A spraying device for processing glass fiber coated cloth
By designing an automated glass fiber coating cloth spraying device, the problems of slow installation speed and inconsistent accuracy in the prior art are solved, and more efficient and accurate glass fiber coating cloth installation is achieved, which improves production efficiency and product consistency.
Patent Information
- Application Number
- CN202510098058.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-22
- Publication Date
- 2025-04-22
- Estimated Expiration
- 2045-01-22
AI Technical Summary
During the spraying process of existing fiberglass coating cloth, the installation speed is slow, resulting in low production efficiency. Due to the different skills and experience of the operators, the installation accuracy is inconsistent, which affects the uniformity and quality of the coating.
A spraying device for processing glass fiber coating cloth is designed, including a conveying platform, operating table, fabric installation mechanism, lifting positioning roller, unwinding equipment, spraying robot arms, supply equipment and winding equipment, to improve installation accuracy and speed through automated installation equipment and reduce human errors.
Through automated installation equipment, the installation accuracy and speed are improved, human errors are reduced, installation standards and quality are ensured, and the traction of fabrics can be achieved under obstacles such as limit rollers, reducing labor intensity and improving installation efficiency.
Smart Images

Figure CN119500448B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of glass fiber coated cloth processing, in particular to a spraying device for glass fiber coated cloth processing. Background Art
[0002] Glass fiber coated cloth is a high-performance composite material that combines the strength and durability of glass fiber cloth with the special properties of a specific coating. Glass fiber cloth is woven from glass fiber yarn and has excellent mechanical strength, heat resistance and chemical stability. The coating materials are varied, including polymers, rubber, ceramics, metals, etc. These coatings not only enhance the waterproof, fireproof, insulating and corrosion-resistant properties of the cloth, but may also improve its mechanical properties. This material has a wide range of applications, covering industries such as construction, automobiles, aerospace, electronics and electrical, chemicals and marine. In the construction field, it can be used for waterproofing, heat insulation and fireproofing. In the automotive industry, it is used as interior reinforcement or sound insulation material. In the aerospace field, it is used to manufacture lightweight and high-strength structural components; in the electronics and electrical industry, it is used as an insulating material or circuit board substrate. In the chemical industry, it is used for corrosion-resistant pipes and tank linings; in the marine industry, it is used for corrosion protection and reinforcement of hulls and offshore structures. The selection and treatment process of the coating are crucial to the final performance and application of glass fiber coated cloth. Different coating characteristics and thickness will determine the performance and applicability of the material in a specific environment.
[0003] In the prior art, the spraying of glass fiber coated cloth is a process of uniformly applying a coating material to the surface of the glass fiber cloth. During the spraying operation after the glass fiber coated cloth is unwound in the form of a roll, the traction installation design of the glass fiber coated cloth in the conveying system is crucial to ensure the uniformity and quality of the coating. Since the installation of the glass fiber coated cloth is currently performed manually, the installation speed is slow, which may lead to low production efficiency, and the installation accuracy is inconsistent due to the different skills and experience of the operators, which affects the uniformity and quality of the coating and results in poor product consistency. Summary of the invention
[0004] The object of the present invention is to provide a spraying device for processing glass fiber coated cloth to at least solve the problems mentioned in the above background technology.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a spraying device for processing glass fiber coated cloth, comprising: a conveying platform, an operating table, a cloth installation mechanism, a lifting and positioning roller, a reeling device, a spraying robot arm, a supply device and a reeling device; the operating table is arranged at the right front of the conveying platform, and the operating table is electrically connected to the conveying platform; the number of the operating tables is two, and the two cloth installation mechanisms are respectively arranged on the outside of the conveying platform; the number of the lifting and positioning rollers is two, and the two lifting and positioning rollers are respectively arranged at the left and right ends of the inner side of the conveying platform, and the lifting and positioning rollers are electrically connected to the operating table; the reeling device is installed on the right side of the conveying platform, and the reeling device is electrically connected to the operating table; the spraying robot arm is arranged at the rear side of the conveying platform, and the spraying robot arm is electrically connected to the operating table; the supply device is arranged at the rear side of the conveying platform and is located on the right side of the spraying robot arm, and the supply device is electrically connected to the operating table; the reeling device is arranged on the left side of the conveying platform, and the reeling device is electrically connected to the operating table.
[0006] Preferably, the cloth installation mechanism includes: a mobile robot, a sub-control module, a trough shell, a rotating module, a circular trough shell, a first guide rail assembly, a screw assembly, a base, a double-end motor and a bevel gear assembly; the mobile robot is arranged on the outside of the conveying platform; the sub-control module is embedded in the front side of the mobile robot, the sub-control module is electrically connected to the mobile robot, and the sub-control module is remotely connected to the operating table through a network; the trough shell is embedded in the middle of the top end of the mobile robot; the rotating module is arranged in the middle of the bottom end of the inner cavity of the mobile robot, and the rotating module is electrically connected to the sub-control module; the circular trough shell is installed on the top of the rotating end of the rotating module; the number of the first guide rail assemblies is two, and the two first guide rail assemblies are respectively It is arranged on the left and right sides of the inner cavity of the circular trough shell along the front-to-back direction; the number of the screw assemblies is two, and the two screw assemblies are arranged in the inner cavity of the circular trough shell along the front-to-back direction and are located on the inner sides of the left and right first guide rail assemblies; the base is arranged on the inner sides of the limit ends of the left and right screw assemblies, and the left and right sides of the base are respectively connected to the screw nuts in the left and right screw assemblies; the double-end motor is arranged on the rear side of the bottom end of the inner cavity of the rotating module, and the double-end motor is electrically connected to the sub-control module; the number of the bevel gear assemblies is two, and the gears on one side of the two bevel gear assemblies are respectively arranged on the outside of the rotating end of the double-end motor, and the gears on the other side of the two bevel gear assemblies are respectively keyed to the rear ends of the screw shafts of the left and right screw assemblies.
