. Spiral test component; 41. Sleeve component; 411. Outer sleeve; 412. Inner sleeve; 413. Hot air vent; 42. Web; 43. U-shaped seat; 44. Hinge shaft; 45. Measuring component; 451. Pressure sensor; 452. Conducting shaft; 453. Socket spring; 454. Gasket ring; 455. Guide shaft; 46. Spiral test tube; 47. Filter; 5. Waste liquid treatment component; 51. Cooler; 52. Waste liquid tank; 6. Heater. Detailed implementation manners
[0033] Please refer to Figures 1-6 , in the embodiment of the present application, a test device for grey water scale inhibitor dispersant includes:
[0034] The pretreatment component 1 is composed of a blending tank 12, a metering pump group 13 and a flushing tank 14. An external interface 11 is arranged at the lower end of the blending tank 12. Both the blending tank 12 and the flushing tank 14 are connected to the metering pump group 13, and two output pumps are built in the metering pump group 13, and each of the two output pumps is provided with a single output port;
[0035] The liquid storage tank group 2 is composed of a cation solution tank, an anion solution tank, an acid pickling solution tank and an alkali washing solution tank. The output end of each solution tank is connected to the external interface 11 through a transmission pipe;
[0036] Two solution spiral preheating components 3 are arranged, and the input ends of the two solution spiral preheating components 3 are respectively connected to the two output pumps built in the metering pump group 13;
[0037] The spiral test component 4 has its input end connected to the two solution spiral preheating components 3 and its output end connected to the waste liquid treatment component 5, and there are multiple heaters 6, which are arranged at the input end of the spiral test component 4 and the input end of the solution spiral preheating component 3;
[0038] The spiral test component 4 includes:
[0039] The sleeve assembly 41 is internally provided with a spiral test tube 46. Both ends of the sleeve assembly 41 are sleeved with web plates 42, and a U-shaped seat 43 is fixedly arranged through the end of the sleeve assembly 41 and through the web plate 42.
[0040] The hinge shaft 44 is hingedly arranged on the U-shaped seat 43, and a sleeve for sleeving the measuring assembly 45 is arranged in the middle of the hinge shaft 44.
[0041] The filter 47 is connected to the output end of the spiral test tube 46 and is arranged inside the sleeve assembly 41, and the filter 47 extends out from the end of the sleeve assembly 41 and is externally connected to the waste liquid treatment assembly 5.
[0042] It should be noted that according to the grey water quality, scale-forming anion and cation solutions with a certain concentration are prepared according to the main ion content and stored in the liquid storage tank group 2. The cation solution is transported to the preparation tank 12 for treatment, and is jointly transported to the metering pump group 13 with the anion solution. Before that, the solution spiral preheating assembly 3 and the spiral test assembly 4 need to be flushed through the flushing tank 14, and dried through the heater 6, and the measured value of the measuring assembly 45 is recorded. The cation solution is pretreated through the preparation tank 12 and then jointly with the anion solution is transported to the spiral test assembly 4 through the metering pump group 13 and the solution spiral preheating assembly 3. During this period, the heater 6 is adjusted to the required temperature, and then the spiral test assembly 4 is adjusted to be inclined so that the solution in the spiral test tube 46 is discharged to the waste liquid treatment assembly 5 through the filter 47. The spiral test tube 46 is dried through the heater 6 on the spiral test assembly 4, and the value is directly read through the measuring assembly 45 for subsequent calculation. The whole process is simple and has few manual operation steps, which is beneficial to controlling errors and improving the test efficiency.
[0043] As a preferred embodiment, the sleeve assembly 41 includes an inner sleeve 412 and an outer sleeve 411 that are sleeved with each other. A heat insulation layer is arranged between the inner sleeve 412 and the outer sleeve 411. The inside of the inner sleeve 412 and the heat insulation layer are communicated with the outside through a hot air vent 413, and the hot air vent 413 is only arranged at the input end of the sleeve assembly 41 and is connected to the heater 6.
[0044] It should be noted that the heat insulation layer is convenient for directly providing the temperature environment required for testing and the subsequent drying conditions inside the spiral test assembly 4.
[0045] As a preferred embodiment, the measuring assembly 45 includes a pressure sensor 451, a conduction shaft 452, a socket spring 453, a cushion ring 454, and a guide shaft 455. Among them, the pressure sensor 451 is fixedly arranged, the pressure sensor 451, the conduction shaft 452, and the guide shaft 455 are sleeved in sequence, and the upper end of the guide shaft 455 is inserted into the hinge shaft 44. The socket spring 453 is sleeved on the guide shaft 455 and arranged between the conduction shaft 452 and the hinge shaft 44, and a cushion ring 454 is also arranged between the socket spring 453 and the hinge shaft 44.
