Device for testing opening and closing service life of hidden switch

By designing a test device including positioning and placement mechanism and drive mechanism, multi-point compression testing for different positions of the hidden switch pressing surface is realized, which solves the problem that existing equipment cannot detect the sensitivity of each position of the pressing surface, and improves the test Validity and accuracy.

CN119492985APending Publication Date: 2025-02-21NINGBO LGDD ELECTRICAL FITTINGS
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Patent Information

Application Number
CN202411557544.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-04
Publication Date
2025-02-21

AI Technical Summary

Technical Problem

The existing hidden switch test equipment can only test the durability of the switch through fixed-point pressing, and cannot effectively detect whether the sensitivity of each position of the pressing surface is uniform.

Method used

A test device including a positioning and placement mechanism and a driving mechanism is designed. Through a plurality of pressing components and an elastic pressing head, a multi-point pressing test at different positions of the hidden switch pressing surface is realized.

Benefits of technology

The device is able to more effectively detect the sensitivity uniformity of the hidden switch throughout the activation area, discover possible design or manufacturing defects, and improve the evaluation of switch performance and stability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a device for testing the opening and closing life of a hidden switch, and belongs to the technical field of hidden switch life testing, the device comprises a positioning placement mechanism, the positioning placement mechanism comprises a bottom plate and a moving plate, the moving plate is provided with a plurality of placement groove bodies and hidden switch bodies in the placement groove bodies, and the bottom plate is provided with a driving mechanism. The driving mechanism comprises a plurality of supporting frames, a lifting plate is jointly arranged on the supporting frames, and a plurality of pressing assemblies are linearly arranged on the lifting plate at equal intervals. The durability of the internal machinery of the switch, the sensitivity of different positions of a pressing surface and whether the internal electrical property of the switch is intact or not are tested, various conditions possibly encountered in actual use are better simulated, and the stability of the switch after long-term use is evaluated. And the switch can be ensured to provide good user experience for users in different use environments.
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Description

Technical Field

[0001] The invention mainly relates to the technical field of hidden switch life testing, and in particular to a device for testing the opening and closing life of a hidden switch. Background Art

[0002] Hidden switches are switches that are not directly exposed to the outside or not easily seen by users. They are usually installed inside the equipment or in an inconspicuous location to control the on and off of the circuit or a certain function of the equipment. The application scenarios of hidden switches mainly include smart homes, precision instruments, safety equipment and decorative switches. Although hidden switches increase the beauty and safety of the equipment, the design needs to consider how to facilitate users to quickly find and operate these switches when needed, as well as how to perform effective maintenance and testing.

[0003] After the hidden switch is processed into a product, the service life of the switch needs to be tested. The test results can provide feedback for product design and help manufacturers improve the design of the switch to make it more durable or adapt to specific application environments. By understanding the service life of the switch, preventive replacement or maintenance can be performed before the switch fails to avoid losses caused by sudden equipment shutdown. This is crucial to ensuring the overall performance of the equipment and user satisfaction. Currently, the existing equipment for testing hidden switches generally uses a cylinder to frequently drive a pressing block to press the switch button. However, this test method can only determine the durability of the switch, as well as the elasticity and reset performance of the switch, and cannot detect whether the sensitivity of the switch activation area is uniform. In the actual use of the hidden switch, the position of the pressing surface where the user touches the switch is different each time. Sometimes, due to uneven sensitivity in the entire activation area of ​​the switch, the switch cannot be effectively opened and closed at one time, affecting the overall performance of the switch and reducing user satisfaction. Summary of the invention

[0004] The technical solution of the present invention aims at the technical problem that the existing technical solutions are too single, and provides a solution that is significantly different from the existing technologies. Specifically, the present invention mainly provides a device for testing the opening and closing life of a hidden switch, so as to solve the technical problem mentioned in the above background technology that the current equipment for testing hidden switches can only test the durability of the switch by pressing at a fixed point, and for those hidden switches with a larger pressing surface, it is impossible to determine whether the sensitivity of each position of the pressing surface is uniform.

