Organic fertilizer fermentation device
By designing an organic fertilizer fermentation device including a base plate, support column, fermentation cylinder, movable shaft, stirring assembly, drive assembly and exhaust gas treatment assembly, the problems of uneven raw material distribution and pollutant gas emissions in traditional devices are solved, and efficient fermentation and environmental protection of organic fertilizers are achieved.
Patent Information
- Application Number
- CN202411715675.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-27
- Publication Date
- 2025-02-28
AI Technical Summary
Traditional organic fertilizer fermentation devices have limitations on the problems of uneven distribution of raw materials and limited stirring effects, and the polluting gases generated during the fermentation process are directly discharged, resulting in environmental pollution and health threats.
An organic fertilizer fermentation device including a base plate, a support column, a fermentation cylinder, a movable shaft, a stirring assembly, a drive assembly and a exhaust gas treatment assembly are designed. Through the driving of the movable shaft and the design of the stirring assembly, the uniform stirring of organic fertilizer raw materials in the radial and axial direction is achieved, ensuring the uniform distribution of fermentation temperature and nutrient elements. In addition, through the arrangement of the exhaust gas pipe and the exhaust gas treatment assembly, the contaminant gas is adsorbed and treated to prevent direct emissions.
The uniform distribution of organic fertilizer raw materials and the consistency of fermentation degree are achieved, and the fermentation efficiency of organic fertilizer is improved. At the same time, through the use of exhaust gas treatment components, the direct emission of polluting gases is effectively prevented and the environment and human health are protected.
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Figure CN119528620A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of organic fertilizer processing, in particular to an organic fertilizer fermentation device. Background Art
[0002] Organic fertilizer refers to fertilizer made from animal excrement or animal and plant residues and other organic-rich byproduct resources, which are fermented and decomposed, including human feces, manure, compost, biogas fertilizer, etc. Most of the nutrients contained in organic fertilizers are in an organic state, which is difficult for crops to use directly. Organic fertilizers need to be fermented by microorganisms to release a variety of nutrients before nutrients can be supplied to crops. The current organic fertilizer raw materials are generally dry and wet materials mixed together for fermentation. The fermentation temperature and cycle of organic fertilizers will vary with changes in ambient temperature, material moisture content, stirring conditions, and changes in raw and auxiliary materials.
[0003] For example, a Chinese invention patent with the patent authorization announcement number CN116120106B provides an organic fertilizer fermentation device, which can effectively reduce agglomeration and improve fertility. At the same time, it can allow the organic fertilizer to be more fully in contact with the air, and the moisture in the organic fertilizer can be more evenly distributed, so as to more effectively improve the fermentation efficiency of the organic fertilizer. An organic fertilizer fermentation device includes a bottom support seat, a lower disc and an upper disc, etc.; the lower disc is arranged on one side of the bottom support seat, and the upper disc is arranged on the side of the bottom support seat away from the lower disc. The present invention rotates and turns the organic fertilizer raw materials by rotating the circular frame. The rotation of the rotating circular frame will drive a number of driving strips to rotate, further turning the organic fertilizer raw materials in the rotating circular frame, fully mixing the dry and wet materials of the organic fertilizer raw materials, and keeping the organic fertilizer raw materials loose at the same time, providing conditions for the fermentation of the organic fertilizer raw materials, and allowing the organic fertilizer to ferment quickly.
[0004] Although the above device has achieved certain results in reducing the agglomeration problem of organic fertilizer raw materials, its limitations are also clearly revealed during the actual operation. Especially in the raw material input link, the organic fertilizer raw materials are added to one side of the rotating circular frame through the discharge pipe. This practice often leads to uneven distribution of raw materials in the device. Specifically, the raw materials on the side where the discharge pipe is located are piled up like a mountain, while the raw materials on the other side are relatively less. Although the device is equipped with a stirring device, unfortunately, this stirring device can only stir along the radial direction of the rotating circular frame, and cannot promote the effective flow of materials in the axial direction. This uneven material distribution will lead to inconsistent fermentation degrees on both sides, seriously weakening the overall fermentation effect; in addition, the pollutant gases released during the fermentation of organic fertilizers, if discharged directly without treatment, will not only deteriorate the surrounding environment, but may also pose a health threat to workers who are exposed to this environment for a long time. Summary of the invention
[0005] The invention discloses an organic fertilizer fermentation device, which solves the problems of uneven raw material distribution, limited effect of a stirring device, and direct emission of pollutant gas generated by fermentation, which deteriorates the environment and threatens the health of workers in traditional organic fertilizer fermentation devices.
