Smashing and telescopic high-throwing integrated device for single-row long-stalk crops
By designing a single row high-stalk crop crushing and retractable high-splitting integrated device, the problem of low harvesting and crushing efficiency of corn in the prior art is solved, and efficient operation and high-splitting effect are achieved.
Patent Information
- Application Number
- CN202411670069.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-21
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2044-11-21
AI Technical Summary
The prior art is difficult to efficiently harvest and crush corn parent products in single-row high-stalk crops. Especially while ensuring the integrity of corn parent products and improving operating efficiency, there are problems such as high storage tank height requirements and large crushing device volume.
A single-row high-stalk crop crushing and telescopic high-throwing integrated device is designed, including a diversion wheel, a cutting knife, a conveying mechanism, a disc knife crushing device and a telescopic high-throwing assembly. Through a reasonable transmission system and structural layout, the integrated operation of the corn parent's cutting, conveying, crushing and high-throwing integrated operation is realized.
It improves the operating efficiency, solves the problems of uneven crushing and leaking crushing, and achieves efficient harvesting and crushing of corn, and the sprinkling height can reach more than 4m, filling the gap that high-stalk crops are difficult to sprinkle.
Smart Images

Figure CN119547635A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of straw crushing, in particular to a single-row tall-stalk crop crushing and telescopic high-throwing integrated device. Background Art
[0002] Corn plants have male flowers and female flowers. The tassel at the top of the corn plant is the male flower that produces pollen, and the silks on the corn cobs are female flowers. The wind carries the pollen from the tassel to the silks of the cobs. The silks are connected to different individual embryos on the corn cobs. The pollen pollinates the embryos that develop into seeds. Normally, corn pollinates itself without human intervention.
[0003] In order to produce hybrid corn with improved characteristics, hybrid corn seeds with excellent characteristics are obtained by cross-pollinating the pollen of one corn variety with the silks on the ears of another variety. For cross-pollination between different varieties, it is necessary to selectively remove the male ears on the corn plant (maternal corn parent) and leave the female flowers, and use the male ear pollen from a different variety of corn plant (paternal corn parent) to perform cross-pollination on the female flowers on the maize mother parent.
[0004] In order to ensure the quality of pollination, 5-8 rows of maize parents are usually planted next to 1 row of maize father parent, and the maize father parent and the maize mother parent are planted alternately. After the maize father parent finishes pollinating the maize mother parent, cobs also grow on the maize father parent, but these cobs are self-pollinated with the male ears on the maize father parent, and the grains on the cobs of the maize father parent cannot be used as seeds. In order to avoid the cobs on the maize father parent from mixing with the cobs of the maize mother parent after they mature and reduce the purity of the seeds, and at the same time increase the ventilation, lighting, water and fertilizer supply of the maize mother parent, the entire maize father parent needs to be cut down after pollination is completed.
[0005] At present, the main methods for cutting off the male parent of seed corn are to manually cut down the male parent of corn from the root and leave the whole plant of corn parent in the field. Some farmers also use self-propelled stalk cutters. The self-propelled stalk cutter is to install a rotary cutter on the front end of a 2-wheel or 4-wheel self-propelled device. While the 2-wheel or 4-wheel self-propelled device is walking between the corn rows, the cutter rotates at high speed to cut the stalk of the corn parent into longer segments and leave them in the field. The method for processing the male parent of seed corn after hybridization and pollination abroad is to arrange a cutter on the wheel hub of the walking wheel of the elevated self-propelled device, let the walking wheel walk beside the row of corn parent, and cut the corn parent with the cutter on the wheel hub of the walking wheel. The operation efficiency of cutting the stalk of corn parent by the self-propelled stalk cutter and the method of arranging a cutter on the wheel hub of the walking wheel of the elevated self-propelled device is significantly higher than that of manual labor, but they all leave the corn parent in the field. The corn parent can be used as excellent silage, but the current method of removing the corn parent by cutting it and leaving it in the field causes a waste of agricultural resources.
[0006] Existing silage harvesters mainly include self-propelled and towed types. Self-propelled silage corn harvesters with high operating efficiency are currently commonly used, mainly including Germany's CLAAS JAGUAR series silage harvesters (850, 860, 870, and 980 models), which can harvest 6-12 rows of silage corn, have a cutting table width of 4.5-9m, and use non-row cutting tables, with high operating efficiency. For example, the 850 model has an operating efficiency of 150 acres / day. The American John Deer 8000 series (8200, 8400, 8500, and 8600 models) self-propelled silage harvesters have the same number of silage corn rows and cutting table width as the CLAAS JAGUAR series, and have high harvesting efficiency.
[0007] Domestic self-propelled silage harvesters include Xinjiang Mushen series self-propelled green (yellow) silage harvesters (4QZ-2200, 4QZ-3000 models), with operating widths of 2.2 and 3m respectively, and Hebei Muzhe green silage harvesters (4QZ-9, 4QZ-20 models), with operating widths of 2.9 and 3.24m respectively, both of which use non-row cutters.
[0008] These silage harvesters produced at home and abroad have been used in the process of silage corn harvesting in my country, but these silage harvesters have a small ground clearance and a wide cutting width, and cannot travel in seed corn fields to harvest single-row corn parents.
[0009] The difficulties in harvesting corn stalks as silage are as follows: (1) When harvesting corn stalks, the height of the corn plants is about 2m, and only an elevated self-propelled machine can be used to walk between the corn rows. The storage box for collecting the crushed corn stalks must be set up on an elevated chassis. Each time the corn stalks are harvested, a whole row must be walked, and the crushed corn must be dumped on the ground or in the transport box at both ends of the seed corn field. This requires that the storage box on the elevated self-propelled machine is large enough, resulting in the upper feeding port of the storage box being more than 4m above the ground. How to throw the crushed corn stalks into the very high storage box is the first difficulty. (2) On both sides of the corn stalk row are corn stalks. When harvesting corn stalks for silage, the corn stalks must not be damaged. This requires that the size of the crushing device should not be large while crushing the high-throw corn stalks. This is another difficulty in harvesting silage of seed corn stalks. Summary of the invention
[0010] In order to further solve the above problems, the present invention provides a single-row high-stalk crop crushing and retractable high-throwing integrated device, in which the guide wheel performs a diversion operation on the cut corn parent stalks, and then the stalks are cut off from the roots by the cutting knife, and then the corn parent stalks are conveyed through the conveying mechanism, and then the conveying roller combination further conveys the stalks upward to the material crushing mechanism, the disc knife crushing device crushes the stalks and throws them to the throwing device, and the outlet end of the throwing barrel in the telescopic high-throwing assembly conveys the crushed stalks to the storage box.
[0011] The technical solution of the present invention comprises a single-row high-stalk crop crushing and telescopic high-throwing integrated device, comprising a material conveying assembly, a conveying roller assembly and a wheel knife crushing high-throwing device.
