Belt unmanned management system

Abstract

The invention provides a belt unmanned management system, which comprises a data acquisition module for acquiring data in the running process of a belt; the belt dynamic display module is used for realizing belt dynamic display based on the information acquired by the data acquisition module; the report module is used for realizing report display of the information based on the information acquired by the data acquisition module; the mobile APP supervision module is used for realizing remote supervision based on the information acquired by the data acquisition module; the analysis module is used for carrying out analysis and auxiliary decision making on the belt state according to the data acquired by the data acquisition module and the process; and the alarm module is used for giving an alarm for an abnormal condition according to the analysis result obtained by the analysis module. According to the method, useful information and features such as operation efficiency and energy consumption can be extracted by processing and analyzing data in the belt operation process, so that optimization of a production plan is facilitated, energy waste is reduced, and the overall production efficiency is improved.

Description

Technical Field

[0001] The present invention relates to the technical field of unmanned belt management, and in particular to an unmanned belt management system. Background Art

[0002] Belt transportation is an effective means for modern large-scale metallurgical enterprises to improve production efficiency, reduce energy consumption, and reduce enterprise costs. As the main component of the belt transportation system, the belt is the "artery" connecting various processes in daily operations and production, and it occupies a very important position in production. The belt transportation system has been established step by step during many years of development. Affected by factors such as the belt design level, manufacturing level, and enterprise development funds in various periods, the overall belt equipment has a relatively low starting point and a relatively backward level. In the process of transporting materials, the belt often has problems such as falling, deviation, and tearing, which not only cause sudden shutdown of the belt system equipment, but also greatly affect the safety of personnel and equipment. Summary of the invention

[0003] According to the technical problems mentioned in the above background technology, an unmanned belt management system is provided. The present invention mainly realizes monitoring and management of the overall operation of the belt by setting up an integrated management system.

[0004] The technical means adopted by the present invention are as follows:

[0005] A belt unmanned management system, comprising:

[0006] A data acquisition module collects data during the operation of the belt; the data acquisition module includes: a belt digital system unit, a corridor digital system unit, a longitudinal tear detection and control system unit, a belt automatic repair system unit, a belt foreign body detection system unit, and a conveyor digital upgrade system unit built on a big data hardware platform;

[0007] A belt dynamic display module, which realizes the belt dynamic display based on the information collected by the data collection module;

[0008] A report module, which realizes report display of information based on the information collected by the data collection module;

[0009] A mobile APP supervision module realizes remote supervision based on the information collected by the data collection module;

[0010] An analysis module, which analyzes the belt status according to the process and assists in decision making based on the data collected by the data collection module;

[0011] And, an alarm module, based on the analysis results obtained by the analysis module, issues an alarm for abnormal situations.

[0012] Furthermore, the mobile APP supervision module monitors each belt and equipment through the HMI screen collected by the data acquisition module.

[0013] Furthermore, in the process of monitoring each belt and equipment, the monitoring contents include: production system screen monitoring, management system screen monitoring and equipment full life cycle management screen monitoring;

[0014] The production system screen monitors the display of the data collected by the data acquisition module and the control and management of the production process;

[0015] The management system screen monitoring includes: a device status management unit, a data processing and transmission unit, and a basic data management unit;

[0016] The equipment full life cycle management screen monitoring includes: spare parts storage unit, disassembly and installation unit, spare parts cycle unit, early warning management unit, recycling and processing unit and operation abnormality reporting unit; the equipment full life cycle management screen monitoring realizes the full life cycle management of equipment from procurement planning to material scrapping through the integration of the system and the material management platform.

[0017] Furthermore, the analysis module uploads and exchanges data through network exchange and transmission, and processes the data.

[0018] Furthermore, the analysis module includes: an operation and equipment status management unit, a task work order management unit, a production management unit, and a big data storage unit;

[0019] Furthermore, the operation and equipment status management unit divides each digital belt system according to process parameters and control system settings through a centralized on-site automated control system, and performs overall unified data management on areas and equipment that do not belong to the same category.

[0020] Furthermore, the task work order management unit includes: a demand part, an analysis part and an execution part; the unmanned management system receives the task demand, and then the unmanned management system analyzes the task demand, decomposes it into executable steps to form an equipment execution order, and finally the digital platform system prompts the corresponding instructions required for scheduling.

[0021] Furthermore, the demand is information received externally.

[0022] Furthermore, the data acquisition module obtains the object's position, speed and motion state information through sensors arranged on the belt.

