Device for removing battery plastic shell coating
By designing an automated film stripping device and utilizing the cooperation of a film stripping roller and a clamping plate, the automatic removal of the film from the plastic shell of a lead-acid battery is achieved, solving the problems of high labor intensity and low efficiency of manual removal and improving production efficiency.
Patent Information
- Application Number
- CN202411702525.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-26
- Publication Date
- 2025-09-30
- Estimated Expiration
- 2044-11-26
AI Technical Summary
In the prior art, the removal of the plastic shell coating of the lead-acid battery requires manual operation, resulting in high labor intensity and low production efficiency.
A device for removing the film from the battery plastic shell is designed. The film stripping roller is driven by the mounting seat to move, and the film is peeled off the outer wall of the battery by the rotation of the film stripping roller. Combined with the cooperation of the clamping plate and the film stripping roller, the film is automatically clamped and removed.
The automatic removal of the plastic shell coating of the lead-acid battery is realized, which reduces manual operations and improves production efficiency.
Smart Images

Figure CN119502536B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of battery production, and in particular relates to a device for removing a plastic shell coating of a battery. Background Art
[0002] After the lead-acid battery box is processed and formed, it needs to go through the last process, which is to coat the surface with a film to prevent the lead-acid battery box from being scratched during subsequent transportation and assembly.
[0003] For example, Chinese invention CN111048845B discloses a battery wrapping mechanism, which can limit one end of the battery box and make the wrapping film fit to one end of the battery box by setting a first limiting roller, a second limiting roller, a first upper spring and a first lower spring. By setting a first pressing roller, a second pressing roller, a second upper spring and a second lower spring, the wrapping film can be simultaneously fit to the upper and lower sides of the battery box. The wrapping film is fit to the side of the battery box by the second hydraulic rod and the side pressure roller, thereby realizing rapid wrapping operation of the outer side of the battery box.
[0004] However, after the battery production is completed, the protective film needs to be removed. The existing removal method is often only through manual tearing of the film from the battery shell. Manual operation is not only labor-intensive, but also leads to low overall production efficiency. Summary of the Invention
[0005] The purpose of the present invention is to provide a device for removing the plastic shell film of a battery, which drives the film stripping roller to move through the mounting seat, and the film is peeled off the outer wall of the battery by the rotation of the film stripping roller, and the film is clamped and fixed by the clamping plate and the film stripping roller, and the film is taken away from the battery position, solving the problems of high labor intensity and low production efficiency of existing manual film tearing.
[0006] To solve the above technical problems, the present invention is achieved through the following technical solutions:
[0007] The present invention is a device for removing the film of the battery plastic shell, comprising a workbench, the workbench is rotatably connected to a rotating disk, and is connected to a film stripping mechanism and a fixing mechanism; the film stripping mechanism comprises a mounting bracket, the mounting bracket is slidably connected to a mounting seat, and is connected to a linear drive component that drives the mounting seat to slide in a horizontal direction, the mounting bracket is fixedly connected to a rack arranged parallel to the sliding direction of the mounting seat; the mounting seat is rotatably connected to a vertically arranged blocking roller, a film stripping roller, a transmission shaft and a rotating rod, and is connected to a driving device for driving the rotating rod to rotate, and the rotating rod is fixedly connected to a clamping plate arranged corresponding to the film stripping roller; the blocking roller and the film stripping roller are arranged side by side, and are used to block and limit the position of the battery, so The transmission shaft is fixedly connected to a driving wheel and a traveling wheel meshing with the rack, and the rotating shaft of the film stripping roller is fixedly connected to a driven wheel that is transmission-connected to the driving wheel; the fixing mechanism includes a fixed bracket, the fixed bracket is fixedly connected to a telescopic device, and the telescopic end of the telescopic device is rotatably connected to a pressure plate arranged concentrically with the rotating disk, which is used to press down the battery located on the rotating disk through the pressure plate, and drive the battery to rotate through the rotating disk; at the same time, the mounting seat is moved, and the traveling wheel rolls along the rack, so that the transmission shaft drives the film stripping roller to rotate, and the film is peeled off the outer wall of the battery through the rotation of the film stripping roller, and the rotating rod is rotated so that the clamping plate cooperates with the film stripping roller to clamp and fix the film, and as the mounting seat moves, the film is taken away from the battery position.