[0005] The technical solution adopted by the present invention to solve the above technical problems is: A device for testing the opening and closing life of a hidden switch, comprising a positioning and placing mechanism, the positioning and placing mechanism comprising a base plate and a movable plate, the movable plate being located on the upper side of the base plate, a plurality of placement slots being arranged on the movable plate, each of the placement slots being arranged with a hidden switch body, a driving mechanism being arranged on the base plate, the driving mechanism comprising a plurality of support frames, a lifting plate being arranged on the support frames, a plurality of pressing assemblies being linearly arranged at equal intervals on the lifting plates, each of the pressing assemblies comprising a mounting block, the mounting block and the lifting plate being detachably connected, each of the mounting blocks being slidably connected with a movable frame, each of the movable frames being arranged with an elastic pressing head, and the elastic pressing head being located above the corresponding hidden switch body.

[0006] Preferably, each of the mounting blocks is connected to a first motor via bolts, a screw rod is provided at the output end of the first motor, the screw rod is rotatably connected in the corresponding inner cavity of the mounting block, and a nut seat is provided on each of the screw rods, which is connected to the corresponding movable frame.

[0007] Preferably, each of the movable frames is provided with a second motor, and an output end of the second motor is connected to an upper end of a corresponding elastic pressing head.

[0008] Preferably, positioning pressing plates are hingedly connected at both sides of the opening of each placement slot.

[0009] Preferably, a plurality of limit sliding blocks are arranged on the lower side of the movable plate, each of the limit sliding blocks is slidably connected to a limit sliding rail, and the limit sliding rail is arranged on the bottom plate.

[0010] Preferably, the driving mechanism also includes a plurality of support blocks, the support blocks and the support frames are detachably connected, the support blocks are connected to a first connecting block and a second connecting block by bolts, and the first connecting block and the second connecting block are respectively movably connected to a stabilizing rod and a push rod, and a docking block is commonly provided at the lower end of each stabilizing rod and the corresponding push rod, and the docking block and the lifting plate are connected by bolts.

[0011] Preferably, a cylinder is provided on one of the second connection blocks, and an output end of the cylinder is connected to an upper end of a push rod directly below.

[0012] Preferably, one of the support frames is connected to a controller and a timer by bolts, and the controller and the timer are electrically connected.

[0013] Compared with the prior art, the present invention has the following beneficial effects: (1) The present invention realizes that in the process of testing the opening and closing life of the hidden switch, the sensitivity of different positions of the pressing surface of the hidden switch is tested by pressing at multiple points through the installation block, the screw rod, the nut seat, the moving frame, the elastic pressing head, the first motor, the placement slot, the positioning pressure plate, the limit slider and the limit slide rail, so as to better simulate various situations that may be encountered in actual use, and check whether the sensitivity of the switch is uniform in the entire activation area. If the sensitivity of a specific area is lower than that of other areas, it may indicate that the switch has design or manufacturing defects. In some cases, the edge of the switch may be more difficult to activate or more sensitive than the central area. Multi-point pressing can reveal this edge effect and help discover possible deviations in the mechanical components of the switch, such as uneven spring force or poor contact of contacts, which helps to evaluate the stability of the switch after long-term use and ensure that the switch can provide users with a good user experience in different use environments. The test results can also provide feedback for product design and help manufacturers improve the design of switches.

[0014] (2) The present invention realizes frequent pressing of the hidden switch by means of the support frame, support block, first connecting block, stabilizing rod, second connecting block, stabilizing rod, docking block, cylinder and lifting plate, so as to test the durability of the internal mechanical properties of the switch. Moreover, the controller and the timer cooperate with each other to adjust the pressing time of the elastic pressing head each time the switch is pressed, so as to determine whether the internal electrical properties of the switch are intact. By changing the pressing time, the user can simulate the situation of pressing the switch quickly or for a long time, so as to check the reliability of the switch contact point under long-term contact or frequent operation. Pressing the switch under different time lengths (for example, short press, long press, super long press) is conducive to the staff to observe whether the switch can stably connect and disconnect the circuit and record effective test data, so as to better understand product quality problems and have good market prospects.