[0023] Compared with the prior art, the present invention has the following advantages:

[0024] The present invention can realize refined monitoring of object position, speed, motion state and other information through sensors installed on the belt. Combined with image recognition and analysis technology, it can also realize automatic recognition, classification and tracking of objects, improve production efficiency, reduce the workload of operators, and reduce the probability of failures and accidents caused by human factors.

[0025] The present invention can extract useful information and features, such as operating efficiency, energy consumption, etc., by processing and analyzing data during the operation of the belt, which will help optimize production plans, reduce energy waste, and improve overall production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0027] Figure 1 Schematic diagram of the system structure of the present invention.

[0028] Figure 2 Schematic diagram of the analysis module of the present invention. DETAILED DESCRIPTION

[0029] In order to enable those skilled in the art to better understand the scheme of the present invention, the technical scheme in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present invention.

[0030] It should be noted that the terms "first", "second", etc. in the specification and claims of the present invention and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the data used in this way can be interchanged where appropriate, so that the embodiments of the present invention described herein can be implemented in an order other than those illustrated or described herein. In addition, the terms "including" and "having" and any variations thereof are intended to cover non-exclusive inclusions, for example, a process, method, system, product or device that includes a series of steps or units is not necessarily limited to those steps or units that are clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products or devices.

[0031] like Figure 1 , Figure 2 As shown, the present invention provides an unmanned belt management system, comprising:

[0032] The data acquisition module collects data during the operation of the belt; the data acquisition module includes: a belt digitization system unit, a corridor digitization system unit, a longitudinal tear detection control system unit, a belt automatic repair system unit, a belt foreign body detection system unit, and a conveyor digital upgrade system unit built on a big data hardware platform; the data acquisition module obtains object position, speed, and motion state information through sensors set on the belt. In this application, combined with image recognition and analysis technology, it is also possible to realize automatic recognition, classification, and tracking of objects, improve production efficiency, reduce the workload of operators, and reduce the probability of failures and accidents caused by human factors.

[0033] The belt dynamic display module realizes the belt dynamic display based on the information collected by the data acquisition module; the belt digitization project can identify and warn of potential faults and abnormal conditions through real-time monitoring and analysis of the belt, which will help reduce the downtime caused by equipment failure and improve equipment reliability and operation stability.

[0034] A report module, which realizes report display of information based on the information collected by the data collection module;

[0035] The mobile APP monitoring module implements remote monitoring based on the information collected by the data acquisition module; the mobile APP monitoring module monitors each belt and equipment through the HMI screen collected by the data acquisition module. During the monitoring of each belt and equipment, the monitoring content includes: production system screen monitoring, management system screen monitoring, and equipment full life cycle management screen monitoring;

[0036] The production system screen monitors the display of the data collected by the data acquisition module and the control and management of the production process, and has certain optimization settings and automatic control capabilities.

[0037] The management system screen monitoring includes: equipment status management unit, data processing and transmission unit and basic data management unit; the management system screen monitoring can be connected to: group company overall equipment management, production management, material management, sales management, financial management and other systems. The entire management system can assist in the management of order data, multi-process intelligent scheduling, intelligent decision-making, and resource optimization.

[0038] The equipment full life cycle management screen monitoring includes: spare parts storage unit, disassembly and installation unit, spare parts cycle unit, early warning management unit, recycling and processing unit and operation abnormality reporting unit; the equipment full life cycle management screen monitoring realizes the full life cycle management of equipment from procurement planning to material scrapping through the integration of system and material management platform, reduces the impact of equipment problems on production, and reduces the cost of equipment spare parts.

[0039] The analysis module analyzes the belt status according to the process and assists in decision-making based on the data collected by the data collection module; the analysis module uploads and exchanges data through network exchange and transmission, and processes the data. The analysis module includes: an operation and equipment status management unit, a task work order management unit, a production management unit, and a big data storage unit;

[0040] In the present application, the operation and equipment status management unit divides each digital belt system according to process parameters and control system settings through a centralized on-site automated control system, and performs overall unified data management for areas and equipment that do not belong to the same category.

[0041] The task work order management unit includes: a demand part, an analysis part and an execution part; the unmanned management system receives the task demand, analyzes the task demand, decomposes it into executable steps to form an equipment execution order, and finally prompts the corresponding instructions required for scheduling by the digital platform system. The demand is information received from the outside.

[0042] And, an alarm module, based on the analysis results obtained by the analysis module, issues an alarm for abnormal situations.

[0043] The serial numbers of the above embodiments of the present invention are only for description and do not represent the advantages or disadvantages of the embodiments.