[0007] Preferably, the cloth installation mechanism also includes: a first trough frame, a second guide rail assembly, a mounting plate, a first motor, a first gear, a first rack, a three-axis gimbal, an image sensor and a traction component; the first trough frame is installed on the top of the base in the up-down direction; the number of the second guide rail assemblies is two, and the two second guide rail assemblies are respectively arranged on the left and right sides of the inner cavity of the first trough frame in the up-down direction; the mounting plate is installed on the rear side of the limit ends of the left and right second guide rail assemblies; the first motor is arranged at the lower right opening on the rear side of the mounting plate, and the first motor is electrically connected to the sub-control module; the first gear is arranged at the rotating end of the first motor; the first rack is arranged in the up-down direction in the inner cavity of the first trough frame and is located on the inner side of the second guide rail assembly; the three-axis gimbal is installed on the top of the rear side of the mounting plate, and the three-axis gimbal is electrically connected to the sub-control module; the image sensor is installed at the moving end of the three-axis gimbal, and the image sensor is electrically connected to the sub-control module; the traction component is arranged on the top of the rear side of the mounting plate.
[0008] Preferably, the first motor drives the first gear to rotate, so that the first gear moves along the rear side of the first rack, and then with the cooperation of the first gear and the first motor, the mounting plate drives the traction component to move under the limiting action of the second guide rail assembly.
[0009] Preferably, the traction component includes: a fixed seat, a rotating frame, a second trough frame and a first electric telescopic rod; the fixed seat is arranged in the middle of the top end of the rear side of the mounting plate along the up-down direction; the rotating frame is rotatably connected to the inner top of the fixed seat through a pin shaft; the second trough frame is arranged in the front-to-back direction at the inner rear end of the rotating frame; one end of the first electric telescopic rod is arranged in the middle of the rear side of the fixed seat through a pin shaft seat, the other end of the first electric telescopic rod is rotatably connected to the inner bottom end of the rotating frame through a pin shaft, and the first electric telescopic rod is electrically connected to the sub-control module; wherein, adjustment units are arranged at the front and rear ends of the inner side of the second trough frame.
[0010] Preferably, the adjusting unit comprises: a slot body seat, a third guide rail assembly, a pulley, a belt, a second motor, a top plate, a connecting seat, a slot shell, a third slot body frame, a second rack, a third motor, a second gear and a fixing component; the slot body seat is arranged on the inner side of the second slot body frame along the front-to-back direction; the third guide rail assembly is arranged at the bottom of the slot body seat along the front-to-back direction; the number of the pulleys is two, and the two pulleys are respectively rotatably connected to the inner cavity of the second slot body frame through pin shafts and are located on the front and rear sides of the slot body seat; the belt is sleeved on the outside of the left and right pulleys along the front-to-back direction and passes through the inner side of the slot body seat; the second motor is installed on the right side of the second slot body frame, and the rotating end of the second motor extends into the inner cavity of the second slot body frame and is connected to the inner belt The shaft center of the pulley is connected, and the second motor and the sub-control module are electrically connected; the top plate is arranged below the slot body seat; the connecting seat is installed on the top of the top plate, the inner side of the connecting seat is connected to the bottom of the belt, and the top of the connecting seat is connected to the limiting end of the third guide rail assembly; the slot shell is embedded in the inner side of the top plate; the third slot body frame is inserted into the inner cavity of the slot shell along the up and down directions; the second rack is arranged on the rear side of the inner cavity of the third slot body frame along the up and down directions; the third motor is installed at the top of the top plate and is located at the rear side of the slot shell, and the third motor and the sub-control module are electrically connected; the second gear screw is connected to the rotating end of the third motor and meshes with the second rack; the fixing component is installed at the bottom of the third slot body frame.
[0011] Preferably, the fixed component includes: a box shell, a trough body, a limiting slide groove, a limiting slider, a trough body frame, a second electric telescopic rod and a moving frame; the box shell is arranged at the bottom end of the third trough body frame; the number of the trough bodies is two, and the two trough bodies are respectively opened at the left and right ends of the inner side of the box shell; the number of the limiting slide grooves is two, and the two limiting slide grooves are respectively at the inner ends of the left and right sides of the inner cavity of the box shell along the front-to-back direction; the number of the limiting sliders is two, and the two limiting sliders are respectively inserted into the inner cavity of the left and right limiting slide grooves; the number of the trough body frames is two, and the two trough body frames are respectively arranged on the inner sides of the left and right limiting sliders; the second electric telescopic rod is arranged at the middle of the rear side of the outer end of the inner cavity of the box shell along the front-to-back direction, and the second electric telescopic rod is electrically connected to the sub-control module; the moving frame is arranged on the inner side of the telescopic end of the second electric telescopic rod, and the moving frame is fixedly connected to the outer inner ends of the left and right trough body frames.
[0012] Preferably, the fixed component also includes: a first rotating shaft, a third gear, a first rotating rod, a first electric suction cup, a third rack, a mounting bracket, a second rotating shaft, a fourth gear, a fourth rack, a second rotating rod and a second electric suction cup; the number of the first rotating shafts is two, and the two first rotating shafts are rotatably connected to the inner ends of the left and right sides of the inner cavity of the box shell through bearings; the number of the third gears is two, and the two third gears are respectively keyed to the outsides of the left and right first rotating shafts; the number of the first rotating rods is two, and one end of the two first rotating rods is respectively fixedly connected to the inner ends of the outer sides of the axes of the left and right first rotating shafts, and the first rotating rod extends out of the inner top of the groove body; the number of the first electric suction cups is two, and the two first electric suction cups are respectively arranged on the outsides of the other ends of the left and right first rotating rods, and the first electric suction cup is electrically connected to the sub-control module; the third There are two racks, and the two third racks are respectively arranged on the inner tops of the left and right trough frames, and the two third racks are respectively meshed with the tops of the two third gears; the mounting frame is installed in the middle of the inner side of the inner end of the inner cavity of the box shell; the second rotating shaft is rotatably connected to the inner side of the mounting frame through a bearing along the left and right directions; the fourth gear key is connected to the middle part of the outer side of the second rotating shaft; the fourth rack is arranged on the inner side of the moving frame along the front and back directions, and the fourth rack is meshed with the lower outer side of the fourth gear; there are two second rotating rods, and one end of the two second rotating rods is respectively fixedly connected to the left and right sides of the outside of the second rotating shaft, and the second rotating rod extends out of the inner top of the trough body; there are two second electric suction cups, and the two second electric suction cups are respectively arranged on the outer sides of the other ends of the left and right second rotating rods, and the second electric suction cup is electrically connected to the sub-control module.