[0008] As a preferred technical solution of the present invention, the film stripping roller is a rubber roller, and the circumferential surface thereof is a serrated structure, so as to facilitate scraping off the film on the outer wall of the battery.
[0009] As a preferred technical solution of the present invention, the linear velocity direction of the contact point between the film stripping roller and the battery is parallel to the moving direction of the mounting seat.
[0010] As a preferred technical solution of the present invention, a collection box is provided on one side of the workbench, and the opening position at the upper end of the collection box is rotatably connected to two pairs of rollers arranged side by side; the two pairs of rollers are in contact with each other and rotate in opposite directions, and are used to pull the film away from the battery into the collection box through the rotation of the two pairs of rollers.
[0011] As a preferred technical solution of the present invention, it also includes a conveyor line for conveying batteries through the conveyor line; a pushing assembly is fixedly connected to the side of the conveyor line for pushing the batteries on the conveyor line to the rotating disk.
[0012] As a preferred technical solution of the present invention, the workbench is connected to a telescopic cylinder, and the telescopic end of the telescopic cylinder is fixedly connected to a push plate for pushing the batteries on the rotating disk to the conveyor line.
[0013] As a preferred technical solution of the present invention, the transmission ratio between the driving wheel and the driven wheel is less than 1.
[0014] As a preferred technical solution of the present invention, the driving device is a cylinder, the end of the cylinder is hinged with a strip plate, and one end of the strip plate is fixedly connected to the rotating rod.
[0015] As a preferred technical solution of the present invention, the upper surface of the rotating disk is not higher than the upper surface of the workbench.
[0016] As a preferred technical solution of the present invention, the driving assembly includes a screw rod rotatably connected to the mounting bracket and a servo motor transmission-connected to the screw rod, and the mounting seat is fixedly connected to a nut cooperating with the screw rod.
[0017] The present invention has the following beneficial effects:
[0018] The present invention is slidably connected to a mounting seat through an mounting bracket. The mounting seat drives the film stripping roller to move and cooperates with the rotation of the film stripping roller so that the film is peeled off the outer wall of the battery during the rotation of the film stripping roller. The rotating rod is rotated so that the clamping plate cooperates with the film stripping roller to clamp and fix the film, and moves with the mounting seat to bring the film away from the battery position, thereby realizing automatic film tearing, effectively reducing the manual operation process, and greatly improving the overall production efficiency.
[0019] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0021] Figure 1 This is a schematic structural diagram of a device for removing a battery plastic shell coating according to the present invention;
[0022] Figure 2 It is a structural diagram of the film stripping mechanism;
[0023] Figure 3 for Figure 2 Schematic diagram of the structure from an upward perspective;
[0024] Figure 4 It is a structural diagram of a specific implementation method;
[0025] Figure 5 for Figure 4 Structural diagram from another perspective;
[0026] Figure 6 for Figure 5 Front view of
[0027] Figure 7 for Figure 6 Cross-sectional view at AA in the middle;
[0028] Figure 8 for Figure 7 Schematic diagram of the structure of the middle part B;
[0029] Figure 9 This is a structural diagram of Example 2 when the mounting base is moved directly above the collection box;
[0030] Figure 10 for Figure 9 Left view of;
[0031] In the accompanying drawings, the components represented by the reference numerals are as follows:
[0032] 1-workbench, 2-stripping mechanism, 3-blocking roller, 4-stripping roller, 5-drive shaft, 7-fixing mechanism, 8-conveyor line, 9-battery, 101-rotating disk, 102-collecting box, 103-pair of rollers, 104-telescopic cylinder, 105-push plate, 201-mounting bracket, 202-mounting seat, 203-rack, 204-screw, 205-servo motor, 401-rotating rod, 402-driving device, 403-clamping plate, 404-driven wheel, 405-strip plate, 501-driving wheel, 502-travel wheel, 701-fixed bracket, 702-telescopic device, 703-pressure plate, 801-pushing assembly. DETAILED DESCRIPTION
[0033] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts shall fall within the scope of protection of the present invention.
[0034] In the description of the present invention, it should be understood that the terms "opening", "upper", "lower", "thickness", "top", "middle", "length", "inside", "around" and the like indicating orientation or positional relationship are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.
