Multi-stage spraying device

By designing a multi-stage injection device, using sharp and blunt dual-flower structure and water repulsive structure, combined with the adjustment function of the rotating body, the problems of uneven atomization of the existing devices, easy wear of the nozzle and small adaptation range are solved, and a more uniform spraying effect and a longer service life are achieved.

CN119549302AActive Publication Date: 2025-03-04SHANDONG JIANZHU UNIV +1
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Patent Information

Application Number
CN202510113973.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-24
Publication Date
2025-03-04
Estimated Expiration
2045-01-24

AI Technical Summary

Technical Problem

The existing plant protection spraying devices have problems such as uneven atomization, easy wear of nozzles and small adaptation range, making it difficult to achieve accurate spraying and extend service life.

Method used

A multi-stage injection device is designed, including a cavity, a rotating body and a nozzle. The inner wall of the nozzle is equipped with a sharp and blunt double-flower structure and a water repulsive structure. The rotating body can adjust the injection direction and mode to adapt to different crop heights and density.

Benefits of technology

Improves the coverage and uniformity of the spray, extends the service life of the nozzle, adapts to the irrigation needs of different crops, and reduces waste of water and pesticides.

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Abstract

The invention belongs to the technical field of plant protection spraying devices, and provides a multi-stage spraying device which comprises a cavity, a rotating body and a nozzle, the top of the cavity is connected with a liquid inlet pipe, and a plurality of liquid outlet holes are formed in the side face of the cavity; the rotating bodies are rotationally sleeved with the cavity, and mounting holes are formed in the side faces of the rotating bodies; the nozzle is detachably connected with the mounting hole, and a plurality of sets of sharp and blunt double-flow-channel structures are arranged on the inner side wall of the nozzle. The nozzles are driven to face different spraying directions through the rotating bodies rotationally connected with the cavity, different spraying modes can be achieved through the combination of the multiple rotating bodies, the spraying coverage range and uniformity are improved, and the irrigation requirements of crops with different heights and densities can be met. The sharp and blunt double-flow-channel structure arranged on the inner wall of the nozzle can improve the mixing efficiency of different fluid components, reduce the turbulivity of the fluid, stabilize the flowing of the fluid after mixing, contribute to forming a more uniform spraying mode, and improve the coverage range and uniformity of spraying.
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Description

Technical Field

[0001] The invention belongs to the technical field of plant protection spraying devices, and in particular relates to a multi-stage spraying device. Background Art

[0002] In agricultural plant protection operations, the spraying effect of the spraying device directly affects the utilization rate of pesticides or nutrient solutions and the control effect of crop diseases and pests.

[0003] At present, the widely used plant protection spraying devices mostly adopt pressure spraying systems, which use the pump body to pressurize the liquid and spray it through the nozzle. Although this type of device can achieve liquid atomization to a certain extent, it still has the following disadvantages:

[0004] Uneven atomization. The structural design of traditional nozzles often leads to inconsistent spray particle sizes. Some spray particles are too large to effectively adhere to the leaf surfaces of crops, while spray particles that are too small are easily blown away by the wind, resulting in waste of liquid medicine. The nozzles are prone to wear. In order to achieve the ideal spray effect, the existing injection device uses a higher pump pressure. The high pump pressure will aggravate the wear of the liquid on the inner wall of the nozzle and shorten its service life. The adaptability range is small. Faced with different crop heights and densities, traditional devices cannot flexibly adjust the spray mode and it is difficult to meet the needs of precise spraying. Summary of the invention

[0005] The present invention provides a multi-stage injection device, aiming to solve the above technical problems.

[0006] The present invention is implemented as follows: a multi-stage injection device includes a cavity, a rotating body and a nozzle, the top of the cavity is connected to a liquid inlet pipe, and the side of the cavity is provided with multiple liquid outlet holes; multiple rotating bodies are rotatably connected to the cavity, and the side of the rotating body is provided with mounting holes, and when the rotating body rotates, the mounting holes can be connected to the liquid outlet holes; the nozzle is detachably connected to the mounting hole, and the inner side wall of the nozzle is provided with multiple groups of sharp and blunt double-channel structures composed of rectangular protrusions and rectangular grooves of equal length.

[0007] Furthermore, the surfaces of the rectangular protrusion and the rectangular groove are provided with isosceles triangle sawtooth structures, and the width direction of the tooth surface of the sawtooth structure is perpendicular to the flow direction of the liquid.

[0008] Furthermore, the tooth density of the sawtooth structure provided on the surface of the rectangular protrusion is smaller than the tooth density of the sawtooth structure provided on the surface of the rectangular groove.

[0009] Furthermore, the tooth end angle of the sawtooth structure formed on the surface of the rectangular protrusion is an obtuse angle, and the tooth end angle of the sawtooth structure formed on the surface of the rectangular groove is an acute angle.