[0012] like Figure 3 , 4 As shown in , 5, the material conveying assembly includes a reduction frame 1, a transmission assembly 2, a cutter conveying mechanism assembly 3, and a weeding device assembly 4;
[0013] like Figure 7 , 8 As shown in Figure 9, the reduction frame 1 includes a longitudinal beam 1-1, a longitudinal beam 2 1-2, a cross beam 1-3, a cross beam 2 1-4, a cross beam 3 1-5, a cross beam 4 1-6, a cross beam 5 1-7, a cross beam 6 1-8, a cross beam 7 1-9, a cross beam 8 1-10, a cross beam 9 1-11, a cross beam 10 1-12 and a bearing seat plate 1-13; wherein the longitudinal beam 1-1 and the longitudinal beam 2 1-2 are of equal length, the longitudinal beam 1-1 and the longitudinal beam 2 1-2 are parallel to each other and aligned at both ends; the cross beam 1-3 and the cross beam 2 1-4 are of equal length, the cross beam 1-1 -3 and crossbeam 2 1-4 are parallel to each other and aligned at both ends; crossbeam 3 1-5 and crossbeam 4 1-6 are of equal length, crossbeam 3 1-5 and crossbeam 4 1-6 are parallel to each other and aligned at both ends; crossbeam 5 1-7 and crossbeam 6 1-8 are of equal length and installed at equal heights; crossbeam 7 1-9 and crossbeam 8 1-10 are of equal length and installed at equal heights; crossbeam 9 1-11 and crossbeam 10 1-12 are of equal length and installed at equal heights; crossbeam 1 1-3 and crossbeam 3 1-5 are vertically fixed to the front side of longitudinal beam 1 1, crossbeam 2 1-4, crossbeam 4 1 -6 is vertically fixed on the front side of the longitudinal beam 2 1-2, the cross beam 1 1-3 and the cross beam 2 1-4 are parallel in the horizontal direction and are combined into the cross beam group A, the cross beam 3 1-5 and the cross beam 4 1-6 are parallel in the horizontal direction and are combined into the cross beam group B, the cross beam group A is located on the lower side of the cross beam group B and the two are aligned and parallel up and down; the cross beam 5 1-7, the cross beam 7 1-9 and the cross beam 9 1-11 are vertically fixed on the lower left inner side, the left middle inner side and the upper left inner side of the longitudinal beam 1 1-1 respectively, the cross beam 6 1-8, the cross beam 8 1-10 and the cross beam 10 1-12 are vertically fixed on the longitudinal beam 2 The lower right inner side, the middle right inner side and the upper right inner side of 1-2 are aligned with the left crossbeam five 1-7, the crossbeam seven 1-9 and the crossbeam nine 1-11 respectively; a bearing seat plate 1-13 is fixed on the left front side of the crossbeam one 1-3 and the crossbeam three 1-5 and the right front side of the crossbeam two 1-4 and the crossbeam four 1-6, a total of four bearing seat plates 1-13, the left bearing bottom plate 1-13 and the right bearing bottom plate 1-13 are aligned in pairs, holes are punched on the four bearing seat plates 1-13, and the holes on the four bearing seat plates 1-13 are aligned in the vertical direction;
[0014] like Figure 6 , 7As shown in , 8, the transmission assembly 2 includes a transmission motor 2-1, a primary transmission sprocket 2-2, a gearbox 2-3, a secondary transmission sprocket 2-4, a double-row transmission sprocket 2-5, a fourth-stage transmission sprocket 2-6 and a material conveying sprocket 2-7;
[0015] The transmission motor 2-1 includes a right transmission motor 2-1-1 and a left transmission motor 2-1-2, which are respectively fixed on the lower left side of the longitudinal beam 1-1 and the lower right side of the longitudinal beam 2-2, wherein the right transmission motor 2-1-1 and the left transmission motor 2-1-2 are of equal model specifications, parallel installation positions and equal heights; the gearbox 2-3 includes two lower gearboxes 2-3-1, two middle gearboxes 2-3-2, and two upper gearboxes 2-3 -3, the two lower gearboxes 2-3-1 are respectively installed on the beam five 1-7 and the beam six 1-8, and the installation positions are consistent and symmetrical, the two middle gearboxes 2-3-2 are respectively installed on the beam seven 1-9 and the beam eight 1-10, and the installation positions are consistent and symmetrical, and the two upper gearboxes 2-3-3 are respectively installed on the beam nine 1-11 and the beam ten 1-12, and the installation positions are consistent and symmetrical; the models and specifications of the two lower gearboxes 2-3-1, the two middle gearboxes 2-3-2, and the two upper gearboxes 2-3-3 The same; on the output shafts of the right transmission motor 2-1-1 and the left transmission motor 2-1-2 and the front transmission shafts of the two lower gearboxes 2-3-1, there are primary transmission sprockets 2-2 with the same number of teeth, and the transmission of the same side transmission motor 2-1 and the same side lower gearbox 2-3-1 is realized by connecting the primary transmission sprocket 2-2 through a chain; the rear output shafts of the two lower gearboxes 2-3-1 are equipped with secondary transmission sprockets 2-4, and the rear transmission shafts of the two middle gearboxes 2-3-2 are equipped with double-row transmission sprockets 2-5, through The transmission of the lower gearbox 2-3-1 and the middle gearbox 2-3-2 on the same side is realized by connecting the secondary transmission sprocket 2-4 and the double-row transmission sprocket 2-5 on the same side through a chain; the rear transmission shafts of the two upper gearboxes 2-3-3 are equipped with a four-stage transmission sprocket 2-6, and the transmission of the middle gearbox 2-3-2 and the upper gearbox 2-3-3 is realized by connecting the double-row transmission sprocket 2-5 and the four-stage transmission sprocket 2-6 on the same side through a chain, and a material conveying sprocket 2-7 is also fixed on the upper output shafts of the six gearboxes 2-3;
[0016] like Figure 4-7As shown, the cutter conveying mechanism assembly 3 includes a vertical shaft 3-1, a rotary cutter 3-2, a guide wheel 3-3, a bearing 3-4 and a transmission sprocket 3-5; there are two vertical shafts 3-1, one of which is installed on two bearing seat plates 1-13 on the right side through a bearing 3-4, and the other vertical shaft 3-1 is installed on two bearing seat plates 1-13 on the left side through a bearing 3-4, and the rotation center lines of the two vertical shafts 3-1 are parallel and symmetrical, and the two ends are aligned; the rotary cutter 3-2 includes a rotary right cutter 3-2-1, a rotary left cutter 3-2-2, and a rotary cutter 3-3-1. The rotation speed of the knife 3-2 is 400-600r / min. The rotating right knife 3-2-1 and the rotating left knife 3-2-2 are respectively installed at the lower ends of the two vertical shafts 3-1. The installation positions of the rotating right knife 3-2-1 and the rotating left knife 3-2-2 are parallel and the rotation radius is equivalent. The appearance is a sharp-edged knife. The upper and lower distances between the rotating right knife 3-2-1 and the rotating left knife 3-2-2 are 100-200mm. The guide wheel 3-3 includes a right guide wheel 3-3-1 and a left guide wheel 3-3-2. The right guide wheel 3-3-1 and the left guide wheel 3 -3-2 are installed at the lower ends of the two vertical shafts 3-1, wherein the installation positions of the right guide wheel 3-3-1 and the left guide wheel 3-3-2 are parallel and the rotation radius is equivalent. The appearance is a hexagonal shape and the heights of the two guide wheels are equal and the positions are parallel. The two guide wheels 3-3 are located at the upper ends of the two rotating cutters 3-2. The upper and lower distances between the rotating right cutter 3-2-1 and the right guide wheel 3-3-1 are 100-150mm, and the upper and lower distances between the rotating left cutter 3-2-2 and the left guide wheel 3-3-2 are 70-100mm. From top to bottom on each vertical shaft 3-1 Three transmission sprockets 3-5 are fixedly installed at the bottom, and the three transmission sprockets 3-5 are aligned with the material conveying sprockets 2-7 on the upper, middle and lower gearboxes 2-3 and have the same number of teeth. The material conveying is achieved by connecting the transmission sprocket 3-5 on the same side with the material conveying sprocket 2-7 on the conveying shaft of the gearbox 2-3 on the same side by a chain. When the material conveying sprocket 2-7 drives the transmission sprocket 3-5 to rotate, the rotary cutter 3-2 and the guide wheel 3-3 rotate at the same time, and the guide wheel 3-3 guides the stems cut by the rotary cutter 3-2 backwards, and then is clamped by the chain and conveyed backwards.
