Industrial kiln for dust-free collection of powder
By adopting bag dust removal system and external cleaning system in industrial kilns, combined with the technical means of negative pressure fan and pulse backblowing components, the problem of difficulty in removing suspended particles when firing powder in the kiln is solved, and efficient dust-free collection and environmental protection of powder are achieved.
Patent Information
- Application Number
- CN202510083659.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-20
- Publication Date
- 2025-05-23
- Estimated Expiration
- 2045-01-20
AI Technical Summary
When existing kilns are fired, the suspended particles produced by them are difficult to effectively remove, resulting in environmental pollution and degradation of powder quality.
An industrial kiln for dust-free collection of powder was designed, using a bag dust removal system and an external cleaning system. The airflow was driven by a negative pressure fan to isolate the suspended particles, and the pulse backblowing component was used to clean the particles on the bag dust removal system.
It effectively avoids suspended particles entering the external air and collection hopper, improves the quality and efficiency of dust-free collection of powder, reduces production costs, and extends the service life of the equipment.
Smart Images

Figure CN119533135B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of industrial kilns, and in particular to an industrial kiln for collecting powder without dust. Background Art
[0002] A kiln or furnace is a furnace used to fire ceramics and sculptures or to fuse enamel to the surface of metal objects. It is usually made of bricks and stones, and can be made into various sizes according to needs. It can be operated by combustible gas, oil or electricity;
[0003] When a kiln is firing powder, a large amount of dust and other suspended particle impurities will be generated during the process of moving the fired powder out of the kiln, causing pollution to the production workshop and the surrounding environment. The existing treatment method is to remove and purify the generated suspended particles and collect the suspended particles. Although this method can solve the pollution of suspended particles to the environment to a certain extent, some impurities in the powder cannot be diffused into the air in time during dust removal. During the loading process, part of them will escape into the air again, and the other part will remain in the powder, affecting the quality of the powder. After the dust removal device has been removing dust for a long time, the dust removal device can only be moved to other places to clean the collected dust; therefore, a large number of other dust removal devices need to be prepared for replacement, which not only increases the production cost, but also affects the use of the kiln. Summary of the invention
[0004] In view of the deficiencies in the prior art, the present invention provides an industrial kiln for dust-free collection of powder, which has the advantages of preventing suspended particles generated during cleaning from entering the external air and returning to the collecting hopper again, thereby blowing off the particles remaining on the bag-type dust removal system and collecting them by the ash collecting hopper at the bottom of the cleaning chamber. In addition, after the bag-type dust removal system completes cleaning, the quality of the bag-type dust removal system can be checked in time, thereby preventing the bag-type dust removal system from being damaged after long-term operation and failing to be replaced in time, which affects the quality of dust-free collection of powder, and solves the above-mentioned problems.
[0005] In order to solve the above-mentioned technical problems, the present invention provides the following technical solutions: an industrial kiln for dust-free collection of powder, comprising a kiln interface, a collecting hopper is arranged on one side of the bottom of the kiln interface, a dust removal mechanism is arranged above the collecting hopper, and the dust removal mechanism comprises a bag dust removal system and an external cleaning system; the bag dust removal system is located above the collecting hopper, an air collecting chamber is arranged above the bag dust removal system, a negative pressure fan is arranged on one side of the air collecting chamber, and the external cleaning system is arranged on the other side of the air collecting chamber, the external cleaning system comprises a cleaning chamber, a dustproof plate and a pulse backblowing assembly, one side of the cleaning chamber is connected to the air collecting chamber, the dustproof plates are located on both sides of the cleaning chamber, the pulse backblowing assembly is located above the cleaning chamber, and a ash collecting hopper is arranged at the bottom of the cleaning chamber.
[0006] Preferably, an inclined material guiding channel is arranged between the collecting hopper and the kiln interface, the inclined material guiding channel is arranged obliquely, a spiral material guiding plate is arranged inside the collecting hopper, the side surface of the spiral material guiding plate is fixedly connected to the side wall of the collecting hopper, a discharge trough is arranged at the bottom of the collecting hopper, a discharge partition is arranged inside the discharge trough, a mounting shaft is arranged in the middle of the discharge partition, the discharge partition is installed on the circumferential side of the mounting shaft, the outer side of the discharge partition is tightly attached to the inner wall of the discharge trough, a discharge motor is arranged on one side of the mounting shaft, and the discharge motor is fixedly connected to the outer wall of the discharge trough.
[0007] Preferably, the dust removal mechanism further comprises an external platform, and the external platform is respectively arranged outside the external cleaning system;
[0008] The external platform is arranged to surround the middle part of the cleaning chamber, a railing is arranged on the upper peripheral side of the external platform, and a climbing ladder is arranged on one side of the external platform.