[0035] Example 1
[0036] See also Figure 1As shown, the present invention is a device for removing the film from the plastic shell of a battery, comprising a workbench 1, which is rotatably connected to a rotating disk 101, and is connected to a film stripping mechanism 2 and a fixing mechanism 7. The rotating disk 101 is driven by a motor, and the upper surface of the rotating disk 101 is not higher than the upper surface of the workbench 1, which facilitates the sliding of the battery from the surface of the workbench 1 to the rotating disk 101.
[0037] like Figure 2 and 3 As shown, the film stripping mechanism 2 includes a mounting bracket 201, which is slidably connected to a mounting seat 202 through a guide rail slider assembly, and is connected to a linear drive assembly that drives the mounting seat 202 to slide in a horizontal direction. The mounting bracket 201 is fixedly connected to a rack 203 that is arranged parallel to the sliding direction of the mounting seat 202, and the length of the rack 203 is smaller than the moving stroke of the mounting seat 202.
[0038] Specifically, the driving assembly includes a screw rod 204 rotatably connected to the mounting bracket 201 and a servo motor 205 transmission-connected to the screw rod 204. The mounting seat 202 is fixedly connected to a nut that cooperates with the screw rod 204. The screw rod 204 is driven to rotate by the servo motor 205, thereby realizing the movement of the mounting seat 202.
[0039] The mounting seat 202 is rotatably connected to a vertically arranged blocking roller 3, a film stripping roller 4, a transmission shaft 5 and a rotating rod 401 through a bearing seat, and is also connected to a driving device 402 for driving the rotating rod 401 to rotate. The driving device 402 is a cylinder, which is rotatably connected to the mounting seat 202 through a cylinder seat. A strip plate 405 is hinged at the end of the cylinder, and one end of the strip plate 405 is fixedly connected to the rotating rod 401. The strip plate 405 is used to drive the rotating rod 401 to rotate by extending and retracting the cylinder.
[0040] And, as Figure 8 As shown, the rotating rod 401 is connected to the clamping plate 403 corresponding to the film stripping roller 4 by screws, and is located on one side of the moving direction of the film stripping roller 4 during film stripping. One side of the clamping plate 403 has a blade with a gradually decreasing thickness and is close to the battery 9 and the film stripping roller 4.
[0041] The blocking roller 3 and the film stripping roller 4 are arranged side by side and are used to block and limit the position of the battery 9. The transmission shaft 5 is fixedly connected to the driving wheel 501 and the walking wheel 502 engaged with the rack 203. The rotating shaft of the film stripping roller 4 is fixedly connected to the driven wheel 404 that is transmission-connected to the driving wheel 501. The driving wheel 501 and the driven wheel 404 can both be synchronous pulleys, which are transmitted to each other through a synchronous belt.
[0042] The fixing mechanism 7 includes a fixing bracket 701, which can be directly installed on the workbench 1. The fixing bracket 701 is fixedly connected to a vertically arranged telescopic device 702. The telescopic device 702 can also be a cylinder or an electric push rod. The telescopic end of the telescopic device 702 is rotatably connected to a pressure plate 703 that is concentrically arranged with the rotating disk 101, which is used to press down the battery located on the rotating disk 101 through the pressure plate 703, and drive the battery to rotate through the rotating disk 101.
[0043] like Figures 4-6 As shown, the mounting base 202 is moved to the position corresponding to the rotating disk 101, and the battery 9 wrapped with film is placed on the rotating disk 101, so that the side of the battery 9 where the film is connected is in close contact with the blocking roller 3 and the film stripping roller 4, thereby positioning the battery 9. Then, the pressure plate 703 is pressed against the battery 9 by the telescopic device 702, so that the battery 9 is fixed.
[0044] like Figure 7 and 8 As shown, at this time, the mounting base 202 is driven to move, and the walking wheel 502 is used to roll along the rack 203 during the movement of the mounting base 202, so that the transmission shaft 5 is transmitted through the active wheel 501 and the driven wheel 404, thereby driving the film stripping roller 4 to rotate. The linear velocity direction of the contact point between the film stripping roller 4 and the battery 9 is parallel to the moving direction of the mounting base 202, so that the film can be gradually peeled off the outer wall of the battery 9 after being peeled off. As shown in the figure, the film stripping roller 4 rotates clockwise, and then the film is peeled off the outer wall of the battery through the rotation of the film stripping roller 4.