[0013] Compared with the prior art, the present invention has the following beneficial effects:
[0014] 1. The first motor drives the first gear to rotate, so that the first gear moves upward or downward along the rear side of the first rack, and then drives the traction component to move upward or downward under the cooperation of the first gear and the first motor. The double-end motor drives the base to move forward and backward under the transmission of the bevel gear assembly and the screw assembly on both sides. The traction component is driven to move to the position above the coil end inside the unwinding device under the cooperation of the mounting plate. The third motor in the front and rear adjustment units drives the second gear to rotate. The second rack drives the third slot frame to move upward or downward on the inner side of the slot shell under the action of the second gear and drives the fixed component to move to the front and rear sides of the cloth. The second electric telescopic rod in the front and rear fixed components The extension drives the moving frame to move inward, so that the moving frame drives the trough frames on both sides to move forward synchronously under the limiting action of the limiting slider, and the moving frame drives the fourth rack to move forward, so that the fourth gear drives the second rotating shaft to rotate under the action of the fourth rack, and the second rotating shaft drives the second rotating rods on both sides to drive the second electric suction cup to rotate upward on the inside of the trough body, and the trough frames on both sides drive the third rack to move forward, so that the third gears on both sides drive the first rotating shafts on both sides to rotate under the action of the third rack, and the first rotating shafts on both sides drive the first rotating rods at the corresponding positions to drive the first electric suction cup to rotate downward on the inside of the trough body, and the first electric suction cup and the second electric suction cup respectively adsorb the upper and lower surfaces of the cloth.
[0015] 2. The mobile robot moves to the left in front of the conveying platform and pulls the fabric. When it moves to the corresponding position of the lifting and positioning roller, the internal lifting system of the lifting and positioning roller drives the limiting roller to move upward, and the other fabric installation mechanism moves to the left position of the current fabric installation mechanism. The fabric installation mechanisms on the left and right sides exchange the fabric traction ends under the limiting roller in the lifting and positioning roller. After the exchange is completed, the other fabric installation mechanism continues to pull the fabric to the left to the inside of the winding device for installation. The unwinding device unwinds the internal coil and moves to the top of the conveying platform under the limiting action of the lifting and positioning roller on the right. During the process of the conveying platform moving the fabric to the left, the supply device supplies coating liquid to the inside of the spraying robot arm. The internal robot arm of the spraying robot arm drives the nozzle to move in multiple angles to spray the fabric on the surface of the conveying platform. Under the limiting action of the lifting and positioning roller on the left, the winding device winds the fabric.
[0016] In summary, the present invention adopts automated installation equipment to improve installation accuracy and speed, reduce human errors, ensure installation standards, ensure installation quality, and can achieve fabric traction under obstacles such as limiting rollers, reduce labor intensity, and improve installation efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the structure of the present invention;
[0018] Figure 2 for Figure 1 Exploded diagram of the fabric installation mechanism;
[0019] Figure 3 for Figure 2 A magnified image of point A;
[0020] Figure 4 for Figure 2 Exploded diagram of the fabric installation mechanism;
[0021] Figure 5 for Figure 4 The enlarged view of point B;
[0022] Figure 6 for Figure 4 Exploded diagram of the fabric installation mechanism.
[0023] In the figure: 1. conveying platform, 2. operating table, 3. cloth installation mechanism, 31. mobile robot, 32. sub-control module, 33. tank shell, 34. rotating module, 35. circular tank shell, 36. first guide rail assembly, 37. lead screw assembly, 38. base, 39. double-end motor, 310. bevel gear assembly, 311. first tank frame, 312. second guide rail assembly, 313. mounting plate, 314. first motor, 315. first gear, 316. first rack, 317. three-axis gimbal, 318. image sensor, 4. traction component, 41. fixed seat, 42. rotating frame, 43. second tank frame, 44. first electric telescopic rod, 45. tank seat, 46. third guide rail assembly, 47. pulley, 48. belt, 49. second motor , 410, top plate, 411, connecting seat, 412, slot shell, 413, third trough frame, 414, second rack, 415, third motor, 416, second gear, 5, fixing component, 51, box shell, 52, trough, 53, limiting slide, 54, limiting slider, 55, trough frame, 56, second electric telescopic rod, 57, moving frame, 58, first rotating shaft, 59, third gear, 510, first rotating rod, 511, first electric suction cup, 512, third rack, 513, mounting frame, 514, second rotating shaft, 515, fourth gear, 516, fourth rack, 517, second rotating rod, 518, second electric suction cup, 6, lifting and positioning roller, 7, unwinding equipment, 8, spraying robot arm, 9, supply equipment, 10, winding equipment. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0025] See also Figure 1-6 The present invention provides a technical solution: a spraying device for processing glass fiber coated cloth, comprising: a conveying platform 1, an operating table 2, a cloth installation mechanism 3, a lifting and positioning roller 6, a reeling device 7, a spraying mechanical arm 8, a supply device 9 and a reeling device 10; the operating table 2 is arranged at the right front of the conveying platform 1, the operating table 2 and the conveying platform 1 are electrically connected, the operating table 2 is manually operated and controlled by a staff member, and a preset program is arranged inside the operating table 2 to realize automatic control of the electrical components inside the device; the number of the operating tables 2 is two, and the two cloth installation mechanisms 3 are respectively arranged on the outside of the conveying platform 1; the number of the lifting and positioning rollers 6 is two, and the two lifting and positioning rollers 6 are respectively arranged at the left and right ends of the inner side of the conveying platform 1, the lifting and positioning rollers 6 and the operating table 2 are electrically connected, and the lifting and positioning rollers 6 are controlled by the operating table 2, and a lifting device is arranged inside the lifting and positioning rollers 6, and a limited roller is arranged on the top of the lifting end of the lifting device to control the cloth Limit; the unwinding device 7 is installed on the right side of the conveying platform 1, the unwinding device 7 is electrically connected to the operating table 2, the unwinding device 7 is controlled by the operating table 2, and the unwinding device 7 can unwind the internal coil; the spraying robot arm 8 is arranged on the rear side of the conveying platform 1, the spraying robot arm 8 is electrically connected to the operating table 2, the spraying robot arm 8 is controlled by the operating table 2, and the internal robot arm of the spraying robot arm 8 drives the nozzle to move in multiple angles; the supply device 9 is arranged on the rear side of the conveying platform 1 and on the right side of the spraying robot arm 8, the supply device 9 is electrically connected to the operating table 2, the supply device 9 is controlled by the operating table 2, the supply device 9 can store the coating liquid in advance, and can supply the coating liquid to the inside of the spraying robot arm 8; the winding device 10 is arranged on the left side of the conveying platform 1, the winding device 10 is electrically connected to the operating table 2, the winding device 10 is controlled by the operating table 2, and the winding device 10 can wind the cloth.
