A multi-storage location aging test device

By designing a multi-storey aging test device with flowing components and mobile components, the problem of circulating wind in the prior art cannot be uniformly heated, achieving all-round uniform heating of the battery pack, and improving the accuracy and reliability of the test results.

CN119535272BActive Publication Date: 2025-04-08苏州朗斯德工业自动化有限公司
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Patent Information

Application Number
CN202510088945.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-01-21
Publication Date
2025-04-08
Estimated Expiration
2045-01-21

AI Technical Summary

Technical Problem

The existing multi-store aging test device cannot effectively and evenly heat up the battery pack through circulating air, resulting in deviations in the test results.

Method used

A multi-store aging test device is designed, including a motor-driven rotary test chamber, built-in flow components and moving components, which generate heat through the heater and fan blow airflow to heat up the battery pack in the test chamber through the airflow hole. The arc-shaped design of the slide rail allows the electric slider to drive the heater and fan to change the airflow direction, achieving heating at multiple angles.

Benefits of technology

The battery pack is heated in all directions and uniformly, avoiding temperature unevenness, and improving the accuracy and reliability of the test results.

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Abstract

The present invention discloses a multi-storage-position aging test device, which relates to the technical field of new energy battery pack testing. The multi-storage-position aging test device comprises a base, the top of which is fixedly connected with a test mechanism, and the outer wall of the base is fixedly connected with a U-shaped bin. The multi-storage-position aging test device, through the cooperation of the flow component and the moving component, the heater generates heat, and the fan blows the airflow through the airflow hole to uniformly heat the battery pack in the test bin in all directions. The arc-shaped design of the slide rail enables the electric slider to drive the heater and the fan to change the direction of the airflow, so as to achieve heating at multiple angles, avoid uneven temperature in the test bin, and improve the accuracy of the test results. The device can put multiple battery packs into the test bin for testing, thereby improving the test efficiency. At the same time, the electromagnetic mechanism heats the side of the test bin, combined with the heat conduction of the heater to the bottom of the test bin, to achieve comprehensive heating of the battery pack and ensure the reliability of the test results.
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Description

Technical Field

[0001] The present invention relates to the technical field of new energy battery pack testing, and in particular to a multi-location aging testing device. Background Art

[0002] Multi-storage location aging test is an important method for evaluating the aging performance of products under different environmental conditions. During the test, the products are placed in the storage locations to simulate different environmental factors such as temperature and humidity. The aging status of the products is observed through regular inspection of the products in the storage locations. This test can fully understand the aging status of the products under different conditions and discover potential problems.

[0003] The patent application with publication number CN118746755A discloses a multi-storage-position aging test device, which relates to the technical field of aging test. The multi-storage-position aging test device comprises a processing unit, an aging test chamber, a first air duct, a second air duct, a high-temperature fan, a heating device, a first air valve, a second air valve and a third air valve; the aging test chamber is communicated with the first air duct and the second air duct respectively, the first air valve and the heating device are respectively arranged on the first air duct, the second air valve and the high-temperature fan are respectively arranged on the second air duct, and the third air valve is respectively connected to the first air duct and the second air duct; the processing unit is respectively connected to the high-temperature fan, the heating device, the first air valve, the second air valve and the third air valve;

[0004] With the rapid development of new energy vehicles, on-board battery packs are an indispensable core power for every vehicle. In particular, the aging test of the battery pack is a very important part of testing whether the battery pack is qualified. In order to reduce the flow of defective products to the market, defective products are checked in advance to avoid the flow of products to the market to reduce losses. The above patent uses a high-temperature fan to perform a temperature test on the battery pack, but the circulating air alone cannot effectively and evenly heat the battery pack, resulting in deviations in the test results. Summary of the invention

[0005] In view of the deficiencies in the prior art, the present invention provides a multi-storage-position aging test device to solve the problems raised in the above-mentioned background technology.

[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: a multi-storage position aging test device, comprising a base, the top of the base is fixedly connected to a test mechanism, and the outer wall of the base is fixedly connected to a U-shaped bin;

[0007] The testing organization includes:

[0008] A motor, wherein the motor is fixedly connected to the top of the base;

[0009] The test chamber is rotatably connected to the bottom of the motor, and the outer wall of the test chamber is rotatably connected to a door panel. The flow component cooperates with the moving component, the heater generates heat, and the fan blows the airflow through the airflow holes to evenly heat the battery pack in the test chamber in all directions. The arc design of the slide rail enables the electric slider to drive the heater and the fan to change the airflow direction, thereby achieving heating at multiple angles, avoiding uneven temperature in the test chamber, and improving the accuracy of the test results;

[0010] A flow component, wherein the flow component is fixedly connected to the outer wall of the test chamber;

[0011] A moving component is fixedly connected to the outer wall of the U-shaped bin.

