A two-stage driven ductile iron pipe socket zinc spraying device and zinc spraying method

By designing a secondary drive ductile iron pipe socket zinc spray device, the combination of hydraulic cylinder and arc swing frame is used to solve the problem of poor zinc spraying effect caused by inconsistent ductile iron pipe socket diameter, and a more uniform and efficient zinc spraying effect is achieved.

CN119530695BActive Publication Date: 2025-04-11SHANXI SNOER CASTING CO LTD
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Patent Information

Application Number
CN202510088697.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-01-21
Publication Date
2025-04-11
Estimated Expiration
2045-01-21

AI Technical Summary

Technical Problem

During the production process of ductile iron pipes, the zinc spraying device has an inconsistent diameter of the ductile iron pipe, resulting in a long distance between the zinc spraying port and the inner wall of the bearing port, affecting the thickness and effect of the zinc spraying.

Method used

A secondary drive ductile iron pipe port zinc spray device is designed. The sliding frame is driven up through the hydraulic cylinder, so that the arc-shaped swing frame is abutting against the ductile iron pipe body, pushing the ductile iron pipe to move towards the zinc spray assembly, and the zinc spray assembly is driven synchronously through the gear column and belt system to adapt to the ductile iron pipe port of different diameters.

Benefits of technology

The problem of excessive dispersion of zinc spraying due to the large diameter of the ductile iron pipe port is effectively avoided, the thickness and effect of zinc spraying are improved, and the efficiency of zinc spraying on the ductile iron pipe port is improved.

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Abstract

The present invention relates to the technical field of zinc spraying devices, and discloses a two-stage driven ductile iron pipe socket zinc spraying device and a zinc spraying method thereof, comprising a main body and four supporting legs, wherein the four supporting legs are respectively fixedly connected to the bottom of the main body, and the outer walls of the four supporting legs are provided with lifting slide grooves, wherein the outer walls of two supporting legs are fixedly connected to extension frames, and the top of the extension frames is fixedly connected to a hydraulic cylinder. The present invention pushes the limit sliding frame to rise through a sliding frame, so that the sliding column slides up inside the sliding hole frame, drives the zinc spraying component to rise, and makes the zinc spraying component synchronously adjust with the caliber size of the ductile iron pipe socket, so as to avoid the situation that the distance between the edge of the ductile iron pipe socket and the zinc spraying port is too far due to the large caliber of the ductile iron pipe socket, and further avoids the situation that the zinc spraying port of the zinc spraying component is too far from the inner wall of the ductile iron pipe socket, so as to avoid the phenomenon that the thickness of the zinc spraying is very thin, and improve the effect of zinc spraying.
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Description

Technical Field

[0001] The invention relates to the technical field of zinc spraying devices, in particular to a two-stage driven ductile iron pipe socket zinc spraying device and a zinc spraying method thereof. Background Art

[0002] In the production process of ductile iron pipes (hereinafter referred to as cast pipes), for the purpose of corrosion protection, it is necessary to use a spray gun to spray zinc at the socket.

[0003] Generally, when spraying zinc, the ductile iron pipe is transferred to the zinc spraying device so that the socket of the ductile iron pipe corresponds to the zinc spraying port, and then the zinc spraying port is extended into the socket of the ductile iron pipe. When the transmission device drives the ductile iron pipe to rotate, the inner wall of the socket of the ductile iron pipe is sprayed with zinc through the zinc spraying port. When encountering ductile iron pipes with different sizes of the socket of the ductile iron pipe, in the process of the transmission device transmitting the ductile iron pipe to the zinc spraying device, the diameter of the socket of the ductile iron pipe is too large, resulting in the situation that the edge of the socket of the ductile iron pipe is too far away from the zinc spraying port, which will cause the sprayed zinc to be too dispersed on the inner wall of the socket of the ductile iron pipe, thereby affecting the thickness of the zinc spraying and the effect of the zinc spraying. Summary of the invention

[0004] The object of the present invention is to provide a two-stage driven ductile iron pipe socket zinc spraying device and a zinc spraying method thereof, so as to solve the problems raised in the above-mentioned background technology.

[0005] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:

[0006] The present invention is a two-stage driven ductile iron pipe socket zinc spraying device and a zinc spraying method thereof, comprising a main body and four supporting legs, the four supporting legs are respectively fixedly connected to the bottom of the main body, the outer walls of the four supporting legs are provided with lifting slides, wherein the outer walls of two supporting legs are fixedly connected to extension frames, the top of the extension frames is fixedly connected to a hydraulic cylinder, the left and right sides of the main body are fixedly connected to rotating extension rods, and further comprising:

[0007] The material pulling mechanism is arranged inside the relative slide groove at the bottom of the main body, and the material pulling mechanism includes a sliding frame, a plurality of sliding frames are connected to the output end of the hydraulic cylinder, and two limit lifting frames are fixedly connected to the bottom of the sliding frame;

[0008] The adjusting mechanism is arranged at the bottom of the main body, and the adjusting mechanism includes two lifting slide bars, which are respectively slidably connected to one end of the limiting lifting frame away from the sliding frame inside, and the one end of the lifting slide bar away from the limiting lifting frame is fixedly connected to the lifting sliding frame, and the outer wall of the lifting sliding frame is rotatably connected to the sliding hole bar, and the ends of the two sliding hole bars away from the lifting sliding frame are both rotatably connected to the sliding connecting bars, and a sliding frame is fixedly connected between the two sliding connecting bars.

