Diamond saw blade manufacturing device
Through the energy storage of the lower die and the intermittent release of elastic potential energy in the diamond saw blade production device, the problems of uneven laying of powder and lack of material are solved, and the uniform coverage of powder on the saw blade is achieved, which improves production efficiency and quality.
Patent Information
- Application Number
- CN202411788929.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-06
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2044-12-06
AI Technical Summary
The existing diamond saw blade powder laying efficiency is low, and it is prone to problems such as unevenness, material shortage and low density, especially in large-scale production that affect product quality and efficiency.
A diamond saw blade production device is adopted to store energy during the upward movement of the lower die and release elastic potential energy intermittently, so that the powder shakes in the upper pressure zone and turns over the substrate with the help of inertia to ensure uniform coverage of the powder.
It achieves a more uniform coverage of powder during the diamond saw blade production process, improves production efficiency and product quality, reduces energy consumption and simplifies the operation process.
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Figure CN119549708B_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of diamond saw blade manufacturing equipment, and in particular to a diamond saw blade manufacturing device. Background Art
[0002] As an important cutting tool, diamond saw blades are widely used in the processing of hard materials such as stone, ceramics, and concrete. In the manufacturing process of diamond saw blades, matrix production and powder sintering are one of the key processes. Among them, the process of powder wrapping the matrix is particularly critical. When the powder wrapping width exceeds 20mm, the poor natural fluidity of the powder determines that it is impossible to achieve full coverage of the powder by automatic and semi-automatic methods. It can only be completed in steps by manual methods with low efficiency. When operating this product manually, in order to ensure that the powder can evenly wrap the matrix, it is necessary to first spread the material manually and use simple mechanical assistance. Specifically, the operator will spread the powder evenly around the matrix and use simple tools for preliminary compaction, and then use the mold for final pressing and sintering. However, the current process still has defects in actual production. Among them, the laying of powder is not only inefficient, but also prone to problems such as uneven powder coverage, material shortages and low density, which affect product quality and production efficiency. Especially in large-scale production, these problems are more significant. There is an urgent need for a device that can automatically complete powder laying to improve production efficiency and product quality. Summary of the Invention
[0003] In order to overcome the shortcomings of the above-mentioned prior art, the present application provides a diamond saw blade manufacturing device, which stores energy and intermittently releases elastic potential energy during the upward movement of the lower punch, so that the powder in the diamond powder trough is shaken and becomes looser, making it easier for the powder to enter the upper pressure area. With the help of inertia, it can quickly flip over the base and enter the upper pressure area, thereby making the powder coverage of the diamond saw blade more uniform during the manufacturing process, solving the problems of material shortage, incompleteness and low density caused by inadequate flipping of the powder in the prior art.
[0004] This application is achieved through the following technical solutions:
[0005] A diamond saw blade manufacturing device includes a coaxially arranged upper die core, an upper punch, an outer die, a lower die core and a lower die, wherein the upper die core is powered by an upper force-applying device to achieve up and down movement; the upper punch is powered by an upper punching device to achieve up and down movement, and the lower die core is fixed on a support seat; the outer die is moved up and down under the action of a pushing device; the lower punch is slidably sleeved on the punching seat; the punching seat is powered by a lower punching device to achieve up and down movement; an elastic member is provided between the punching seat and the lower punch, and the elastic member is used to compress and store energy when the punching seat approaches the lower punch; a pause device is provided between the support seat, the lower punch and the punching seat, and the pause device is used to enable the elastic member to intermittently release elastic potential energy within a moving distance set by the lower punch.