[0006] In order to solve the above technical problems, the present invention specifically adopts the following technical solutions:
[0007] An organic fertilizer fermentation device comprises a horizontally arranged bottom plate, two vertical support columns are fixed on the top surface of the bottom plate, and the two support columns are respectively located on both sides of the bottom plate, a horizontal and cylindrical fermentation cylinder is rotatably connected between the two support columns, an arc-shaped cover plate is hinged on the fermentation cylinder, and movable shafts coaxial and horizontal with the fermentation cylinder are respectively sleeved on both sides of the fermentation cylinder, the two movable shafts respectively penetrate the two sides of the fermentation cylinder and the corresponding support columns in sequence and extend to the outside of the support columns, and the two movable shafts are respectively slidably connected with the corresponding support columns, the parts of the two movable shafts located in the fermentation cylinder are both provided with stirring components, the two support columns are provided with a first driving component for driving the fermentation cylinder to rotate around its own axis, and the two support columns are provided with a first driving component for driving the fermentation cylinder to rotate around its own axis. A second driving assembly is also provided for driving the two movable shafts to move closer to or away from each other; both movable shafts are hollow structures, and the parts of the two movable shafts located in the fermentation cylinder are also respectively provided with air supply assemblies for providing oxygen to the fermentation cylinder, a horizontal exhaust pipe is coaxially fixed in one of the movable shafts, and one end of the exhaust pipe located in the fermentation cylinder passes through the movable shaft, and the ends of the two movable shafts away from the fermentation cylinder are both L-shaped structures and the L-shaped ends are open, and the ends of the exhaust pipes away from the fermentation cylinder pass through the L-shaped ends of the movable shafts and extend outside the movable shafts, and the ends of the exhaust pipes away from the fermentation cylinder are slidably connected with a horizontal connecting pipe at the end of the exhaust pipe away from the fermentation cylinder, and the end of the connecting pipe away from the exhaust pipe is provided with an exhaust gas treatment assembly for adsorbing polluted gases.
[0008] Compared with the prior art, the present invention has the following beneficial effects:
[0009] The cover is opened, and the organic fertilizer raw material is poured into the fermentation cylinder, and then the cover is closed. The external oxygen supply pipeline is connected to the open end of the movable shaft by using an external hose in advance, so that oxygen can be provided to the fermentation cylinder through the movable shaft and the air supply component in turn; then, the fermentation cylinder is driven to rotate around its own axis by using the first driving component, so that the raw material in the fermentation cylinder can be driven to move radially along the fermentation cylinder, and since the parts of the two movable shafts located in the fermentation cylinder are provided with stirring components, the raw material can be radially stirred; at the same time, the two movable shafts can be driven to approach or move away from each other by the second driving component, so that the stirring component can be driven to move horizontally in the fermentation cylinder, thereby driving the organic fertilizer raw material to move along the axial direction of the fermentation cylinder, so that the raw material in the fermentation cylinder is distributed more evenly, so that the consistency of the fermentation degree of the organic fertilizer can be maintained, and the fermentation efficiency of the organic fertilizer can be effectively improved; and the pollutant gas generated during the fermentation process enters the tail gas treatment component through the exhaust pipe and the connecting pipe in turn for adsorption treatment, thereby preventing it from being directly discharged into the air to cause environmental pollution and personal injury. The present invention can stir the organic fertilizer raw material in radial and axial directions simultaneously by arranging a bottom plate, a support column, a fermentation cylinder, a movable shaft, a stirring assembly, a first driving assembly and a second driving assembly, so that the raw material in the fermentation cylinder is distributed more evenly, thereby maintaining the consistency of the fermentation degree of the organic fertilizer and effectively improving the fermentation efficiency of the organic fertilizer; and at the same time, by arranging an exhaust pipe, a connecting pipe and an exhaust treatment assembly, the pollutant gas generated in the fermentation process can be adsorbed and treated, thereby preventing the pollutant gas from being directly discharged into the air to cause environmental pollution and personal injury. BRIEF DESCRIPTION OF THE DRAWINGS
[0010] Figure 1 It is a front view schematic diagram of the present invention;
[0011] Figure 2 It is a front cross-sectional schematic diagram of the fermentation cylinder of the present invention;
[0012] Figure 3 It is a side view schematic diagram of the movable shaft of the present invention;
[0013] Figure 4 For the present invention Figure 3 The enlarged schematic diagram of point A in the middle;
[0014] Figure 5 It is a front cross-sectional schematic diagram of the exhaust gas treatment tube of the present invention;
[0015] Figure 6 is a front cross-sectional schematic diagram of the base plate of the present invention;
[0016] Figure 7 is a top view schematic diagram of the turntable of the present invention;
[0017] Figure 8It is a front cross-sectional schematic diagram of the L-shaped end of the movable shaft of the present invention;
[0018] Fig. 9 It is a top view schematic diagram of the movable plate of the present invention;
[0019] Fig.10 It is a front cross-sectional schematic diagram of the connection between the exhaust pipe and the connecting pipe of the present invention;
[0020] In the figure:
[0021] 1. Bottom plate; 11. Motor; 12. Rotating shaft; 13. Turntable; 131. Annular groove; 14. Movable rod; 141. Movable block; 142. Second spring; 15. Support rod; 16. Rotating rod; 17. Bevel gear; 18. Gear;
[0022] 2. Support column;
[0023] 3. movable shaft; 31. flip rod; 311. flip block; 32. crushing plate; 33. fixing ring; 331. connecting rod; 34. air guide tube; 35. air collecting box; 36. jet head; 37. filter cover; 38. movable plate; 381. block; 382. slide groove; 383. slider; 384. flow limiting plate; 385. fixing plate; 386. fixing block; 39. groove;
[0024] 4. fermentation cylinder; 41. cover plate; 42. handle; 43. gear ring;
[0025] 5. Exhaust pipe; 51. Filter screen; 52. Rubber ring; 53. Limiting ring;
[0026] 6. Connecting pipe; 61. Sealing ring; 62. First spring;
[0027] 7. Waste gas treatment cylinder; 71. Adsorption liquid tank; 711. Mounting seat; 712. Liquid inlet pipe; 72. Water main pipe; 721. Water pump; 73. Water diversion branch; 74. Sprinkler head; 75. Drain pipe; 76. Valve;
[0028] 8. Activated carbon adsorption box; 81. Exhaust fan; 82. Exhaust pipe;
[0029] 9. Support. DETAILED DESCRIPTION
[0030] The specific contents of the present invention are described in detail below with reference to the accompanying drawings and embodiments.