[0009] Furthermore, two stable slide grooves are fixedly connected to the top and bottom of the main body, and side slide grooves are opened on the inner walls on the left and right sides relative to the slide grooves. Two gear columns are rotatably connected to the inner wall of the bottom of the main body. The two gear columns run through the main body, and one of the rotating extension rods is fixedly connected to a motor on the side away from the main body. The output end of the motor is fixedly connected to one of the gear columns, and a belt is provided between the two gear columns.

[0010] Furthermore, a zinc spraying mechanism is arranged inside the relative slide groove at the top of the main body, and the zinc spraying mechanism includes two sliding blocks 1, and the two sliding blocks 1 are respectively slidably connected inside the two side slide grooves at the top, and a tooth plate 1 is fixedly connected between the two sliding blocks 1, and the tooth plate 1 is slidably connected to the relative slide groove at the top of the main body, and the bottom of the tooth plate 1 is meshed with the gear column.

[0011] Furthermore, a sliding hole frame is fixedly connected to one end of the top of the tooth plate away from the main body, the sliding hole frame penetrates the tooth plate, a stabilizing frame is fixedly connected to one end of the bottom of the tooth plate close to the sliding hole frame, an end of the outer wall of the stabilizing frame away from the sliding column is slidably connected to the inside of two stable slide grooves at the bottom, a sliding column is slidably connected to the inside of the sliding hole frame, a plurality of limited sliding frames are connected to the bottom of the sliding column, the limited sliding frame is slidably connected to the sliding frame, and a zinc spraying assembly is fixedly connected to the top of the sliding column.

[0012] Furthermore, the material pulling mechanism also includes two sliding blocks 2, which are respectively slidably connected to the inside of two side sliding grooves at the bottom of the main body, a tooth plate 2 is fixedly connected between the two sliding blocks 2, the top of the tooth plate 2 is slidably connected to the inside of the relative sliding grooves at the bottom of the main body, the top of the tooth plate 2 is meshed with the gear column, the end of the top of the tooth plate 2 away from the main body is fixedly connected to a stabilizing frame 2, and the side of the sliding frame away from the stabilizing frame 2 is fixedly connected to a sliding hole strip.

[0013] Furthermore, an abutment mechanism is provided at the top of the slide bar, and the abutment mechanism includes a slide rod, which is slidably connected to the top of the slide bar, and the slide rod slides through the slide bar. A tension spring is fixedly connected between the top of the slide rod and the bottom of the slide bar. A downward pressure slide groove is provided at one end of the outer wall of the slide bar away from the tension spring, and a downward pressure spring is fixedly connected to the inner wall of the bottom of the downward pressure slide groove. An arc-shaped swing frame is rotatably connected to one end of the outer wall of the slide bar away from the tension spring, and a roller is provided on the top of the arc-shaped swing frame.

[0014] Furthermore, the top of the arc-shaped swing frame is arc-shaped, and the left and right sides of the arc-shaped swing frame are fixedly connected with connecting heads, the outer wall of the connecting head is rotatably connected with a strip hole bar, and the inside of the downward pressure slide groove is slidably connected with a double-head sliding block, and the double-head sliding block is slidably connected to the end of the strip hole bar away from the connecting head, and four abutting mechanisms are provided, and the four abutting mechanisms are equidistantly distributed.

[0015] Furthermore, the two lifting sliding frames are respectively slidably connected to the inside of two lifting slide grooves close to the extension frame, the centers of the two sliding hole bars are respectively rotatably connected to the ends of the two rotating extension rods away from the main body, and the two sliding connection bars are respectively slidably connected to the inside of the two lifting slide grooves away from the extension frame.

[0016] A two-stage driven ductile iron pipe socket zinc spraying device and a zinc spraying method thereof, comprising the following steps:

[0017] S1: After the ductile iron pipe is transferred to a point corresponding to the top of the second stabilizing frame by the transfer device, the ductile iron pipe is longitudinally transferred toward the zinc spraying assembly by the longitudinal transfer device on the transfer device, so that the socket of the ductile iron pipe is transferred to the top of the second stabilizing frame;

[0018] S2: The hydraulic cylinder drives the sliding frame to slide upward on the side of the second stabilizing frame away from the second tooth plate, so that the arc-shaped swing frame abuts against the ductile iron pipe body, so that the arc-shaped swing frame is behind the socket of the ductile iron pipe;

[0019] S3: The motor drives the gear column to rotate at the bottom of the relative slide groove, and the gear plate 2 is meshed with the gear column to drive the gear plate 2 to slide inside the relative slide groove at the bottom of the main body, thereby driving the sliding frame to slide on the lifting slide rod through the limit lifting frame, so that the abutting mechanism moves synchronously with the gear plate 2;

[0020] S4: Since the diameter of the socket of the ductile iron pipe is larger than the diameter of the pipe body, the arc-shaped swing frame will abut against the rear wall of the socket of the ductile iron pipe during the movement of the abutting mechanism, thereby pushing the ductile iron pipe to move to one side of the zinc spraying assembly.