[0009] Preferably, the bag dust removal system also includes a bag dust collector, a dust collector carrier plate and an air collecting pipe, the dust collector carrier plate is located at the bottom of the air collecting chamber, the bag dust collector matrix is installed at the bottom of the dust collector carrier plate, the air collecting pipe is located above the dust collector carrier plate, the air collecting pipes are respectively connected to the top of the bag dust collector, and the air collecting pipes are connected to the middle part of the bag dust collector, the top of the air collecting pipe is connected to the air collecting chamber, and the bottom of the bag dust collector extends above the collecting hopper.
[0010] Preferably, a dust removal chamber is arranged between the air collecting chamber and the collecting hopper, the bag dust collector is arranged inside the dust removal chamber, the dust prevention plate includes an air collecting sealing plate and a dust removal sealing plate, the air collecting sealing plate is arranged opposite to the air collecting chamber, and the dust removal sealing plate is arranged opposite to the dust removal chamber.
[0011] Preferably, installation guide grooves are provided on both sides of the bottom of the air collecting chamber, the dust collector carrier plate is installed in the installation guide grooves, the dust collector carrier plate is slidably connected to the installation guide grooves, and one end of the installation guide groove extends into the interior of the cleaning chamber.
[0012] Preferably, fixed grids are respectively provided on both sides of the cleaning chamber, and the fixed grids on one side are located between the cleaning chamber and the air collecting chamber. The dustproof plates are located on both sides of the fixed grids, and the dustproof plates are staggered with the fixed grids. The hollow position of the fixed grids is arranged opposite to the bag dust collector, and the dustproof plates are slidably connected to the cleaning chamber.
[0013] Preferably, an opening is provided on the side of the cleaning chamber, the dustproof plate enters the cleaning chamber through the opening, a locking button is provided outside the opening, a locking opening is provided on the side of the dustproof plate, and the locking button is matched with the locking opening.
[0014] Preferably, the pulse backblowing assembly includes a pulse air pump, a backblowing connecting pipe and a backblowing interface. The pulse air pump is located above the cleaning chamber, the air outlet of the pulse air pump is connected to one end of the backblowing connecting pipe, the backblowing interface is arranged at the bottom of the backblowing connecting pipe, and a notch is opened at the top of the air collecting pipe, and the notch is arranged opposite to the backblowing interface.
[0015] Compared with the prior art, the present invention provides an industrial kiln for dust-free collection of powder, which has the following beneficial effects:
[0016] 1. The industrial kiln for dust-free collection of powders drives the airflow above the collecting hopper through the bag dust removal system in the dust removal mechanism, so that the suspended polluted particles move with the airflow, wherein the air inside the collecting chamber is extracted by the negative pressure fan, so that negative pressure is generated inside the collecting chamber, and the negative pressure provides power for the bag dust removal system. Since the powder produced by the industrial kiln still has a certain temperature after being cooled for a period of time, after the powder enters the collecting hopper, a higher temperature of suspended particles is generated in the collecting hopper, and the air temperature inside the collecting hopper is increased, so that the suspended particles float out of the collecting hopper. At this time, the inside of the collecting hopper is in a high pressure state, and the air collecting chamber in the negative pressure state is cooperated, and the airflow above the collecting hopper is driven by the bag dust removal system, so that the high-pressure gas inside the collecting hopper can be discharged, and the suspended particles are isolated by the bag dust removal system, and will not escape into the external air with the high-pressure gas, causing pollution to the external air.
[0017] 2. The industrial kiln for dust-free collection of powder has a large amount of suspended particles remaining on the bag-type dust removal system, which reduces the working efficiency of the bag-type dust removal system. When the industrial kiln is working, the bag-type dust removal system is cleaned by an external cleaning system arranged on one side of the bag-type dust removal system, and the bag-type dust removal system is moved outward to the cleaning chamber, and the bag-type dust removal system is backblown and cleaned by a pulse backblowing component. During the cleaning process, the dust-proof plates on both sides of the cleaning chamber isolate the bag-type dust removal system being cleaned to prevent the suspended particles generated during cleaning from entering the external air and returning to the collecting hopper again, thereby blowing off the particles remaining on the bag-type dust removal system and collecting them by the ash collecting hopper at the bottom of the cleaning chamber. After the bag-type dust removal system is cleaned, the quality of the bag-type dust removal system can be checked in time to avoid damage to the bag-type dust removal system after long-term work and failure to replace it in time, which affects the quality of dust-free collection of powder.
[0018] 3. The industrial kiln for dust-free collection of powder is installed as a whole by the dust collector carrier plate in the bag dust removal system, and then installed between the air collecting chamber and the collecting hopper. When the powder enters the collecting hopper and generates suspended particles, the negative pressure fan draws out the air in the air collecting chamber, so that the inside of the air collecting chamber is in a negative pressure state. Then the air collecting chamber in the negative pressure state draws out the air inside the bag dust collector through the air collecting pipe, so that the inside of the bag dust collector is also in a negative pressure state, and then the air in the collecting hopper is drawn into the bag dust collector, and then the high pressure caused by the temperature rise and suspended particles in the collecting hopper is released, and at the same time, the suspended particles are prevented from escaping into the air.