[0046] It should be explained that the state of the spiral test tube 46 is adjusted through the cooperation of the guide shaft 455 and the hinge shaft 44. At the same time, the heater 6, the hinge shaft 44, the spoke plate 42, the sleeve assembly 41, the U-shaped seat 43, the spiral test tube 46, and the filter 47 are all supported by the socket spring 453 and the conduction shaft 452, and weighed by the pressure sensor 451. The fouling amount is determined by the difference before and after the test and can be directly calculated without disassembling the spiral test tube 46 for additional processing and weighing.
[0047] As a preferred embodiment, the guide shaft 455 penetrates through the pressure sensor 451 and the conduction shaft 452, and the conduction shaft 452 is carried and monitored by an internal annular boss of the pressure sensor 451.
[0048] As a preferred embodiment, there are two types of the guide shaft 455. The guide shaft 455 close to the heater 6 penetrates through the hinge shaft 44 and extends into the heater 6, and the guide shaft 455 far from the heater 6 is limited in the hinge shaft 44.
[0049] As a preferred embodiment, the distance between the pressure sensors 451 can be adjusted, and the hinge tightness between the hinge shaft 44 and the U-shaped seat 43 can also be adjusted. Correspondingly, the pressure sensors 451 can be controlled to move away from each other, so that the spiral test tube 46 is inclined, which helps the internal liquid to flow out.
[0050] As a preferred embodiment, the anion solution tank, the pickling solution tank, and the alkali cleaning solution tank are directly connected to one output pump in the metering pump group 13 through the external interface 11, and the cation solution tank is transferred to another output pump in the metering pump group 13 through the preparation tank 12.
[0051] As a preferred embodiment, the preparation tank 12 is internally provided with a grey water scale inhibitor and dispersant solution storage bin, a borax buffer solution storage bin, and a buffer bin with an attached heating structure. The cation solution enters the preparation tank 12 and is pre-stored in the buffer bin, and the buffer bin is connected to the metering pump group 13;
[0052] The gray water scale inhibitor and dispersant solution storage tank and the borax buffer solution storage tank are connected to the buffer tank, and the gray water scale inhibitor and dispersant solution and the borax buffer solution are selectively added into the buffer tank.
[0053] It should be noted that the cation solution is added with the gray water scale inhibitor and dispersant solution in the buffer tank, heated and kept warm for high-temperature pyrolysis pretreatment, and then cooled and added with the borax buffer solution and mixed evenly for subsequent tests.
[0054] As a preferred embodiment, the solution spiral preheating assembly 3 includes an adapter seat 31, a support rod 32 and a spiral tube 33. The adapter seat 31 is supported and fixed by connecting to the outside through the support rod 32. The spiral tube 33 is sleeved on the support rod 32, and the input end of the spiral tube 33 is connected to the heater 6 through the adapter seat 31.
[0055] As a preferred embodiment, the waste liquid treatment assembly 5 includes a cooler 51 and a waste liquid tank 52. The cooler 51 is connected to the waste liquid tank 52 and the filter 47.
[0056] In specific implementation, according to the quality of gray water, scale-forming anionic and cationic solutions with a certain concentration are prepared according to the main ion content and stored in the liquid storage tank group 2. The cation solution is transported to the dispensing tank 12 for treatment, and is jointly transported to the metering pump group 13 with the anionic solution. Before that, the solution spiral preheating assembly 3 and the spiral test assembly 4 need to be flushed through the flushing tank 14, and dried through the heater 6, and the measured values of the measuring assembly 45 are recorded. After the cation solution is pretreated through the dispensing tank 12, it is transported to the spiral test assembly 4 together with the anionic solution through the metering pump group 13 and the solution spiral preheating assembly 3. During this period, the heater 6 is adjusted to the required temperature, and then the spiral test assembly 4 is adjusted to be inclined so that the solution in the spiral test tube 46 is discharged to the waste liquid treatment assembly 5 through the filter 47. The spiral test tube 46 is dried by the heater 6 on the spiral test assembly 4, and the value is directly read through the measuring assembly 45 for subsequent calculation. The whole process is simple and has few manual operation steps, which is beneficial to controlling errors and improving test efficiency.
[0057] The above is only the preferred specific implementation manner of the present application, but the protection scope of the present application is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present application, according to the technical solution and the application concept of the present application, makes equivalent substitutions or changes, and should be covered by the protection scope of the present application.