[0021] The present invention has the following beneficial effects:

[0022] The cam is moved along the axis of the two guide rails, and the two guide rails are moved along the axis of the two guide rails, so that the guide rails move along the axis of the two guide rails, and the guide rails move along the axis of the two guide rails, so that the guide rails move along the axis of the two guide rails, and the guide rails move along the axis of the two guide rails, so that the guide rails move along the axis of the two guide rails, and the guide rails move along the axis of the two guide rails, so that the guide rails move along the axis of the two guide rails, and the guide rails move along the axis of the two guide rails, so that the guide rails move along the axis of the two guide rails, and the guide rails move along the axis of the two guide rails, so that the guide rails move along the axis of the two guide rails,

[0023] (2) The present invention transmits the ductile iron pipe to a point corresponding to the top of the second stabilizing frame through the transmission device, and then transmits the ductile iron pipe longitudinally toward the zinc spraying assembly through the longitudinal transmission device on the transmission device. When the socket of the ductile iron pipe is transmitted to the top of the second stabilizing frame, the sliding frame is driven by the hydraulic cylinder to slide upward on the side of the second stabilizing frame away from the second tooth plate, so that the arc-shaped swing frame is against the body of the ductile iron pipe, so that the arc-shaped swing frame is behind the socket of the ductile iron pipe, and then the gear column is driven by the motor to rotate at the bottom of the relative slide groove, and the gear plate is driven to rotate at the bottom of the main body through the meshing of the second tooth plate and the gear column. The relative slide groove slides inside, thereby driving the sliding frame to slide on the lifting slide rod through the limit lifting frame, so that the abutting mechanism moves synchronously with the tooth plate 2. Since the diameter of the socket of the ductile iron pipe is larger than the diameter of the pipe body, the arc-shaped swing frame and the rear wall of the socket of the ductile iron pipe will be abutted during the movement of the abutting mechanism, thereby pushing the ductile iron pipe to one side of the zinc spraying component, avoiding the slipping phenomenon when the pipe body is longitudinally transmitted through the transmission device, which affects the transmission of the ductile iron pipe to the zinc spraying component, thereby improving the efficiency of zinc spraying at the socket of the ductile iron pipe and improving the practicability of the device.

[0024] (3) After the arc surface at the top of the arc-shaped swing frame of the present invention contacts the pipe body, the sliding frame will continue to slide upward so that the arc-shaped swing frame and the pipe body are pressed against each other, pushing the slide rod to slide downward through the slide hole bar, and stretching the tension spring. The arc-shaped swing frames in the four abutting mechanisms are respectively abutted against different positions of the pipe body, so that the four arc-shaped swing frames are pressed down to different depths, so that thrust can be applied to multiple areas behind the socket of the ductile iron pipe, thereby improving the stability of the arc-shaped swing frame pushing the rear of the socket of the ductile iron pipe and reducing the phenomenon of the arc-shaped swing frame and the socket of the ductile iron pipe slipping off. When one end of the arc surface at the top of the arc-shaped swing frame abuts against the pipe body behind the socket of the ductile iron pipe, the pressure applied at one end of the arc-shaped swing frame will cause the arc-shaped swing frame to rotate at the end of the slide rod away from the slide hole strip, so that the arc-shaped swing frame will tilt toward one side of the pipe body, and the connecting head at the inclined end will apply a thrust to the double-headed sliding block through the strip hole strip, so that the double-headed sliding block slides downward inside the downward pressure slide groove and squeezes the downward pressure spring, so that the center of the top of the arc-shaped swing frame can abut against the pipe body, thereby improving the stability of the arc-shaped swing frame when pushing the rear of the socket of the ductile iron pipe.

[0025] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.

[0027] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0028] Figure 2 It is a bottom view of the present invention;

[0029] Figure 3 It is a schematic diagram of the main structure of the present invention;

[0030] Figure 4 It is a schematic diagram of the structure of the zinc spraying mechanism of the present invention;

[0031] Figure 5 It is a structural schematic diagram of the material pulling mechanism of the present invention;

[0032] Figure 6 It is a schematic diagram of the structure of the offset mechanism of the present invention;

[0033] Figure 7 It is a schematic diagram of the structure of the regulating mechanism of the present invention;

[0034] Figure 8 for Figure 3 Enlarged view of point A in the middle;

[0035] Fig. 9 Figure 2 is a diagram of the method of the present invention.