[0031] like Figure 1 , Figure 2 and Figure 8As shown, the present invention provides an organic fertilizer fermentation device, comprising a horizontally arranged bottom plate 1, two vertical support columns 2 are fixed on the top surface of the bottom plate 1, and the two support columns 2 are respectively located on both sides of the bottom plate 1, a horizontal and cylindrical fermentation cylinder 4 is rotatably connected between the two support columns 2, an arc-shaped cover plate 41 is hinged on the fermentation cylinder 4, and movable shafts 3 coaxial and horizontal with the fermentation cylinder 4 are respectively sleeved on both sides of the fermentation cylinder 4, the two movable shafts 3 respectively penetrate the two sides of the fermentation cylinder 4 and the corresponding support columns 2 in sequence and extend to the outside of the support columns 2, and the two movable shafts 3 are respectively slidably connected with the corresponding support columns 2, the parts of the two movable shafts 3 located in the fermentation cylinder 4 are both provided with stirring components, the two support columns 2 are provided with a first driving component for driving the fermentation cylinder 4 to rotate around its own axis, and the two movable shafts 3 are respectively provided with a first driving component for driving the fermentation cylinder 4 to rotate around its own axis. A second driving assembly for driving the two movable shafts 3 to move closer to or away from each other is also provided on each support column 2; the two movable shafts 3 are both hollow structures, and the parts of the two movable shafts 3 located in the fermentation cylinder 4 are also respectively provided with gas supply assemblies for providing oxygen to the fermentation cylinder 4, a horizontal exhaust pipe 5 is coaxially fixed in one of the movable shafts 3, and one end of the exhaust pipe 5 located in the fermentation cylinder 4 passes through the movable shaft 3, and the ends of the two movable shafts 3 away from the fermentation cylinder 4 are both L-shaped structures and the L-shaped ends are open, and the end of the exhaust pipe 5 away from the fermentation cylinder 4 passes through the L-shaped end of the movable shaft 3 and extends to the outside of the movable shaft 3, and the end of the exhaust pipe 5 away from the fermentation cylinder 4 is slidably connected to a horizontal connecting pipe 6, and the end of the connecting pipe 6 away from the exhaust pipe 5 is provided with an exhaust treatment assembly for adsorbing polluted gases.
[0032] like Figure 2 and Figure 3 As shown, the stirring assembly includes several groups of turning rods 31 uniformly fixed to the lower half of the movable shaft 3, and each group of turning rods 31 is arranged to surround the lower half of the movable shaft 3. The end of each turning rod 31 not fixed to the movable shaft 3 is fixed with a turning block 311 that fits the inner wall of the fermentation cylinder 4, and the bottom of each movable shaft 3 located in the fermentation cylinder 4 is also uniformly fixed with several crushing plates 32. The crushing plates 32 can divide the larger organic fertilizer raw materials into small pieces, so that the raw materials in the fermentation cylinder 4 are looser, so that the raw materials can be more fully contacted with oxygen, and then more effectively improve the fermentation efficiency and fermentation effect of the organic fertilizer; the turning rods 31 and the turning blocks 311 can drive the organic fertilizer raw materials divided into small pieces to move along the radial and axial direction of the fermentation cylinder 4, so that the raw materials in the fermentation cylinder 4 are more evenly distributed, thereby maintaining the consistency of the fermentation degree of the organic fertilizer, and effectively improving the fermentation efficiency of the organic fertilizer.
[0033] like Figure 2 and Figure 3As shown, the part of each movable shaft 3 located in the fermentation cylinder 4 is coaxially provided with two vertical fixing rings 33, the outer wall of the fixing ring 33 is in contact with the inner wall of the fermentation cylinder 4, and the plurality of groups of flipping rods 31, flipping blocks 311 and a plurality of crushing plates 32 arranged on the movable shaft 3 are all located between the corresponding two fixing rings 33, and a plurality of connecting rods 331 are fixed on each movable shaft 3, and the plurality of connecting rods 331 are respectively fixedly connected with the inner wall of the corresponding fixing ring 33. Further, the distance between the two fixing rings 33 located on the same movable shaft 3 is equal to one-fourth of the axial length of the fermentation cylinder 4; by providing the connecting rods 331 and the fixing ring 33, not only can the movable shaft 3 play a limiting role in the process of horizontal movement to prevent the movable shaft 3 from excessively moving out of the fermentation cylinder 4, but also can scrape the inner wall of the fermentation cylinder 4 in the process of its axial movement along the fermentation cylinder 4, thereby preventing the material from sticking to the inner wall of the fermentation cylinder 4 and causing material loss.