[0012] Preferably, the motor is fixedly connected to the top of the base via a first bracket.

[0013] Preferably, the flow component includes air flow holes, which are opened at the top and bottom of the test chamber. The device can place multiple battery packs into the test chamber for testing, thereby improving the test efficiency. At the same time, the electromagnetic mechanism heats the side of the test chamber, combined with the heat conduction of the heater to the bottom of the test chamber, to achieve comprehensive heating of the battery pack and ensure the reliability of the test results.

[0014] Preferably, the moving assembly includes a slide rail, the slide rail is fixedly connected to the outer wall of the U-shaped bin, and the outer wall of the slide rail is slidably connected to an electric slider.

[0015] Preferably, the slide rail is fixedly connected to the outer wall of the U-shaped bin via a second bracket, the outer wall of the electric slider is fixedly connected to a third bracket, the electric slider controls the movement of the heater to achieve temperature adjustment at different positions in the test bin, and at the same time, the current control and magnetic field adjustment of the electromagnetic mechanism make the heat distribution in the test bin more uniform, thereby improving the accuracy of the test.

[0016] Preferably, a heater is fixedly connected to the outer wall of the third bracket, a fan is fixedly connected to the top of the heater, a hole is opened on the outer wall of the U-shaped bin at the position of the heater, an elastic band is fixedly connected to the outer wall of the U-shaped bin at the position of the hole, and the heater is plugged into the outer wall of the elastic band.

[0017] Preferably, an electromagnetic mechanism is fixedly connected to the outer wall of the test chamber, and a groove adapted to the size of the electromagnetic mechanism is opened on the outer wall of the test chamber.

[0018] Preferably, the electromagnetic mechanism includes a telescopic machine. The setting of the electromagnetic mechanism enables the test chamber to generate heat in a short-circuit state, and heats the side of the test chamber. At the same time, the magnetic field generated by the coil is used to absorb iron filings, and the iron filings are squeezed when the heater is active, thereby enhancing the heat conduction effect. The telescopic machine is started intermittently to reset the coil, weaken the magnetism, and cause the iron filings to fall again, thereby further optimizing the test process. The telescopic machine is fixedly connected to the groove of the test chamber, and the top of the telescopic machine is movably connected to the coil. The top of the coil is fixedly connected to the inner wall of the test chamber groove through a fixing ring, and the outer wall of the test chamber is fixedly connected to an energized component, and the energized component is respectively fixedly connected to the two ends of the coil through two energized rods.

[0019] The present invention provides a multi-storage location aging test device. It has the following beneficial effects:

[0020] 1. The multi-storage aging test device uses the cooperation of mobile components and moving components. The heater generates heat, and the fan blows air through the air holes to evenly heat the battery pack in the test chamber in all directions. The arc design of the slide rail enables the electric slider to drive the heater and fan to change the direction of the airflow, achieving heating at multiple angles, avoiding uneven temperature in the test chamber, and improving the accuracy of the test results.

[0021] 2. The multi-storage aging test device can place multiple battery packs into the test chamber for testing, thereby improving the test efficiency. At the same time, the electromagnetic mechanism heats the side of the test chamber, combined with the heat conduction of the heater to the bottom of the test chamber, to achieve comprehensive heating of the battery pack and ensure the reliability of the test results.

[0022] 3. The multi-storage aging test device generates heat in the test chamber under short-circuit state through the setting of electromagnetic mechanism, and heats the side of the test chamber. At the same time, the magnetic field generated by the coil is used to absorb iron filings, and the iron filings are squeezed when the heater is active to enhance the heat conduction effect. The telescopic machine is started intermittently to reset the coil, weaken the magnetism, and cause the iron filings to fall again, further optimizing the test process.

[0023] 4. The multi-storage position aging test device controls the movement of the heater through an electric slider to achieve temperature adjustment at different positions in the test chamber. At the same time, the current control and magnetic field adjustment of the electromagnetic mechanism make the heat distribution in the test chamber more uniform, thereby improving the accuracy of the test. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a schematic diagram of the axial side stereoscopic structure of the present invention;

[0025] Figure 2 It is a schematic diagram of the back three-dimensional structure of the present invention;

[0026] Figure 3 For the present invention Figure 1Schematic diagram of the cross-section structure;

[0027] Figure 4 For the present invention Figure 3 A schematic diagram of the enlarged structure of the middle part A;

[0028] Figure 5 It is a schematic diagram of the local structure of the fan of the present invention;

[0029] Figure 6 It is a schematic diagram of the local structure of the motor of the present invention;

[0030] Figure 7 This is a schematic diagram of the local structure of the test chamber of the present invention;

[0031] Figure 8 It is a schematic diagram of the local structure of the electromagnetic mechanism of the present invention.