[0017] The chain connects the drive sprocket 3-5 on the same side and the material conveying sprocket 2-7 on the conveying shaft of the gearbox 2-3 on the same side to realize material conveying. The length of the chain is 200-250mm, and the horizontal distance of the inner chain is 8-20mm;
[0018] The transmission sprocket 3-5 and the material conveying sprocket 2-7 may also be pulleys with equal turning radius, which are connected by a belt;
[0019] The first-stage transmission sprocket 2-2 has 20 teeth, the second-stage transmission sprocket 2-4 has 36 teeth, the double-row transmission sprocket 2-5 has 24 teeth, and the fourth-stage transmission sprocket 2-6 has 12 teeth. The number of sprocket teeth decreases step by step, and the transmission ratio gradually increases, which can realize variable speed transmission of material transportation; the first-stage transmission sprocket 2-2 on the front side of the transmission motor 2-1 and the first-stage transmission sprocket 2-2 on the front side of the lower gearbox 2-3-1 have a transmission ratio of 1:1; the second-stage transmission sprocket 2-4 on the rear side of the lower gearbox 2-3-1 and the second-stage transmission sprocket 2-5 on the rear side of the lower gearbox 2-3-1 have a transmission ratio of 1:1. The transmission ratio of the double-row transmission sprocket 2-5 at the rear side of the gearbox 2-3-2 is 1.5:1; the transmission ratio of the double-row transmission sprocket 2-5 at the rear side of the middle gearbox 2-3-2 and the four-stage transmission sprocket 2-6 at the rear side of the upper gearbox 2-3-3 is 2:1; due to the different transmission ratios, the transmission speeds of the lower gearbox 2-3-1, the middle gearbox 2-3-2 and the upper gearbox 2-3-3 gradually become faster, so when transmitting materials, the stems will be tilted at an angle of 45°-60°, which is convenient for material transportation and feeding;
[0020] The cutting operation of the rotating right cutter 3-2-1 and the rotating left cutter 3-2-2 is to realize the cutting of the corn parent stalk by connecting the transmission sprocket 3-5 on the same side with the material conveying sprocket 2-7 on the same side by a chain; the diversion operation of the right guide wheel 3-3-1 and the left guide wheel 3-3-2 is realized by connecting the transmission sprocket 3-5 on the same side with the material conveying sprocket 2-7 on the same side by a chain; three transmission sprockets 3-5 are respectively installed and fixed at the upper, middle and lower ends of the two vertical shafts 3-1, and the distance between their rotation center lines is 100-150mm;
[0021] like Fig.10 As shown, the reel-pushing device assembly 4 includes a reel-pushing side plate 4-1, a reel-pushing rod 4-2, a reel-pushing tube 4-3, a reel-pushing shaft 4-4 and a bearing seat 4-5;
[0022] The reel side plate 4-1 comprises a right reel side plate 4-1-1 and a left reel side plate 4-1-2; the right reel side plate 4-1-1 and the left reel side plate 4-1-2 have the same structure and shape; the reel rod 4-2 comprises an upper reel rod 4-2-1 and a lower reel rod 4-2-2; the upper reel rod 4-2-1 and the lower reel rod 4-2-2 are equal in length and parallel in position, and the two ends of the lower reel rod 4-2-2 are respectively fixed on the right reel side plate 4-1-1 and the left reel side plate 4-1-2; the reel shaft 4-4 is connected to the middle of the left and right reel side plates 4-1 The upper and lower straw bars 4-2-1 and 4-2-2 are fixedly connected at the center position, and the upper straw bar 4-2-1 and the lower straw bar 4-2-2 are connected by two straw pipes 4-3 to form a straw mechanism. The installation positions of the two straw pipes 4-3 are parallel and the upper and lower ends are aligned. The straw shaft 4-4 is parallel to the axis of the straw bar 4-2 and bearing seats 4-5 are installed at both ends. The bearing seats 4-5 are connected to the sprockets, and the rotation of the straw device is realized by the rotation of the sprockets. The two bearing seats 4-5 are installed at the upper ends of the front sides of the longitudinal beams 1-1 and the longitudinal beams 1-2. The rotation speed of the straw device assembly 4 is 100-200r / min.
[0023] The conveying roller assembly comprises a fan frame 5 and a conveying mechanism assembly 6;
[0024] like Fig.15 , 16The wind turbine frame 5 shown in the figure includes a longitudinal beam 1 5-1, a longitudinal beam 2 5-2, a longitudinal beam 3 5-3, a longitudinal beam 4 5-4, a longitudinal beam 5-5, a longitudinal beam 6 5-6, a longitudinal beam 7 5-7, a longitudinal beam 8 5-8, a cross beam 1 5-9, a cross beam 2 5-10, a cross beam 3 5-11, a cross beam 4 5-12, a cross beam 5-13, a cross beam 6 5-14, a cross beam 7 5-15, a cross beam 8 5-16, a cross beam 9 5-17, a cross beam 10 5-18, a cross beam 11 5-19, a telescopic sleeve support plate 5-20 and a telescopic outer cylinder 5-21; wherein the length of the longitudinal beam 1 5-1 is equal to that of the longitudinal beam 2 5-2, and the longitudinal beam 1 5-1 and the longitudinal beam 2 5-2 are installed at the same position. 5-3 and 5-4 are of equal length, and the installation positions of longitudinal beam 3 5-3 and longitudinal beam 4 5-4 are parallel and aligned at both ends; longitudinal beam 5-5 and longitudinal beam 6 5-6 are of equal length, and the installation positions of longitudinal beam 5-5 and longitudinal beam 6 5-6 are parallel and aligned at both ends; longitudinal beam 7 5-7 and longitudinal beam 8 5-8 are of equal length, and the installation positions of longitudinal beam 7 5-7 and longitudinal beam 8 5-8 are parallel and aligned at both ends; cross beam 1 5-9 and cross beam 2 5-10 are of equal length, and the installation positions of cross beam 1 5-9 and cross beam 2 5-10 are parallel and aligned at both ends; cross beam 3 5-11 and cross beam 4 5-12 are of equal length, and cross beam 3 5-11 and cross beam 4 5- 12 are installed in parallel and aligned at both ends; beam five 5-13 and beam six 5-14 are of equal length, beam five 5-13 and beam six 5-14 are installed in parallel and aligned at both ends, beam three 5-11 and beam four 5-12 are located above beam five 5-13 and beam six 5-14 respectively, beam three 5-11 is longer than beam five 5-13, and beam four 5-12 is longer than beam six 5-14; beam seven 5-15 and beam eight 5-16 are of equal length, beam seven 5-15 and beam eight 5-16 are installed on beam nine 5-17, the installation positions are parallel and aligned at both ends; beam nine 5-17 and beam ten 5-18 are of equal length, beam nine The first and second longitudinal beams 5-1 and 5-2 are respectively fixed vertically on the fifth and sixth longitudinal beams 5-13 and 5-14, and the first and second longitudinal beams 5-9 are respectively fixed vertically on the first and second longitudinal beams 5-1 and 5-2. The third and fourth longitudinal beams 5-11 and 5-12 are respectively fixed vertically on the middle of the front sides of the first and second longitudinal beams 5-1 and 5-2. The third and fourth longitudinal beams 5-3 and 5-4 are respectively fixed vertically on the upper parts of the third and fourth longitudinal beams 5-11 and 5-12. The second