[0026] As a preferred solution, further, Figure 2 and Figure 3As shown, the cloth installation mechanism 3 includes: a mobile robot 31, a sub-control module 32, a trough shell 33, a rotating module 34, a circular trough shell 35, a first guide rail assembly 36, a screw assembly 37, a base 38, a double-end motor 39, a bevel gear assembly 310, a first trough frame 311, a second guide rail assembly 312, a mounting plate 313, a first motor 314, a first gear 315, a first rack 316, a three-axis gimbal 317, an image sensor 318 and a traction component 4; the mobile robot 31 is arranged outside the conveying platform 1; the sub-control module 32 is embedded in the front side of the mobile robot 31, the sub-control module 32 and the mobile robot 31 are electrically connected, and the sub-control module 32 and The operating console 2 is remotely connected to the network, and the sub-control module 32 is remotely controlled by the operating console 2. A preset program is set inside the sub-control module 32; the tank shell 33 is embedded in the middle of the top of the mobile robot 31; the rotation module 34 is set in the middle of the bottom end of the inner cavity of the mobile robot 31, the rotation module 34 and the sub-control module 32 are electrically connected, and the rotation module 34 is controlled by the sub-control module 32. The rotation module 34 can drive the circular tank shell 35 to rotate clockwise or counterclockwise; the circular tank shell 35 is installed on the top of the rotating end of the rotation module 34; the number of the first guide rail components 36 is two, and the two first guide rail components 36 are respectively set on the left and right sides of the inner cavity of the circular tank shell 35 along the front and rear directions. On the right and left sides, the middle guide rail of the first guide rail assembly 36 is arranged in the inner cavity of the circular trough shell 35 along the front-to-back direction, and a slider is sleeved on the outside of the guide rail as a limit end; there are two screw assemblies 37, and the two screw assemblies 37 are arranged in the inner cavity of the circular trough shell 35 along the front-to-back direction and are located on the inner sides of the left and right first guide rail assemblies 36. The screw rods in the screw assemblies 37 are rotatably connected to the inner cavity of the circular trough shell 35 through bearings along the front-to-back direction, and the outer sides of the screw rods are screwed with screw nuts; the base 38 is arranged on the inner sides of the limit ends of the left and right screw assemblies 37, and the left and right sides of the base 38 are respectively connected to the screw nuts in the left and right screw assemblies 37; the double-end motor 39 is arranged on the rotating At the rear side of the bottom end of the inner cavity of the moving module 34, the double-end motor 39 is electrically connected to the sub-control module 32, and the double-end motor 39 is controlled by the sub-control module 32. The double-end motor 39 can drive the bevel gears in the bevel gear assemblies 310 on both sides to rotate clockwise or counterclockwise; there are two bevel gear assemblies 310, and the gears on one side of the two bevel gear assemblies 310 are respectively arranged on the outer side of the rotating end of the double-end motor 39, and the gears on the other side of the two bevel gear assemblies 310 are respectively keyed to the rear end of the screw shaft of the left and right screw assemblies 37, and the bevel gear assembly 310 adopts a 90-degree vertical meshing of the bevel gears on both sides; the first tank frame 311 is installed on the top of the base 38 along the up and down direction;There are two second guide rail assemblies 312, and the two second guide rail assemblies 312 are respectively arranged on the left and right sides of the inner cavity of the first trough frame 311 along the up and down directions. The guide rails in the second guide rail assembly 312 are arranged in the inner cavity of the first trough frame 311 along the up and down directions, and the outer part of the guide rails is sleeved with a slider as a limit end; the mounting plate 313 is installed on the rear side of the limit ends of the left and right second guide rail assemblies 312; the first motor 314 is arranged at the lower right opening on the rear side of the mounting plate 313, the first motor 314 is electrically connected to the sub-control module 32, the first motor 314 is controlled by the sub-control module 32, and the first motor 314 can drive the first gear 315 to rotate clockwise or counterclockwise; the first gear 315 is arranged at the rotating end of the first motor 314; the first gear The strip 316 is arranged in the inner cavity of the first trough frame 311 along the up-down direction and is located on the inner side of the second guide rail assembly 312; the three-axis gimbal 317 is installed on the top of the rear side of the mounting plate 313, the three-axis gimbal 317 is electrically connected to the sub-control module 32, the three-axis gimbal 317 is controlled by the sub-control module 32, and the three-axis gimbal 317 can drive the image sensor 318 to move in the three-axis direction; the image sensor 318 is installed at the mobile end of the three-axis gimbal 317, the image sensor 318 is electrically connected to the sub-control module 32, and the image sensor 318 can collect external image information and send it to the sub-control module 32, so that the sub-control module 32 presets the program to locate obstacles and cloth positions; the traction component 4 is arranged on the top of the rear side of the mounting plate 313. ;
[0027] As a preferred solution, further, Figure 4 and Figure 5As shown, the traction component 4 includes: a fixed seat 41, a rotating frame 42, a second slot frame 43 and a first electric telescopic rod 44; the fixed seat 41 is arranged at the middle of the top end of the rear side of the mounting plate 313 in the up-down direction; the rotating frame 42 is rotatably connected to the inner top of the fixed seat 41 through a pin shaft; the second slot frame 43 is arranged at the inner rear end of the rotating frame 42 in the front-to-back direction; one end of the first electric telescopic rod 44 is arranged at the middle of the rear side of the fixed seat 41 through a pin shaft seat, and the other end of the first electric telescopic rod 44 is rotatably connected to the inner bottom end of the rotating frame 42 through a pin shaft, the first electric telescopic rod 44 is electrically connected to the sub-control module 32, the first electric telescopic rod 44 is controlled by the sub-control module 32, and the first electric telescopic rod 44 can be driven by its own extension and contraction The rotating frame 42 rotates clockwise or counterclockwise; wherein, adjustment units are arranged at the front and rear