Pelvic cavity type battery tray
By setting a cavity in the battery tray and using sealant, the double-layer cross-sectional design of the pelvic battery tray is achieved, which solves the problem of large self-weight and poor sealing performance of the existing battery tray, improves the structural strength and airtightness of the tray, and protects the internal environment of the battery.
Patent Information
- Application Number
- CN202411967780.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2025-02-28
AI Technical Summary
The existing battery trays are very heavy and cannot guarantee the sealing performance of the box, resulting in unstable internal environment of the battery and affecting the performance and life of the battery.
The pelvic battery tray design is adopted, and by setting a cavity in the frame and the bottom plate and using sealant at the connection, a double-layer cross-sectional design and compact structure are achieved, reducing self-weight and improving airtightness.
This design not only reduces the weight of the pallet and increases structural strength, but also effectively improves the airtight performance, making it easier to seal the pallet during the manufacturing process and protect the internal environment of the battery.
Smart Images

Figure CN119542661A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of new energy vehicles, and in particular to a pelvic-type battery tray. Background Art
[0002] Battery trays, also known as power battery trays, battery boxes, and battery brackets, are components that carry and protect power batteries and are widely used in the field of new energy vehicles. First of all, high-quality battery trays should have good airtightness to prevent impurities, moisture, and gas mixing inside the battery, thereby ensuring the normal working state and life of the battery. Secondly, the airtightness design of the battery tray can effectively maintain the stability of the internal environment of the battery, prevent heat loss and temperature fluctuations, and thus improve the performance and life of the battery. And when the battery leaks or other abnormal conditions, the airtightness design can prevent harmful substances from leaking and avoid pollution and harm to the surrounding environment. In summary, airtightness is one of the most important detection indicators in battery pack trays, but the current existing battery trays are heavy and cannot guarantee the sealing performance of the box. Summary of the invention
[0003] Aiming at the problem that the existing battery tray is heavy and cannot guarantee the sealing performance of the box, a basin-type battery tray is proposed.
[0004] The technical solution of the present invention is: a pelvic battery tray, including a frame, the frame including side beams and longitudinal beams, the longitudinal beams including a top plate and a bottom plate, a surrounding edge is arranged around the bottom plate, a cavity is arranged between the frame and the bottom plate, and a sealant is arranged at the connection between the bottom plate and the frame.
[0005] Preferably, the frame is welded from high-strength steel, and after welding, the entire frame is subjected to electrophoresis treatment.
[0006] Preferably, the longitudinal beam is vertically connected to two opposite side beams.
[0007] Preferably, the bottom plate is connected to the frame by welding.
[0008] Preferably, the side beams and longitudinal beams are connected by welding.
[0009] Preferably, the side beams and longitudinal beams are connected by riveting.
[0010] Preferably, the side beams and longitudinal beams are connected by bolts.
[0011] Preferably, the side beams and longitudinal beams are formed by laser cutting or CNC bending.
[0012] The beneficial effects of the present invention are as follows: compared with the prior art, the present invention adopts a double-layer cross-section design and provides cavities in the frame and the bottom plate; this design not only reduces the dead weight of the pallet, but also increases the structural strength of the pallet; the setting of the cavity can form a certain sealed space, providing a natural barrier for air tightness; a more compact and reasonable structural design is adopted, so that the pallet itself can be more easily sealed during the manufacturing process. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a schematic diagram of the three-dimensional structure of the pelvic battery tray of the present invention;
[0014] Figure 2 A top view of the pelvic battery tray of the present invention;
[0015] Figure 3 for Figure 2 Sectional view of AA in the middle;
[0016] Figure 4 for Figure 3 A partial enlarged view of B.
[0017] In the figure, the component names corresponding to the reference numerals are as follows:
[0018] 1. Frame; 11. Including side beams; 12. Longitudinal beams; 121. Top plate; 122. Bottom plate; 123. Surrounding edge; 3. Cavity. DETAILED DESCRIPTION
[0019] The present invention is described in detail below in conjunction with the accompanying drawings and specific embodiments. This embodiment is implemented based on the technical solution of the present invention, and provides a detailed implementation method and specific operation process, but the protection scope of the present invention is not limited to the following embodiments.
[0020] refer to Figure 1 , 2 As shown, the present invention provides a pelvic battery tray, including a frame 1 welded from high-strength steel. After welding, the frame 1 is subjected to electrophoresis treatment as a whole. The tensile strength grade of the selected steel is not less than 600MPa, which meets the strength, rigidity and collision and extrusion safety of the battery pack tray.