[0019] 4. The industrial kiln for dust-free collection of powder uses the pulse air pump in the pulse back-blowing assembly to perform pulse blowing on the back-blowing connecting pipe, and then the back-blowing connecting pipe blows air to the air collecting pipe through the back-blowing interface, and then the bag dust collector is cleaned by pulse back-blowing. When the bag dust collector moves along the installation guide groove on the dust collector carrier plate to the inside of the cleaning chamber, the notch opened above the air collecting pipe above the bag dust collector is aligned with the back-blowing interface, so that the back-blowing interface passes through the notch, and then the back-blowing interface is aligned with the air collecting pipe. When pulse blowing is performed at the back-blowing interface, air is blown into the inside of the air collecting pipe, and due to the pulse blowing, a short period of high pressure is caused during the blowing. At this time, the setting of the notch can reduce the pressure of the pulse blowing to avoid damage to the bag dust collector caused by excessive pressure, and after the bag dust collection system completes the cleaning, the quality of the bag dust collection system can be checked in time to avoid damage to the bag dust collection system after long-term work and failure to replace it in time, which affects the quality of dust-free collection of powder. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is one of the overall three-dimensional structural schematic diagrams of the present invention;
[0021] Figure 2 This is the second schematic diagram of the overall three-dimensional structure of the present invention;
[0022] Figure 3 This is one of the schematic diagrams of the structure of the dust removal mechanism and the collecting hopper of the present invention;
[0023] Figure 4 This is the second structural schematic diagram of the dust removal mechanism and the collecting hopper of the present invention;
[0024] Figure 5 It is a schematic diagram of the overall structure of the collecting hopper part of the present invention;
[0025] Figure 6 It is a schematic diagram of the internal structure of the collecting hopper of the present invention;
[0026] Figure 7 This is one of the schematic diagrams of the partial explosion structure of the dust removal mechanism of the present invention;
[0027] Figure 8 For the present invention Figure 7 A local enlarged structural schematic diagram;
[0028] Fig. 9 This is the second schematic diagram of the partial explosion structure of the dust removal mechanism of the present invention;
[0029] Fig.10 This is the third schematic diagram of the partial explosion structure of the dust removal mechanism of the present invention.
[0030] In the figure: 1. kiln interface; 2. collecting hopper; 21. inclined guide channel; 22. spiral guide plate; 23. discharge chute; 24. discharge partition; 25. mounting shaft; 26. discharge motor; 3. dust removal mechanism; 31. external platform; 32. railing; 33. climbing ladder; 4. bag dust removal system; 41. bag dust collector; 42. dust collector carrier; 43. air collecting pipe; 431. gap; 5. external cleaning Management system; 51, cleaning chamber; 511, fixed grid; 512, opening; 513, lock button; 52, dustproof plate; 521, air collecting sealing plate; 522, dust removal sealing plate; 523, lock; 53, pulse backflush assembly; 531, pulse air pump; 532, backflush connecting pipe; 533, backflush interface; 6, air collecting chamber; 61, installation guide groove; 7, negative pressure fan; 8, ash hopper; 9, dust removal chamber. DETAILED DESCRIPTION
[0031] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0032] See also Figure 1-10 An industrial kiln for dust-free collection of powder, comprising a kiln interface 1, a collecting hopper 2 is arranged on one side of the bottom of the kiln interface 1, a dust removal mechanism 3 is arranged above the collecting hopper 2, and the dust removal mechanism 3 comprises a bag dust removal system 4 and an external cleaning system 5; the bag dust removal system 4 is located above the collecting hopper 2, an air collecting chamber 6 is arranged above the bag dust removal system 4, a negative pressure fan 7 is arranged on one side of the air collecting chamber 6, the external cleaning system 5 is arranged on the other side of the air collecting chamber 6, the external cleaning system 5 comprises a cleaning chamber 51, a dustproof plate 52 and a pulse backblowing assembly 53, one side of the cleaning chamber 51 is connected to the air collecting chamber 6, the dustproof plate 52 is located on both sides of the cleaning chamber 51, the pulse backblowing assembly 53 is located above the cleaning chamber 51, and a dust collecting hopper 8 is arranged at the bottom of the cleaning chamber 51.
