An ultrasonic testing device for additively manufactured parts
By designing an ultrasonic detection device with integrated dust removal, coating and wiping functions, the problems of inaccurate detection results and low efficiency in traditional detection methods are solved, and efficient and accurate detection of additive manufacturing propellers are achieved.
Patent Information
- Application Number
- CN202411788488.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-06
- Publication Date
- 2025-05-09
- Estimated Expiration
- 2044-12-06
AI Technical Summary
Traditional ultrasonic detection methods are inaccurate in the detection results of additive manufacturing propellers, and the detection efficiency is low. It takes a long time to apply the coupling agent manually, which can easily lead to uneven thickness and affect quality judgment.
An ultrasonic detection equipment is designed, including a workbench, chain plate conveyor, fixing frame, support guide frame, dust collector, coating rack, wiper rack, limit rack and scraper rack. Through the coordinated work of these components, dust removal of the propeller surface, uniformly coating the coupling agent and rapid wiping, ensuring the detection efficiency and accuracy of the results.
Improve the efficiency and accuracy of propeller detection, reduce manual operation time, ensure uniformity of coupling agent on the propeller surface, and avoid the risk of non-compliant propellers put into use.
Smart Images

Figure CN119534627B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of ultrasonic detection of additively manufactured parts, and in particular to an ultrasonic detection device for additively manufactured parts. Background Art
[0002] Additive manufacturing technology is a technology that uses the method of gradually accumulating materials to manufacture solid parts. Compared with traditional material removal-cutting processing technology, it is a "bottom-up" manufacturing method. Based on different classification principles and understanding methods, additive manufacturing technology also has many names such as rapid prototyping, rapid forming, rapid manufacturing, 3D printing, etc. Here we mainly focus on metal parts propellers manufactured by additive manufacturing.
[0003] A propeller is a device that converts the engine's rotational power into propulsion by rotating blades in the air or water. It may have two or more blades connected to the hub, and the rearward side of the blade is a spiral surface or a propeller that is close to a spiral surface. Additively manufactured propellers need to be ultrasonically tested to determine whether their quality meets the standards.
[0004] The traditional detection method is to place the propeller on a flat surface, and then manually brush the coupling agent onto the surface of the propeller blades, and then use an ultrasonic detection probe to perform multi-point detection on the propeller surface, and remove the coupling agent on the surface of the propeller that has passed the detection. However, during the whole process, since the propeller has more blades, the brushing workload is large, and each detection time is long. In addition, manual brushing of the coupling agent can easily lead to a large difference in the thickness of the coupling agent on the blade surface. During subsequent inspections, the probe cannot obtain accurate test results when detecting this area, which affects the judgment result of the propeller quality, and puts the propeller that does not meet the standards into use, causing certain hazards. After the inspection, the coupling agent on the propeller surface needs to be wiped manually, and the wiping workload is large, which further increases the detection time, thereby reducing the detection efficiency. Summary of the invention
[0005] In view of the above problems, the present application provides an ultrasonic testing device for additively manufactured parts to solve the technical problems of inaccurate testing results and reduced testing efficiency in the related art. In order to achieve the above objectives, the present application provides the following technical solutions.
[0006] An ultrasonic detection device for additively manufactured parts according to an embodiment of the present application comprises a workbench, on which a chain conveyor is fixedly installed, a fixed frame is fixedly installed on the upper end of the chain conveyor, a supporting guide frame is arranged at the upper left end of the workbench, a height adjustment piece is arranged on the supporting guide frame, a dust removal frame is arranged at the lower left end of the height adjustment piece, a coating frame is arranged at the lower side of the dust removal frame, an abrasive frame is arranged at the lower right end of the height adjustment piece, a limiting frame is arranged on the abrasive frame, a scraping frame is arranged at the vertical section of the supporting guide frame, an extrusion frame is arranged at the horizontal section of the supporting guide frame, an ultrasonic detector is fixedly installed at the upper right end of the workbench, the extrusion frame cooperates with the height adjustment piece to control the dust removal frame, the coating frame and the abrasive frame to move on the vertical plane, the propeller surface is dusted and coated and wiped after the test, and the coupling agent on the abrasive frame is removed by cooperating with the limiting frame and the scraping frame.
[0007] According to an embodiment of the present invention, the fixed frame includes a fixed circular plate, a fixed circular plate is fixedly installed on the upper end of the chain conveyor, a stepper motor is fixedly installed in the fixed circular plate through a motor seat, a circular plate is fixedly installed on the output shaft of the stepper motor through a coupling, rolling friction is performed between the circular plate and the fixed circular plate through balls, an annular baffle is fixedly installed on the arc-shaped outer end of the circular plate, the annular baffle is rotatably connected to the fixed circular plate, a cylindrical block is fixedly installed on the upper end of the circular plate in a circumferential direction, a rotating body matching column with a convex cross-section is fixedly installed on the middle upper end of the circular plate, a bidirectional screw in the front and rear directions is rotatably connected to the circular plate, the bidirectional screw is symmetrically threaded with a fan-shaped plate in the front and rear directions, and the fan-shaped plate is slidably connected to the circular plate; the circular plate is driven by the stepper motor to perform a relatively long periodic rotation to prevent the propeller from rotating too fast to affect the coating and erasing of the coupling agent.