ends of the inner side of the second tank frame 43, and the adjustment units include: a tank seat 45, a third guide rail assembly 46, a pulley 47, a belt 48, a second motor 49, a top plate 410, a connecting seat 411, a slot housing 412, a third tank frame 413, a second rack 414, a third motor 415, a second gear 416 and a fixing component 5; the tank seat 45 is arranged on the inner side of the second tank frame 43 along the front-to-back direction; the third guide rail assembly 46 is arranged at the bottom of the tank seat 45 along the front-to-back direction, and the guide rail in the third guide rail assembly 46 is arranged at the bottom of the tank seat 45 along the up-down direction, and a slider is sleeved on the outside of the guide rail as a limit end; the number of pulleys 47 is Two, two pulleys 47 are respectively connected to the inner cavity of the second tank frame 43 through pin shafts and are located on the front and rear sides of the tank seat 45; the belt 48 is sleeved on the outside of the left and right pulleys 47 along the front and rear direction and passes through the inner side of the tank seat 45; the second motor 49 is installed on the right side of the second tank frame 43, and the rotating end of the second motor 49 extends into the inner cavity of the second tank frame 43 and is connected to the axis of the inner pulley 47. The second motor 49 is electrically connected to the sub-control module 32, and the second motor 49 is controlled by the sub-control module 32. The second motor 49 can drive the pulley 47 at the corresponding position to rotate clockwise or counterclockwise; the top plate 410 is arranged below the tank seat 45; the connecting seat 411 is installed on the top of the top plate 410, and the connecting seat 411 is installed on the top of the top plate 410. The inner side of the seat 411 is connected to the bottom of the belt 48, and the top of the connecting seat 411 is connected to the limiting end of the third guide rail assembly 46; the slot shell 412 is embedded in the inner side of the top plate 410; the third slot frame 413 is inserted into the inner cavity of the slot shell 412 along the up and down direction, and the third slot frame 413 can move up and down in the inner cavity of the slot shell 412; the second rack 414 is arranged on the rear side of the inner cavity of the third slot frame 413 along the up and down direction; the third motor 415 is installed on the top of the top plate 410 and is located on the rear side of the slot shell 412, the third motor 415 is electrically connected to the sub-control module 32, the third motor 415 is controlled by the sub-control module 32, and the third motor 415 can drive the second gear 416 to rotate clockwise or counterclockwise;The second gear 416 is screwed to the rotating end of the third motor 415 and meshes with the second rack 414; the fixing component 5 is installed at the bottom of the third tank frame 413. ;
[0028] As a preferred solution, further, Figure 6As shown, the fixing component 5 includes: a box shell 51, a slot body 52, a limiting slide 53, a limiting slider 54, a slot body frame 55, a second electric telescopic rod 56, a moving frame 57, a first rotating shaft 58, a third gear 59, a first rotating rod 510, a first electric suction cup 511, a third rack 512, a mounting frame 513, a second rotating shaft 514, a fourth gear 515, a fourth rack 516, a second rotating rod 517 and a second electric suction cup 518; the box shell 51 is arranged at the bottom end of the third slot body frame 413; the number of the slot bodies 52 is two, and the two slot bodies 52 are respectively opened at the left and right ends of the inner side of the box shell 51; the number of the limiting slide 53 is two, and the two limiting slides 53 are respectively arranged in the left and right sides of the inner cavity of the box shell 51 along the front and rear directions. end; there are two limit sliders 54, which are respectively inserted into the inner cavities of the left and right limit slide grooves 53, and the limit sliders 54 can move forward and backward in the inner cavity of the limit slide groove 53; there are two slot frames 55, which are respectively arranged on the inner sides of the left and right limit sliders 54; the second electric telescopic rod 56 is arranged in the middle of the rear side of the outer end of the inner cavity of the box shell 51 along the front-to-back direction, the second electric telescopic rod 56 is electrically connected to the sub-control module 32, the second electric telescopic rod 56 is controlled by the sub-control module 32, and the second electric telescopic rod 56 drives the moving frame 57 to move forward and backward by its own extension and shortening; the moving frame 57 is arranged on the inner side of the telescopic end of the second electric telescopic rod 56, and the moving frame 57 and the outer sides of the left and right slot frames 55 The first rotating shaft 58 is fixedly connected at the inner end on the left and right sides of the inner cavity of the box shell 51 through bearings; the third gear 59 is two, and the two third gears 59 are respectively keyed to the outer sides of the left and right first rotating shafts 58, and the third gear 59 can drive the first rotating shaft 58 to rotate under the action of the third rack 512; the first rotating rod 510 is two, and one end of the two first rotating rods 510 is respectively fixedly connected to the inner end of the outer side of the axis of the left and right first rotating shafts 58, and the first rotating rod 510 extends out of the inner top of the slot body 52; the first electric suction cup 511 is two, and the two first electric suction cups 511 are respectively arranged on the outer side of the other end of the left and right first rotating rods 510 On the side, the first electric suction cup 511 is electrically connected to the sub-control module 32, the first electric suction cup 511 is controlled by the sub-control module 32, and the first electric suction cup 511 can adsorb and fix the surface of the cloth; the number of the third racks 512 is two, and the two third racks 512 are respectively arranged on the inner tops of the left and right slot frames 55, and the two third racks 512 are respectively meshed with the upper parts of the two third gears 59; the mounting frame 513 is installed in the middle of the inner side of the inner end of the inner cavity of the box shell 51; the second shaft 514 is rotatably connected to the inner side of the mounting frame 513 through the bearing in the left and right directions; the fourth gear 515 is keyed to the middle of the outer side of the second shaft 514, and the fourth gear 515 can drive the second shaft 514 to rotate under the action of the fourth rack 516;The fourth rack 516 is arranged on the inner side of the moving frame 57 along the front-back direction, and the fourth rack 516 is meshed with the outer side and lower side of the fourth gear 515; there are two second rotating rods 517, one end of the two second rotating rods 517 is respectively fixedly connected to the left and right sides of the outer side of the second rotating shaft 514, and the second rotating rods 517 extend out of the inner top of the slot body 52; there are two second electric suction cups 518, and the two second electric suction cups 518 are respectively arranged on the outer side of the other end of the left and right second rotating rods 517, and the second electric suction cups 518 are electrically connected to the sub-control module 32, and the second electric suction cups 518 are controlled by the sub-control module 32, and the second electric suction cups 518 can adsorb and fix the surface of the cloth. ;