[0032] In the figure: 1. base; 2. test mechanism; 21. first bracket; 22. motor; 23. test chamber; 24. door panel; 25. flow component; 251. fan; 252. heater; 253. air flow hole; 26. moving component; 261. electric slider; 262. slide rail; 263. second bracket; 264. third bracket; 3. U-shaped chamber; 4. elastic band; 5. electromagnetic mechanism; 51. power-carrying component; 52. power-carrying rod; 53. coil; 54. fixing ring; 55. telescopic machine. DETAILED DESCRIPTION

[0033] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0034] Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limiting the present invention.

[0035] For example, see Figure 1-7 , the present invention provides a technical solution: a multi-storage position aging test device, comprising a base 1, a testing mechanism 2 is fixedly connected to the top of the base 1, and a U-shaped bin 3 is fixedly connected to the outer wall of the base 1;

[0036] Place the battery pack to be tested into the test chamber 23, and then close the door panel 24;

[0037] Test organization 2 includes:

[0038] The motor 22 is fixedly connected to the top of the base 1;

[0039] A test chamber 23, the test chamber 23 is rotatably connected to the bottom of the motor 22, and the outer wall of the test chamber 23 is rotatably connected to the door panel 24;

[0040] A flow component 25, the flow component 25 is fixedly connected to the outer wall of the test chamber 23;

[0041] The moving assembly 26 is fixedly connected to the outer wall of the U-shaped bin 3 .

[0042] The motor 22 is fixedly connected to the top of the base 1 through the first bracket 21 .

[0043] The flow assembly 25 includes air flow holes 253 . The air flow holes 253 are opened at the top and the bottom of the test chamber 23 .

[0044] The moving assembly 26 includes a slide rail 262 , which is fixedly connected to the outer wall of the U-shaped bin 3 , and an electric slider 261 is slidably connected to the outer wall of the slide rail 262 .

[0045] The slide rail 262 is fixedly connected to the outer wall of the U-shaped bin 3 via a second bracket 263 , and the outer wall of the electric slider 261 is fixedly connected to a third bracket 264 .

[0046] The outer wall of the third bracket 264 is fixedly connected with a heater 252, the top of the heater 252 is fixedly connected with a fan 251, the outer wall of the U-shaped bin 3 is provided with a hole at the position of the heater 252, the outer wall of the U-shaped bin 3 is fixedly connected with an elastic band 4 at the position of the hole, and the heater 252 is plugged into the outer wall of the elastic band 4;

[0047] The heater 252 is powered on to generate heat. The heater 252 generates heat by heating the water flow and then generates heat by flowing. The fan 251 is powered on to fan the air flow. The air flow carries the heat generated by the heater 252 and blows onto the battery pack in the test chamber 23 through the air flow hole 253. Then, the air flow is discharged from the air flow hole 253 at the top of the test chamber 23.

[0048] The heater 252 can also be connected to other wastewater discharged with heat, and then pass through the heater 252 to generate heat;

[0049] The slide rail 262 is in an arc shape. The electric slider 261 is powered on and moves on the slide rail 262. When the electric slider 261 moves, it drives the heater 252 and the fan 251 to move, thereby changing the exhaust direction of the airflow, so that different positions heat up the test chamber 23, and then heat up the battery pack inside it at multiple angles.

[0050] The elastic band 4 is made of elastic material and will produce elastic deformation when the heater 252 moves.

[0051] For example 2, please refer to Figure 1-8Based on the first embodiment, the present invention provides a technical solution:

[0052] The outer wall of the test chamber 23 is fixedly connected with the electromagnetic mechanism 5 , and the outer wall of the test chamber 23 is provided with a groove adapted to the size of the electromagnetic mechanism 5 .

[0053] The electromagnetic mechanism 5 includes a telescopic machine 55, which is fixedly connected in the groove of the test chamber 23. The top of the telescopic machine 55 is movably connected with a coil 53. The top of the coil 53 is fixedly connected to the inner wall of the groove of the test chamber 23 through a fixing ring 54. The outer wall of the test chamber 23 is fixedly connected with an energizing component 51. The energizing component 51 is fixedly connected to the two ends of the coil 53 through two energizing rods 52.