[0015] (3) The present invention realizes the press test of multiple hidden switches at the same time by arranging a bottom plate, a movable plate, multiple placement slots, a positioning pressure plate, a limit slider, a limit slide rail and multiple elastic pressing heads. Compared with the traditional one-by-one testing, the detection efficiency of switch products is greatly improved. The second motor can drive the elastic pressing head to rotate, simulating the rotational pressing action, which is used for the test of rotational pressing type switches, thereby improving the range of switch type testing.

[0016] The present invention will be explained in detail below with reference to the accompanying drawings and specific embodiments. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is an exploded schematic diagram of the driving mechanism of the present invention; Figure 3 It is a schematic diagram of the decomposition of the pressing assembly of the present invention; Figure 4 It is an exploded schematic diagram of the positioning and placing mechanism of the present invention; Figure 5 It is a plan view of the touch position of the pressing surface of the hidden switch body of the present invention.

[0018] In the figure: 1. positioning and placing mechanism; 11. bottom plate; 12. moving plate; 13. placing trough; 14. positioning pressure plate; 15. limiting slider; 16. limiting slide rail; 2. driving mechanism; 21. supporting frame; 22. supporting block; 23. first connecting block; 231. stabilizing rod; 24. second connecting block; 241. pushing rod; 25. docking block; 26. cylinder; 27. lifting plate; 28. controller; 29. ​​timer; 3. pressing assembly; 31. mounting block; 32. screw rod; 33. nut seat; 34. moving frame; 35. elastic pressing head; 36. first motor; 37. second motor; 4. hidden switch body. DETAILED DESCRIPTION

[0019] To facilitate understanding of the present invention, the present invention will be described more comprehensively below with reference to the relevant drawings. Several embodiments of the present invention are given in the drawings, but the present invention can be implemented in different forms and is not limited to the embodiments described in the text. On the contrary, these embodiments are provided to make the content disclosed in the present invention more thorough and comprehensive.

[0020] It should be noted that when an element is referred to as being "fixed on" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used in this article are for illustrative purposes only.

[0021] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly connected by technicians in the technical field to which the present invention belongs. The terminology used in the specification of the present invention is for the purpose of describing specific embodiments and is not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more related listed items.

[0022] Example 1, please refer to the attached Figure 1-5As shown, a device for testing the opening and closing life of a hidden switch comprises a positioning and placing mechanism 1, wherein the positioning and placing mechanism 1 comprises a bottom plate 11 and a movable plate 12, wherein the movable plate 12 is located on the upper side of the bottom plate 11, wherein a plurality of placing slots 13 are arranged on the movable plate 12, wherein a hidden switch body 4 is arranged in each of the placing slots 13, wherein a driving mechanism 2 is arranged on the bottom plate 11, wherein the driving mechanism 2 comprises a plurality of supporting frames 21, wherein a lifting plate 27 is commonly arranged on the supporting frames 21, wherein a plurality of pressing assemblies 3 are linearly arranged at equal intervals on the lifting plate 27, wherein each of the pressing assemblies 3 comprises a mounting block 31, wherein the mounting block 31 and the lifting plate 27 are detachably connected, wherein each of the mounting blocks 31 is slidably connected to a movable frame 34, wherein each of the movable frames 34 is provided with an elastic pressing head 35, wherein the elastic pressing head 35 is located above the corresponding hidden switch body 4.