[0021] refer to Figure 3As shown, the frame 1 includes a side beam 11 and a longitudinal beam 12. The longitudinal beam 12 is vertically connected to two opposite side beams 11. The longitudinal beam 12 is vertically connected to two opposite side beams 11. The longitudinal beam 12 includes a top plate 121 and a bottom plate 122. The bottom plate 122 is surrounded by a peripheral edge 123. The flat bottom design not only facilitates the stable placement of the pallet during transportation and installation, but also improves its load-bearing capacity, so that the pallet can stably support the heavy battery pack. The peripheral edges 123 are like a solid barrier, which increases the lateral stability and impact resistance of the pallet.
[0022] The pelvic-type battery tray adopts a double-layer cross-section design. This innovative design not only takes into account the requirements of lightweight and high strength, but also cleverly improves the airtightness of the tray. Specifically, the pelvic-type battery tray cleverly sets cavities 3 in its frame 1 and bottom plate 122, thereby effectively reducing the weight of the tray. At the same time, these cavities 3 also play a role in enhancing the structural strength.
[0023] The material of the frame 1 is processed by laser cutting, CNC bending and other processes to form the required shape and size. According to the design requirements, the various parts of the frame 1 are assembled together by welding, riveting or bolting. The strength and rigidity of the frame 1 should meet the requirements. The bottom plate 122 is connected to the frame 1 by welding. Good sealing should be ensured during the connection process to avoid gas leakage. Suitable sealing materials are selected to install sealing strips at the connection between the bottom plate 122 and the frame 1. During the installation process, the strips are ensured to fit tightly with the parts to ensure the sealing of the connection.
[0024] Compared with the prior art, the present invention adopts a double-layer cross-section design and provides cavities in the frame 1 and the bottom plate 122; this design not only reduces the weight of the pallet, but also increases the structural strength of the pallet; the setting of the cavity can form a certain sealed space, providing a natural barrier for air tightness; a more compact and reasonable structural design is adopted, so that the pallet itself can be more easily sealed during the manufacturing process.
[0025] It should be noted that the orientations or positional relationships indicated by the above-mentioned terms "vertical", "horizontal", "top", "bottom", "inside", "outside", etc. are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. The terms "first", "second", etc. are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. "Multiple" means two or more. "Installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection.
[0026] The above is only a preferred embodiment of the present invention, and is not any formal or substantial limitation of the present invention. It should be pointed out that ordinary technicians in this technical field can make several improvements and supplements without departing from the present invention, and these improvements and supplements should also be regarded as the protection scope of the present invention. Any technician familiar with this profession, without departing from the spirit and scope of the present invention, can make some changes, modifications and equivalent changes made by using the technical content disclosed above, which are equivalent embodiments of the present invention; at the same time, any changes, modifications and evolutions of any equivalent changes made to the above embodiments based on the essential technology of the present invention are still within the scope of the technical solution of the present invention.
Claims
1. A pelvic battery tray, characterized in that: The invention comprises a frame (1), wherein the frame (1) comprises a side beam (11) and a longitudinal beam (12), the longitudinal beam (12) comprises a top plate (121) and a bottom plate (122), a peripheral edge (123) is arranged around the bottom plate (122), a cavity (3) is arranged between the frame (1) and the bottom plate (122), and a sealant is arranged at the connection between the bottom plate (122) and the frame (1).
2. The pelvic battery tray according to claim 1, characterized in that: The frame (1) is welded from high-strength steel, and after welding is completed, the entire frame (1) is subjected to electrophoresis treatment.
3. The pelvic battery tray according to claim 1, characterized in that: The longitudinal beam (12) is vertically connected to two opposite side beams (11).
4. The pelvic battery tray according to claim 1, characterized in that: The bottom plate (122) is connected to the frame (1) by welding.
5. The pelvic battery tray according to claim 1, characterized in that: The side beam (11) and the longitudinal beam (12) are connected by welding.
6. The pelvic battery tray according to claim 1, characterized in that: The side beam (11) and the longitudinal beam (12) are connected by riveting.
7. The pelvic battery tray according to claim 1, characterized in that: The side beam (11) and the longitudinal beam (12) are connected by bolts.
8. The pelvic battery tray according to claim 1, characterized in that: The side beam (11) and the longitudinal beam (12) are formed by laser cutting or CNC bending.