[0008] According to an embodiment of the present invention, the supporting guide frame includes a П-shaped bracket, which is fixedly installed on the upper left end of the workbench, the left and right directions of the П-shaped bracket are connecting directions, and guide groups are arranged at opposite ends of the vertical section of the П-shaped bracket, and the guide group is composed of double round-head grooves symmetrically opened on the left and right sides, and the double round-head grooves extend along the vertical direction. Support springs are fixedly installed on the bottom of the double round-head grooves, and the upper ends of the front and rear corresponding support springs are commonly fixedly connected with positioning rods in the front and rear directions.
[0009] According to an embodiment of the present invention, the height adjustment member includes an arc-shaped plate, the arc-shaped plate is fixedly installed on the positioning rod, the opposite ends of the arc-shaped plate are hinged with round head plates, the opposite ends of the round head plates are slidably connected with compensation plates, the compensation plates on the left and right sides are slidably connected with a center plate, the middle part of the center plate and the vertical sections on the front and rear sides of the П-shaped bracket are rotatably connected through a rotating rod, and connecting springs are fixedly connected between the center plate and the compensation plate and between the compensation plate and the round head plate.
[0010] According to an embodiment of the present invention, the dust removal frame includes a rectangular block, a rectangular block is fixedly installed on the lower end of the arc-shaped plate on the left, an air outlet box is fixedly installed on the lower end of the rectangular block, an air pump is fixedly installed on the upper end of the air outlet box, a rectangular air outlet tube is fixedly installed on the lower end of the air outlet box, a drug box is fixedly installed on the right end of the air outlet box, and a feeding pipe is fixedly installed on the upper front end of the drug box.
[0011] According to an embodiment of the present invention, the paint rack includes a threaded rod, an arc-shaped groove is opened on the lower side of the agent box, the left side of the inner end of the arc-shaped groove is threadedly connected to a threaded rod that slides left and right and penetrates the rectangular outlet bag, the right end of the threaded rod is rotatably connected to an arc-shaped scraper plate, the left end of the scraper plate is symmetrically fixed with a guide rod that slides left and right and penetrates the agent box, a drug delivery column is rotatably connected in the arc-shaped groove, the front and rear sides and the right side of the arc-shaped groove are both in contact with the drug delivery column, a motor 2 is fixedly installed at the rear end of the agent box through a motor seat, the output shaft of the motor 2 is fixedly connected to the drug delivery column through a coupling, a fixing plate is symmetrically fixedly installed at the lower end of the agent box, two cylindrical brushes are rotatably connected at opposite ends of the fixing plate, the two cylindrical brushes are symmetrically arranged left and right, and a silicone sleeve is fixedly installed at the outer end of the cylindrical brush.
[0012] According to an embodiment of the present invention, the wipe rack includes a guide plate, a guide plate is fixedly installed at the lower end of the arc-shaped plate on the right side, a positioning plate is fixedly installed symmetrically on the guide plate front and back, anti-interference grooves are provided on the positioning plates, and a sliding block is symmetrically connected to the lower end of the guide plate for sliding forward and backward sliding. A scraper plate is hinged at the lower end of the sliding block, an inclined surface is provided on the lower side of the right end of the scraper plate, arc grooves are provided at the opposite ends of the front and rear scraper plates, a control plate is fixedly installed at the ends of the two scraper plates away from each other, a wiping column brush is rotatably connected to the opposite ends of the positioning plate, the wiping column brush is located directly below the scraper plate, and a wiping cotton cloth is fixedly installed at the outer end of the wiping column brush.
[0013] According to an embodiment of the present invention, the limit frame includes a limit groove, and the limit grooves are symmetrically opened on the left and right sides of the anti-interference groove. An extrusion spring is fixedly installed in the limit groove, and a round head column block is fixedly installed at the end of the extrusion spring, and the round head column block is slidably connected to the limit groove.
[0014] According to an embodiment of the present invention, the scraper frame includes an extension hole, and the vertical sections of the П-shaped bracket are all provided with extension holes. The sizes of the anti-interference groove and the extension hole are both larger than the sizes of the scraper plate. The control plate slides through the anti-interference groove and the extension hole on the same side. A scraper block is fixedly installed on the side of the extension hole away from the middle of the workbench, and a trapezoidal groove is provided in the middle of the scraper block. The size of the trapezoidal groove is the same as the size of the scraper plate.