[0036] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0037] In the figure: 1. Main body; 101. Relative slide; 102. Stable slide; 103. Gear column; 104. Support leg; 105. Lifting slide; 106. Extension frame; 107. Hydraulic cylinder; 108. Rotating extension rod; 109. Motor; 110. Side slide; 2. Zinc spraying mechanism; 201. Sliding block 1; 202. Tooth plate 1; 203. Sliding hole frame; 204. Stable frame 1; 205. Sliding column; 206. Limiting sliding frame; 207. Zinc spraying assembly; 3. Pulling mechanism; 301. Sliding block 2; 302, tooth plate 2; 303, stabilizing frame 2; 304, sliding frame; 305, limiting lifting frame; 306, sliding hole strip; 4, counteracting mechanism; 401, sliding rod; 402, stretching spring; 403, pressing slide groove; 404, pressing spring; 405, arc-shaped swing frame; 406, connecting head; 407, strip hole strip; 408, double-headed sliding block; 5, adjusting mechanism; 501, lifting slide rod; 502, lifting sliding frame; 503, sliding hole strip; 504, sliding connecting strip; 505, sliding frame. DETAILED DESCRIPTION

[0038] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0039] Example 1, please refer to Figure 1-Figure 9 As shown, the present invention is a two-stage driven ductile iron pipe socket zinc spraying device and a zinc spraying method thereof, comprising a main body 1 and four support legs 104, the four support legs 104 are respectively fixedly connected to the bottom of the main body 1, and the outer walls of the four support legs 104 are provided with lifting slides 105, wherein the outer walls of two support legs 104 are fixedly connected to extension frames 106, and the top of the extension frame 106 is fixedly connected to a hydraulic cylinder 107, and the left and right sides of the main body 1 are fixedly connected to a rotating extension rod 108, and further comprising:

[0040] The material pulling mechanism 3 is arranged inside the relative slide groove 101 at the bottom of the main body 1, and the material pulling mechanism 3 includes a sliding frame 304, and a plurality of sliding frames 304 are connected to the output end of the hydraulic cylinder 107. The bottom of the sliding frame 304 is fixedly connected with two limit lifting frames 305, and the material pulling mechanism 3 also includes two sliding blocks 301, and the two sliding blocks 301 are respectively slidably connected to the inside of the two side slide grooves 110 at the bottom of the main body 1, and a tooth plate 302 is fixedly connected between the two sliding blocks 301, and the top of the tooth plate 302 is slidably connected to the inside of the relative slide groove 101 at the bottom of the main body 1, and the top of the tooth plate 302 is meshed with the gear column 103, and the end of the top of the tooth plate 302 away from the main body 1 is fixedly connected to the stabilizing frame 303, and the side of the sliding frame 304 away from the stabilizing frame 303 is fixedly connected to the sliding hole strip 306, through the hydraulic cylinder 107. The sliding frame 304 is driven to slide upward on the side of the stabilizing frame 2 303 away from the tooth plate 2 302, so that the arc-shaped swing frame 405 is against the body of the ductile iron pipe, and the arc-shaped swing frame 405 is behind the socket of the ductile iron pipe, and then the gear column 103 is driven by the motor 109 to rotate at the bottom of the relative slide groove 101, and the tooth plate 2 302 is meshed with the gear column 103, so that the tooth plate 2 302 is driven to slide inside the relative slide groove 101 at the bottom of the main body 1, thereby driving the sliding frame 304 to slide on the lifting slide bar 501 through the limit lifting frame 305, so that the counter mechanism 4 moves synchronously with the tooth plate 2 302. Since the diameter of the socket of the ductile iron pipe is larger than the diameter of the pipe body, the arc-shaped swing frame 405 is against the rear wall of the socket of the ductile iron pipe during the movement of the counter mechanism 4, thereby pushing the ductile iron pipe to move to one side of the zinc spraying component 207;

[0041] The adjusting mechanism 5 is arranged at the bottom of the main body 1. The adjusting mechanism 5 includes two lifting slide bars 501. The two lifting slide bars 501 are respectively slidably connected to the end of the limiting lifting frame 305 away from the sliding frame 304. The end of the lifting slide bar 501 away from the limiting lifting frame 305 is fixedly connected to the lifting sliding frame 502. The outer wall of the lifting sliding frame 502 is rotatably connected with a sliding hole bar 503. The ends of the two sliding hole bars 503 away from the lifting sliding frame 502 are both rotatably connected with a sliding connecting bar 504. A sliding frame 505 is fixedly connected between the two sliding connecting bars 504. The two lifting sliding frames 502 are respectively slidably connected to the inside of the two lifting slide grooves 105 close to the extension frame 106. The centers of the two sliding hole bars 503 are respectively rotatably connected to the ends of the two rotating extension rods 108 away from the main body 1. The two sliding connecting bars 505 are fixedly connected to the sliding frame 505. 504 are respectively connected with the two lifting slots 105 far away from the extension frame 106 for sliding sliding. During the rising process of the sliding frame 304, the two limit lifting frames 305 drive the lifting slide bar 501 to slide in the two lifting slots 105 near the extension frame 106 through the two lifting sliding frames 502, respectively, drive the sliding hole bar 503 to rotate on the rotating extension rod 108, so that the end of the sliding hole bar 503 near the lifting sliding frame 502 rises, and drives the two sliding connection bars 504 to rise in the two lifting slots 105 far away from the extension frame 106, respectively, thereby driving the sliding frame 505 to rise, and the limit sliding frame 206 is pushed up by the sliding frame 505, so that the sliding column 205 slides up in the sliding hole frame 203, driving the zinc spraying assembly 207 to rise, so that the zinc spraying assembly 207 is synchronously adjusted with the caliber size of the socket of the ductile iron pipe;