[0023] Through the above structure, in the process of testing the opening and closing life of the hidden switch, the durability of the internal mechanism of the switch, the sensitivity of different positions of the pressing surface and whether the internal electrical properties of the switch are intact can be tested by touch and press, which better simulates various situations that may be encountered in actual use, helps to evaluate the stability of the switch after long-term use, and ensures that the switch can provide users with a good user experience in different usage environments. The test results can also provide feedback for product design and help manufacturers improve the design of switches. In addition, multiple hidden switches can be tested at the same time, which improves the detection efficiency of switch products and has good market prospects.

[0024] The specific operation is as follows: first, the hidden switch body 4 to be tested is placed in the placement slot 13, and then the positioning pressure plate 14 is rotated to press on the edge position of the switch, and then the switch is pushed to the bottom of the elastic pressing head 35 through the limit slider 15 and the limit slide rail 16, and then the cylinder 26 is opened, and then the cylinder 26 pushes the lifting plate 27 downward through the push rod 241, and at the same time the first motor 36 is started to drive the screw rod 32 to rotate, and then the nut seat 33 on the screw rod 32 drives the moving frame 34 to move back and forth linearly, so that the elastic pressing head 35 on the moving frame 34 presses the pressing surface of the hidden switch body 4 at multiple positions in the X-axis direction, and the moving plate 12 can also be adjusted to press the pressing surface of the hidden switch body at multiple positions in the Y-axis direction, so as to achieve the sensitivity test of different positions of the switch pressing surface, and the controller 28 and the timer 29 can cooperate with each other to adjust the contact time of each downward pressure with the switch pressing surface to determine whether the internal electrical properties of the switch are intact.

[0025] Example 2, please refer to the attached Figure 1 and 2As shown, the driving mechanism 2 also includes a plurality of support blocks 22, and the support blocks 22 and the support frame 21 are detachably connected. The support blocks 22 are connected to the first connection blocks 23 and the second connection blocks 24 by bolts, and the first connection blocks 23 and the second connection blocks 24 are respectively movably connected to the stabilizing rod 231 and the push rod 241, and the lower ends of each stabilizing rod 231 and the corresponding push rod 241 are jointly provided with a docking block 25, and the docking block 25 is connected to the lifting plate 27 by bolts. Through the mutual cooperation between the stabilizing rod 231, the push rod 241 and the docking block 25, the lifting plate 27 is realized. The stability of the up and down movement of the lifting plate 27 is improved. A cylinder 26 is provided on one of the second connecting blocks 24, and the output end of the cylinder 26 is connected to the upper end of the push rod 241 directly below. Through the cylinder 26, a driving force is provided for the up and down movement of the lifting plate 27. One of the support frames 21 is connected to a controller 28 and a timer 29 by bolts. The controller 28 and the timer 29 are electrically connected. Through the controller 28 and the timer 29, the contact time of each downward pressure with the switch pressing surface is adjusted to determine whether the internal electrical properties of the switch are intact.

[0026] Example 3, please refer to the attached Figure 3 and 4 As shown, each of the mounting blocks 31 is connected to a first motor 36 by bolts, and a screw rod 32 is provided at the output end of the first motor 36, and the screw rod 32 is rotatably connected to the inner cavity of the corresponding mounting block 31, and a nut seat 33 is provided on each of the screw rods 32, and the nut seat 33 is connected to the corresponding moving frame 34. Through the mutual cooperation between the first motor 36 and the screw rod 32, a driving force is provided for the movement of the nut seat 33, and a second motor 37 is provided on each of the moving frames 34, and the output end of the second motor 37 is connected to the upper end of the corresponding elastic pressing head 35, and the second motor 37 is used to drive the elastic pressing head 35. The pressing head 35 rotates, which can drive the elastic pressing head 35 to rotate, simulating the rotational pressing action, and is used for testing the rotational pressing type switch. Each of the two sides of the opening of the placement slot 13 is hinged with a positioning pressure plate 14. Through the positioning pressure plate 14, the edge position of the switch is pressed for positioning. A plurality of limit sliders 15 are arranged on the lower side of the movable plate 12. Each of the limit sliders 15 is slidably connected to the limit slide rail 16, and the limit slide rail 16 is arranged on the bottom plate 11. Through the mutual cooperation between the limit slider 15 and the limit slide rail 16, the Y-axis direction of the pressing surface of the hidden switch body 4 is adjusted.