[0033] The device is connected to the discharge port of the industrial kiln through the kiln interface 1. The powder produced by the industrial kiln is discharged from its discharge port and enters the collecting hopper 2 through the kiln interface 1. The process generates a large amount of dust, smoke and other pollutant particles. At this time, the dust removal mechanism 3 is started to clean the pollutant particles generated above the collecting hopper 2. First, the bag dust removal system 4 in the dust removal mechanism 3 drives the airflow above the collecting hopper 2, so that the suspended pollutant particles move with the airflow, and the air inside the collecting chamber 6 is extracted by the negative pressure fan 7, so that the pollutant particles generated inside the collecting chamber 6 are Negative pressure is generated, and the negative pressure provides power for the bag dust removal system 4. Since the powder produced by the industrial kiln still has a certain temperature after being cooled for a period of time, after the powder enters the collecting hopper 2, suspended particles with a higher temperature are generated in the collecting hopper 2, and the air temperature inside the collecting hopper 2 is increased, so that the suspended particles float out of the collecting hopper 2. At this time, the inside of the collecting hopper 2 is in a high-pressure state, and the air collecting chamber 6 in a negative pressure state is cooperated, and then the air flow above the collecting hopper 2 is driven by the bag dust removal system 4, so that the high-pressure gas inside the collecting hopper 2 can be discharged. The suspended particles are isolated by the bag-type dust removal system 4 and will not escape into the external air with the high-pressure gas to pollute the external air. After working for a long time, a large amount of suspended particles remain on the bag-type dust removal system 4, which reduces the working efficiency of the bag-type dust removal system 4. When the industrial kiln is working, the bag-type dust removal system 4 is cleaned by the external cleaning system 5 set on one side of the bag-type dust removal system 4, and the bag-type dust removal system 4 is moved outward to the cleaning chamber 51, and the pulse back-blowing component 53 is used to back-blow and clean the bag-type dust removal system 4. In the process, the dust-proof plates 52 located on both sides of the cleaning chamber 51 isolate the bag-type dust removal system 4 which is being cleaned, so as to prevent the suspended particles generated during cleaning from entering the external air and returning to the collecting hopper 2 again, thereby blowing off the particles remaining on the bag-type dust removal system 4 and collecting them by the collecting hopper 8 at the bottom of the cleaning chamber 51, and after the bag-type dust removal system 4 completes the cleaning, the quality of the bag-type dust removal system 4 can be checked in time, so as to prevent the bag-type dust removal system 4 from being damaged after long-term operation and failing to be replaced in time, thereby affecting the quality of dust-free collection of powder.
[0034] Furthermore, an inclined material guide channel 21 is provided between the collecting hopper 2 and the kiln interface 1, the inclined material guide channel 21 is inclined, a spiral material guide plate 22 is provided inside the collecting hopper 2, the side of the spiral material guide plate 22 is fixedly connected to the side wall of the collecting hopper 2, a discharge trough 23 is provided at the bottom of the collecting hopper 2, a discharge partition 24 is provided inside the discharge trough 23, a mounting shaft 25 is provided in the middle of the discharge partition 24, and the discharge partition 24 is mounted on the mounting shaft 25. On the side of the mounting shaft 25, the outer side of the discharge partition plate 24 is tightly attached to the inner wall of the discharge trough 23, and a discharge motor 26 is arranged on one side of the mounting shaft 25, and the discharge motor 26 is fixedly connected to the outer wall of the discharge trough 23; the powder produced by the industrial kiln is introduced into the collecting hopper 2 through the inclined material guide channel 21 arranged between the collecting hopper 2 and the kiln interface 1, and then the powder falls on the spiral material guide plate 22 through the inclined material guide channel 21, so as to prevent the powder from falling directly from the end of the inclined material guide channel 21. The powder falls to the bottom of the collecting hopper 2, so that the powder is compacted at the bottom of the collecting hopper 2 due to the impact of gravity, and the outlet of the collecting hopper 2 is blocked. At the same time, the powder is received by the spiral guide plate 22, and the powder slides along the spiral guide plate 22, which can also make the impurities such as carbon ash inside the powder escape and suspend, thereby improving the quality of the powder; then as the powder slides along the spiral guide plate 22, when the powder slides to the discharge groove 23 at the bottom of the collecting hopper 2, the discharge motor 26 drives the discharge partition 24 through the mounting shaft 25. , the powder inside the discharge trough 23 is moved, so that the powder moves between the rotating discharge baffles 24, and then moves to the bottom of the discharge trough 23, and then is discharged from the collecting hopper 2. Moreover, since the discharge baffles 24 are installed on the installation shaft 25, and the discharge baffles 24 are tightly arranged against the inner wall of the discharge trough 23, and the dust removal mechanism 3 is arranged above the collecting hopper 2, after the powder enters the collecting hopper 2 from the kiln interface 1, the suspended particles generated cannot escape into the air and cause air pollution.
[0035] Furthermore, the dust removal mechanism 3 further includes an external platform 31, and the external platform 31 is respectively arranged outside the external cleaning system 5;
[0036] The external platform 31 is arranged to surround the middle part of the cleaning chamber 51, a railing 32 is arranged on the upper side of the external platform 31, and a climbing ladder 33 is arranged on one side of the external platform 31; through the external platform 31 in the dust removal mechanism 3, employees can enter the outside of the external cleaning system 5 from the climbing ladder 33 on one side of the external platform 31 to perform operations such as inspection and maintenance on the bag dust removal system 4.