[0034] like Figure 1 and Figure 6 As shown, the first driving assembly includes a vertical rotating shaft 12 rotatably connected to the center of the top surface of the bottom plate 1, a motor 11 is provided in the bottom plate 1 for driving the rotating shaft 12 to rotate around its own axis, a horizontal rotating rod 16 is rotatably connected between the two support columns 2, and the rotating rod 16 is located between the rotating shaft 12 and the fermentation cylinder 4, a bevel gear 17 is fixed to the top of the rotating shaft 12 and the surface of the rotating rod 16, and the two bevel gears 17 are meshed, and two vertical gears 18 are fixed to the surface of the rotating shaft 12, and two gear rings 43 are vertically fixed to the outer surface of the fermentation cylinder 4, which are respectively meshed with the corresponding gears 18, and the two gear rings 43 are symmetrically located on both sides of the fermentation cylinder 4. Start the motor 11, and the output end of the motor 11 drives the rotating shaft 12 to rotate around its own axis, thereby driving the rotating rod 16 to rotate through the two meshing bevel gears 17, and then driving the corresponding gear rings 43 to rotate through the two gears 18, so that the fermentation cylinder 4 can be driven to rotate around its own axis, so that the raw materials in the fermentation cylinder 4 are turned over.
[0035] like Figure 1 and Figure 7As shown, the second driving assembly includes a horizontal turntable 13 fixed to the surface of the rotating shaft 12, and a ring groove 131 is opened on the top surface of the turntable 13, and the ring groove 131 forms a ring structure with thick ends and thin middle. Horizontal movable rods 14 are respectively slidably connected to the two support columns 2, and movable blocks 141 that are clamped with both sides of the ring groove 131 are respectively fixed on the bottom surfaces of the opposite ends of the two movable rods 14. The ends of the two movable rods 14 that are away from each other pass through the corresponding support column 2 and extend to the outside of the support column 2. The ends of the two movable rods 14 located outside the support column 2 are respectively fixed with vertical support rods 15, and the ends of the two support rods 15 away from the movable rods 14 are respectively fixedly connected to the ends of the corresponding movable shafts 3 located outside the support column 2. Furthermore, the second spring 142 is sleeved on the surface of the two movable rods 14 located outside the support column 2, and the second spring 142 is located between the corresponding support column 2 and the support rod 15; further, the distance from the thick ends of the annular groove 131 to the center of the turntable 13 minus the distance from the thin end in the middle of the annular groove 131 to the center of the turntable 13 is equal to one-fourth of the axial length of the fermentation cylinder 4; when the output end of the motor 11 drives the rotating shaft 12 to rotate around its own axis, the turntable 13 will rotate with the rotating shaft 12. Since the top surface of the turntable 13 is provided with an annular groove 131 and the annular groove 131 forms a ring-shaped structure with thick ends at both ends and thin in the middle, the distance between the movable block 141 and the axis of the rotating shaft 12 can be continuously changed during the movement of the movable block 141 along the annular groove 131, thereby driving the corresponding movable rod 14 to move left and right, and then driving the two movable shafts 3 to move closer or farther from each other through the corresponding support rod 15, the stirring component can be used to perform axial stirring operation on the organic fertilizer raw materials in the fermentation cylinder 4, so that the raw materials in the fermentation cylinder 4 are more evenly distributed.
[0036] like Figure 2 , Figure 3 and Figure 4As shown, the air supply assembly includes an air guide pipe 34 which is connected to the top surface of the movable shaft 3 and is vertical. The top of the air guide pipe 34 is connected to an air collecting box 35 located in the fermentation cylinder 4. The bottom surface of the air collecting box 35 is connected to a plurality of air jets 36. A filter cover 37 surrounding the plurality of air jets 36 is fixed to the bottom surface of the air collecting box 35. A filter screen 51 is provided at one end of the exhaust pipe 5 located in the fermentation cylinder 4. Furthermore, the top surface of the air collecting box 35 is an arc-shaped surface, which can fit tightly with the inner wall of the fermentation cylinder 4, thereby saving space utilization, and the bottom surface of the air collecting box 35 is preferably set as a plane, or a convex surface opposite to the top surface, so that the plurality of air jets 36 can spray oxygen evenly. The external oxygen supply pipeline is connected to the open end of the movable shaft 3 by using an external hose. Since the movable shaft 3 is a hollow structure, oxygen can be sequentially introduced into the air collecting box 35 through the movable shaft 3 and the air guide pipe 34, and then evenly sprayed into the fermentation cylinder 4 through the plurality of air jets 36. Organic fertilizer raw materials, and because the two movable shafts 3 can be close to or away from each other, the air jet 36 can spray oxygen more evenly, so that the raw materials can be in contact with oxygen more fully, thereby more effectively improving the fermentation efficiency and fermentation effect of the organic fertilizer; the setting of the filter cover 37 and the filter net 51 can prevent the organic fertilizer raw materials from entering the air jet 36 and the exhaust pipe 5 during the stirring process and causing blockage; it is worth noting that the length of the external hose meets the margin requirement when the movable shaft 3 moves horizontally, and can be adaptively bent in conjunction with the horizontal movement of the movable shaft 3.