[0010] Furthermore, a T-shaped microchannel structure is provided between the sharp and blunt dual-channel structure and the inner wall of the nozzle, and the wall thickness of the T-shaped microchannel structure is equal to that of the rectangular protrusion and the rectangular groove.

[0011] Furthermore, the inner wall of the nozzle perpendicular to the liquid flow direction is provided with an array of water-repellent structures, the water-repellent structure consists of a circular base and an elliptical top connected to the circular base, and the circular base and the elliptical top have a smooth arc transition.

[0012] Furthermore, the water-repellent structures in two adjacent rows are arranged in a staggered array.

[0013] Furthermore, a sealing edge is provided on the surface of the cavity between adjacent liquid outlet holes.

[0014] Furthermore, a sealing ring is provided on the surface of the cavity between adjacent rotating bodies.

[0015] Furthermore, a directional buckle with a bifurcated structure is provided on the bottom surface of the cavity, and the bifurcated structure corresponds to the positions of the plurality of liquid outlet holes one by one.

[0016] The multi-stage spraying device provided by the present invention drives the nozzle toward different spraying directions through a rotating body connected to the cavity in rotation. The combination of multiple rotating bodies can realize different spraying modes, improve the coverage and uniformity of the spraying, and can adapt to the irrigation needs of crops of different heights and densities. The sharp and blunt double-channel structure arranged on the inner wall of the nozzle can improve the mixing efficiency between different fluid components, reduce the turbulence of the fluid, stabilize the flow of the fluid after mixing, help to form a more uniform spray effect, improve the coverage and uniformity of the spray, and can also disperse the impact of the fluid on the inner wall of the nozzle, reduce wear, and extend the service life of the nozzle. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the structure of a multi-stage injection device provided in an embodiment of the present invention.

[0018] Figure 2 It is a schematic diagram of the structure of the cavity.

[0019] Figure 3 It is a schematic diagram of the structure of a rotating body.

[0020] Figure 4 It is a schematic diagram of the structure of the nozzle.

[0021] Figure 5 is a cross-sectional view of the nozzle.

[0022] Figure 6 It is a set of expanded diagrams of sharp and blunt double channel structures and T-shaped microchannel structures.

[0023] Figure 7 is a schematic diagram of a water-repellent structure.

[0024] Figure 8 is a schematic diagram of an array of water-repellent structures.

[0025] The numbers in the figure represent: 1-cavity, 2-liquid inlet pipe, 3-liquid outlet, 4-rotating body, 5-mounting hole, 6-nozzle, 7-rectangular protrusion, 8-rectangular groove, 9-sharp and blunt double flow channel structure, 10-T-shaped microchannel structure, 11-water repellent structure, 12-circular base, 13-elliptical top, 14-sealing edge, 15-sealing ring, 16-pointing buckle. DETAILED DESCRIPTION

[0026] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.

[0027] See also Figures 1 to 8 An embodiment of the present invention provides a multi-stage injection device, including a cavity 1, a rotating body 4 and a nozzle 6. The top of the cavity 1 is connected to a liquid inlet pipe 2, and the side of the cavity 1 is provided with a plurality of liquid outlet holes 3.

[0028] The cavity 1 is a cylindrical structure with a hollow interior and a liquid inlet hole on the top. The outlet of a device for storing liquid to be sprayed, such as a pesticide storage tank, is connected to the liquid inlet hole and connected to the cavity 1 through a liquid inlet pipe 2. The connection between the liquid inlet pipe 2 and the cavity 1 can be a threaded connection or a plug-in connection.

[0029] There are nine liquid outlet holes 3 on the side of the cavity 1 in a 3×3 rectangular array, with three liquid outlet holes 3 in each layer facing different directions, and the angle between the axes of two adjacent liquid outlet holes 3 is 60 degrees.

[0030] A plurality of rotating bodies 4 are rotatably connected to the cavity 1 , and a mounting hole 5 is provided on the side of the rotating body 4 . When the rotating body 4 rotates, the mounting hole 5 can be connected to the liquid outlet 3 .

[0031] In the embodiment of the present invention, the rotating body 4 is an outer hexagonal and inner circular structure. Three rotating bodies 4 are arranged longitudinally to rotate and sleeve the cavity 1. Three of the six faces of the rotating body 4 are respectively provided with mounting holes 5. The three rotating bodies 4 can be rotated separately, so that the three mounting holes 5 can be aligned with the liquid outlet holes 3 at the same time, or one or two mounting holes 5 can be aligned with one or two liquid outlet holes 3.

[0032] The nozzle 6 is detachably connected to the mounting hole 5 , and the inner side wall of the nozzle 6 is provided with a plurality of sharp and blunt double flow channel structures 9 consisting of rectangular protrusions 7 and rectangular grooves 8 of equal length.