[0037] Furthermore, the bag dust removal system 4 also includes a bag dust collector 41, a dust collector carrier plate 42 and an air collecting pipe 43, the dust collector carrier plate 42 is located at the bottom of the air collecting chamber 6, the bag dust collector 41 is installed in a matrix at the bottom of the dust collector carrier plate 42, the air collecting pipe 43 is located above the dust collector carrier plate 42, the air collecting pipe 43 is respectively connected to the top of the bag dust collector 41, and the air collecting pipe 43 is connected to the middle of the bag dust collector 41, the top of the air collecting pipe 43 is connected to the air collecting chamber 6, and the bottom of the bag dust collector 41 extends above the collecting hopper 2; through the dust collector in the bag dust removal system 4 The carrier plate 42 installs the bag-type dust collector 41 into an integral whole, and then is installed between the air collecting chamber 6 and the collecting hopper 2. When the powder enters the collecting hopper 2 and generates suspended particles, the negative pressure fan 7 draws out the air in the air collecting chamber 6, so that the inside of the air collecting chamber 6 is in a negative pressure state. Then, the air collecting chamber 6 in the negative pressure state draws out the air inside the bag-type dust collector 41 through the air collecting pipe 43, so that the inside of the bag-type dust collector 41 is also in a negative pressure state, and then the air inside the collecting hopper 2 is drawn into the bag-type dust collector 41, and then the high pressure caused by the temperature rise and suspended particles inside the collecting hopper 2 is released, and at the same time, the suspended particles are prevented from escaping into the air.
[0038] Furthermore, a dust removal chamber 9 is arranged between the air collecting chamber 6 and the collecting hopper 2, the bag dust collector 41 is arranged inside the dust removal chamber 9, and the dust-proof plate 52 includes an air collecting sealing plate 521 and a dust removal sealing plate 522, the air collecting sealing plate 521 is arranged opposite to the air collecting chamber 6, and the dust removal sealing plate 522 is arranged opposite to the dust removal chamber 9; the bag dust collector 41 is placed through the dust removal chamber 9 arranged between the air collecting chamber 6 and the collecting hopper 2, and then the dust-proof plate 52 composed of the air collecting sealing plate 521 and the dust removal sealing plate 522 is used to seal the sides of the dust removal chamber 9 and the air collecting chamber 6 when the powder enters the collecting hopper 2.
[0039] Furthermore, installation guide grooves 61 are provided on both sides of the bottom of the air collecting chamber 6, and the dust collector carrier plate 42 is installed in the installation guide grooves 61. The dust collector carrier plate 42 is slidably connected to the installation guide grooves 61, and one end of the installation guide grooves 61 extends into the cleaning chamber 51; through the installation guide grooves 61 set at the bottom of the air collecting chamber 6, in cooperation with the dust collector carrier plate 42, the bag dust collector 41 can be moved out from the dust removal chamber 9, and moved along the installation guide grooves 61 to the cleaning chamber 51 for backblowing and cleaning.
[0040] Furthermore, fixed grid plates 511 are respectively provided on both sides of the cleaning chamber 51, and the fixed grid plate 511 on one side is located between the cleaning chamber 51 and the gas collecting chamber 6, and the dustproof plates 52 are located on both sides of the fixed grid plate 511, and the dustproof plates 52 and the fixed grid plates 511 are staggered, and the hollow position of the fixed grid plate 511 is arranged directly opposite to the bag dust collector 41, and the dustproof plates 52 are slidably connected to the cleaning chamber 51; the fixed grid plate 511 and the dustproof plate 52 are both provided with a groove for the dust collector carrier plate 42 to pass through (such as Figure 7 shown, not marked in the figure);
[0041] The fixed grid 511 arranged on both sides of the cleaning chamber 51 cooperates with the dust-proof plate 52 composed of the air collecting sealing plate 521 and the dust removal sealing plate 522 to seal both sides of the cleaning chamber 51 when the bag-type dust collector 41 is back-blown for cleaning. When the bag-type dust collector 41 moves into the cleaning chamber 51, the dust-proof plate 52 moves to merge with the fixed grid 511, so that the fixed grid 511 is in an open state, thereby facilitating the bag-type dust collector 41 to enter the cleaning chamber 51 through the fixed grid 511.
[0042] Furthermore, an opening 512 is provided on the side of the cleaning chamber 51, and the dustproof plate 52 enters the cleaning chamber 51 through the opening 512. A locking button 513 is provided outside the opening 512, and a locking port 523 is provided on the side of the dustproof plate 52. The locking button 513 is adapted to the locking port 523. The opening 512 provided on the side of the cleaning chamber 51 facilitates the movement of the dustproof plate 52. When the dustproof plate 52 moves to merge with the fixed grid plate 511, the dustproof plate 52 is locked. 2 moves toward the opening 512, and one end of the dustproof plate 52 moves out of the opening 512. When a group of bag dust collectors 41 moves between the two groups of dustproof plates 52, the dustproof plate 52 moves into the cleaning chamber 51, and then the dustproof plate 52 cooperates with the fixed grid plate 511 to block the two sides of the cleaning chamber 51, and one side of the dustproof plate 52 blocks the opening 512, and then the dustproof plate 52 is fixed by the lock button 513 and the lock port 523 opened on the side of the dustproof plate 52.