[0037] like Figure 1 and Figure 5As shown, the exhaust gas treatment assembly includes an exhaust gas treatment tube 7, an adsorption liquid tank 71 and an activated carbon adsorption tank 8, one end of the connecting pipe 6 away from the exhaust pipe 5 is connected to the top of one side of the exhaust gas treatment tube 7, the top of the exhaust gas treatment tube 7 is provided with a water main pipe 72 whose one end is connected to the adsorption liquid tank 71, and the top of the exhaust gas treatment tube 7 is provided with a water pump 721 connected to the water main pipe 72, and the end of the water main pipe 72 away from the adsorption liquid tank 71 passes through the top of the exhaust gas treatment tube 7 and extends to the exhaust gas treatment tube 7, one end of the water guide main pipe 72 located in the waste gas treatment tube 7 is connected to a plurality of L-shaped water guide branches 73, and the plurality of water guide branches 73 are fixedly connected to the inner wall of the waste gas treatment tube 7, and each water guide branch 73 is connected to a plurality of evenly distributed water spray heads 74, and the bottom end of the waste gas treatment tube 7 is connected to a drain pipe 75; the waste gas treatment tube 7 is also connected to an exhaust pipe 82, and one end of the exhaust pipe 82 is connected to an activated carbon adsorption box 8, and an exhaust fan 81 is provided at the tail end of the activated carbon adsorption box 8. Specifically, a mounting seat 711 is fixed to the outer wall of the exhaust gas treatment cylinder 7, and the adsorption liquid tank 71 is fixed on the mounting seat 711. The mounting seat 711 can fix and support the adsorption liquid tank 71; the adsorption liquid tank 71 is also connected to a liquid inlet pipe 712, and the adsorption liquid can be replenished into the adsorption liquid tank 71 through the liquid inlet pipe 712; a valve 76 is provided on the drain pipe 75, which can control the discharge of the adsorption liquid in the exhaust gas treatment cylinder 7; further, the exhaust pipe 82 is preferably arranged in the middle and lower part of the exhaust gas treatment cylinder 7, so that the bottom end of the exhaust gas treatment cylinder 7 can store a part of the adsorption liquid to prevent the pollutant gas from being directly discharged from the drain pipe 75; further, the connecting pipe 6 and the exhaust pipe 82 are preferably arranged on both sides of the exhaust gas treatment cylinder 7, The pollutant gas can pass through a longer path, so that it can be more fully neutralized and adsorbed by the adsorption liquid; the water pump 721 is started in advance, and the adsorption liquid in the adsorption liquid tank 71 is introduced into a plurality of water diversion branches 73 through the water guide main pipe 72, and is evenly sprayed into the waste gas treatment tube 7 through a plurality of water spray heads 74. When the pollutant gas generated during the fermentation process enters the waste gas treatment tube 7 through the waste gas pipe 5 and the connecting pipe 6 in turn, the pollutant gas can be neutralized and adsorbed. After being neutralized by the adsorption liquid, the gas enters the activated carbon adsorption box 8 through the exhaust pipe 82, and is finally discharged harmlessly into the air, and the adsorption liquid that absorbs the pollutants is discharged from the drain pipe 75 to the external wastewater treatment device for treatment.
[0038] like Figure 8 and Fig. 9As shown, the open ends of the two movable shafts 3 are respectively provided with flow control components for controlling the oxygen flow rate, and the flow control components include a movable plate 38 horizontally rotatably connected to the inner wall of the open end of the movable shaft 3, a horizontal fixed plate 385 is provided above the movable plate 38, and the fixed plate 385 is fixedly connected to the inner wall of the open end of the movable shaft 3, a channel is provided at the center of the movable plate 38 and the fixed plate 385, and a plurality of inclined slide grooves 382 surrounding the channel are provided on the top surface of the movable plate 38, a slider 383 is respectively clamped in each slide groove 382, and a limiting flow plate 384 is respectively fixed on each slider 383, and a plurality of The limiting plates 384 are all located between the movable plate 38 and the fixed plate 385. A plurality of fixed blocks 386 are fixed to the bottom surface of the fixed plate 385. The plurality of fixed blocks 386 are rotatably connected to the corresponding outer edges of the limiting plates 384 away from the slider 383. A groove 39 is provided on the outer wall of the open end of the movable shaft 3. A block 381 corresponding to the groove 39 is fixed to the side of the movable plate 38. When the block 381 moves along the groove 39, the limiting plates 384 can approach or move away from each other, and when the limiting plates 384 are tightly attached, the limiting plates 384 can completely cover the channel of the movable plate 38. Manually rotating the block 381 horizontally so that the block 381 moves along the groove 39 can drive the movable plate 38 to rotate. Due to the setting of the slide groove 382, the slider 383 will drive one side of the limiting plate 384 to rotate around the corresponding fixed block 386, thereby driving the plurality of limiting plates 384 to move closer to or farther away from each other, so that the plurality of limiting plates 384 can fully open, half open or fully cover the channel, thereby achieving the purpose of controlling the oxygen flow rate; at the same time, when the oxygen supply is stopped, the plurality of limiting plates 384 are used to completely cover the channel, which can prevent the polluted gas from flowing back along the movable shaft 3; further, the portion of the exhaust pipe 5 that passes through the movable shaft 3 is provided with a rubber ring 52, and the inner and outer sides of the rubber ring 52 are respectively fixedly connected to the outer wall of the exhaust pipe 5 and the inner wall of the movable shaft 3, so as to prevent gas leakage from the penetration.