Claims
1. A testing device for grey water scale inhibitor dispersant, characterized in that: include: The pretreatment component is composed of a mixing tank, a metering pump group and a flushing tank. An external interface is arranged at the lower end of the mixing tank. Both the mixing tank and the flushing tank are connected to the metering pump group. The metering pump group has two output pumps built in. Both the output pumps are provided with a single output port. A liquid storage tank group, consisting of a cation solution tank, anion solution tank, an acid cleaning solution tank and an alkali cleaning solution tank, wherein the output ends of the solution tanks are connected to an external interface through transmission pipes; The solution spiral preheating components are arranged in two, and the input ends of the solution spiral preheating components are respectively connected to the two output pumps built into the metering pump group; The spiral test component has an input end connected to two solution spiral preheating components, and an output end connected to a waste liquid treatment component, and heaters are respectively arranged at the input end of the spiral test component and the input end of the solution spiral preheating component; The spiral test kit includes: The sleeve assembly has a spiral test tube disposed inside, the two ends of the sleeve assembly are sleeved with spoke plates, and the ends of the sleeve assembly pass through the spoke plates and are fixed with U-shaped seats; An articulated shaft is articulated on a U-shaped seat, and a sleeve for sleeve-connecting a measuring component is arranged in the middle of the articulated shaft; A filter, the output end of which is connected to the spiral test tube, is arranged inside the sleeve assembly, and the filter extends out from the end of the sleeve assembly and is externally connected to the waste liquid treatment assembly; The sleeve assembly comprises an inner sleeve and an outer sleeve which are sleeved with each other, and a heat-insulating layer is arranged between the inner sleeve and the outer sleeve; The measuring assembly includes a pressure sensor, a transmission shaft, a sleeve spring, a gasket and a guide shaft. The pressure sensor is fixedly arranged. The pressure sensor, the transmission shaft and the guide shaft are sleeved in sequence. The upper end of the guide shaft is inserted into the hinge shaft. The sleeve spring sleeves the guide shaft and is arranged between the transmission shaft and the hinge shaft. A gasket is also arranged between the sleeve spring and the hinge shaft. The distance between the pressure sensors is adjustable, and the tightness of the hinge between the hinge shaft and the U-shaped seat is also adjustable, so that the pressure sensors are controlled to move away from each other to tilt the spiral test tube.
2. A testing device for grey water scale inhibitor and dispersant according to claim 1, characterized in that: The interior of the inner sleeve and the heat-insulating insulating layer are connected to the outside through a hot air vent, and the hot air vent is only arranged at the input end of the sleeve assembly and connected to the heater.
3. A testing device for grey water scale inhibitor and dispersant according to claim 1, characterized in that: The guide shaft passes through the pressure sensor and the transmission shaft, and the transmission shaft is load-bearing monitored by the built-in annular boss of the pressure sensor.
4. A testing device for grey water scale inhibitor and dispersant according to claim 3, characterized in that: There are two types of guide shafts. The guide shaft close to the heater passes through the hinge shaft and extends into the heater, while the guide shaft far from the heater is limited in the hinge shaft.
5. A testing device for grey water scale inhibitor and dispersant according to claim 1, characterized in that: The anion solution tank, the acid washing solution tank and the alkali washing solution tank are directly connected to an output pump in the metering pump group through an external interface, and the cation solution tank is transferred to another output pump in the metering pump group through a blending tank.
6. A testing device for grey water scale inhibitor and dispersant according to claim 1, characterized in that: The mixing tank is equipped with a storage bin for gray water anti-scaling dispersant solution, a borax buffer storage bin and a buffer bin with a heating structure. The cationic solution enters the mixing tank and is pre-stored in the buffer bin, which is connected to a metering pump group. The gray water anti-scaling dispersant solution storage bin and the borax buffer solution storage bin are connected to the buffer bin, and the gray water anti-scaling dispersant solution and the borax buffer solution are selectively added into the buffer bin.
7. A testing device for grey water scale inhibitor and dispersant according to claim 1, characterized in that: The solution spiral preheating component includes an adapter, a support rod and a spiral tube. The adapter is connected to the outside through the support rod for support and fixation. The spiral tube is sleeved on the support rod, and the input end of the spiral tube is connected to the heater through the adapter.
8. A testing device for grey water scale inhibitor and dispersant according to claim 1, characterized in that: The waste liquid treatment component comprises a cooler and a waste liquid tank, and the cooler is connected to the waste liquid tank and the filter.
Citation Information
Patent Citations
Dynamic evaluation system for scale inhibitor
CN115840022A
Corrosion and scale inhibitor testing device
CN214334573U