[0042] The top and bottom of the main body 1 are fixedly connected to two stable slide grooves 102, and the inner walls on the left and right sides of the slide grooves 101 are provided with side slide grooves 110. The inner wall at the bottom of the main body 1 is rotatably connected to two gear columns 103, and the two gear columns 103 penetrate the main body 1. A motor 109 is fixedly connected to the side of one of the rotating extension rods 108 away from the main body 1, and the output end of the motor 109 is fixedly connected to one of the gear columns 103, and a belt is sleeved between the two gear columns 103;

[0043] A zinc spraying mechanism 2 is arranged inside the relative slide groove 101 at the top of the main body 1. The zinc spraying mechanism 2 includes two sliding blocks 201. The two sliding blocks 201 are respectively slidably connected to the inside of the two side slide grooves 110 at the top. A tooth plate 202 is fixedly connected between the two sliding blocks 201. The tooth plate 202 is slidably connected to the inside of the relative slide groove 101 at the top of the main body 1. The bottom of the tooth plate 202 is meshed with the gear column 103. The end of the top of the tooth plate 202 away from the main body 1 is fixedly connected to a sliding hole frame 203. The sliding hole frame 203 penetrates the tooth plate 202. The end of the bottom of the tooth plate 202 close to the sliding hole frame 203 is fixedly connected to a stabilizing frame 204. The end of the outer wall of the stabilizing frame 204 away from the sliding column 205 is connected to the two stabilizing slide grooves 102 at the bottom. Internal sliding connection, the sliding hole frame 203 is internally slidably connected with a sliding column 205, and the bottom of the sliding column 205 is connected with a plurality of limited sliding frames 206, and the limited sliding frame 206 is slidably connected to the sliding frame 505. The top of the sliding column 205 is fixedly connected with a zinc spraying component 207. When the motor 109 drives a gear column 103 to rotate, the belts set by the two gear columns 103 drive the two gear columns 103 to rotate at the same time, so that the tooth plate 1 202 is meshed with the gear column 103 at the top of the main body 1, and drives the tooth plate 1 202 to move toward one end of the stabilizing frame 2 303 inside the relative slide groove 101 at the top of the main body 1, so as to drive the zinc spraying component 207 to enter the socket of the ink cast iron pipe, and the inner wall of the socket of the ink cast iron pipe is sprayed with zinc during the rotation of the ink cast iron pipe;

[0044] The top of the sliding hole bar 306 is provided with an abutting mechanism 4, which includes a sliding rod 401, which is slidably connected to the top of the sliding hole bar 306, and the sliding rod 401 slides through the sliding hole bar 306. A tension spring 402 is fixedly connected between the top of the sliding rod 401 and the bottom of the sliding hole bar 306. A downward pressing groove 403 is provided at one end of the outer wall of the sliding rod 401 away from the tension spring 402, and a downward pressing spring 404 is fixedly connected to the inner wall of the bottom of the downward pressing groove 403. The end of the outer wall of the sliding rod 401 away from the tension spring 402 is rotatably connected to an arc-shaped swing frame 405 , a roller is arranged on the top of the arc-shaped swing frame 405, the top of the arc-shaped swing frame 405 is arc-shaped, the left and right sides of the arc-shaped swing frame 405 are fixedly connected with connectors 406, the outer wall of the connector 406 is rotatably connected with a strip hole strip 407, and the inner part of the downward pressing slide groove 403 is slidably connected with a double-headed sliding block 408, and the double-headed sliding block 408 is slidably connected with one end of the strip hole strip 407 away from the connector 406, and four abutting mechanisms 4 are arranged, and the four abutting mechanisms 4 are distributed at equal distances. After the arc surface at the top of the arc-shaped swing frame 405 contacts the pipe body, it will pass through the sliding frame 304 continues to slide upward so that the arc-shaped swing frame 405 is pressed against the pipe body, pushing the slide bar 401 to slide downward through the slide hole bar 306, and stretching the tension spring 402. The arc-shaped swing frames 405 in the four opposing mechanisms 4 are respectively pressed against different positions of the pipe body, so that the four arc-shaped swing frames 405 are pressed down to different depths, so that thrust can be applied to multiple areas behind the socket of the ductile iron pipe. When one end of the arc surface at the top of the arc-shaped swing frame 405 is pressed against the pipe body behind the socket of the ductile iron pipe, the arc-shaped swing frame 405 at one end will be pressed against the pipe body behind the socket of the ductile iron pipe. The applied pressure causes the arc-shaped swing frame 405 to rotate at the end of the slide rod 401 away from the slide hole strip 306, causing the arc-shaped swing frame 405 to tilt toward one side of the pipe body, and through the connecting head 406 at the inclined end, a thrust is applied to the double-headed sliding block 408 through the strip hole strip 407, causing the double-headed sliding block 408 to slide downward inside the downward pressure slide groove 403, squeezing the downward pressure spring 404, so that the center of the top of the arc-shaped swing frame 405 can be against the pipe body, thereby improving the stability of the arc-shaped swing frame 405 when pushing the rear of the socket of the ductile iron pipe.