[0029] Here’s how it works:
[0030] Step 1: The staff installs the glass fiber coated cloth coil inside the unwinding device 7 in advance, and the staff controls the operating table 2 to start the sub-control modules 32 in the cloth installation mechanisms 3 on both sides respectively, wherein the sub-control module 32 in the cloth installation mechanism 3 on one side controls the mobile robot 31 and the image sensor 318 to start, and the mobile robot 31 moves to the front position of the unwinding device 7, and the image sensor 318 collects external image information and sends it to the sub-control module 32. The pre-made program in the sub-control module 32 controls the first electric telescopic rod 44, the first motor 314, the double-end motor 39, the third motor 415, the second motor 49, the second electric telescopic rod 56, the first electric suction cup 511 and the second electric suction cup 518 to start, and the first electric The telescopic rod 44 extends to drive the rotating frame 42 to rotate upward on the inner side of the fixed seat 41, so that the rotating frame 42 drives the second trough frame 43 to rotate upward to the horizontal direction, and the first motor 314 drives the first gear 315 to rotate clockwise or counterclockwise, so that the first gear 315 moves upward or downward along the rear side of the first rack 316, and then, under the cooperation of the first gear 315 and the first motor 314, the mounting plate 313 drives the traction component 4 to move upward or downward under the limiting action of the second guide rail assembly 312, and the double-end motor 39 drives the gears in the bevel gear assemblies 310 on both sides to rotate, and under the transmission of the bevel gear assemblies 310 on both sides, the lead screws in the lead screw assemblies 37 on both sides drive the internal lead screw nuts to move forward and backward, so that the lead screw assembly 37 drives the base 38 to rotate. The first guide rail assembly 36 moves forward and backward under the limiting action, and then drives the traction component 4 to move to the position above the end of the coil inside the unwinding device 7 under the cooperation of the mounting plate 313. The third motor 415 in the front and rear adjustment units drives the second gear 416 to rotate clockwise or counterclockwise, so that the second rack 414 drives the third slot frame 413 under the action of the rotational force of the second gear 416. The third slot frame 413 moves upward or downward on the inner side of the slot shell 412. The third slot frame 413 drives the fixing component 5 to move to the front and rear positions of the cloth. The second motor 49 in the front and rear adjustment units drives the inner pulley 47 to rotate, so that the belt 48 drives the connecting seat 411 to move inward under the limiting action of the outer pulley 47. Under the limiting action of the third guide rail assembly 46, the top plate 410 drives the fixed component 5 to move to the front and rear sides of the cloth under the cooperation of the slot shell 412 and the third slot body frame 413, and the second electric telescopic rod 56 in the front and rear fixed components 5 is extended to drive the moving frame 57 to move inward, so that the moving frame 57 drives the slot body frames 55 on both sides to move forward synchronously under the limiting action of the limiting slider 54, and the moving frame 57 drives the fourth rack 516 to move forward, so that the fourth gear 515 drives the second rotating shaft 514 to rotate under the action of the fourth rack 516, and the second rotating shaft 514 drives the second rotating rods 517 on both sides to drive the second electric suction cup 518 to rotate upward on the inner side of the slot body 52, and the slot body frames 55 on both sides drive the third rack 512 to move forward.The third gears 59 on both sides drive the first rotating shafts 58 on both sides to rotate under the action of the third racks 512, and the first rotating shafts 58 on both sides drive the first rotating rods 510 at the corresponding positions to drive the first electric suction cup 511 to rotate downward inside the groove body 52, and the first electric suction cup 511 and the second electric suction cup 518 respectively adsorb the upper surface and the lower surface of the cloth;
[0031] Step 2: The mobile robot 31 moves to the left in front of the conveying platform 1 and pulls the cloth. When it moves to the corresponding position of the lifting and positioning roller 6, the staff controls the operating table 2 to start the lifting and positioning roller 6. The internal lifting system of the lifting and positioning roller 6 drives the limit roller to move upward, and the other cloth installation mechanism 3 moves to the left position of the current cloth installation mechanism 3. The cloth installation mechanisms 3 on the left and right sides exchange the cloth pulling ends under the limit roller in the lifting and positioning roller 6. After the exchange is completed, the other cloth installation mechanism 3 continues to pull the cloth to the left to move to the inside of the winding device 10 for installation, and the internal lifting system of the lifting and positioning roller 6 drives the roller Move downward to press the surface of the cloth, the staff controls the operation of the internal processing system of the operating table 2, and controls the unwinding device 7, the supply device 9, the spraying robot arm 8 and the winding device 10 to start. The unwinding device 7 unwinds the internal coil and moves to the top of the conveying platform 1 under the limiting action of the right-side lifting and positioning roller 6. During the conveying platform 1 moving the cloth to the left, the supply device 9 supplies coating liquid to the inside of the spraying robot arm 8. The internal robot arm of the spraying robot arm 8 drives the nozzle to move in multiple angles to spray the cloth on the surface of the conveying platform 1. Under the limiting action of the left-side lifting and positioning roller 6, the winding device 10 winds the cloth.