[0015] According to an embodiment of the present invention, the extrusion frame includes a distance controlling cylinder, and the distance controlling cylinders are symmetrically fixedly installed on the left and right sides of the lower end of the horizontal section of the П-shaped bracket. An arc-shaped extrusion block is fixedly installed on the telescopic end of the distance controlling cylinder, and the extrusion block is in contact with the arc plate.
[0016] It can be seen from the above technical solutions that the present invention has the following advantages:
[0017] 1. In the present invention, the dust removal rack and the coating rack are driven by the extrusion rack to remove dust from the propeller surface, and the coupling agent is coated on the dust-removed propeller surface to ensure that the propeller surface is quickly and evenly coated with the coupling agent. The extrusion rack drives the wiping rack to move downward to wipe the coupling agent on the propeller surface. The extrusion rack drives the dust removal rack to move downward to a position where the coating rack is higher than the wiping rack, and then the wiped propeller surface is blown. During the entire detection process, the speed of coating and wiping the coupling agent on the propeller is accelerated, thereby improving the detection efficiency and ensuring that the propeller surface is quickly and evenly coated with the coupling agent.
[0018] 2. In the present invention, the distance between the scraper plate and the agent delivery column is adjusted by rotating the threaded rod, thereby controlling the thickness of the coupling agent on the surface of the agent delivery column. The coupling agent is attached to the surface of the silicone sleeve coated on the cylinder through the agent delivery column. The coupling agent on the surface of the silicone sleeve is coated on the surface of the rotating and right-moving propeller. The silicone sleeve is elastic and can adapt to the curvature of the propeller blades, thereby ensuring that the coupling agent is completely coated on the propeller blades.
[0019] 3. In the present invention, the control plate is moved upward to drive the scraping block to be tilted, so as to prevent excessive coupling agent from being attached to the surface of the wiping column brush during the movement of the scraping block. The coupling agent attached to the surface of the scraper plate is scraped off through the trapezoidal groove in the middle of the scraping block, so as to ensure that the scraper plate can continue to scrape off the coupling agent attached to the surface of the wiping cotton cloth on the wiping column brush, so as to prevent the coupling agent from being attached to the propeller surface again.
[0020] In addition to the technical problems solved by the embodiments of the present application described above, the technical features that constitute the technical solutions, and the beneficial effects brought about by the technical features of these technical solutions, other technical problems that can be solved by an ultrasonic detection device for additively manufactured parts provided by the embodiments of the present application, other technical features included in the technical solutions, and the beneficial effects brought about by these technical features will be further described in detail in the specific implementation methods. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the provided drawings without paying creative work.
[0022] Figure 1 A schematic diagram of a main-view stereoscopic structure provided according to an embodiment of the present invention is shown.
[0023] Figure 2 Shows Figure 1 A local enlarged view of location N.
[0024] Figure 3 A schematic diagram of the main stereoscopic structure of the removed П-shaped bracket is shown.
[0025] Figure 4 A schematic diagram of a main cross-sectional plane structure provided according to an embodiment of the present invention is shown.
[0026] Figure 5 A schematic diagram of the left-side planar structure of the agent delivery column and motor 2 is shown.
[0027] Figure 6 A schematic diagram of the main plane structure of the guide rod and the extrusion block is shown.
[0028] Figure 7 A schematic diagram of the main cross-sectional plan structure of the limiting frame is shown.
[0029] Figure 8 A schematic diagram of the right side sectional plan structure of the sliding block and the control panel is shown.
[0030] Fig. 9 The diagram shows the right side cross-sectional plan structure of the sliding block and the scraper plate when the control plate is lifted.
[0031] Fig.10 Shows Figure 4 A local enlarged view of location N.
[0032] Fig.11 Shows Figure 4 A local enlarged view of point M.
[0033] Fig.12 A schematic diagram of the main stereoscopic structure when the scraping block scrapes the coupling agent on the scraper plate is shown.