[0033] The nozzle 6 in the embodiment of the present invention is a fan-shaped nozzle, and the liquid is sprayed out through the nozzle 6. The nozzle 6 is threadedly connected to the mounting hole 5, which is convenient for disassembly and replacement, and is beneficial for daily maintenance and cleaning.

[0034] By rotating the three rotating bodies 4 individually, the nozzles 6 can be arranged into different shapes and combinations to achieve different spraying modes and spraying ranges, ensure uniform spraying, reduce dead angles, improve spraying efficiency, shorten operation time, reduce waste of water and pesticides, improve resource utilization efficiency, and adapt to the irrigation needs of crops of different heights and densities. In addition, the multi-layer spraying method can also disperse the pressure during the spraying process, reduce the wear of a single nozzle 6, and thus improve the overall durability of the multi-stage spraying device.

[0035] In addition, in one embodiment of the present invention, a sealing edge 14 is provided on the surface of the cavity 1 between adjacent liquid outlet holes 3 , and a sealing ring 15 is provided on the surface of the cavity 1 between adjacent rotating bodies 4 .

[0036] The sealing edge 14 and the sealing ring 15 are used to separate the liquid, maintain the injection pressure in the space where the liquid is located, and ensure the injection effect.

[0037] A directional buckle 16 with a bifurcated structure is disposed on the bottom surface of the cavity 1 , and the bifurcated structure corresponds to the positions of the plurality of liquid outlet holes 3 one by one.

[0038] In the embodiment of the present invention, the directional buckle 16 has a three-pronged fork structure, and the angle between the three forks is 60 degrees, which is the same as the angle between the three liquid outlets 3 in each layer, and the position of the three forks corresponds to the three columns of liquid outlets 3 in the vertical direction, which makes it convenient for the multi-stage injection device to determine the direction of the liquid outlet 3 during installation.

[0039] like Figure 5 As shown, the interior of the nozzle 6 is a stepped structure, and the sharp and blunt double-channel structure 9 is arranged on the side wall at the inlet of the nozzle 6. Multiple groups of sharp and blunt double-channel structures 9 are arranged side by side in a ring in the middle of the side wall.

[0040] In the embodiment of the present invention, the surfaces of the rectangular protrusion 7 and the rectangular groove 8 are provided with isosceles triangle sawtooth structures, and the tooth surface width direction of the sawtooth structure is perpendicular to the liquid flow direction. The tooth density of the sawtooth structure provided on the surface of the rectangular protrusion 7 is less than the tooth density of the sawtooth structure provided on the surface of the rectangular groove 8. The tooth end angle of the sawtooth structure provided on the surface of the rectangular protrusion 7 is an obtuse angle, and the tooth end angle of the sawtooth structure provided on the surface of the rectangular groove 8 is an acute angle.

[0041] With this arrangement, a sparse passivation structure is formed at the rectangular protrusions 7 , and a dense sharp structure is formed at the rectangular grooves 8 .

[0042] The dense sharp structures can increase the turbulence of the fluid, improve the mixing efficiency of the fluid or carry out specific chemical reactions, such as improving the mixing efficiency of different types of pesticides, or improving the reaction degree after the reaction of different types of pesticides is compounded.

[0043] The sparse passivation structure can reduce the turbulence of the fluid or stabilize the fluid flow state after the pesticide is mixed.

[0044] The sharp and blunt double-channel structure 9 composed of dense sharp structures and sparse blunt structures can increase the turbulence of the fluid in the nozzle 6 and improve the mixing efficiency between different fluid components, and can also reduce the turbulence of the fluid, stabilize the flow of the fluid after mixing, help to form a more uniform spray effect, and improve the coverage and uniformity of the spray. It can also disperse the impact of the fluid on the inner wall of the nozzle 6, reduce wear, and extend the service life of the nozzle 6.

[0045] Furthermore, in another embodiment of the present invention, Figure 6 As shown, a T-shaped microchannel structure 10 is provided between the sharp and blunt dual-channel structure 9 and the inner wall of the nozzle 6 , and the wall thickness between the T-shaped microchannel structure 10 and the rectangular protrusion 7 and the rectangular groove 8 is equal.

[0046] The T-shaped microchannel structure 10 can further promote the mixing efficiency of different fluids inside the nozzle 6. In the microfluidic system, the fluid mixing in the T-shaped microchannel structure 10 is mainly achieved by molecular diffusion, and the T-shaped structure helps to increase the contact area between the fluids, thereby improving the mixing efficiency. The T-shaped microchannel structure 10 can also control the formation of droplets. By adjusting the flow rate of the gas phase and the liquid phase and the gas phase pressure, a stable bubble flow or stratified flow can be formed in the T-shaped microchannel structure 10, which is crucial for the generation and control of droplets, and thereby balance the fluid flow rate and reduce the uneven liquid spraying caused by partial inlet blockage.