[0045] Furthermore, the transmission ratio between the driving wheel 501 and the driven wheel 404 is less than 1, so that the film stripping roller 4 can achieve a higher rotation speed, thereby facilitating an improved film stripping effect.
[0046] The film stripping roller 4 is a rubber roller with a serrated circumference, which facilitates scraping the film from the outer wall of the battery 9. After the film is scraped from the outer wall of the battery 9, it is brought between the clamping plate 403 and the film stripping roller 4. At this time, the rotating rod 401 rotates, causing the clamping plate 403 and the film stripping roller 4 to cooperate and clamp the film in place. The film is then moved away from the battery 9 by the movement of the mounting base 202.
[0047] like Figure 7 As shown, at the same time, when the mounting seat 202 moves away from the film, the rotating disk 101 drives the battery 9 to rotate clockwise, resulting in the effect of tearing the film off the surface of the battery 9, thereby completely peeling off the film on the surface of the battery 9 and realizing automatic film tearing, effectively reducing the manual operation process and greatly improving the overall production efficiency.
[0048] As a further optimization solution, a conveyor line 8 is also included for conveying batteries through the conveyor line 8; a pushing assembly 801 is fixedly connected to the side of the conveyor line 8, such as by using a cylinder, for pushing the batteries on the conveyor line 8 to the rotating disk 101, thereby realizing automatic loading.
[0049] At the same time, a telescopic cylinder 104 is connected to the workbench 1 or the mounting bracket 201, and the telescopic end of the telescopic cylinder 104 is fixedly connected to a push plate 105, which is used to push the batteries on the rotating disk 101 to the conveyor line 8, so that the batteries with the film removed are pushed back to the conveyor line 8 through the telescopic cylinder 104, and then the conveyor line 8 moves its position and moves the next battery to be removed from the film to the position of the pushing assembly 801, thereby realizing the effect of automatic loading and unloading, further improving the degree of automation, and further improving production efficiency.
[0050] Example 2
[0051] like Figure 1 、 9 As shown in Figure 10, based on the first embodiment, a collecting box 102 is provided on one side of the workbench 1, and the upper opening of the collecting box 102 is rotatably connected to two pairs of rollers 103 arranged side by side; the two pairs of rollers 103 are in contact with each other and rotate in opposite directions.
[0052] When the clamping plate 403 cooperates with the stripping roller 4 to clamp and fix the film, and moves with the mounting base 202, the film is taken away from the position of the battery 9, and the two rollers 103 rotate, and as shown in the direction of the arrow in the figure, one of the rollers 103 rotates counterclockwise and the other roller 103 rotates clockwise. When the mounting base 202 moves to the top of the collection box 102, the rotating rod 401 rotates in the opposite direction, driving the clamping plate 403 to rotate in the direction away from the stripping roller 4, thereby loosening the clamped film. When the downward drooping film touches the rollers 103, the film taken away from the battery is pulled into the collection box 102 under the rotation of the rollers 103, thereby realizing automatic collection of the film, further reducing the process of manually removing the film from the stripping roller 4, realizing the automation of removing the battery plastic shell film, and greatly improving the overall production efficiency.
[0053] Throughout this specification, references to terms such as "one embodiment," "example," or "specific example" indicate that the specific features, structures, materials, or characteristics described in conjunction with that embodiment or example are included in at least one embodiment or example of the present invention. In this specification, schematic representations of these terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
[0054] The preferred embodiments of the present invention disclosed above are intended only to help illustrate the present invention. These preferred embodiments do not exhaustively describe all details, nor do they limit the present invention to the specific embodiments described. Obviously, many modifications and variations are possible based on the content of this specification. These embodiments are selected and described in detail in this specification to better explain the principles and practical applications of the present invention, thereby enabling those skilled in the art to better understand and utilize the present invention. The present invention is limited only by the claims and their full scope and equivalents.