[0034] The above drawings include the following reference numerals:
[0035] 1. Workbench; 2. Chain conveyor; 3. Fixed frame; 31. Fixed circular plate; 32. Stepper motor 1; 34. Circular plate; 35. Annular baffle; 36. Cylindrical block; 37. Rotating body matching column; 38. Bidirectional screw; 39. Fan-shaped plate; 11. Support guide frame; 111. П-shaped bracket; 112. Double round head groove; 113. Support spring; 12. Height adjustment member; 121. Arc plate; 122. Round head plate; 123. Compensation plate; 124. Centering plate; 125. Connecting spring; 13. Dust removal frame; 131. Rectangular block; 132. Air outlet box; 133. Air pump; 134. Rectangular air outlet tube; 135. Agent box; 136. Feeding pipe; 14. Paint rack; 141. Threaded rod; 14 2. Scraper plate; 143. Guide rod; 144. Delivery column; 145. Motor 2; 146. Fixed plate; 147. Cylindrical brush; 148. Silicone sleeve; 15. Ointment rack; 151. Guide plate; 152. Positioning plate; 153. Anti-interference groove; 154. Sliding block; 155. Scraper plate; 156. Inclined surface; 157. Arc groove; 158. Control board; 159. Wiping column brush; 1591. Wiping cotton cloth; 16. Limiting rack; 161. Limiting groove; 162. Extrusion spring; 163. Round head column block; 17. Scraping rack; 171. Extension hole; 172. Scraping block; 173. Trapezoidal groove; 18. Extrusion rack; 181. Distance control cylinder; 182. Extrusion block; 19. Ultrasonic detector. DETAILED DESCRIPTION
[0036] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific embodiments of the present invention are described in detail below in conjunction with the accompanying drawings. In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without violating the connotation of the present invention, so the present invention is not limited by the specific embodiments disclosed below.
[0037] See also Figure 1, an ultrasonic testing device for additive manufacturing parts, comprising a workbench 1, a chain plate conveyor 2 is fixedly installed on the workbench 1, a fixed frame 3 is fixedly installed on the upper end of the chain plate conveyor 2, a supporting guide frame 11 is arranged on the upper left end of the workbench 1, a height adjustment member 12 is arranged on the supporting guide frame 11, a dust removal frame 13 is arranged on the lower left end of the height adjustment member 12, a coating frame 14 is arranged on the lower side of the dust removal frame 13, an abrasive frame 15 is arranged on the lower right end of the height adjustment member 12, a limiting frame 16 is arranged on the abrasive frame 15, a scraping frame 17 is arranged on the vertical section of the supporting guide frame 11, an extrusion frame 18 is arranged on the horizontal section of the supporting guide frame 11, an ultrasonic detector 19 is fixedly installed on the upper right end of the workbench 1, the extrusion frame 18 cooperates with the height adjustment member 12 to control the dust removal frame 13, the coating frame 14 and the abrasive frame 15 to move on the vertical plane, dust and coating are removed from the propeller surface, and the surface is wiped after the test, and the limiting frame 16 cooperates with the scraping frame 17 The coupling agent on the cleaning agent rack 15 is removed; first, the manufactured propeller is placed on the fixing rack 3 for positioning and centering, and the propeller is conveyed to the right by the chain plate conveyor 2. The dust removal rack 13 and the coating rack 14 are driven downward by the extrusion rack 18 to remove dust from the propeller surface, and then the coupling agent is coated on the dust-removed propeller surface, and then the propeller surface is ultrasonically inspected by the ultrasonic detector 19. The unqualified propellers can be directly removed, and the qualified propellers are conveyed to the left along the chain plate conveyor 2. At this time, the cleaning agent rack 15 is driven downward by the extrusion rack 18 to wipe the coupling agent on the propeller surface, the extrusion rack 18 drives the dust removal rack 13 to move downward, and ensures that the coating rack 14 is higher than the cleaning agent rack 15, and then the wiped propeller surface is blown. When there is a lot of coupling agent on the cleaning agent rack 15, the coupling agent on the cleaning agent rack 15 can be removed by cooperating with the limit rack 16 and the scraping rack 17.
[0038] See also Figure 3 and Figure 4 The fixed frame 3 includes a fixed circular plate 31, a fixed circular plate 31 is fixedly installed on the upper end of the chain conveyor 2, a stepper motor 32 is fixedly installed in the fixed circular plate 31 through a motor seat, a circular plate 34 is fixedly installed on the output shaft of the stepper motor 32 through a coupling, and rolling friction is performed between the circular plate 34 and the fixed circular plate 31 through a ball bearing, an annular baffle 35 is fixedly installed on the arc-shaped outer end of the circular plate 34, and the annular baffle 35 is rotatably connected to the fixed circular plate 31, a cylindrical block 36 is evenly fixedly installed on the upper end of the circular plate 34 in the circumferential direction, a rotating body matching column 37 with a convex cross section is fixedly installed on the middle upper end of the circular plate 34, a bidirectional screw 38 in the front and rear directions is rotatably connected to the circular plate 34, and the bidirectional screw 38 is symmetrically threaded with a fan-shaped plate 39 in the front and rear directions, and the fan-shaped plate 39 is slidably connected to the circular plate 34; the circular plate 34 is driven by the stepper motor 32 to rotate for a long period of time to prevent the propeller from rotating too fast, which affects the coating and erasing of the coupling agent.