[0006] By adopting the above technical solution, the powder in the diamond powder trough is shaken and becomes looser, which facilitates the powder to enter the upper pressure area, and can use inertia to quickly turn over the substrate and enter the upper pressure area, so that the diamond saw blade can be covered with powder more evenly during the production process, solving the problems of inadequate powder turning, material shortage, incompleteness and low density in the prior art; specifically, the upper mold core and the upper punch are driven up and down by the upper force device and the upper punch device respectively, which ensures the precise control of the mold and improves the forming accuracy; the lower mold core is fixed on the support seat, so that the position of the lower mold core is stable, avoiding deviations caused by position changes; the outer mold is moved up and down by the pushing device, which is convenient for adjusting the space in the mold to adapt to substrates of different sizes, and the powder can be enclosed between the upper punch and the upper punch, simplifying the operation process; the lower punch is slidably sleeved on the punch seat, so that the lower punch can be flexibly Movement, adapting to different operational requirements, and more importantly, providing operating space for the compression energy storage between the punch seat and the lower punch, so that the energy can be stored with the help of the above-mentioned power of the lower punch device, without increasing additional power to achieve the shaking of the powder, reducing energy consumption and reducing production costs; the elastic member between the punch seat and the lower punch is compressed and stored when the punch seat is close to the lower punch. When the set distance is reached, the elastic potential energy is intermittently released through the pause device, prompting the lower punch to achieve intermittent pauses in the specified upward range, thereby causing the powder in the diamond powder trough to shake and become looser, making it easier for the powder to enter the upper pressure area, and with the help of inertia, it can quickly turn over the substrate and enter the upper pressure area, thereby making the diamond saw blade more evenly covered with powder during the production process, so as to achieve uniform distribution of powder, ensure that the powder can fully cover the substrate and the cutter head, and improve the quality and efficiency of sintering.
[0007] Optionally, a slide groove is provided at the lower end of the lower punch, and the punching seat is slidably connected in the slide groove.
[0008] By adopting this technical solution, the relative movement between the lower punch and the punch seat becomes smoother and more reliable, avoiding equipment failures caused by jamming or misalignment between the two, and improving production efficiency and product quality. Specifically, the design of the slide effectively ensures that the punch seat always moves along the predetermined path during the sliding process, thereby ensuring stability and consistency throughout the entire pressing process.
[0009] Optionally, the elastic member is a spring, and a positioning shoulder is provided on the stamping seat; the spring is sleeved on the stamping seat and placed between the lower punch and the positioning shoulder.
[0010] By adopting this technical solution and utilizing a spring as the elastic element, the punch seat can effectively compress and store energy when it approaches the lower punch, and quickly release this energy when needed, thereby improving the efficiency and uniformity of powder filling and avoiding uneven powder distribution caused by elastic element failure. The positioning shoulder design further stabilizes the spring's position, ensuring that it will not shift or fall off during operation, further improving the reliability and stability of the device.
[0011] Optionally, the lower punching device is fixed on the positioning shoulder.
[0012] By adopting the above technical solution, the lower punch device is fixed on the positioning shoulder, which can ensure that the lower punch device remains stable during operation and avoid uneven pressure or equipment damage caused by position offset. At the same time, this fixing method simplifies the device structure and reduces manufacturing costs and maintenance difficulties.
[0013] Optionally, the stop device includes a stop pin, a locking plate and a shift rod, the stop pin is laterally slidably connected to the lower punch, and an oblique groove is provided in the middle of the stop pin, and a bevel is provided at one end abutting the locking plate; the shift rod is fixed on the stamping seat, and a transmission pin is provided at the upper end of the shift rod; the transmission pin is slidably connected in the oblique groove; the locking plate is fixed on the support seat, and a ratchet matching the bevel is provided on the abutting surface between the locking plate and the stop pin.
[0014] By adopting the above technical solution, the pause device can realize the intermittent release of elastic potential energy of the elastic part within the set moving distance of the lower punch, ensuring that the position and speed of the lower punch can be accurately controlled each time the energy is released, thereby improving production efficiency and product quality. Specifically, the coordinated action of the stop pin, the locking plate and the shift rod enables the lower punch to pause intermittently within the specified upward movement range, causing the powder in the diamond powder trough to shake and become looser, making it easier for the powder to enter the upper pressure area, and with the help of inertia, it can quickly turn over the substrate and enter the upper pressure area, thereby making the diamond saw blade more evenly covered with powder during the production process, thereby ensuring the powder Evenly cover the base and the cutter head to reduce the problems of material shortage and incompleteness. Under the action of spring tension, the transmission pin is at the lower end of the oblique groove on the stop pin. At this time, the stop pin is engaged in the ratchet of the locking plate, so that the lower punch cannot move upward. As the punch seat moves upward, the spring is further compressed to store energy. In the upward process, the transmission pin on the shift rod also moves upward and pushes the stop pin to move horizontally in the oblique groove, disengaging from the ratchet to realize the release of elastic energy and enter the next energy release cycle. It should be noted that the pause device can also limit the lower punch and the punch seat to prevent the punch seat from falling off from the lower punch, which is convenient for later installation.
[0015] Optionally, a guide seat is provided on the inner wall of the lower punch, a transverse guide groove is provided on the guide seat, and the stop pin is slidably connected in the guide groove.