[0032] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A spraying device for processing glass fiber coated cloth, characterized in that: include: Conveying platform (1); An operating table (2) is arranged at the right front of the conveying platform (1), and the operating table (2) and the conveying platform (1) are electrically connected; A cloth installation mechanism (3), wherein the number of the cloth installation mechanisms (3) is two, and the two cloth installation mechanisms (3) are respectively arranged on the outside of the conveying platform (1); Lifting positioning rollers (6), the number of the lifting positioning rollers (6) being two, the two lifting positioning rollers (6) being respectively arranged at the left and right ends of the inner side of the conveying platform (1), and the lifting positioning rollers (6) being electrically connected to the operating platform (2); An unwinding device (7) is installed on the right side of the conveying platform (1), and the unwinding device (7) is electrically connected to the operating table (2); A spraying robot arm (8) is arranged on the rear side of the conveying platform (1), and the spraying robot arm (8) is electrically connected to the operating table (2); A supply device (9) is arranged at the rear side of the conveying platform (1) and located on the right side of the spraying robot arm (8), and the supply device (9) is electrically connected to the operating table (2); A winding device (10) is arranged on the left side of the conveying platform (1), and the winding device (10) is electrically connected to the operating table (2); The cloth installation mechanism (3) comprises: A mobile robot (31) is arranged outside the conveying platform (1); A sub-control module (32) is embedded in the front side of the mobile robot (31), the sub-control module (32) and the mobile robot (31) are electrically connected, and the sub-control module (32) and the operating console (2) are remotely connected via a network; A tank shell (33) embedded in the middle of the top end of the mobile robot (31); A rotation module (34) is arranged in the middle of the bottom end of the inner cavity of the mobile robot (31), and the rotation module (34) is electrically connected to the sub-control module (32); A circular tank shell (35) mounted on the top of the rotating end of the rotating module (34); A first guide rail assembly (36), the number of the first guide rail assemblies (36) being two, the two first guide rail assemblies (36) being respectively arranged on the left and right sides of the inner cavity of the circular tank shell (35) along the front-to-back direction; A lead screw assembly (37), wherein the number of the lead screw assemblies (37) is two, and the two lead screw assemblies (37) are arranged in the inner cavity of the circular slot housing (35) along the front-to-back direction and are located on the inner sides of the left and right first guide rail assemblies (36); A base (38) is arranged inside the limiting ends of the left and right lead screw assemblies (37), and the left and right sides of the base (38) are respectively connected to the lead screw nuts in the left and right lead screw assemblies (37); A double-ended motor (39) is arranged at the rear side of the bottom end of the inner cavity of the rotating module (34), and the double-ended motor (39) is electrically connected to the sub-control module (32); A bevel gear assembly (310), wherein the number of the bevel gear assemblies (310) is two, the gears on one side of the two bevel gear assemblies (310) are respectively arranged on the outside of the rotating end of the double-end motor (39), and the gears on the other side of the two bevel gear assemblies (310) are respectively keyed to the rear ends of the lead screw shafts of the left and right lead screw assemblies (37).
2. A spraying device for processing glass fiber coated cloth according to claim 1, characterized in that: The cloth installation mechanism (3) further comprises: A first tank frame (311) is mounted on the top of the base (38) in the up-down direction; A second guide rail assembly (312), the number of the second guide rail assembly (312) being two, and the two second guide rail assemblies (312) being respectively arranged on the left and right sides of the inner cavity of the first tank frame (311) in the up-down direction; A mounting plate (313) mounted on the rear side of the limiting ends of the left and right second guide rail assemblies (312); A first motor (314) is arranged at a lower right opening on the rear side of the mounting plate (313), the first motor (314) being electrically connected to the sub-control module (32); A first gear (315) is arranged at a rotating end of the first motor (314); A first rack (316) disposed in the inner cavity of the first slot frame (311) along the up-down direction and located on the inner side of the second guide rail assembly (312); A three-axis pan-tilt platform (317) is mounted on the top of the rear side of the mounting plate (313), and the three-axis pan-tilt platform (317) is electrically connected to the sub-control module (32); An image sensor (318) is mounted on the mobile end of the three-axis gimbal (317), and the image sensor (318) is electrically connected to the sub-control module (32); The traction component (4) is arranged on the top of the rear side of the mounting plate (313).
3. A spraying device for processing glass fiber coated cloth according to claim 2, characterized in that: The first motor (314) drives the first gear (315) to rotate, causing the first gear (315) to move along the rear side of the first rack (316), and then, under the cooperation of the first gear (315) and the first motor (314), the mounting plate (313) drives the traction component (4) to move under the limiting action of the second guide rail assembly (312).