[0039] See also Figure 1 and Figure 3 The support guide frame 11 includes a П-shaped bracket 111, and the П-shaped bracket 111 is fixedly installed on the upper left end of the workbench 1. The left and right directions of the П-shaped bracket 111 are connected in the direction. The opposite ends of the vertical section of the П-shaped bracket 111 are provided with guide groups, and the guide groups are composed of double round head grooves 112 symmetrically opened on the left and right sides. The double round head grooves 112 extend in the vertical direction, and support springs 113 are fixedly installed at the bottom of the double round head grooves 112. The upper ends of the front and rear corresponding support springs 113 are commonly fixedly connected with positioning rods 114 in the front and rear directions.
[0040] See also Figure 3 and Figure 4 The height adjustment member 12 includes an arc plate 121, and the arc plate 121 is fixedly installed on the positioning rod 114. The opposite ends of the arc plate 121 are hinged with round head plates 122, and the opposite ends of the round head plates 122 are slidably connected with compensation plates 123. The compensation plates 123 on the left and right sides are slidably connected with a center plate 124. The middle part of the center plate 124 is rotatably connected to the vertical sections on the front and rear sides of the П-shaped bracket 111 through a rotating rod. The center plate 124 and the compensation plate 123 and the compensation plate 123 are connected to each other. A connecting spring 125 is fixedly connected between 23 and the round head plate 122; the connecting spring 125 makes the force between the center plate 124 and the compensation plate 123 and between the compensation plate 123 and the round head plate 122 balanced, when the arc plate 121 is squeezed, the round head plate 122 is driven to rotate, and the compensation plate 123 compensates for the change in distance caused by the rotation between the round head plate 122 and the center plate 124, and the arc plate 121 ensures that the dust removal frame 13, the coating frame 14 and the wipe frame 15 always move on the vertical plane.
[0041] See also Figure 3 , Figure 4 , Figure 5 and Fig.10 The dust removal frame 13 includes a rectangular block 131, a rectangular block 131 is fixedly installed at the lower end of the arc plate 121 on the left, an air outlet box 132 is fixedly installed at the lower end of the rectangular block 131, an air pump 133 is fixedly installed at the upper end of the air outlet box 132, a rectangular air outlet tube 134 is fixedly installed at the lower end of the air outlet box 132, a drug box 135 is fixedly installed at the right end of the air outlet box 132, and a feeding pipe 136 is fixedly installed at the upper end of the front side of the drug box 135.
[0042] See also Figure 4 , Figure 5 , Figure 6 and Fig.10The coating frame 14 includes a threaded rod 141, an arc groove is provided on the lower side of the agent box 135, and the threaded rod 141 that slides left and right and penetrates the rectangular air outlet tube 134 is threadedly connected to the left end of the inner end of the arc groove, and the right end of the threaded rod 141 is rotatably connected to an arc-shaped scraper plate 142, and the left end of the scraper plate 142 is symmetrically fixedly installed with a guide rod 143 that slides left and right and penetrates the agent box 135, and a delivery column 144 is rotatably connected in the arc groove, and the front and rear sides and the right side of the arc groove are both in contact with the delivery column 144, and the rear end of the agent box 135 is fixedly installed with a motor 2 145 through a motor seat, and the output shaft of the motor 2 145 is fixedly connected to the delivery column 144 through a coupling, and a fixed plate 146 is symmetrically fixedly installed at the lower end of the agent box 135, and two cylindrical brushes 147 are rotatably connected at the opposite ends of the fixed plate 146, and the two cylindrical brushes 147 are symmetrically arranged left and right, and a silicone sleeve 148 is fixedly installed at the outer end of the cylindrical brush 147.
[0043] See also Figure 2 , Figure 3 , Figure 4 , Figure 7 , Figure 8 , Fig. 9 , Fig.11 and Fig.12 The wipe rack 15 includes a guide plate 151, a guide plate 151 is fixedly installed at the lower end of the arc plate 121 on the right side, a positioning plate 152 is fixedly installed on the guide plate 151 symmetrically front and back, and an anti-interference groove 153 is provided on the positioning plate 152. The lower end of the guide plate 151 is symmetrically connected to a sliding block 154 for sliding forward and backward sliding. The lower end of the sliding block 154 is hinged with a scraper plate 155, and an inclined surface 156 is provided on the lower side of the right end of the scraper plate 155. The opposite ends of the front and rear scraper plates 155 are provided with arc grooves 157, and the ends of the two scraper plates 155 that are away from each other are fixedly installed with a control plate 158. The opposite ends of the positioning plate 152 are rotatably connected with a wiping column brush 159, and the wiping column brush 159 is located directly below the scraper plate 155. A wiping cotton cloth 1591 is fixedly installed on the outer end of the wiping column brush 159.
[0044] See also Figure 7 , Figure 8 and Fig. 9 The limiting frame 16 includes a limiting groove 161. The limiting grooves 161 are symmetrically opened on the left and right sides of the anti-interference groove 153. An extrusion spring 162 is fixedly installed in the limiting groove 161. A round head column block 163 is fixedly installed at the end of the extrusion spring 162. The round head column block 163 is slidably connected to the limiting groove 161.