[0045] When in use, during the rising process of the sliding frame 304, the two limit lifting frames 305 drive the lifting slide rod 501 to slide in the two lifting slide grooves 105 close to the extension frame 106 through the two lifting sliding frames 502, respectively, driving the sliding hole bar 503 to rotate on the rotating extension rod 108, so that the sliding hole bar 503 close to the end of the lifting sliding frame 502 rises, driving the two sliding connecting bars 504 to rise in the two lifting slide grooves 105 away from the extension frame 106, thereby driving the sliding frame 505 to rise, and pushing the limit sliding frame 206 to rise through the sliding frame 505, so that the sliding column 205 slides up inside the sliding hole frame 203, driving the zinc spraying assembly 207 to rise, so that the zinc spraying assembly 207 is synchronously adjusted with the diameter of the ductile iron pipe socket, to avoid the situation where the edge of the ductile iron pipe socket is too far away from the zinc spraying port due to the excessive diameter of the ductile iron pipe socket.

[0046] Example 2, please refer to Figure 1-Figure 9 As shown, when in use, the ductile iron pipe is transmitted to a place corresponding to the top of the second stabilizing frame 303 by the transmission device, and then the ductile iron pipe is longitudinally transmitted to the direction of the zinc spraying component 207 by the longitudinal transmission device on the transmission device. When the ductile iron pipe socket is transmitted to the top of the second stabilizing frame 303, the sliding frame 304 is driven by the hydraulic cylinder 107 to slide upward on the side of the second stabilizing frame 303 away from the second tooth plate 302, so that the arc swing frame 405 is against the ductile iron pipe body, so that the arc swing frame 405 is behind the socket of the ductile iron pipe, and then the gear column 103 is driven by the motor 109 to rotate at the bottom of the relative slide groove 101, and the gear plate 302 is driven to rotate. The meshing with the gear column 103 drives the tooth plate 2 302 to slide inside the relative slide groove 101 at the bottom of the main body 1, thereby driving the sliding frame 304 to slide on the lifting slide rod 501 through the limit lifting frame 305, so that the abutting mechanism 4 moves synchronously with the tooth plate 2 302. Since the diameter of the socket of the ductile iron pipe is larger than the diameter of the pipe body, the arc-shaped swing frame 405 and the rear wall of the socket of the ductile iron pipe will be abutted during the movement of the abutting mechanism 4, thereby pushing the ductile iron pipe to move to one side of the zinc spraying component 207, avoiding the slippage when the pipe body is longitudinally transmitted through the transmission device, which affects the transmission of the ductile iron pipe to the zinc spraying component 207;

[0047] When the motor 109 drives one gear column 103 to rotate, the belts set on the two gear columns 103 drive the two gear columns 103 to rotate simultaneously, so that the tooth plate 1 202 is meshed with the gear column 103 at the top of the main body 1, and the tooth plate 1 202 is driven to move toward one end of the second stabilizing frame 303 inside the relative slide groove 101 at the top of the main body 1, so that the zinc spraying component 207 can be driven to enter the socket of the ink cast iron pipe, and the inner wall of the socket of the ink cast iron pipe is sprayed with zinc during the rotation of the ink cast iron pipe;

[0048] After the arc surface at the top of the arc-shaped swing frame 405 contacts the pipe body, the sliding frame 304 will continue to slide upward so that the arc-shaped swing frame 405 and the pipe body are pressed against each other, pushing the slide bar 401 to pass through the slide hole strip 306 and slide downward, and stretching the tension spring 402. The arc-shaped swing frames 405 in the four abutting mechanisms 4 are respectively abutted against different positions of the pipe body, so that the four arc-shaped swing frames 405 are pressed down to different depths, so that thrust can be applied to multiple areas behind the socket of the ductile iron pipe, thereby improving the stability of the arc-shaped swing frame 405 pushing the rear of the socket of the ductile iron pipe, reducing the phenomenon of the arc-shaped swing frame 405 and the socket of the ductile iron pipe slipping, and when the arc-shaped swing frame 4 When one end of the arc surface at the top of 05 abuts against the pipe body behind the socket of the ductile iron pipe, the pressure applied at one end of the arc swing frame 405 will cause the arc swing frame 405 to rotate at the end of the slide rod 401 away from the slide hole strip 306, so that the arc swing frame 405 is tilted to one side of the pipe body, and the connecting head 406 at one inclined end applies a thrust to the double-headed sliding block 408 through the strip hole strip 407, so that the double-headed sliding block 408 slides downward inside the downward pressure slide groove 403, squeezing the downward pressure spring 404, so that the center of the top of the arc swing frame 405 can be abutted against the pipe body, thereby improving the stability of the arc swing frame 405 when pushing the rear of the socket of the ductile iron pipe.