longitudinal beam 5-10 is also fixed between the upper parts of the third and fourth longitudinal beams 5-3 and 5-4.The longitudinal beam 5-5 and the longitudinal beam 6-5-6 are respectively fixedly connected to the upper part of the longitudinal beam 1 5-1 and the longitudinal beam 3 5-3, and the cross beam 11 5-19 is fixedly connected to the lower part of the longitudinal beam 5-5 and the longitudinal beam 6 5-6. The upper part of the cross beam 11 is installed with a telescopic sleeve support plate 5-20. In order to ensure the strength, the longitudinal beam 5-5 and the longitudinal beam 6 5-6 are also fixed with reinforcing ribs under the telescopic sleeve support plate 5-20 to ensure the fixed support of the throwing tube. 1 is vertically fixed with a crossbeam seven 5-15 and a crossbeam eight 5-16 on the right middle side, and longitudinal beams seven 5-7 and eight 5-8 are vertically fixed to the right side of the crossbeams seven 5-15 and eight 5-16, a crossbeam nine 5-17 is fixedly connected between the lower parts of the longitudinal beams seven 5-7 and eight 5-8, and a crossbeam ten 5-18 is fixedly connected to the upper parts of the longitudinal beams seven 5-7 and eight 5-8, and a telescopic outer cylinder 5-21 is fixed on the telescopic sleeve support plate 5-20;
[0025] The cross beam three 5-11, cross beam five 5-13, cross beam four 5-12, and cross beam six 5-14 are fixed to the upper ends of the longitudinal beam one 1-1 and the longitudinal beam two 1-2, respectively. The cross beam three 5-11 and cross beam five 5-13 are above the cross beam four 5-12 and cross beam six 5-14. The angles between the longitudinal beam one 1-1 and the cross beam three 5-11 and cross beam five 5-13, and between the longitudinal beam two 1-2 and the cross beam four 5-12 and cross beam six 5-14 are all 80°-85°.
[0026] like Figure 11-14 As shown, the conveying mechanism assembly 6 includes a front conveying roller assembly 6-1, a rear conveying roller assembly 6-2, a side plate 6-3 and a conveying roller drive motor 6-4;
[0027] The front conveyor roller assembly 6-1 includes 8 front conveyor rollers 6-1-1 and 8 front double-row sprockets 6-1-2, and the rear conveyor roller assembly 6-2 includes 8 rear conveyor rollers 6-2-1, 7 rear double-row sprockets 6-2-2 and a single-row sprocket 6-2-3; the diameter of the conveyor rollers of the 8 front conveyor rollers 6-1-1 and the 8 rear conveyor rollers 6-2-1 is 80 mm; the rotation axes of the 8 front conveyor rollers 6-1-1 and the 8 rear conveyor rollers 6-2-1 are parallel to each other, the two ends are aligned and the shapes and sizes are the same; the right and left sides of the 8 front conveyor rollers 6-1-1 are parallel to each other, the two ends are aligned and the shapes and sizes are the same; the right and left sides of the 8 front conveyor rollers 6-1-1 are parallel to each other, the two ends are aligned and the shapes and sizes are the same; the right and left sides of the 8 front conveyor rollers 6-1-1 are parallel to each other, the two ends are aligned and the shapes and sizes are the same; the right and left sides of the 8 rear conveyor rollers 6-2 ... The end shaft is fixed with 8 front double-row sprockets 6-1-2, and the right end shaft of 7 rear conveying rollers 6-2-1 is fixed with 7 rear double-row sprockets 6-2-2. The number of teeth of the 8 front double-row sprockets 6-1-2 and the 7 rear double-row sprockets 6-2-2 is equal, and the right end shaft of the rear conveying roller 6-2-1 at the bottom is installed with a single-row sprocket 6-2-3; there is a certain gap of 5-20mm between the two adjacent conveying rollers on the same side, and the transmission of the two adjacent conveying rollers is realized by connecting the sprockets with chains; the arrangement layout of the front conveying roller combination 6-1 is similar to that of the front conveying roller combination 6-1. The rear conveyor roller assembly 6-2 is arranged in a "7" structure, and the upper part of the "factory" structure of the front conveyor roller assembly 6-1 has three front conveyor rollers 6-1-1, and six front conveyor rollers 6-1-1 in the vertical direction. The upper part of the "7" structure of the rear conveyor roller assembly 6-2 has two rear conveyor rollers 6-2-1, and seven rear conveyor rollers 6-2-1 in the vertical direction. The six conveyor rollers 6-1-1 in the vertical direction of the front conveyor roller assembly 6-1 and the seven rear conveyor rollers 6-2-1 in the vertical direction of the rear conveyor roller assembly 6-2 There is a trumpet shape between them. The feeding port is between the front conveying roller 6-1-1 at the bottom and the rear conveying roller 6-2-1 at the bottom. The gap between the feeding port is 55-60mm. The gap between the three front conveying rollers 6-1-1 at the upper part of the front conveying roller assembly 6-1 and the two conveying rollers 6-2-1 at the upper part of the rear conveying roller assembly 6-2 is a parallel line. The discharge port is between the three front conveying rollers 6-1-1 at the upper part of the front conveying roller assembly 6-1 and the two conveying rollers 6-2-1 at the rear conveying roller assembly 6-2. The gap between the parallel lines of the discharge port is 6-20mm.
[0028] The side plate 6-3 is divided into a right side plate 6-3-1 and a left side plate 6-3-2. The right side plate 6-3-1 and the left side plate 6-3-2 have the same shape and size, are aligned and installed in parallel. The front conveying roller assembly 6-1 and the rear conveying roller assembly 6-2 are installed between the right side plate 6-3-1 and the left side plate 6-3-2. The right side plate 6-3-1 is between the sprocket and the conveying roller. The rotation of the conveying roller is connected and driven by the transmission chain between the double-row sprockets. The double-row sprocket on the lowermost conveying roller of the right side plate 6-3-1 is connected to the single-row sprocket installed on the bearing seat 4-5 at one end of the reel shaft 5-4 through a chain to drive the rotating reel device to shift materials.
[0029] The conveying roller drive motor 6-4 is divided into an upper conveying roller drive motor 6-4-1 and a lower conveying roller drive motor 6-4-2. The upper conveying roller drive motor 6-4-1 and the lower conveying roller drive motor 6-4-2 have the same power and model. The upper conveying roller drive motor 6-4-1 is fixed on the upper part of the crossbeam three 5-11, and the lower conveying roller drive motor 6-4-2 is installed on the upper part of the crossbeam five 5-13; the upper conveying roller drive motor 6-4-1 is connected to the transmission shaft of the front conveying roller 6-1-1 at the lowest end, and the transmission of the upper conveying roller drive motor 6-4-1 and the front conveying roller 6-1-1 at the lowest end is realized by chain-linking the front double-row sprocket 6-1-2, the lower conveying roller drive motor 6-3-2 is connected to the transmission shaft of the rear conveying roller 6-2-1 at the lowest end, and the lower conveying roller drive motor 6-4-2 and the rear conveying roller 6-2-1 at the lowest end are realized by chain-linking the single-row sprocket 6-2-3.