[0045] See also Figure 1 , Figure 2 , Figure 8 and Fig.12The scraper frame 17 includes an extension hole 171. The vertical sections of the П-shaped bracket 111 are all provided with extension holes 171. The sizes of the anti-interference groove 153 and the extension hole 171 are both larger than the size of the scraper plate 155. The control plate 158 slides through the anti-interference groove 153 and the extension hole 171 on the same side. A scraper block 172 is fixedly installed on the side of the extension hole 171 away from the middle of the workbench 1. A trapezoidal groove 173 is provided in the middle of the scraper block 172. The size of the trapezoidal groove 173 is the same as the size of the scraper plate 155.
[0046] See also Figure 1 , Figure 3 and Figure 6 The extrusion frame 18 includes a distance control cylinder 181, and the distance control cylinder 181 is symmetrically fixedly installed on the left and right sides of the lower end of the horizontal section of the П-shaped bracket 111. The telescopic end of the distance control cylinder 181 is fixedly installed with an arc-shaped extrusion block 182, and the extrusion block 182 is in contact with the arc plate 121.
[0047] The working principle of the present invention is as follows: first, the manufactured propeller is placed on the circular plate 34, and the middle part of the propeller is preliminarily positioned by the matching column 37. Then, the fan-shaped plate 39 is driven to move toward each other by rotating the bidirectional screw 38, and the propeller is clamped and positioned so that it is centered. The propeller is transported to the right by the chain plate conveyor 2. At this time, the extrusion block 182 is driven downward by the distance control cylinder 181 on the left to squeeze the arc plate 121 on the left and move downward, thereby driving the rectangular air outlet cylinder 134 and the cylindrical brush 147 to move downward, and gas is introduced into the rectangular air outlet cylinder 134 through the air pump 133 to blow away the dust on the surface of the propeller that has stopped rotating and moved to the right. At this time, the circular plate 34 is driven to rotate by the stepping motor 1 32, thereby driving the propeller transported to the right to rotate along the central axis of the matching column 37, and then the agent delivery column 144 is driven to rotate by the motor 2 145 to bring the coupling agent. The agent box 135 is discharged, and the distance between the scraper plate 142 and the agent delivery column 144 is adjusted by rotating the threaded rod 141, so as to control the thickness of the coupling agent on the surface of the agent delivery column 144, and the coupling agent is attached to the surface of the silicone sleeve 148 on the cylindrical coating 147 through the agent delivery column 144, and the coupling agent on the surface of the silicone sleeve 148 is coated on the surface of the rotating and rightward moving propeller. During the coating process, the propeller rotates with the circular plate 34 and is subjected to friction to generate a rotational force in the opposite direction, so that after rotating to a certain position on the circular plate 34, the propeller is blocked by the cylindrical block 36 and cannot continue to rotate, ensuring that the propeller is stationary for a long time after being subjected to friction, thereby ensuring that the propeller surface is completely coated with coupling agent. When the propeller moves to the middle of the workbench 1, the ultrasonic detector 19 is used to perform ultrasonic detection on the static propeller surface. The principle of ultrasonic detection is a prior art and will not be repeated here.
[0048] For the propeller that has passed the ultrasonic test, it is conveyed to the left by the chain conveyor 2, and the propeller continues to rotate. At this time, the right-side distance control cylinder 181 drives the extrusion block 182 to press down, and the left-side distance control cylinder 181 drives the extrusion block 182 to move up so that the arc plate 121 on the right is squeezed and moved downward, driving the wiping column brush 159 to move downward, thereby driving the wiping cotton cloth 1591 to wipe the coupling agent on the surface of the rotating propeller. When the rotating propeller moves to the bottom of the rectangular air outlet 134 on the left, the left-side distance control cylinder 181 drives the extrusion block 182 to move downward to ensure that the cylindrical coating brush 147 is higher than the wiping column brush 159. At this time, the propeller surface is blown through the rectangular air outlet 134. For the propeller that has failed the ultrasonic test, it can be directly removed without wiping and air drying. The wiping cotton cloth 159 on the wiping column brush 159 is wiped by the scraper plate 155. 1 to scrape off the coupling agent attached to the surface of the scraper plate 155 to prevent it from attaching the coupling agent to the propeller surface again. When there is a lot of coupling agent on the surface of the scraper plate 155, manually lift the control plate 158 on that side. At this time, the round head column block 163 is forced to enter the limit groove 161, the extrusion spring 162 is compressed, and the control plate 158 moves up to drive the scraper plate 155 to be tilted, so that the scraper plate 155 moves toward the scraper block 172 to prevent the scraper plate 155 from attaching too much coupling agent to the surface of the wiping column brush 159 during the movement. Then, pull the control plate 158 toward the scraper block 172 to move the scraper plate 155 toward the scraper block 172 until the scraper plate 155 cannot be moved. At this time, put down the control plate 158 and move it toward the middle of the workbench 1 to make the trapezoidal groove 173 in the middle of the scraper block 172 scrape off the coupling agent attached to the surface of the scraper plate 155.