[0049] A two-stage driven ductile iron pipe socket zinc spraying device and a zinc spraying method thereof, comprising the following steps:

[0050] S1: After the ductile iron pipe is transferred to a position corresponding to the top of the second stabilizing frame 303 by the transfer device, the ductile iron pipe is transferred longitudinally toward the zinc spraying assembly 207 by the longitudinal transfer device on the transfer device, so that the socket of the ductile iron pipe is transferred to the top of the second stabilizing frame 303;

[0051] S2: The hydraulic cylinder 107 drives the sliding frame 304 to slide upward on the side of the second stabilizing frame 303 away from the second tooth plate 302, so that the arc swing frame 405 abuts against the ductile iron pipe body, so that the arc swing frame 405 is behind the socket of the ductile iron pipe;

[0052] S3: The motor 109 drives the gear column 103 to rotate at the bottom of the relative slide groove 101, and the gear plate 2 302 is meshed with the gear column 103, driving the gear plate 2 302 to slide inside the relative slide groove 101 at the bottom of the main body 1, thereby driving the sliding frame 304 to slide on the lifting slide rod 501 through the limit lifting frame 305, so that the abutting mechanism 4 moves synchronously with the gear plate 2 302;

[0053] S4: Since the diameter of the socket of the ductile iron pipe is larger than the diameter of the pipe body, the arc-shaped swing frame 405 will abut against the rear wall of the socket of the ductile iron pipe during the movement of the abutting mechanism 4, thereby pushing the ductile iron pipe to move to one side of the zinc spraying assembly 207.

[0054] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. A two-stage driven ductile iron pipe socket zinc spraying device, comprising a main body (1) and four supporting legs (104), wherein the four supporting legs (104) are respectively fixedly connected to the bottom of the main body (1), and the outer walls of the four supporting legs (104) are each provided with a lifting slide groove (105), wherein the outer walls of two supporting legs (104) are fixedly connected to an extension frame (106), and the top of the extension frame (106) is fixedly connected to a hydraulic cylinder (107), and the left and right sides of the main body (1) are both fixedly connected to a rotating extension rod (108), characterized in that: Also includes: A material pulling mechanism (3), the material pulling mechanism (3) being arranged inside a relative slide groove (101) at the bottom of the main body (1), the material pulling mechanism (3) comprising a sliding frame (304), a plurality of the sliding frames (304) being connected to the output end of the hydraulic cylinder (107), and two limit lifting frames (305) being fixedly connected to the bottom of the sliding frame (304); An adjustment mechanism (5), the adjustment mechanism (5) being arranged at the bottom of the main body (1), the adjustment mechanism (5) comprising two lifting slide bars (501), the two lifting slide bars (501) being respectively slidably connected to one end of the limiting lifting frame (305) away from the sliding frame (304), the end of the lifting slide bar (501) away from the limiting lifting frame (305) being fixedly connected to the lifting sliding frame (502), the outer wall of the lifting sliding frame (502) being rotatably connected to a sliding hole bar (503), the ends of the two sliding hole bars (503) away from the lifting sliding frame (502) being rotatably connected to a sliding connection bar (504), and a sliding frame (505) being fixedly connected between the two sliding connection bars (504); A zinc spraying mechanism (2) is arranged inside the relative slide groove (101) at the top of the main body (1), and side slide grooves (110) are provided on the left and right inner walls of the relative slide groove (101). The zinc spraying mechanism (2) comprises two sliding blocks (201), and the two sliding blocks (201) are respectively slidably connected inside the two side slide grooves (110) at the top, and a tooth plate (202) is fixedly connected between the two sliding blocks (201). A sliding hole frame (203) is fixedly connected to the top of the tooth plate (202) at one end away from the main body (1), and a sliding column (205) is slidably connected inside the sliding hole frame (203). A plurality of limited position sliding frames (206) are connected to the bottom of the sliding column (205), and a zinc spraying assembly (207) is fixedly connected to the top of the sliding column (205).

2. A two-stage driven ductile iron pipe socket zinc spraying device according to claim 1, characterized in that: The top and bottom of the main body (1) are fixedly connected to two stable slide grooves (102); the inner wall of the bottom of the main body (1) is rotatably connected to two gear columns (103); the two gear columns (103) penetrate the main body (1); a motor (109) is fixedly connected to the side of one of the rotating extension rods (108) away from the main body (1); the output end of the motor (109) is fixedly connected to one of the gear columns (103); and a belt is sleeved between the two gear columns (103).