[0030] The transmission ratio of the primary transmission sprocket 2-2, the secondary transmission sprocket 2-4, the double-row transmission sprocket 2-5 and the fourth-stage transmission sprocket 2-6 is 5:9:6:3, the optimal rotation speed of the rotary cutter 3-2 is 480r / min, and the chain connecting the same-side transmission sprocket 3-5 and the material conveying sprocket 2-7 on the conveying shaft of the same-side gearbox 2-3 is 220mm. When the optimal length of the chain is 220mm, the conveyed stems can reach the optimal inclination angle of 46°;
[0031] The gap between the straw-pushing device assembly 4 and the conveying mechanism assembly 6 is 35-40 mm; the transmission assembly 2 transmits the cut stalks to the straw-pushing device assembly 4, and the straw-pushing device assembly 4 pushes the stalks into the conveying mechanism assembly 6 to realize the feeding of the materials;
[0032] The wheel knife crushing and high-throwing device comprises a material crushing mechanism 7 and a telescopic high-throwing assembly 8.
[0033] like Figure 2-6 As shown, the material crushing mechanism 7 includes a drive motor 7-1 and a disc cutter crushing device 7-2. The material crushing mechanism 7 is fixed on the beam 1 5-9 and the beam 2 5-10. The disc cutter crushing device 7-2 is a disc cutter type cutting crusher. The drive motor 7-1 is used to drive the high-speed rotation crushing operation of the disc cutter crushing device 7-2. The two conveying roller combinations are driven by the conveying roller drive motor 6-4 to feed the material from the entrance of the disc cutter crushing device 7-2 to achieve material crushing, and then the crushed material is thrown into the telescopic high-throw assembly 8 through the outlet of the disc cutter crushing device 7-2.
[0034] The optimal rotation speed of the straw-pulling device assembly 4 is 140 r / min, the optimal rotation speed of the conveying mechanism assembly 6 is 280 r / min, and the rotation speed of the disc blade crushing device 7-2 is 2000-2400 r / min. This setting can ensure that the stalks enter the material crushing mechanism 7 to complete the best crushing operation;
[0035] like Figure 6 and 17 As shown, the telescopic high-throwing assembly 8 includes a telescopic oil cylinder 8-1, a guide air cylinder assembly 8-2, a throwing cylinder 8-3 and a guide throwing cover 8-4.
[0036] The guide wind tube assembly 8-2 includes a wind tube 8-2-1, a single earring interface 8-2-2, a telescopic sleeve inner tube 8-2-3 and a sleeve fixing plate 8-2-4; the upper cylinder earring of the telescopic oil cylinder 8-1 is connected to the single earring interface 8-2-2 on the right side of the wind tube 8-2-1 by a hinge to realize the lifting function of the oil cylinder, and the lower end cylinder earring of the telescopic oil cylinder 8-1 is connected to the single earring interface of the crossbeam 5-18 by a hinge; the telescopic sleeve inner tube 8-2-3 is fixedly connected to the sleeve fixing plate 8-2-4, and the telescopic sleeve inner tube 8-2-3 is installed in the telescopic sleeve outer tube 5-21, and reinforcing ribs are provided on the rear and left sides of the telescopic sleeve outer tube 5-21 to ensure the strength of the telescopic sleeve ; The single earring interface 8-2-2 on the right side of the wind tube 8-2-1 and the sleeve fixing plate 8-2-4 on the rear side are respectively connected to the telescopic cylinder 8-1 and the telescopic sleeve inner tube 8-2-3 to realize the lifting and lowering of the overall throwing structure; the wind tube 8-2-1 is above the material crushing mechanism 7, and the lower end of the wind tube 8-2-1 is connected to the discharge port on the upper side of the material crushing mechanism 7. There is a slight gap of 3-5mm on both sides to realize the lifting and lowering of the guide wind tube assembly 8-2, and at the same time, it is convenient to clear the blockage when the material is blocked; the wind tube 8-2-1 and the throwing tube 8-3 are connected by a circular connecting plate, and the throwing tube 8-3 can be rotated; a guide throwing cover 8-4 is also installed at the upper end of the discharge port of the throwing tube 8-3.
[0037] The throwing cylinder 8-3 is arc-shaped;
[0038] The air outlet size of the wind tube 8-2-1 is 150×130 mm, and the diameter of the throwing port of the throwing tube 8-3 is 150 mm, which is convenient for efficient throwing of materials after being crushed by the material crushing mechanism 7.
[0039] Beneficial effects of the present invention:
[0040] 1. The present invention provides an integrated device for crushing and telescopic high-throwing high-stem crops. By rationally designing the specific structures of a reduction frame (1), a transmission assembly (2), a cutter conveying mechanism assembly (3), a straw-pulling device assembly (4), a fan frame (5), a conveying mechanism assembly (6), a material crushing mechanism (7) and a telescopic high-throwing high-throwing device (8) and their relative positional relationship, the integrated operation of cutting, conveying, crushing and high-throwing high-stem crops in a single row is realized, thereby improving the operation efficiency.
[0041] 2. By carefully designing the transmission ratio of each transmission component of the transmission assembly (2), the conveying distance and gap of the cutter conveying mechanism assembly (3), the rotation speed of the straw-moving device assembly (4), and the special shape structure and specific parameters of the two conveying rollers in the conveying mechanism assembly (6), the optimal transmission of crops is achieved, providing a good foundation for subsequent crushing, solving the current problems of uneven crushing and missed crushing caused by unsatisfactory crop transportation, and achieving fine and precise operations.
[0042] 3. The throwing barrel of the present invention adopts a telescopic structure. In order to ensure the reliability of the telescopic throwing barrel, telescopic cylinders and sleeves are added on both sides of the barrel for support, so that the throwing height and throwing direction can be adjusted in real time, and it is also convenient to clear the blockage in time during the high-stalk crushing and throwing process.
[0043] 4. The throwing height of the integrated device for crushing and retractable high throwing of tall stalk crops of the present invention can reach more than 4m, filling the gap that the current tall stalk crops are difficult to throw high, and the structure is compact and the size is small. BRIEF DESCRIPTION OF THE DRAWINGS
[0044] Figure 1 is a front view schematic diagram of the present invention installed on an elevated self-propelled platform,
[0045] Figure 2 is a top view schematic diagram of the present invention installed on an elevated self-propelled platform,
[0046] Figure 3 It is a visible side view schematic diagram of the conveying mechanism assembly 6 of the present invention in the whole machine,
[0047] Figure 4 1 is a front view schematic diagram of the whole machine of the present invention,
[0048] Figure 5 It is a right side schematic diagram of the whole machine of the present invention,
[0049] Figure 6 It is a visible side view schematic diagram of the telescopic high-throw assembly 8 of the present invention in the whole machine,
[0050] Figure 7 Schematic diagram of the structure of the reduction rack of the present invention.
[0051] Figure 8 is a rear view schematic diagram of the reduction rack of the present invention,
[0052] Fig. 9 Schematic diagram of the structure of the deceleration rack rod of the present invention.