[0049] In the description of the present invention, it is necessary to understand that the terms "center", "middle", "up", "down", "front", "back", "left", "right", "top", "bottom", "inside", "outside", "end", "axial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0050] In addition, the terms "first", "second", "number one", "number two", "one", "two" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. In the description of the present invention, "multiple" means at least two, such as two, three, etc., unless otherwise clearly and specifically limited.
[0051] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "connect", "install", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection, a sliding connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0052] The embodiments of this specific implementation method are all preferred embodiments of the present invention, and are not intended to limit the protection scope of the present invention. Therefore, all equivalent changes made based on the structure, shape, and principle of the present invention should be included in the protection scope of the present invention.
Claims
1. An ultrasonic testing device for additively manufactured parts, characterized in that , comprising a workbench (1), a chain conveyor (2) being fixedly mounted on the workbench (1), and a fixing frame (3) being fixedly mounted on the upper end of the chain conveyor (2); A support guide frame (11) is arranged at the upper left end of the workbench (1), a height adjustment member (12) is arranged on the support guide frame (11), a dust removal frame (13) is arranged at the lower left end of the height adjustment member (12), a coating frame (14) is arranged at the lower side of the dust removal frame (13), an abrasive frame (15) is arranged at the lower right end of the height adjustment member (12), a limiting frame (16) is arranged on the abrasive frame (15), a scraping frame (17) is arranged at the vertical section of the support guide frame (11), an extrusion frame (18) is arranged at the horizontal section of the support guide frame (11), and an ultrasonic detector (19) is fixedly installed at the upper right end of the workbench (1); The extrusion frame (18) cooperates with the height adjustment member (12) to control the dust removal frame (13), the coating frame (14) and the cleaning frame (15) to move on the vertical plane, so as to remove dust and apply coating to the propeller surface and wipe it after the test, and the limiting frame (16) cooperates with the scraping frame (17) to remove the coupling agent on the cleaning frame (15).
2. The ultrasonic testing device for additively manufactured parts according to claim 1, characterized in that: The fixed frame (3) comprises a fixed circular plate (31), the upper end of the chain conveyor (2) is fixedly mounted with the fixed circular plate (31), a stepper motor (32) is fixedly mounted in the fixed circular plate (31) via a motor seat, a circular plate (34) is fixedly mounted on the output shaft of the stepper motor (32) via a coupling, rolling friction is performed between the circular plate (34) and the fixed circular plate (31) via balls, an annular baffle (35) is fixedly mounted on the arc-shaped outer end of the circular plate (34), the annular baffle (35) is rotatably connected to the fixed circular plate (31), a cylindrical block (36) is evenly fixedly mounted on the upper end of the circular plate (34) in the circumferential direction, a rotating body matching column (37) with a convex cross section is fixedly mounted on the middle upper end of the circular plate (34), a bidirectional screw (38) in the front and rear directions is rotatably connected to the circular plate (34), the bidirectional screw (38) is symmetrically threadedly connected to a fan-shaped plate (39) in the front and rear directions, and the fan-shaped plate (39) is slidably connected to the circular plate (34).
3. The ultrasonic testing device for additively manufactured parts according to claim 1, characterized in that: The support guide frame (11) comprises a P-shaped bracket (111), the P-shaped bracket (111) is fixedly installed on the upper left end of the workbench (1), the left and right directions of the P-shaped bracket (111) are connected, and the opposite ends of the vertical section of the P-shaped bracket (111) are provided with guide groups, which are composed of double round head grooves (112) symmetrically opened on the left and right sides, the double round head grooves (112) extend in the vertical direction, and the bottoms of the double round head grooves (112) are fixedly installed with support springs (113), and the upper ends of the front and rear corresponding support springs (113) are fixedly connected with positioning rods (114) in the front and rear directions.
4. The ultrasonic testing device for additively manufactured parts according to claim 3, characterized in that: The height adjustment member (12) comprises an arc-shaped plate (121), the arc-shaped plate (121) is fixedly mounted on the positioning rod (114), the opposite ends of the arc-shaped plate (121) are hinged with round-head plates (122), the opposite ends of the round-head plates (122) are slidably connected with compensation plates (123), the compensation plates (123) on the left and right sides are slidably connected with a center plate (124), the middle part of the center plate (124) is rotatably connected to the vertical sections on the front and rear sides of the I-shaped bracket (111) via a rotating rod, and a connecting spring (125) is fixedly connected between the center plate (124) and the compensation plate (123) and between the compensation plate (123) and the round-head plate (122).