[0039] like Fig.10As shown, the diameter of the connecting pipe 6 is larger than the diameter of the exhaust pipe 5, and a vertical limiting ring 53 is fixed to the outer wall of the end of the exhaust pipe 5 away from the fermentation cylinder 4 and the inner wall of the end of the connecting pipe 6 away from the exhaust gas treatment component. The two limiting rings 53 are respectively fixed to the opposite sides with vertical sealing rings 61, and a first spring 62 is fixed between the two sealing rings 61, and the first spring 62 is sleeved on the surface of the exhaust pipe 5. The limiting ring 53 can limit the relative movement of the exhaust pipe 5 and the connecting pipe 6 to prevent the exhaust pipe 5 from completely sliding out of the connecting pipe 6; the sealing ring 61 can effectively prevent the pollutant gas from leaking from the connection between the exhaust pipe 5 and the connecting pipe 6 to cause environmental pollution; the first spring 62 can make it more convenient for the exhaust pipe 5 to move in the connecting pipe 6; it is worth noting that during installation, the exhaust pipe 5, the sealing ring 61 and the first spring 62 can be installed first, and then the limiting ring 53 on the connecting pipe 6 can be fixed to the connecting pipe 6.
[0040] like Figure 1 As shown, a plurality of supports 9 are fixed to the bottom of the exhaust gas treatment cylinder 7 and the activated carbon adsorption box 8, respectively; and a handle 42 is fixed to the cover plate 41. The supports 9 can fix and support the exhaust gas treatment cylinder 7 and the activated carbon adsorption box 8; and the handle 42 can facilitate the staff to open or close the cover plate 41.
[0041] When in use, first, the cover plate 41 is opened by the handle 42, the organic fertilizer raw material is poured into the fermentation cylinder 4, and then the cover plate 41 is closed, and the external oxygen supply pipeline is connected to the open end of the movable shaft 3 by using an external hose in advance. Since the movable shaft 3 is a hollow structure, oxygen can be sequentially passed through the movable shaft 3 and the air guide pipe 34 into the air collecting box 35, and then the organic fertilizer raw material in the fermentation cylinder 4 is evenly sprayed through a plurality of spray heads 36, so that oxygen can be provided to the fermentation cylinder 4;
[0042] When it is necessary to control the ejection amount of oxygen in the fermentation cylinder 4, the block 381 is manually rotated horizontally so that the block 381 moves along the groove 39, which can drive the movable plate 38 to rotate. Due to the setting of the slide groove 382, the slider 383 will drive one side of the limiting plate 384 to rotate around the corresponding fixed block 386, thereby driving the plurality of limiting plates 384 to move closer to or away from each other, so that the plurality of limiting plates 384 can fully open, half open or fully cover the channel, thereby achieving the purpose of controlling the oxygen flow rate; at the same time, when the oxygen supply is stopped, the plurality of limiting plates 384 are used to completely cover the channel, which can prevent the polluted gas from flowing back along the movable shaft 3;
[0043] After the raw materials are poured into the fermentation cylinder 4, the motor 11 is started, and the output end of the motor 11 drives the rotating shaft 12 to rotate around its own axis, thereby driving the rotating rod 16 to rotate through two meshing bevel gears 17, and then driving the corresponding gear ring 43 to rotate through two gears 18, so that the fermentation cylinder 4 can be driven to rotate around its own axis, so that the raw materials in the fermentation cylinder 4 move along the radial direction of the fermentation cylinder 4;
[0044] When the output end of the motor 11 drives the rotating shaft 12 to rotate around its own axis, the turntable 13 will rotate with the rotating shaft 12. Since the top surface of the turntable 13 is provided with an annular groove 131 and the annular groove 131 forms an annular structure with thick ends and thin middle, the movable block 141 can be moved along the annular groove 131. The distance between the movable block 141 and the axis of the rotating shaft 12 is constantly changing, thereby driving the corresponding movable rod 14 to move left and right, and then driving the two movable shafts 3 to move closer to or away from each other through the corresponding support rod 15, the stirring assembly can be used to perform axial stirring operation on the organic fertilizer raw materials in the fermentation cylinder 4, so that the raw materials in the fermentation cylinder 4 are distributed more evenly, so that the consistency of the fermentation degree of the organic fertilizer can be maintained, and the fermentation efficiency of the organic fertilizer is effectively improved;
[0045] When the fermentation operation in the fermentation cylinder 4 begins, the water pump 721 is started in advance, and the adsorption liquid in the adsorption liquid tank 71 is introduced into a plurality of water diversion branches 73 through the water guide main pipe 72, and is evenly sprayed into the waste gas treatment cylinder 7 through a plurality of water spray heads 74. When the pollutant gas generated during the fermentation process enters the waste gas treatment cylinder 7 through the waste gas pipe 5 and the connecting pipe 6 in turn, the pollutant gas can be neutralized and adsorbed. After being neutralized by the adsorption liquid, the gas enters the activated carbon adsorption box 8 through the exhaust pipe 82, and is finally discharged harmlessly into the air. The adsorption liquid that has absorbed the pollutants is discharged from the drain pipe 75 to the external wastewater treatment device for treatment.