[0043] Furthermore, the pulse back-blowing component 53 includes a pulse air pump 531, a back-blowing connecting pipe 532 and a back-blowing interface 533, the pulse air pump 531 is located above the cleaning chamber 51, the air outlet of the pulse air pump 531 is connected to one end of the back-blowing connecting pipe 532, the back-blowing interface 533 is arranged at the bottom of the back-blowing connecting pipe 532, and a notch 431 is provided on the top of the air collecting pipe 43, and the notch 431 is arranged opposite to the back-blowing interface 533; the pulse air pump 531 in the pulse back-blowing component 53 is used to perform pulse blowing on the back-blowing connecting pipe 532, and then the back-blowing connecting pipe 532 blows the air collecting pipe 43 through the back-blowing interface 533. Wind, and then the bag-type dust collector 41 is subjected to pulse back-blowing cleaning treatment. When the bag-type dust collector 41 moves on the dust collector carrier plate 42 along the installation guide groove 61 to the inside of the cleaning chamber 51, the notch 431 opened above the air collecting pipe 43 above the bag-type dust collector 41 is aligned with the back-blowing interface 533, so that the back-blowing interface 533 passes through the notch 431, and then the back-blowing interface 533 is aligned with the air collecting pipe 43. When pulse blowing is performed on the back-blowing interface 533, air is blown into the inside of the air collecting pipe 43, and due to the pulse blowing, a short period of high pressure is caused during the blowing. At this time, the setting of the notch 431 can reduce the pressure of the pulse blowing and avoid damage to the bag-type dust collector 41 caused by excessive pressure.
[0044] Working principle: when in use, the device is connected to the discharge port of the industrial kiln through the kiln interface 1, and the powder produced by the industrial kiln is discharged from its discharge port and enters the inside of the collecting hopper 2 through the kiln interface 1. The powder produced by the industrial kiln is introduced into the collecting hopper 2 through the inclined guide channel 21 set between the collecting hopper 2 and the kiln interface 1, and then the powder falls on the spiral guide plate 22 through the inclined guide channel 21, so as to prevent the powder from falling directly from the end of the inclined guide channel 21 to the bottom of the collecting hopper 2, so that the powder is compacted at the bottom of the collecting hopper 2 due to the impact of gravity, and the outlet of the collecting hopper 2 is blocked. At the same time, the powder is received by the spiral guide plate 22, and the powder slides along the spiral guide plate 22, which can also make the impurities such as carbon ash inside the powder escape and suspend, thereby improving the quality of the powder; then as the powder Sliding along the spiral guide plate 22, when the powder slides to the discharge trough 23 at the bottom of the collecting hopper 2, the discharge motor 26 drives the discharge baffle 24 through the mounting shaft 25 to move the powder inside the discharge trough 23, so that the powder moves between the rotating discharge baffles 24, and then moves to the bottom of the discharge trough 23, and then discharged from the collecting hopper 2. In addition, since the discharge baffle 24 is installed on the mounting shaft 25, and the discharge baffle 24 is tightly arranged with the inner wall of the discharge trough 23, and cooperates with the dust removal mechanism 3 arranged above the collecting hopper 2, after the powder enters the inside of the collecting hopper 2 from the kiln interface 1, the suspended particles generated cannot escape into the air and cause air pollution. The process generates a large amount of dust, smoke and other polluting particles. At this time, the dust removal mechanism 3 is started to clean the polluted particles generated above the collecting hopper 2.
[0045] First, the bag dust removal system 4 in the dust removal mechanism 3 drives the airflow above the collecting hopper 2, so that the suspended polluted particles move with the airflow, wherein the air inside the collecting chamber 6 is extracted by the negative pressure fan 7, so that negative pressure is generated inside the collecting chamber 6, and the negative pressure provides power for the bag dust removal system 4. Since the powder produced by the industrial kiln still has a certain temperature after being cooled for a period of time, after the powder enters the collecting hopper 2, a relatively high temperature of suspended particles is generated in the collecting hopper 2, and the air temperature inside the collecting hopper 2 is increased, so that the suspended particles float out of the collecting hopper 2. At this time, the inside of the collecting hopper 2 is in a high pressure state, and the negative pressure state of the collecting chamber 6 is cooperated, and the airflow above the collecting hopper 2 is driven by the bag dust removal system 4, so that the high pressure gas inside the collecting hopper 2 can be discharged, and the suspended particles are isolated by the bag dust removal system 4, and will not escape into the external air with the high pressure gas, causing pollution to the external air;
[0046] In the above process, the bag dust collector 41 is installed as a whole through the dust collector carrier plate 42 in the bag dust removal system 4, and then installed between the air collecting chamber 6 and the collecting hopper 2. When the powder enters the collecting hopper 2 and generates suspended particles, the negative pressure fan 7 draws out the air in the air collecting chamber 6, so that the inside of the air collecting chamber 6 is in a negative pressure state. Then, the air collecting chamber 6 in the negative pressure state draws out the air inside the bag dust collector 41 through the air collecting pipe 43, so that the inside of the bag dust collector 41 is also in a negative pressure state, and then the air inside the collecting hopper 2 is drawn into the bag dust collector 41, and then the high pressure caused by the temperature rise and suspended particles inside the collecting hopper 2 is released, and at the same time, the suspended particles are prevented from escaping into the air.