5. The ultrasonic testing device for additively manufactured parts according to claim 4, characterized in that: The dust removal frame (13) comprises a rectangular block (131), the rectangular block (131) is fixedly mounted on the lower end of the arc-shaped plate (121) on the left side, an air outlet box (132) is fixedly mounted on the lower end of the rectangular block (131), an air pump (133) is fixedly mounted on the upper end of the air outlet box (132), a rectangular air outlet cylinder (134) is fixedly mounted on the lower end of the air outlet box (132), a drug container (135) is fixedly mounted on the right end of the air outlet box (132), and a feeding pipe (136) is fixedly mounted on the upper front end of the drug container box (135).
6. The ultrasonic testing device for additively manufactured parts according to claim 5, characterized in that: The coating agent rack (14) comprises a threaded rod (141), an arc-shaped groove is provided on the lower side of the agent box (135), the left side of the inner end of the arc-shaped groove is threadedly connected to the threaded rod (141) which slides leftward and rightward and penetrates the rectangular air outlet tube (134), the right end of the threaded rod (141) is rotatably connected to an arc-shaped scraper plate (142), the left end of the scraper plate (142) is symmetrically fixedly installed with a guide rod (143) which slides leftward and rightward and penetrates the agent box (135), the arc-shaped groove is rotatably connected to a delivery column (144), and the front and rear sides of the arc-shaped groove are connected to the right side of the arc-shaped groove. The sides of the medicine container (135) are both in contact with the medicine delivery column (144); the rear end of the medicine container (135) is fixedly mounted with a second motor (145) through a motor seat; the output shaft of the second motor (145) is fixedly connected to the medicine delivery column (144) through a coupling; a fixing plate (146) is fixedly mounted symmetrically at the lower end of the medicine container (135) front and back; the opposite ends of the fixing plate (146) are rotatably connected with two cylindrical coating brushes (147); the two cylindrical coating brushes (147) are symmetrically arranged left and right; and a silicone sleeve (148) is fixedly mounted on the outer end of the cylindrical coating brush (147).
7. The ultrasonic testing device for additively manufactured parts according to claim 4, characterized in that: The wipe rack (15) comprises a guide plate (151), the lower end of the right arc plate (121) is fixedly mounted with the guide plate (151), the guide plate (151) is symmetrically fixedly mounted with a positioning plate (152) in the front and rear directions, the positioning plate (152) is provided with an anti-interference groove (153), the lower end of the guide plate (151) is symmetrically slidably connected with a sliding block (154), the lower end of the sliding block (154) is hinged with a wiper plate (155), and the wiper plate (155) is hinged with a sliding block (154) in the front and rear directions. 5) An inclined surface (156) is provided at the lower side of the right end, an arc-shaped groove (157) is provided at the opposite ends of the front and rear scraper plates (155), a control plate (158) is fixedly installed at the ends of the two scraper plates (155) that are away from each other, a wiping column brush (159) is rotatably connected to the opposite end of the positioning plate (152), the wiping column brush (159) is located directly below the scraper plate (155), and a wiping cotton cloth (1591) is fixedly installed at the outer end of the wiping column brush (159).
8. The ultrasonic testing device for additively manufactured parts according to claim 7, characterized in that: The limiting frame (16) comprises a limiting groove (161), wherein the limiting grooves (161) are symmetrically arranged on the left and right sides of the anti-interference groove (153), a pressing spring (162) is fixedly installed in the limiting groove (161), and a round head column block (163) is fixedly installed at the end of the pressing spring (162), and the round head column block (163) is slidably connected to the limiting groove (161).
9. The ultrasonic testing device for additively manufactured parts according to claim 7, characterized in that: The scraper frame (17) comprises a protruding hole (171), and the vertical section of the П-shaped bracket (111) is provided with the protruding hole (171). The size of the anti-interference groove (153) and the protruding hole (171) are both larger than the size of the scraper plate (155). The control plate (158) slides through the anti-interference groove (153) and the protruding hole (171) on the same side. A scraper block (172) is fixedly installed on the side of the protruding hole (171) away from the middle of the workbench (1). A trapezoidal groove (173) is provided in the middle of the scraper block (172), and the size of the trapezoidal groove (173) is the same as the size of the scraper plate (155).
10. The ultrasonic testing device for additively manufactured parts according to claim 4, characterized in that: The extrusion frame (18) comprises a distance control cylinder (181), and the distance control cylinder (181) is symmetrically fixedly installed on the left and right sides of the lower end of the horizontal section of the П-shaped bracket (111), and an arc-shaped extrusion block (182) is fixedly installed on the telescopic end of the distance control cylinder (181), and the extrusion block (182) is in contact with the arc-shaped plate (121).
Citation Information
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Ultrasonic probe apparatus of couplant self-supplying type
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