3. A two-stage driven ductile iron pipe socket zinc spraying device according to claim 2, characterized in that: The tooth plate one (202) is slidably connected to the inside of the relative slide groove (101) at the top of the main body (1), and the bottom of the tooth plate one (202) is meshed with the gear column (103).

4. A two-stage driven ductile iron pipe socket zinc spraying device according to claim 3, characterized in that: The sliding hole frame (203) passes through the tooth plate 1 (202); one end of the bottom of the tooth plate 1 (202) close to the sliding hole frame (203) is fixedly connected to the stabilizing frame 1 (204); one end of the outer wall of the stabilizing frame 1 (204) away from the sliding column (205) is slidably connected to the inside of the two stabilizing slide grooves (102) at the bottom; and the limit sliding frame (206) is slidably connected to the sliding frame (505).

5. A two-stage driven ductile iron pipe socket zinc spraying device according to claim 4, characterized in that: The material pulling mechanism (3) further comprises two sliding blocks (301), the two sliding blocks (301) being respectively slidably connected inside two side slide grooves (110) at the bottom of the main body (1), a tooth plate (302) being fixedly connected between the two sliding blocks (301), the top of the tooth plate (302) being slidably connected inside the relative slide groove (101) at the bottom of the main body (1), the top of the tooth plate (302) being meshed with the gear column (103), the top of the tooth plate (302) being fixedly connected to a stabilizing frame (303) at one end away from the main body (1), and the side of the sliding frame (304) being fixedly connected to a sliding hole strip (306) away from the stabilizing frame (303).

6. A two-stage driven ductile iron pipe socket zinc spraying device according to claim 5, characterized in that: The top of the hole slide bar (306) is provided with an abutting mechanism (4), the abutting mechanism (4) comprising a slide bar (401), the slide bar (401) being slidably connected to the top of the hole slide bar (306), the slide bar (401) slidingly penetrating the hole slide bar (306), a tension spring (402) being fixedly connected between the top of the slide bar (401) and the bottom of the hole slide bar (306), a downward pressing groove (403) being provided at one end of the outer wall of the slide bar (401) away from the tension spring (402), a downward pressing groove (404) being fixedly connected to the inner wall of the bottom of the downward pressing groove (403), an arc-shaped swing frame (405) being rotatably connected to one end of the outer wall of the slide bar (401) away from the tension spring (402), and a roller being provided at the top of the arc-shaped swing frame (405).

7. A two-stage drive ductile iron pipe socket zinc spraying device according to claim 6, characterized in that: The top of the arc-shaped swing frame (405) is arc-shaped, and the left and right sides of the arc-shaped swing frame (405) are fixedly connected to connecting heads (406), and the outer wall of the connecting head (406) is rotatably connected to a strip hole strip (407), and the inside of the downward pressing slide groove (403) is slidably connected to a double-headed sliding block (408), and the double-headed sliding block (408) is slidably connected to one end of the strip hole strip (407) away from the connecting head (406), and four of the abutting mechanisms (4) are provided, and the four abutting mechanisms (4) are distributed at equal distances.

8. A two-stage driven ductile iron pipe socket zinc spraying device according to claim 7, characterized in that: The two lifting slide frames (502) are respectively slidably connected to the inside of two lifting slide grooves (105) close to the extension frame (106); the centers of the two sliding hole bars (503) are respectively rotatably connected to one end of the two rotating extension rods (108) away from the main body (1); and the two sliding connection bars (504) are respectively slidably connected to the inside of the two lifting slide grooves (105) away from the extension frame (106).

9. A zinc spraying method for a two-stage driven ductile iron pipe socket zinc spraying device, using the two-stage driven ductile iron pipe socket zinc spraying device as claimed in claim 8, characterized in that: The following steps are involved: S1: After the ductile iron pipe is transferred to a position corresponding to the top of the second stabilizing frame (303) by the transfer device, the ductile iron pipe is longitudinally transferred toward the zinc spraying assembly (207) by the longitudinal transfer device on the transfer device, so that the socket of the ductile iron pipe is transferred to the top of the second stabilizing frame (303); S2: driving the sliding frame (304) to slide upward on the side of the second stabilizing frame (303) away from the second tooth plate (302) through the hydraulic cylinder (107), so that the arc-shaped swing frame (405) abuts against the ductile iron pipe body, so that the arc-shaped swing frame (405) is behind the socket of the ductile iron pipe; S3: The motor (109) drives the gear column (103) to rotate at the bottom of the relative slide groove (101), and the tooth plate (302) and the gear column (103) are meshed to drive the tooth plate (302) to slide inside the relative slide groove (101) at the bottom of the main body (1), thereby driving the sliding frame (304) to slide on the lifting slide rod (501) through the limit lifting frame (305), so that the abutting mechanism (4) moves synchronously with the tooth plate (302); S4: Since the diameter of the socket of the ductile iron pipe is larger than the diameter of the pipe body, the arc-shaped swing frame (405) will abut against the rear wall of the socket of the ductile iron pipe during the movement of the abutting mechanism (4), thereby pushing the ductile iron pipe to move toward one side of the zinc spraying assembly (207).

Citation Information

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