[0053] Fig.10 1 is a schematic diagram of the structure of the reed-pulling device assembly of the present invention.
[0054] Fig.11It is a visual structural diagram of the front conveying roller assembly 6-1 in the conveying mechanism of the present invention.
[0055] Fig.12 It is a visible side view structural diagram of the rear conveying roller assembly 6-2 in the conveying mechanism of the present invention,
[0056] Fig.13 It is a schematic diagram of the structure of the conveying roller mechanism without the side plate of the present invention.
[0057] Fig.14 It is a side view schematic diagram of the conveying roller mechanism without the side plate of the present invention,
[0058] Fig.15 It is a visible side view of the cross beam 5-15 of the present invention in the high-throw frame,
[0059] Fig.16 It is a visible side view of the cross beam 5-16 of the present invention in the high-throw frame,
[0060] Fig.17 It is a side structural schematic diagram of the lifting throwing barrel of the present invention.
[0061] In the figure: 1. reduction frame, 1-1. longitudinal beam 1, 1-2. longitudinal beam 2, 1-3. cross beam 1, 1-4. cross beam 2, 1-5. cross beam 3, 1-6. cross beam 4, 1-7. cross beam 5, 1-8. cross beam 6, 1-9. cross beam 7, 1-10. cross beam 8, 1-11. cross beam 9, 1-12. cross beam 10, 1-13. bearing seat plate, 2. transmission assembly, 2-1. transmission motor, 2-2. primary transmission sprocket, 2-3. gearbox, 2-4. secondary transmission sprocket, 2-5, double-row transmission sprocket, 2-6. fourth-stage transmission sprocket, 2-7. material conveying sprocket, 3. cutter conveying mechanism assembly, 3-1. vertical shaft , 3-2. Rotating cutter, 3-2-1. Rotating right cutter, 3-2-2. Rotating left cutter, 3-3 guide wheel, 3-3-1. Right guide wheel, 3-3-2. Left guide wheel, 3-4 bearing, 3-5 transmission sprocket, 4. Reed-pulling device assembly, 4-1. Reed-pulling side plate, 4-1-1. Right reed-pulling side plate, 4-1-2. Left reed-pulling side plate, 4-2. Reed-pulling rod, upper reed-pulling rod 4-2-1, lower reed-pulling rod 4-2-2, 4-3. Reed-pulling pipe, 4-4. Reed-pulling shaft, 4-5. Bearing seat, 5. Fan frame, 5-1. Longitudinal beam one, 5-2. Longitudinal beam two, 5-3. Longitudinal beam three, 5-4. Longitudinal beam four, 5-5. Longitudinal beam 5, 5-6. Longitudinal beam 6, 5-7. Longitudinal beam 7, 5-8. Longitudinal beam 8, 5-9. Cross beam 1, 5-10. Cross beam 2, 5-11. Cross beam 3, 5-12. Cross beam 4, 5-13. Cross beam 5, 5-14. Cross beam 6, 5-15. Cross beam 7, 5-16. Cross beam 8, 5-17. Cross beam 9, 5-18. Cross beam 10, 5-19. Cross beam 11, 5-20 Telescopic sleeve support plate, 5-21. Telescopic sleeve outer cylinder, 6. Conveying mechanism assembly, 6-1. Front conveying roller combination, 6-1-1. Front conveying roller, 6-1-2. Front double-row sprocket, 6-2. Rear conveying roller combination, 6-2-1. Rear conveying roller, 6 -2-2. Rear double-row sprocket, 6-2-3. Single-row sprocket, 6-3. Side plate, 6-3-1. Right side plate, 6-3-2 Left side plate, 6-4. Conveyor roller drive motor, 6-4-1. Upper conveyor roller drive motor, 6-4-2. Lower conveyor roller drive motor, 7. Material crushing mechanism, 7-1. Drive motor, 7-2. Disc knife crushing device, 8, telescopic high-throw assembly, 8-1. Telescopic oil cylinder, 8-2. Guide air cylinder assembly, 8-2-1. Air cylinder, 8-2-2. Single earring interface, 8-2-3. Telescopic sleeve inner cylinder, 8-2-4. Sleeve fixing plate, 8-3. Throwing cylinder, 8-4. Guide throwing cover. DETAILED DESCRIPTION
[0062] The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
[0063] Example
[0064] like Figure 1 and Figure 2 As shown, before operation, the entire high-stalk crop crushing and telescopic high-throwing integrated device is installed on the elevated self-propelled drive platform, and the transmission motor 2-1, material crushing mechanism 7, and conveying roller drive motor 6-4 on the high-stalk crop crushing and telescopic high-throwing integrated device are connected to the power source on the elevated self-propelled drive platform; adjust the telescopic cylinder 8-1 to adjust the height of the guide air cylinder assembly 8-2, and then adjust the height position of the throwing barrel 8-3, so that the throwing barrel 8-3 can throw the crushed high stalks into the storage box; adjust the wheelbase of the elevated self-propelled drive platform so that the wheels walk on the ground between the corn rows; adjust the position of the whole machine so that the centers of the cutting knife devices on both sides are aligned with the corn rows; start the switches of the transmission motor 2-1, the conveying roller drive motor 6-4, and the material crushing mechanism 7 to rotate the cutting knife conveying mechanism assembly 3 and the straw-pulling device assembly 4.
[0065] The self-propelled driving platform of the starter frame moves, and firstly the rotating cutter 3-2 cuts the corn stalks, and at the same time the guide wheel 3-3 can smoothly transport the cut corn stalks, and the corn stalks enter the position of the straw-pushing device assembly 4 from the cutter conveying mechanism assembly 3, and after the straw-pushing device assembly 4 pushes the cut corn stalks into the conveying mechanism assembly 6, the corn stalks will directly enter the material crushing mechanism 7 for crushing, and after crushing, the material throwing process will be completed through the telescopic high-throwing assembly 8.
[0066] The specific process is as follows:
[0067] Step 1: Cut the corn parent stalks. The high-speed rotating blades are used to cut the crop stalks, and the root cutting process is driven by the transmission motor 2-1. The crops are transported obliquely to the position of the straw-pulling device assembly 4 through the cutter conveying mechanism assembly 3. The straw-pulling device assembly 4 is transferred to the conveying mechanism assembly 6 and transported to the material crushing mechanism 7 to achieve the crushing of the corn parent stalks.
[0068] Step 2: The crushed stems are thrown into the storage box by the throwing tube 8-3. This step helps to disperse the crushed stems for subsequent processing.
[0069] The series of detailed descriptions listed above are only specific descriptions of feasible implementation methods of the present invention. They are not intended to limit the scope of protection of the present invention. All equivalent methods or changes that do not deviate from the technical creation of the present invention should be included in the scope of protection of the present invention.