4. A spraying device for processing glass fiber coated cloth according to claim 3, characterized in that: The traction component (4) comprises: A fixing seat (41) is arranged in the middle of the top end of the rear side of the mounting plate (313) in the up-down direction; A rotating frame (42) is rotatably connected to the inner top of the fixed seat (41) via a pin; A second tank frame (43) is arranged at the inner rear end of the rotating frame (42) along the front-rear direction; A first electric telescopic rod (44), one end of which is arranged at the middle of the rear side of the fixing seat (41) via a pin shaft seat, the other end of the first electric telescopic rod (44) is rotatably connected to the inner bottom end of the rotating frame (42) via a pin shaft, and the first electric telescopic rod (44) is electrically connected to the sub-control module (32); Wherein, adjustment units are arranged at the front and rear ends of the inner side of the second tank frame (43).
5. A spraying device for processing glass fiber coated cloth according to claim 4, characterized in that: The adjustment unit comprises: A tank body seat (45) arranged on the inner side of the second tank body frame (43) along the front-rear direction; A third guide rail assembly (46) is arranged at the bottom of the slot seat (45) along the front-rear direction; Pulleys (47), the number of the pulleys (47) being two, the two pulleys (47) being rotatably connected to the inner cavity of the second tank frame (43) via pins and being located at the front and rear sides of the tank seat (45); A belt (48) is sleeved on the outside of the left and right pulleys (47) along the front-back direction and passes through the inner side of the slot seat (45); A second motor (49) is mounted on the right side of the second tank frame (43); a rotating end of the second motor (49) extends into the inner cavity of the second tank frame (43) and is connected to the axis of the inner pulley (47); and the second motor (49) is electrically connected to the sub-control module (32); A top plate (410) is arranged below the tank seat (45); A connecting seat (411) is installed on the top of the top plate (410), the inner side of the connecting seat (411) is connected to the bottom of the belt (48), and the top end of the connecting seat (411) is connected to the limiting end of the third guide rail assembly (46); A slot housing (412) embedded inside the top plate (410); A third slot body frame (413) is inserted into the inner cavity of the slot housing (412) in the up-down direction; A second rack (414) is arranged along the upper and lower sides at the rear side of the inner cavity of the third tank frame (413); A third motor (415) is installed on the top of the top plate (410) and is located on the rear side of the slot housing (412); the third motor (415) is electrically connected to the sub-control module (32); A second gear (416) screwed to the rotating end of the third motor (415) and meshing with the second rack (414); The fixing component (5) is installed at the bottom of the third tank frame (413).
6. A spraying device for processing glass fiber coated cloth according to claim 5, characterized in that: The fixing component (5) comprises: A box shell (51) is arranged at the bottom end of the third tank frame (413); A trough body (52), wherein the number of the trough bodies (52) is two, and the two trough bodies (52) are respectively disposed at left and right ends of the inner side of the box shell (51); A limiting slide groove (53), wherein the number of the limiting slide grooves (53) is two, and the two limiting slide grooves (53) are respectively located at the inner ends of the left and right sides of the inner cavity of the box shell (51) along the front-back direction; A limiting slider (54), wherein the number of the limiting sliders (54) is two, and the two limiting sliders (54) are respectively inserted into the inner cavities of the left and right limiting slide grooves (53); A tank frame (55), wherein the number of the tank frames (55) is two, and the two tank frames (55) are respectively arranged on the inner sides of the left and right limiting slide blocks (54); A second electric telescopic rod (56) is arranged in the middle of the rear side of the outer end of the inner cavity of the box shell (51) along the front-to-back direction, and the second electric telescopic rod (56) is electrically connected to the sub-control module (32); The movable frame (57) is arranged on the inner side of the telescopic end of the second electric telescopic rod (56), and the movable frame (57) is fixedly connected to the outer inner ends of the left and right trough frames (55).
7. A spraying device for processing glass fiber coated cloth according to claim 6, characterized in that: The fixing component (5) further comprises: A first rotating shaft (58), the number of the first rotating shafts (58) being two, and the two first rotating shafts (58) being rotatably connected to the inner ends of the left and right sides of the inner cavity of the box shell (51) via bearings; A third gear (59), wherein the number of the third gears (59) is two, and the two third gears (59) are respectively key-connected to the outer sides of the left and right first rotating shafts (58); A first rotating rod (510), wherein the number of the first rotating rods (510) is two, one end of each of the two first rotating rods (510) being fixedly connected to the inner ends of the outer sides of the axes of the two left and right first rotating shafts (58), respectively, and the first rotating rods (510) extending out of the inner top of the groove body (52); A first electric suction cup (511), wherein the number of the first electric suction cups (511) is two, and the two first electric suction cups (511) are respectively arranged on the outside of the other ends of the left and right first rotating rods (510), and the first electric suction cups (511) are electrically connected to the sub-control module (32); A third rack (512), wherein the number of the third racks (512) is two, and the two third racks (512) are respectively arranged at the inner tops of the left and right slot frames (55), and the two third racks (512) are respectively meshed with the upper sides of the two third gears (59); A mounting frame (513) mounted at the middle portion of the inner side of the inner end of the inner cavity of the box shell (51); A second rotating shaft (514) is rotatably connected to the inner side of the mounting frame (513) via a bearing in a left-right direction; A fourth gear (515) is key-connected to the middle portion of the outer side of the second rotating shaft (514); A fourth rack (516) is arranged on the inner side of the moving frame (57) along the front-rear direction, and the fourth rack (516) is meshed with the outer side and lower side of the fourth gear (515); A second rotating rod (517), wherein the number of the second rotating rods (517) is two, one end of the two second rotating rods (517) being respectively fixedly connected to the left and right sides of the outside of the second rotating shaft (514), and the second rotating rods (517) extending out of the inner top of the slot body (52); A second electric suction cup (518), wherein the number of the second electric suction cup (518) is two, and the two second electric suction cups (518) are respectively arranged on the outside of the other ends of the left and right second rotating rods (517), and the second electric suction cup (518) is electrically connected to the sub-control module (32).
Citation Information
Patent Citations
Glass fiber cloth surface cleaning and spraying integrated device
CN117816452A
Material auxiliary traction device of equipment of making up
CN206828757U