[0027] The above is an exemplary description of the present invention in combination with the accompanying drawings. It is obvious that the specific implementation of the present invention is not limited to the above-mentioned method. As long as such non-substantial improvements are made by adopting the method concept and technical solution of the present invention, or the concept and technical solution of the present invention are directly applied to other occasions without improvement, they are all within the protection scope of the present invention.

Claims

1. A device for testing the opening and closing life of a concealed switch, comprising a positioning and placing mechanism (1), the positioning and placing mechanism (1) comprising a bottom plate (11) and a movable plate (12), the movable plate (12) being located on the upper side of the bottom plate (11), the movable plate (12) being provided with a plurality of placement slots (13), each of the placement slots (13) being provided with a concealed switch body (4), characterized in that The bottom plate (11) is provided with a driving mechanism (2), the driving mechanism (2) comprising a plurality of support frames (21), the support frames (21) being provided with a lifting plate (27), the lifting plate (27) being provided with a plurality of pressing assemblies (3) being linearly arranged at equal intervals, each of the pressing assemblies (3) comprising a mounting block (31), the mounting block (31) and the lifting plate (27) being detachably connected, each of the mounting blocks (31) being slidably connected with a moving frame (34), each of the moving frames (34) being provided with an elastic pressing head (35), the elastic pressing head (35) being located above the corresponding hidden switch body (4).

2. A device for testing the opening and closing life of a hidden switch according to claim 1, characterized in that: Each of the mounting blocks (31) is connected to a first motor (36) via bolts, a screw rod (32) is provided at the output end of the first motor (36), the screw rod (32) is rotatably connected to the inner cavity of the corresponding mounting block (31), and each of the screw rods (32) is provided with a nut seat (33), which is connected to the corresponding moving frame (34).

3. A device for testing the opening and closing life of a hidden switch according to claim 2, characterized in that: Each of the moving frames (34) is provided with a second motor (37), and an output end of the second motor (37) is connected to the upper end of the corresponding elastic pressing head (35).

4. A device for testing the opening and closing life of a hidden switch according to claim 1, characterized in that: Positioning pressing plates (14) are hingedly connected at both sides of the opening of each placement slot (13).

5. The device for testing the opening and closing life of a hidden switch according to claim 1, characterized in that: A plurality of limit slide blocks (15) are arranged on the lower side of the movable plate (12), each of the limit slide blocks (15) is slidably connected to a limit slide rail (16), and the limit slide rail (16) is arranged on the bottom plate (11).

6. A device for testing the opening and closing life of a hidden switch according to claim 1, characterized in that: The driving mechanism (2) further comprises a plurality of support blocks (22), wherein the support blocks (22) and the support frame (21) are detachably connected, wherein the support blocks (22) are connected to a first connection block (23) and a second connection block (24) via bolts, and the first connection block (23) and the second connection block (24) are respectively movably connected to a stabilizing rod (231) and a push rod (241), and a docking block (25) is provided at the lower end of each stabilizing rod (231) and the corresponding push rod (241), and the docking block (25) and the lifting plate (27) are connected via bolts.

7. A device for testing the opening and closing life of a hidden switch according to claim 6, characterized in that: A cylinder (26) is provided on one of the second connection blocks (24), and an output end of the cylinder (26) is connected to an upper end of a push rod (241) directly below.

8. A device for testing the opening and closing life of a hidden switch according to claim 6, characterized in that: One of the support frames (21) is connected to a controller (28) and a timer (29) via bolts, and the controller (28) and the timer (29) are electrically connected.