Claims
1. A device for removing the plastic shell film of a battery, characterized in that: include: A workbench (1), the workbench (1) is rotatably connected to a rotating disk (101), and is also connected to a film stripping mechanism (2) and a fixing mechanism (7); The film stripping mechanism (2) comprises a mounting bracket (201), the mounting bracket (201) being slidably connected to a mounting seat (202), and a linear drive assembly connected to drive the mounting seat (202) to slide in a horizontal direction, and the mounting bracket (201) being fixedly connected to a rack (203) arranged parallel to the sliding direction of the mounting seat (202); The mounting seat (202) is rotatably connected to a vertically arranged blocking roller (3), a film stripping roller (4), a transmission shaft (5) and a rotating rod (401), and is also connected to a driving device (402) for driving the rotating rod (401) to rotate, and the rotating rod (401) is fixedly connected to a clamping plate (403) corresponding to the film stripping roller (4); The blocking roller (3) and the film stripping roller (4) are arranged side by side and are used to block and limit the position of the battery; the transmission shaft (5) is fixedly connected to a driving wheel (501) and a traveling wheel (502) meshing with the rack (203); the rotating shaft of the film stripping roller (4) is fixedly connected to a driven wheel (404) in transmission connection with the driving wheel (501); The fixing mechanism (7) comprises a fixing bracket (701), the fixing bracket (701) is fixedly connected to a telescopic device (702), the telescopic end of the telescopic device (702) is rotatably connected to a pressure plate (703) arranged concentrically with the rotating disk (101), and is used for pressing down the battery located on the rotating disk (101) through the pressure plate (703), and driving the battery to rotate through the rotating disk (101); At the same time, the mounting seat (202) moves, and the walking wheel (502) rolls along the rack (203), so that the transmission shaft (5) drives the film stripping roller (4) to rotate, and the film is peeled off the outer wall of the battery by the rotation of the film stripping roller (4), and the rotating rod (401) rotates, so that the clamping plate (403) cooperates with the film stripping roller (4) to clamp and fix the film, and as the mounting seat (202) moves, the film is taken away from the battery position.
2. The device for removing the battery plastic shell film according to claim 1, characterized in that: The film stripping roller (4) is a rubber roller, and the circumferential surface thereof is in a serrated structure, so as to facilitate scraping off the film on the outer wall of the battery.
3. A device for removing the battery plastic shell film according to claim 1 or 2, characterized in that: The linear velocity direction of the contact point between the film stripping roller (4) and the battery is parallel to the moving direction of the mounting seat (202).
4. The device for removing the battery plastic shell film according to claim 1, characterized in that: A collecting box (102) is provided on one side of the workbench (1), and the upper opening of the collecting box (102) is rotatably connected to two pairs of rollers (103) arranged side by side; The two pairs of rollers (103) are in contact with each other and rotate in opposite directions, and are used to pull the film away from the battery into the collection box (102) through the rotation of the two pairs of rollers (103).
5. The device for removing the battery plastic shell film according to claim 1, characterized in that: It also includes a conveyor line (8) for conveying batteries through the conveyor line (8); a pusher assembly (801) is fixedly connected to the side of the conveyor line (8) for pushing the batteries on the conveyor line (8) to the rotating disk (101).
6. The device for removing the battery plastic shell film according to claim 5, characterized in that: The workbench (1) is connected to a telescopic cylinder (104), and the telescopic end of the telescopic cylinder (104) is fixedly connected to a push plate (105) for pushing the batteries on the rotating disk (101) to the conveyor line (8).
7. The device for removing the battery plastic shell film according to claim 1, characterized in that: The transmission ratio between the driving wheel (501) and the driven wheel (404) is less than 1.
8. The device for removing the battery plastic shell film according to claim 1, characterized in that: The driving device (402) is a cylinder, and a strip plate (405) is hinged at the end of the cylinder. One end of the strip plate (405) is fixedly connected to the rotating rod (401).
9. The device for removing the battery plastic shell film according to claim 1, characterized in that: The upper surface of the rotating disk (101) is not higher than the upper surface of the workbench (1).
10. The device for removing the battery plastic shell film according to claim 1, characterized in that: The driving assembly comprises a screw rod (204) rotatably connected to the mounting bracket (201) and a servo motor (205) transmission-connected to the screw rod (204); the mounting seat (202) is fixedly connected to a nut matched with the screw rod (204).