[0047] After working for a long time, a large amount of suspended particles remain on the bag-type dust removal system 4, which reduces the working efficiency of the bag-type dust removal system 4. When the industrial kiln is working, the bag-type dust removal system 4 is cleaned by the external cleaning system 5 arranged on one side of the bag-type dust removal system 4, and the bag-type dust removal system 4 is moved outward to the cleaning chamber 51. Through the installation guide groove 61 arranged at the bottom of the air collecting chamber 6, the dust collector carrier plate 42 is cooperated to enable the bag-type dust collector 41 to be moved out from the dust removal chamber 9, and moved along the installation guide groove 61 to the cleaning chamber 51 for back-blowing cleaning; the pulse back-blowing component 53 back-blows the bag-type dust removal system 4, and the dust removal chamber 9 arranged between the air collecting chamber 6 and the collecting hopper 2 is placed on the bag-type dust removal system 4, and then the dust-proof plate 52 composed of the air collecting sealing plate 521 and the dust removal sealing plate 522 is used to back-blown the dust removal chamber 9 and the collecting hopper 2 when the powder enters the collecting hopper 2. The side of the air collecting chamber 6 is sealed; during the cleaning process, the dust-proof plates 52 located on both sides of the cleaning chamber 51 isolate the bag-type dust removal system 4 that is being cleaned, to prevent the suspended particles generated during the cleaning from entering the external air and returning to the collecting hopper 2 again, and then blow off the particles remaining on the bag-type dust removal system 4, and collect them by the ash collecting hopper 8 at the bottom of the cleaning chamber 51. The dust-proof plates 52 composed of the fixed grid plates 511 arranged on both sides of the cleaning chamber 51 cooperate with the air collecting sealing plates 521 and the dust removal sealing plates 522 to block the two sides of the cleaning chamber 51 when the bag-type dust collector 41 is back-blown for cleaning, wherein when the bag-type dust collector 41 moves into the cleaning chamber 51, the dust-proof plates 52 move to merge with the fixed grid plates 511, so that the fixed grid plates 511 are in an open state, thereby facilitating the bag-type dust collector 41 to enter the cleaning chamber 51 through the fixed grid plates 511;
[0048] The opening 512 opened on the side of the cleaning chamber 51 facilitates the movement of the dustproof plate 52. When the dustproof plate 52 moves to merge with the fixed grid plate 511, the dustproof plate 52 moves toward the opening 512, and one end of the dustproof plate 52 moves out of the opening 512. When a group of bag dust collectors 41 moves between the two groups of dustproof plates 52, the dustproof plate 52 moves into the cleaning chamber 51, and then the dustproof plate 52 cooperates with the fixed grid plate 511 to block the two sides of the cleaning chamber 51, and one side of the dustproof plate 52 blocks the opening 512, and then the dustproof plate 52 is fixed by the lock button 513 in cooperation with the lock port 523 opened on the side of the dustproof plate 52;
[0049] The pulse air pump 531 in the pulse back-blowing assembly 53 performs pulse blowing on the back-blowing connecting pipe 532, and then the back-blowing connecting pipe 532 blows air to the air collecting pipe 43 through the back-blowing interface 533, and then the bag dust collector 41 is subjected to pulse back-blowing cleaning. When the bag dust collector 41 moves along the installation guide groove 61 on the dust collector carrier plate 42 toward the inside of the cleaning chamber 51, the notch 431 above the air collecting pipe 43 above the bag dust collector 41 is aligned with the back-blowing interface 533, so that the back-blowing interface 533 passes through the notch 431, and then the back-blowing connecting pipe 532 is The port 533 is aligned with the air collecting pipe 43. When the back-blowing interface 533 performs pulse blowing, air is blown into the air collecting pipe 43. Due to the pulse blowing, a short period of high pressure will be caused during the blowing. At this time, the setting of the notch 431 can reduce the pressure of the pulse blowing to avoid damage to the bag-type dust collector 41 caused by excessive pressure. After the bag-type dust collection system 4 is cleaned, the quality of the bag-type dust collection system 4 can be checked in time to avoid damage to the bag-type dust collection system 4 after long-term operation and failure to replace it in time, which affects the quality of dust-free collection of powder.