[0047] In another embodiment of the present invention, Figure 5 As shown, the inner wall of the nozzle 6 perpendicular to the liquid flow direction is provided with an array of water-repellent structures 11, and the water-repellent structure 11 is composed of a circular base 12 and an elliptical top 13 connected to the circular base 12. The circular base 12 and the elliptical top 13 have a smooth arc transition, and two adjacent rows of water-repellent structures 11 are staggered in an array.

[0048] The array of water-repellent structures 11 forms a hydrophobic layer, which helps to reduce the friction between the fluid and the inner wall of the nozzle 6, and reduces the contact angle between the liquid and the solid surface, thereby reducing the frictional resistance. The array of water-repellent structures 11 can control the wettability of the fluid on the inner wall of the nozzle 6, which helps to form a stable liquid film or droplets, which is very important for accurately controlling the spray characteristics. In addition, the array of water-repellent structures 11 can also reduce the adhesion of particles or impurities on the inner wall of the nozzle 6, preventing the nozzle 6 from being blocked. It is particularly suitable for pesticides with specific wettability or viscosity, and the performance of the nozzle 6 is optimized by the hydrophobic characteristics of the array of water-repellent structures 11.

[0049] The surface of the water-repellent structure 11 may also be coated with a hydrophobic material coating to further enhance its hydrophobic properties. The dual design of structure and coating can not only enhance the water-repellent effect of the surface, but also optimize the overall fluid dynamics properties.

[0050] The multi-stage spraying device provided in the embodiment of the present invention should be applicable to irrigation equipment. By setting a slot matching the directional buckle 16 on the equipment, the cavity 1 is fixed to the equipment through the directional buckle 16. The top of the cavity 1 is connected to the water or pesticide to be sprayed stored in the equipment through the liquid inlet pipe 2. The combination of the three-layer rotating body 4 is adjusted according to the height and density of the crops to achieve uniform and efficient spraying operations.

[0051] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A multi-stage injection device, characterized in that: include: A cavity, wherein a liquid inlet pipe is connected to the top of the cavity, and a plurality of liquid outlet holes are opened on the side of the cavity; A rotating body, wherein a plurality of the rotating bodies are rotatably sleeved on the cavity, and a mounting hole is provided on the side of the rotating body, and when the rotating body rotates, the mounting hole can be connected to the liquid outlet; The nozzle is detachably connected to the mounting hole, and the inner side wall of the nozzle is provided with a plurality of groups of sharp and blunt double-channel structures consisting of rectangular protrusions and rectangular grooves of equal length.

2. The multi-stage injection device according to claim 1, characterized in that: The surfaces of the rectangular protrusion and the rectangular groove are provided with isosceles triangle sawtooth structures, and the width direction of the tooth surface of the sawtooth structure is perpendicular to the flow direction of the liquid.

3. The multi-stage injection device according to claim 2, characterized in that: The tooth density of the sawtooth structure provided on the surface of the rectangular protrusion is smaller than the tooth density of the sawtooth structure provided on the surface of the rectangular groove.

4. The multi-stage injection device according to claim 3, characterized in that: The tooth end angle of the sawtooth structure formed on the surface of the rectangular protrusion is an obtuse angle, and the tooth end angle of the sawtooth structure formed on the surface of the rectangular groove is an acute angle.

5. The multi-stage injection device according to claim 2, characterized in that: A T-shaped microchannel structure is provided between the sharp and blunt dual-channel structure and the inner wall of the nozzle, and the wall thickness between the T-shaped microchannel structure and the rectangular protrusion and the rectangular groove is equal.

6. The multi-stage injection device according to claim 1, characterized in that: The inner wall of the nozzle perpendicular to the liquid flow direction is provided with an array of water-repellent structures, which are composed of a circular base and an elliptical top connected to the circular base, and the circular base and the elliptical top are smoothly transitioned in an arc shape.

7. The multi-stage injection device according to claim 6, characterized in that: The water-repellent structures in two adjacent rows are arranged in a staggered array.

8. The multi-stage injection device according to claim 1, characterized in that: The surface of the cavity between adjacent liquid outlet holes is provided with sealing edges.

9. The multi-stage injection device according to claim 8, characterized in that: A sealing ring is provided on the surface of the cavity between adjacent rotating bodies.

10. The multi-stage injection device according to claim 9, characterized in that: The bottom surface of the cavity is provided with a directional buckle having a bifurcated structure, and the bifurcated structure corresponds to the positions of the plurality of liquid outlet holes one by one.

Citation Information

Patent Citations

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