[0046] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solution of the present invention can be modified or replaced by equivalents without departing from the purpose and scope of the technical solution of the present invention, which should be included in the scope of the claims of the present invention.
Claims
1. An organic fertilizer fermentation device, comprising a horizontally arranged bottom plate (1), characterized in that: Two vertical support columns (2) are fixed on the top surface of the bottom plate (1), and the two support columns (2) are respectively located on both sides of the bottom plate (1); a horizontal and cylindrical fermentation cylinder (4) is rotatably connected between the two support columns (2); an arc-shaped cover plate (41) is hinged on the fermentation cylinder (4); movable shafts (3) coaxial with the fermentation cylinder (4) and horizontal are respectively sleeved on both sides of the fermentation cylinder (4); the two movable shafts (3) respectively penetrate the two sides of the fermentation cylinder (4) and the corresponding support columns (2) in sequence and extend to the outside of the support columns (2); and the two movable shafts (3) are respectively slidably connected to the corresponding support columns (2); the parts of the two movable shafts (3) located in the fermentation cylinder (4) are both provided with stirring components; the two support columns (2) are provided with a first driving component for driving the fermentation cylinder (4) to rotate around its own axis; and the two support columns (2) are also provided with a second driving component for driving the two movable shafts (3) to move closer to or away from each other; The two movable shafts (3) are both hollow structures. The parts of the two movable shafts (3) located in the fermentation cylinder (4) are also respectively provided with air supply components for providing oxygen to the fermentation cylinder (4). A horizontal exhaust pipe (5) is coaxially fixed in one of the movable shafts (3). One end of the exhaust pipe (5) located in the fermentation cylinder (4) passes through the movable shaft (3). The ends of the two movable shafts (3) away from the fermentation cylinder (4) are both L-shaped structures and the L-shaped ends are open. The ends of the exhaust pipe (5) away from the fermentation cylinder (4) pass through the L-shaped ends of the movable shaft (3) and extend outside the movable shaft (3). The ends of the exhaust pipe (5) away from the fermentation cylinder (4) are slidably connected to a horizontal connecting pipe (6). The ends of the connecting pipe (6) away from the exhaust pipe (5) are provided with an exhaust gas treatment component for adsorbing polluted gases.
2. The organic fertilizer fermentation device according to claim 1, wherein: The stirring assembly comprises a plurality of groups of turning rods (31) uniformly fixed to the lower half of the movable shaft (3), and each group of turning rods (31) is arranged to surround the lower half of the movable shaft (3), and a turning block (311) that fits the inner wall of the fermentation cylinder (4) is fixed to the end of each turning rod (31) that is not fixed to the movable shaft (3), and a plurality of crushing plates (32) are uniformly fixed to the bottom of each movable shaft (3) located in the fermentation cylinder (4).
3. The organic fertilizer fermentation device according to claim 2, characterized in that: The part of each movable shaft (3) located in the fermentation cylinder (4) is coaxially provided with two vertical fixed rings (33), the outer wall of the fixed ring (33) is in contact with the inner wall of the fermentation cylinder (4), and a plurality of groups of flipping rods (31), flipping blocks (311) and a plurality of crushing plates (32) arranged on the movable shaft (3) are all located between the corresponding two fixed rings (33). A plurality of connecting rods (331) are fixed on each movable shaft (3), and the plurality of connecting rods (331) are respectively fixedly connected to the inner wall of the corresponding fixed ring (33).
4. The organic fertilizer fermentation device according to claim 1, characterized in that: The first driving assembly comprises a vertical rotating shaft (12) rotatably connected to the center of the top surface of the base plate (1), a motor (11) for driving the rotating shaft (12) to rotate around its own axis is arranged inside the base plate (1), a horizontal rotating rod (16) is rotatably connected between the two support columns (2), and the rotating rod (16) is located between the rotating shaft (12) and the fermentation cylinder (4), a bevel gear (17) is fixed to the top of the rotating shaft (12) and the surface of the rotating rod (16), and the two bevel gears (17) are meshed with each other, two vertical gears (18) are fixed to the surface of the rotating shaft (12), and two toothed rings (43) are vertically fixed to the outer surface of the fermentation cylinder (4) and are respectively meshed with corresponding gears (18), and the two toothed rings (43) are respectively symmetrically located on both sides of the fermentation cylinder (4).