[0050] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An industrial kiln for dust-free collection of powder, comprising a kiln interface, characterized in that: A collecting hopper is provided on one side of the bottom of the kiln interface, a dust removal mechanism is provided above the collecting hopper, and the dust removal mechanism includes a bag dust removal system and an external cleaning system; the bag dust removal system is located above the collecting hopper, and an air collecting chamber is provided above the bag dust removal system, a negative pressure fan is provided on one side of the air collecting chamber, and the external cleaning system is provided on the other side of the air collecting chamber, and the external cleaning system includes a cleaning chamber, a dustproof plate and a pulse backblowing component, one side of the cleaning chamber is connected to the air collecting chamber, the dustproof plates are located on both sides of the cleaning chamber, the pulse backblowing component is located above the cleaning chamber, and a dust collecting hopper is provided at the bottom of the cleaning chamber; the bag dust removal system is located above the collecting chamber, and a dust collecting hopper is provided at the bottom of the cleaning chamber; The bag dust removal system also includes a bag dust collector, a dust removal chamber is arranged between the air collecting chamber and the collecting hopper, the bag dust collector is arranged inside the dust removal chamber, the dust proof plate includes an air collecting sealing plate and a dust removal sealing plate, the air collecting sealing plate is arranged opposite to the air collecting chamber, and the dust removal sealing plate is arranged opposite to the dust removal chamber; fixed grids are respectively arranged on both sides of the cleaning chamber, one side of the fixed grid is located between the cleaning chamber and the air collecting chamber, the dust proof plates are located on both sides of the fixed grids, and the dust proof plates are staggered with the fixed grids, the hollow position of the fixed grids is arranged opposite to the bag dust collector, and the dust proof plates are slidably connected to the cleaning chamber.
2. An industrial kiln for dust-free powder collection according to claim 1, characterized in that: An inclined material guiding channel is arranged between the collecting hopper and the kiln interface, the inclined material guiding channel is arranged obliquely, a spiral material guiding plate is arranged inside the collecting hopper, the side surface of the spiral material guiding plate is fixedly connected to the side wall of the collecting hopper, a discharge trough is arranged at the bottom of the collecting hopper, a discharge partition is arranged inside the discharge trough, a mounting shaft is arranged in the middle of the discharge partition, the discharge partition is installed on the circumferential side of the mounting shaft, the outer side of the discharge partition is tightly attached to the inner wall of the discharge trough, a discharge motor is arranged on one side of the mounting shaft, and the discharge motor is fixedly connected to the outer wall of the discharge trough.
3. The industrial kiln for dust-free powder collection according to claim 1, characterized in that: The dust removal mechanism also includes an external platform, and the external platform is respectively arranged outside the external cleaning system; The external platform is arranged to surround the middle part of the cleaning chamber, a railing is arranged on the upper peripheral side of the external platform, and a climbing ladder is arranged on one side of the external platform.
4. The industrial kiln for dust-free powder collection according to claim 1, characterized in that: The bag-type dust collector system also includes a bag-type dust collector, a dust collector carrier plate and an air collecting pipe. The dust collector carrier plate is located at the bottom of the air collecting chamber, the bag-type dust collector matrix is installed at the bottom of the dust collector carrier plate, the air collecting pipe is located above the dust collector carrier plate, the air collecting pipes are respectively connected to the top of the bag-type dust collector, and the air collecting pipe is connected to the middle part of the bag-type dust collector, the top of the air collecting pipe is connected to the air collecting chamber, and the bottom of the bag-type dust collector extends above the collecting hopper.
5. An industrial kiln for dust-free collection of powder according to claim 4, characterized in that: Installation guide grooves are arranged on both sides of the bottom of the air collecting chamber, the dust collector carrier is installed in the installation guide grooves, the dust collector carrier is slidably connected to the installation guide grooves, and one end of the installation guide groove extends into the interior of the cleaning chamber.
6. An industrial kiln for dust-free powder collection according to claim 5, characterized in that: An opening is provided on the side of the cleaning cavity, and the dustproof plate enters the cleaning cavity through the opening. A locking button is provided outside the opening, and a locking opening is provided on the side of the dustproof plate, and the locking button is matched with the locking opening.
7. An industrial kiln for dust-free powder collection according to claim 6, characterized in that: The pulse backblowing assembly includes a pulse air pump, a backblowing connecting pipe and a backblowing interface. The pulse air pump is located above the cleaning chamber. The air outlet of the pulse air pump is connected to one end of the backblowing connecting pipe. The backblowing interface is arranged at the bottom of the backblowing connecting pipe. A notch is opened at the top of the air collecting pipe, and the notch is arranged opposite to the backblowing interface.
Citation Information
Patent Citations
Novel dust removal device based on natural wind ash removal
CN214597801U
Ash-cleaning pulse bag-type dust collector
CN217698350U