Claims
1. A single-row tall-stalk crop crushing and retractable high-throwing integrated device, characterized in that: Including: A material conveying assembly, a conveying roller assembly, and a wheel knife crushing and high - throwing assembly; the material conveying assembly is located at the lower part of the integrated device, and the conveying roller assembly and the wheel knife crushing and high - throwing assembly are located at the upper part of the integrated device; The material conveying assembly includes: a speed - reducing frame (1), a transmission assembly (2), a cutter conveying mechanism assembly (3), and a reaping device assembly (4); the transmission assembly (2), the cutter conveying mechanism assembly (3), and the reaping device assembly (4) are all arranged on the speed - reducing frame (1); The speed - reducing frame (1) includes a frame body perpendicular to the ground and a frame body parallel to the ground. The transmission assembly (2) is arranged behind the frame body perpendicular to the ground, and the cutter conveying mechanism assembly (3) is arranged on the frame body parallel to the ground. The cutter conveying mechanism assembly (3) can rotate horizontally driven by the transmission assembly (2), and while rotating, it can cut the bottom of the crop and convey the cut crop horizontally and obliquely backward for a certain distance. The reaping device assembly (4) is located at the upper - rear end of the cutter conveying mechanism assembly 3. When the reaping device assembly (4) rotates, it can dial the crop conveyed by the cutter conveying mechanism assembly (3) into the conveying roller assembly; The conveying roller assembly includes: a fan frame (5) and a conveying mechanism assembly (6); the bottom end of the fan frame (5) is fixed to the top end of the speed - reducing frame (1) and is located behind the speed - reducing frame (1). The conveying mechanism assembly (6) is arranged at the front - bottom of the fan frame (6). The conveying mechanism assembly (6) includes a front conveying roller combination (6 - 1) and a rear conveying roller combination (6 - 2). The front conveying roller combination (6 - 1) is arranged in an inverted "L" - shaped structure, and the rear conveying roller combination (6 - 2) is arranged in a "7" - shaped structure. The front conveying roller combination (6 - 1) and the rear conveying roller combination (6 - 2) can rotate driven by a power source such as a motor. A conveying roller feeding port is formed between the lower ends of the front conveying roller combination (6 - 1) and the rear conveying roller combination (6 - 2), and the feeding port is in a trumpet shape. This conveying roller feeding port can receive the crop dialed in by the reaping device assembly 4, and then convey the crop along the conveying channel formed between the front conveying roller combination (6 - 1) and the rear conveying roller combination (6 - 2). When the crop is conveyed in the conveying channel, it is conveyed in the order of first vertical direction and then horizontal direction, and enters the wheel knife crushing and high - throwing assembly after passing through the conveying roller discharge port; The wheel knife crushing and high - throwing assembly includes: a material crushing mechanism (7) and a telescopic high - throwing assembly (8); the material crushing mechanism (7) is fixed on the fan frame (5) and is located behind the conveying mechanism assembly (6). The telescopic high - throwing assembly (8) is located above the material crushing mechanism (7). The outlet of the material crushing mechanism (7) is communicated with the inlet of the telescopic high - throwing assembly (8). After the material crushing mechanism (7) crushes the crop, it is thrown and discharged through the telescopic high - throwing assembly (8); the height of the telescopic high - throwing assembly (8) can be automatically adjusted.
2. The single-row tall-stalk crop crushing and telescopic high-throwing integrated device according to claim 1 is characterized in that: The transmission assembly (2) comprises a transmission motor (2-1), a primary transmission sprocket (2-2), a gearbox (2-3), a secondary transmission sprocket (2-4), a double-row transmission sprocket (2-5), a fourth-stage transmission sprocket (2-6) and a material conveying sprocket (2-7); The transmission motor (2-1) comprises a right transmission motor (2-1-1) and a left transmission motor (2-1-2) which are installed in parallel and at the same height; The gearbox (2-3) comprises two identical lower gearboxes (2-3-1), two middle gearboxes (2-3-2), and two upper gearboxes (2-3-3); a primary transmission sprocket (2-2) with the same number of teeth is provided on the output shafts of the right transmission motor (2-1-1) and the left transmission motor (2-1-2) and the front transmission shafts of the two lower gearboxes (2-3-1); the primary transmission sprocket (2-2) on the same side is connected by a chain to realize the transmission of the transmission motor (2-1) and the lower gearbox (2-3-1) on the same side; a secondary transmission sprocket (2-4) is installed on the rear output shafts of the two lower gearboxes (2-3-1); the two middle gearboxes (2-3-2) are provided with a secondary transmission sprocket (2-5); the secondary transmission sprocket (2-6) is provided on the rear output shafts of the two lower gearboxes (2-3-1); the secondary transmission sprocket (2-7) is provided on the rear output shafts of the two middle gearboxes (2-3-3); the secondary transmission sprocket (2-8) is provided on the rear output shafts of the two lower gearboxes (2-3-1); the secondary transmission sprocket (2-9) is provided on the rear output shafts of the two middle gearboxes (2-3-3); the secondary transmission sprocket (2-10) is provided on the rear output shafts of the two lower gearboxes (2-3-1); the secondary transmission sprocket (2-11) is provided on the rear output shafts of the two lower gearboxes (2-3-1); the secondary transmission sprocket (2-12) is provided on the rear output shafts of the two middle gearboxes (2-3-3); the secondary transmission sprocket (2-13) is provided on the rear output shafts of the two lower gearboxes (2-3-1); the secondary transmission spro A double-row transmission sprocket (2-5) is mounted on the rear transmission shaft of the upper gearbox (2-3-2), and the transmission of the lower gearbox (2-3-1) and the middle gearbox (2-3-2) on the same side is realized by connecting the secondary transmission sprocket (2-4) and the double-row transmission sprocket (2-5) on the same side through a chain; a four-stage transmission sprocket (2-6) is mounted on the rear transmission shaft of the two upper gearboxes (2-3-3), and the transmission of the middle gearbox (2-3-2) and the upper gearbox (2-3-3) is realized by connecting the double-row transmission sprocket (2-5) and the four-stage transmission sprocket (2-6) on the same side through a chain, and a material conveying sprocket (2-7) is mounted on the upper output shaft of each gearbox (2-3).
3. The single-row tall-stalk crop crushing and telescopic high-throwing integrated device according to claim 2 is characterized in that: The first-stage transmission sprocket (2-2) has 20 teeth, the second-stage transmission sprocket (2-4) has 36 teeth, the double-row transmission sprocket (2-5) has 24 teeth, and the fourth-stage transmission sprocket (2-6) has 12 teeth. The number of sprocket teeth decreases step by step, and the transmission ratio increases gradually, so that variable speed transmission of material transportation can be realized. The transmission ratio of the first-stage transmission sprocket (2-2) on the front side of the transmission motor (2-1) and the first-stage transmission sprocket (2-2) on the front side of the lower gearbox (2-3-1) is 1:1; the transmission ratio of the second-stage transmission sprocket (2-4) on the rear side of the lower gearbox (2-3-1) and the double-row transmission sprocket (2-5) on the rear side of the middle gearbox (2-3-2) is 1.5:1; the transmission ratio of the double-row transmission sprocket (2-5) on the rear side of the middle gearbox (2-3-2) and the fourth-stage transmission sprocket (2-6) on the rear side of the upper gearbox (2-3-3) is 2:
1. The transmission ratio of the primary transmission sprocket (2-2), the secondary transmission sprocket (2-4), the double-row transmission sprocket (2-5) and the fourth-stage transmission sprocket (2-6) is 5:9:6:3; Based on the above transmission ratio, the transmission speeds of the lower gearbox (2-3-1), the middle gearbox (2-3-2) and the upper gearbox (2-3-)3 gradually become faster. When the cutter conveying mechanism assembly (3) transmits materials, the stems can be tilted at an angle of 45°-60°, thereby achieving the best material conveying and feeding effect.