[0054] The electromagnetic mechanism 5 is arranged in a groove on the side of the test chamber 23. The energizing component 51 connects the two ends of the coil 53 through the energizing rod 52. At this time, the coil 53, the energizing component 51 and the energizing rod 52 are in a short-circuit state, thereby generating heat, which heats the test chamber 23 through the side thereof;

[0055] Moreover, when the coil 53 is energized, the current is formed by the directional movement of charges. According to electromagnetic theory, the moving charges will generate a magnetic field in the space around them. In the coil 53, when current passes through, the free electrons move in a directional manner in the wire, and these moving electrons will generate a magnetic field around them. The magnetic fields generated by the movement of many electrons are superimposed to form a macroscopic magnetic field exhibited by the coil 53. Iron filings are added to the U-shaped bin 3 in advance. The U-shaped bin 3 is set in an arc shape, so the iron filings in the U-shaped bin 3 will fall to the bottom of the heater 252. The heat generated by the heater 252 is transferred to the iron filings. Then, when the electric slider 261 drives the heater 252 to move, the heater 252 will squeeze the iron filings in the U-shaped bin 3 to follow the movement. At this time, there is no interval of the heater 252. The telescopic machine 55 is started to drive the bottom of the coil 53 to rise. When rising, the line spacing is reduced, which increases the magnetic field strength. The magnetism generated by the coil 53 will adsorb the iron filings, and then the generated heat is transferred to the test bin 23.

[0056] When the telescopic machine 55 is started for an intermittent period, the energized rod 52 and the coil 53 have a certain elasticity. Subsequently, the telescopic machine 55 will pull the coil 53 down to reset. At this time, the weakening of the magnetism will make it impossible for the magnetism to firmly adsorb the iron filings, and the iron filings will fall along the arc of the U-shaped bin 3 again.

[0057] According to the Biot-Savart law, the magnitude of the magnetic induction intensity generated by the current element at a point in space is proportional to the magnitude of the current element, proportional to the sine of the angle between the current element and the radius vector from the current element to the point, and inversely proportional to the square of the radius vector. The reduction in the line spacing of coil 53 means that the number of turns of coil 53 per unit length increases. Under the condition of unchanged current, according to Ampere's loop theorem, the magnetic field inside the infinitely long straight solenoid can be derived. It can be seen that the magnetic field strength is proportional to, so the reduction in line spacing will increase the magnetic field strength.

[0058] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A multi-storage position aging test device, comprising a base (1), characterized in that: The top of the base (1) is fixedly connected to a testing mechanism (2), and the outer wall of the base (1) is fixedly connected to a U-shaped bin (3); The testing mechanism (2) comprises: A motor (22), wherein the motor (22) is fixedly connected to the top of the base (1); A test chamber (23), the test chamber (23) being rotatably connected to the bottom of the motor (22), and the outer wall of the test chamber (23) being rotatably connected to a door panel (24); A flow component (25), wherein the flow component (25) is fixedly connected to an outer wall of the test chamber (23); A moving assembly (26), wherein the moving assembly (26) is fixedly connected to an outer wall of the U-shaped bin (3); The flow component (25) comprises an air flow hole (253), wherein the air flow hole (253) is provided at the top and the bottom of the test chamber (23); the moving component (26) comprises a slide rail (262), wherein the slide rail (262) is fixedly connected to the outer wall of the U-shaped chamber (3); an electric slider (261) is slidably connected to the outer wall of the slide rail (262); a third bracket (264) is fixedly connected to the outer wall of the electric slider (261); a heater (252) is fixedly connected to the outer wall of the third bracket (264); and a fan (251) is fixedly connected to the top of the heater (252).

2. A multi-storage location aging test device according to claim 1, characterized in that: The motor (22) is fixedly connected to the top of the base (1) via a first bracket (21).

3. A multi-storage location aging test device according to claim 2, characterized in that: The slide rail (262) is fixedly connected to the outer wall of the U-shaped bin (3) via a second bracket (263).

4. A multi-storage location aging test device according to claim 3, characterized in that: The outer wall of the U-shaped bin (3) is provided with a hole at the position of the heater (252); an elastic band (4) is fixedly connected to the outer wall of the U-shaped bin (3) at the position of the hole; and the heater (252) is plugged into the outer wall of the elastic band (4).

5. The multi-storage position aging test device according to claim 4, characterized in that: The outer wall of the test chamber (23) is fixedly connected to an electromagnetic mechanism (5), and the outer wall of the test chamber (23) is provided with a groove adapted to the size of the electromagnetic mechanism (5).

6. The multi-storage position aging test device according to claim 5, characterized in that: The electromagnetic mechanism (5) comprises a telescopic machine (55), the telescopic machine (55) being fixedly connected in a groove of the test chamber (23), the top of the telescopic machine (55) being movably connected to a coil (53), the top of the coil (53) being fixedly connected to an inner wall of the groove of the test chamber (23) via a fixing ring (54), the outer wall of the test chamber (23) being fixedly connected to an energizing component (51), the energizing component (51) being fixedly connected to two ends of the coil (53) via two energizing rods (52), respectively.

Citation Information

Patent Citations

  • Multi-storage-location aging test device

    CN118746755A

  • Aging test cabinet

    CN215813109U

  • BMS aging test equipment

    CN221426802U