[0044] In the above embodiments of the present invention, the description of each embodiment has its own emphasis. For parts that are not described in detail in a certain embodiment, reference can be made to the relevant descriptions of other embodiments.

[0045] In the several embodiments provided in this application, it should be understood that the disclosed technical content can be implemented in other ways. Among them, the device embodiments described above are only schematic. For example, the division of the units can be a logical function division. There may be other division methods in actual implementation. For example, multiple units or components can be combined or integrated into another system, or some features can be ignored or not executed. Another point is that the mutual coupling or direct coupling or communication connection shown or discussed can be through some interfaces, indirect coupling or communication connection of units or modules, which can be electrical or other forms.

[0046] The units described as separate components may or may not be physically separated, and the components shown as units may or may not be physical units, that is, they may be located in one place or distributed on multiple units. Some or all of the units may be selected according to actual needs to achieve the purpose of the present embodiment.

[0047] In addition, each functional unit in each embodiment of the present invention may be integrated into one processing unit, or each unit may exist physically separately, or two or more units may be integrated into one unit. The above-mentioned integrated unit may be implemented in the form of hardware or in the form of software functional units.

[0048] If the integrated unit is implemented in the form of a software functional unit and sold or used as an independent product, it can be stored in a computer-readable storage medium. Based on this understanding, the technical solution of the present invention, in essence, or the part that contributes to the prior art, or all or part of the technical solution can be embodied in the form of a software product, and the computer software product is stored in a storage medium, including a number of instructions for a computer device (which can be a personal computer, a server or a network device, etc.) to perform all or part of the steps of the method described in each embodiment of the present invention. The aforementioned storage medium includes: U disk, read-only memory (ROM, Read-Only Memory), random access memory (RAM, Random Access Memory), mobile hard disk, magnetic disk or optical disk and other media that can store program codes.

[0049] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention.

Claims

1. An unmanned belt management system, characterized in that: include: Data acquisition module, which collects data during the operation of the belt; The data acquisition module includes: a belt digitization system unit, a corridor digitization system unit, a longitudinal tear detection and control system unit, a belt automatic repair system unit, a belt foreign body detection system unit and a conveyor digital upgrade system unit built on a big data hardware platform; A belt dynamic display module realizes the belt dynamic display based on the information collected by the data collection module; A report module, which realizes report display of information based on the information collected by the data collection module; A mobile APP supervision module realizes remote supervision based on the information collected by the data collection module; An analysis module, which analyzes the belt status according to the process and assists in decision making based on the data collected by the data collection module; And, an alarm module, based on the analysis results obtained by the analysis module, issues an alarm for abnormal situations.

2. The unmanned belt management system according to claim 1, characterized in that: The mobile APP supervision module monitors each belt and equipment through the HMI screen collected by the data acquisition module.

3. The unmanned belt management system according to claim 2, characterized in that: During the monitoring process of each belt and equipment, the monitoring contents include: production system screen monitoring, management system screen monitoring and equipment full life cycle management screen monitoring; The production system screen monitors the display of the data collected by the data acquisition module and the control and management of the production process; The management system screen monitoring includes: a device status management unit, a data processing and transmission unit, and a basic data management unit; The equipment full life cycle management screen monitoring includes: spare parts storage unit, disassembly and installation unit, spare parts cycle unit, early warning management unit, recycling and processing unit and operation abnormality reporting unit; the equipment full life cycle management screen monitoring realizes the full life cycle management of equipment from procurement planning to material scrapping through the integration of the system and the material management platform.

4. The unmanned belt management system according to claim 1, characterized in that: The analysis module uploads and exchanges data through network exchange and transmission, and processes the data.

5. The unmanned belt management system according to claim 1, characterized in that: The analysis module includes: an operation and equipment status management unit, a task work order management unit, a production management unit and a big data storage unit.

6. The unmanned belt management system according to claim 5, characterized in that: The operation and equipment status management unit divides each digital belt system according to process parameters and control system settings through a centralized on-site automated control system, and performs overall unified data management for areas and equipment that do not belong to the same category.

7. The unmanned belt management system according to claim 5, characterized in that: The task work order management unit includes: a demand part, an analysis part and an execution part; the unmanned management system receives the task demand, analyzes the task demand, decomposes it into executable steps to form an equipment execution order, and finally the digital platform system prompts the corresponding instructions required for scheduling.

8. The unmanned belt management system according to claim 7, characterized in that: The demand is information received externally.

9. The unmanned belt management system according to claim 5, characterized in that: The data acquisition module obtains the object's position, speed and motion state information through sensors arranged on the belt.

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