5. The organic fertilizer fermentation device according to claim 4, characterized in that: The second driving assembly comprises a horizontal turntable (13) fixed to the surface of the rotating shaft (12), an annular groove (131) is provided on the top surface of the turntable (13), the annular groove (131) forms an annular structure with thick ends and thin middle, two support columns (2) are respectively slidably connected with horizontal movable rods (14), the bottom surfaces of opposite ends of the two movable rods (14) are respectively fixed with movable blocks (141) which are clamped with two sides of the annular groove (131), the ends of the two movable rods (14) which are away from each other both penetrate the corresponding support column (2) and extend outside the support column (2), the ends of the two movable rods (14) located outside the support column (2) are respectively fixed with vertical support rods (15), and the ends of the two support rods (15) away from the movable rods (14) are respectively fixedly connected with the ends of the corresponding movable shafts (3) located outside the support column (2).
6. The organic fertilizer fermentation device according to claim 1, characterized in that: The air supply assembly comprises an air guide pipe (34) which is connected to the top surface of the movable shaft (3) and is vertical; the top end of the air guide pipe (34) is connected to an air collecting box (35) located in the fermentation cylinder (4); the bottom surface of the air collecting box (35) is connected to a plurality of air jets (36); a filter cover (37) surrounding the plurality of air jets (36) is fixed to the bottom surface of the air collecting box (35); a filter screen (51) is provided at one end of the exhaust pipe (5) located in the fermentation cylinder (4).
7. The organic fertilizer fermentation device according to claim 1, characterized in that: The tail gas treatment assembly comprises an exhaust gas treatment tube (7), an adsorption liquid tank (71) and an activated carbon adsorption tank (8); one end of the connecting tube (6) away from the exhaust gas pipe (5) is connected to the top of one side of the exhaust gas treatment tube (7); the top of the exhaust gas treatment tube (7) is provided with a water main pipe (72) whose one end is connected to the adsorption liquid tank (71); the top of the exhaust gas treatment tube (7) is provided with a water pump (721) connected to the water main pipe (72); the end of the water main pipe (72) away from the adsorption liquid tank (71) passes through the top of the exhaust gas treatment tube (7) and extends to the exhaust gas treatment tube (7); ), one end of the water guide main pipe (72) located in the waste gas treatment tube (7) is connected to a plurality of L-shaped water guide branches (73), the plurality of water guide branches (73) are fixedly connected to the inner wall of the waste gas treatment tube (7), each water guide branch (73) is connected to a plurality of evenly distributed water spray heads (74), and the bottom end of the waste gas treatment tube (7) is connected to a drain pipe (75); the waste gas treatment tube (7) is also connected to an exhaust pipe (82), one end of the exhaust pipe (82) is connected to an activated carbon adsorption box (8), and an exhaust fan (81) is provided at the tail end of the activated carbon adsorption box (8).
8. The organic fertilizer fermentation device according to claim 1, characterized in that: The open ends of the two movable shafts (3) are respectively provided with flow control components for controlling the oxygen flow rate, and the flow control components include a movable plate (38) horizontally rotatably connected to the inner wall of the open end of the movable shaft (3), a horizontal fixed plate (385) is provided above the movable plate (38), and the fixed plate (385) is fixedly connected to the inner wall of the open end of the movable shaft (3), a channel is provided at the center of the movable plate (38) and the fixed plate (385), and a plurality of inclined sliding grooves (382) surrounding the channel are provided on the top surface of the movable plate (38), each sliding groove (382) is respectively clamped with a slider (383), and each slider (383) is respectively fixed with a limiting plate (384), and a plurality of limiting plates ( The movable plate (384) is located between the movable plate (38) and the fixed plate (385), a plurality of fixed blocks (386) are fixed on the bottom surface of the fixed plate (385), and the plurality of fixed blocks (386) are respectively rotatably connected to the outer edges of the corresponding limiting plates (384) away from the slider (383), a groove (39) is provided on the outer wall of the open end of the movable shaft (3), and a clamping block (381) corresponding to the groove (39) is fixed on the side of the movable plate (38), when the clamping block (381) moves along the groove (39), the plurality of limiting plates (384) can approach or move away from each other, and when the plurality of limiting plates (384) are closely attached, the plurality of limiting plates (384) can completely cover the channel of the movable plate (38).
9. The organic fertilizer fermentation device according to claim 1, characterized in that: The diameter of the connecting pipe (6) is greater than the diameter of the waste gas pipe (5); a vertical limiting ring (53) is fixed to the outer wall of one end of the waste gas pipe (5) away from the fermentation cylinder (4) and an inner wall of one end of the connecting pipe (6) away from the exhaust gas treatment component; vertical sealing rings (61) are fixed to opposite sides of the two limiting rings (53); a first spring (62) is fixed between the two sealing rings (61), and the first spring (62) is sleeved on the surface of the waste gas pipe (5).
10. The organic fertilizer fermentation device according to claim 7, characterized in that: A plurality of supports (9) are respectively fixed to the bottom of the waste gas treatment cylinder (7) and the activated carbon adsorption box (8); and a handle (42) is fixed to the cover plate (41).
Citation Information
Patent Citations
An organic fertilizer fermentation device
CN116120106B