4. The single-row tall-stalk crop crushing and telescopic high-throwing integrated device according to claim 2 is characterized in that: The cutter conveying mechanism assembly (3) comprises two vertical shafts (3-1), a rotating cutter (3-2), a guide wheel (3-3) and a transmission sprocket (3-5); Two vertical shafts (3-1) are mounted on a frame body of the reduction frame 1 parallel to the ground through bearings (3-4); The rotary cutters (3-2) are installed at the lower ends of the two vertical shafts (3-1), and include a rotary right cutter (3-2-1) and a rotary left cutter (3-2-2). The rotary right cutter (3-2-1) and the rotary left cutter (3-2-2) are staggered up and down by 100-200 mm. They are sharp-edged cutters in appearance. There are two guide wheels (3-3), which are respectively installed above the rotating right cutter (3-2-1) and the rotating left cutter (3-2-2), and the distances between the two guide wheels and the two rotary cutters are 100-150 mm and 70-100 mm respectively; The transmission sprocket (3-5) includes three groups, which are respectively located at the upper, middle and lower positions of the two vertical shafts (3-1). The distance between the rotation center lines of each group of transmission sprockets is 100-150 mm. The number of teeth of each group of transmission sprockets is equal to that of the material conveying sprocket 2-7 at the corresponding position. The transmission is realized by connecting the transmission sprocket (3-5) on the same side and the material conveying sprocket 2-7 at the corresponding position through a chain. When the material conveying sprocket (2-7) drives the transmission sprocket (3-5) to rotate, the rotary cutter (3-2) and the guide wheel 3-3 rotate at the same time. The guide wheel (3-3) guides the stems cut by the rotary cutter (3-2) backwards, and then is clamped by the chain and conveyed backwards. The length of the chain is 200-250 mm, and the inner horizontal distance between the two chains is 8-20 mm.
5. The single-row tall-stalk crop crushing and telescopic high-throwing integrated device according to claim 4 is characterized in that: The transmission sprocket (3-5) and the material conveying sprocket (2-7) may also be pulleys with equal rotation radius, and they are connected by a belt.
6. The single-row tall-stalk crop crushing and telescopic high-throwing integrated device according to claim 4, characterized in that: The optimal rotation speed of the rotary cutter (3-2) is 480 r / min, and the rotation speed of the weeding device assembly (4) is 100-200 r / min.
7. The single-row tall-stalk crop crushing and telescopic high-throwing integrated device according to claim 1 is characterized in that: The front conveying roller assembly (6-1) includes 8 front conveying rollers (6-1-1) and 8 front double-row sprockets (6-1-2), and the rear conveying roller assembly (6-2) includes 8 rear conveying rollers (6-2-1), 7 rear double-row sprockets (6-2-2) and a single-row sprocket (6-2-3); The front conveying roller assembly (6-1) and the rear conveying roller assembly (6-2) are driven by sprockets, wherein the right end shaft of the rear conveying roller (6-2-1) at the bottom of the rear conveying roller assembly (6-2) is equipped with a single-row sprocket (6-2-3), and the rest are double-row sprockets; The front conveying roller assembly (6-1) has three conveying rollers (6-1-1) in the upper horizontal direction of the reverse "factory" structure and six front conveying rollers (6-1-1) in the vertical direction (i.e., one conveying roller is shared by the horizontal and vertical directions); the rear conveying roller assembly (6-2) has two rear conveying rollers (6-2-1) in the upper horizontal direction of the "7" structure and seven rear conveying rollers (6-2-1) in the vertical direction (i.e., one conveying roller is shared by the horizontal and vertical directions); a conveying roller discharge port is formed between the three conveying rollers (6-1-1) in the upper horizontal direction of the reverse "factory" structure and the two rear conveying rollers (6-2-1) in the upper "7" structure; The gap of the feeding port of the trumpet-shaped conveying roller is 55-60mm; the gap of the discharging port of the conveying roller is 6-20mm; the diameter of a single conveying roller is 80mm, and the gap between two adjacent conveying rollers on the same side is 5-20mm.
8. The single-row tall-stalk crop crushing and telescopic high-throwing integrated device according to claim 7 is characterized in that: The gap between the straw-moving device assembly (4) and the conveying mechanism assembly (6) is 35-40 mm. The rotating mechanism of the straw-moving device assembly (4) is connected to the double-row sprocket of the conveying mechanism assembly (6) through a sprocket, a chain and the double-row sprocket of the conveying mechanism assembly (6). When the double-row sprocket of the conveying mechanism assembly (6) rotates, the conveying roller and the straw-moving device assembly (4) can be driven to rotate at the same time.
9. A single-row tall-stalk crop crushing and telescopic high-throwing integrated device according to claim 1 or 6, characterized in that: When the rotation speed of the straw-moving device assembly (4) is 140 r / min, the rotation speed of the conveying mechanism assembly (6) is 280 r / min, and the rotation speed of the disc blade crushing device (7-2) of the material crushing mechanism (7) is 2000-2400 r / min. Based on this condition, the stalks can be crushed optimally after entering the material crushing mechanism (7).
10. The single-row tall-stalk crop crushing and telescopic high-throwing integrated device according to claim 1, characterized in that: The telescopic high-throw assembly (8) comprises a telescopic oil cylinder (8-1), a guide air cylinder assembly (8-2), a throwing cylinder (8-3) and a guide throwing cover (8-4); The guide wind tube assembly (8-2) comprises a wind tube (8-2-1), a telescopic sleeve inner tube (8-2-3) and a sleeve fixing plate (8-2-4); the upper cylinder earring of the telescopic oil cylinder (8-1) and the single earring interface 8-2-2 on the right side of the wind tube (8-2-1) are hingedly connected to realize the lifting function of the oil cylinder; the lower cylinder earring of the telescopic oil cylinder (8-1) is hingedly connected to the single earring interface on the wind turbine frame (5); the telescopic sleeve inner tube (8-2-3) is fixedly connected to the On the sleeve fixing plate (8-2-4), the telescopic sleeve inner cylinder (8-2-3) is installed in the telescopic sleeve outer cylinder (5-21) on the fan frame (5), and reinforcing ribs are arranged around the telescopic sleeve outer cylinder (5-21) to ensure the strength of the telescopic sleeve; the single earring interface 8-2-2 on the right side of the wind cylinder (8-2-1) and the sleeve fixing plate (8-2-4) on the rear side are respectively connected to the telescopic oil cylinder (8-1) and the telescopic sleeve inner cylinder (8-2-3) to realize the lifting and lowering of the overall throwing structure; The wind tube (8-2-1) is above the material crushing mechanism (7), and the lower end of the wind tube (8-2-1) is connected to the discharge port on the upper side of the material crushing mechanism (7). There is a slight gap of 3-5 mm on both sides to achieve the lifting and lowering of the guide wind tube assembly (8-2), and to facilitate unblocking when the material is blocked; the wind tube (8-2-1) and the throwing cylinder (8-3) are connected by a circular connecting plate, and the throwing cylinder (8-3) can rotate; a guide throwing cover (8-4) is also installed at the upper end of the discharge port of the throwing cylinder (8-3); The throwing cylinder (8-3) is arc-shaped; The air outlet size of the wind tube (8-2-1) is 150×130 mm, and the diameter of the throwing port of the throwing tube (8-3) is 150 mm, thereby achieving efficient throwing of materials after being crushed by the material crushing mechanism (7).
Citation Information
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