[0016] By adopting the above technical solution, the setting of the guide seat and guide groove can effectively guide the lateral sliding of the stop pin, ensuring that the stop pin can be smoothly and accurately adjusted in position during operation, avoiding equipment failure caused by stop pin offset or jamming, and improving the reliability and stability of the device.
[0017] Optionally, the cross-section of the stop pin is a square structure.
[0018] By adopting the above technical solution, the cross-section of the stop pin is a square structure, which not only enhances the structural strength, but also makes the stop pin more stable when sliding laterally, avoiding the working accuracy of the stop device being affected by shaking or deflection of the stop pin, thereby improving the reliability and stability of the entire device.
[0019] Optionally, the shift rod is provided with an opening slot adapted to fit the stop pin, and the transmission pin is installed in the opening slot.
[0020] By adopting the above technical solution, the connection between the shift rod and the stop pin is made more stable, thereby improving the reliability and stability of the entire device; at the same time, by installing the transmission pin in the open groove, the risk of the transmission pin being offset or falling off during operation is effectively avoided, thereby ensuring the continuity and accuracy of the normal operation of the stop device.
[0021] Optionally, a mounting post is provided on the stamping seat, and the shift rod is detachably connected to the mounting post.
[0022] By adopting the above technical solution, the connection between the lever and the stamping seat is made more flexible and convenient, which is convenient for maintenance and replacement, and improves the maintenance efficiency of the equipment. At the same time, this detachable design also facilitates the rapid replacement of levers of different specifications or models, enhancing the adaptability and flexibility of the equipment.
[0023] Optionally, the locking plate is a disc-shaped structure; there are at least two pairs of stop pins and shift rods, which are evenly distributed around the locking plate.
[0024] By adopting the above technical solution, the locking plate is made into a disc-shaped structure, which not only improves the overall stability of the device, but also facilitates processing and manufacturing. At the same time, at least two pairs of stop pins and shift rods are evenly distributed on the circumference of the locking plate, which further enhances the reliability of the device and ensures the stability and accuracy of the stop device during operation, thereby effectively improving the efficiency and quality of diamond saw blade production.
[0025] In summary, this application includes at least one of the following beneficial technical effects:
[0026] 1. This invention causes the powder in the diamond powder trough to vibrate, making it looser, facilitating the powder's entry into the upper pressing area. Furthermore, the powder can quickly flip over the substrate and enter the upper pressing area by virtue of inertia, thereby ensuring more uniform powder coverage during the manufacturing process of the diamond saw blade. This solves the problems of inadequate powder flipping, material shortages, incompleteness, and low density in the prior art.
[0027] 2. The pause device in this application can intermittently release the elastic potential energy of the elastic member within the set moving distance of the lower punch, ensuring that the position and speed of the lower punch can be precisely controlled each time the energy is released, thereby improving production efficiency and product quality;
[0028] 3. The pause device in this application limits the lower punch and the punch seat to prevent the punch seat from falling off from the lower punch, making it convenient for later installation. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 This is a schematic structural diagram of a diamond saw blade manufacturing device in this embodiment;
[0030] Figure 2 This is a partial structural diagram of a diamond saw blade manufacturing device in the embodiment of the present invention in an elastic energy storage state;
[0031] Figure 3 This is a partial structural diagram of a diamond saw blade manufacturing device in this embodiment in a state of elastic force release;
[0032] Figure 42 is a schematic structural diagram of the shift lever in this embodiment;
[0033] Figure 5 Schematic diagram of the structure of the substrate in this embodiment;
[0034] Figure 6 This is a schematic structural diagram of a diamond saw blade manufacturing device in a state of clamping a substrate in this embodiment;
[0035] Figure 7 This is a structural diagram of a diamond saw blade manufacturing device in this embodiment, in a state where the outer mold is moved upward to seal the powder;
[0036] Figure 8 This is a schematic structural diagram of a diamond saw blade manufacturing device in the present embodiment in a powder compacting state.
[0037] In the figure: 1. Upper die core; 2. Upper punch; 3. Lower die core; 31. Support seat; 4. Outer die; 5. Lower punch; 51. Slide groove; 52. Guide seat; 6. Punching seat; 61. Positioning shoulder; 62. Mounting column; 63. Distance sensor; 7. Spring; 8. Locking plate; 81. Ratchet; 9. Push rod; 91. Transmission pin; 92. Opening groove; 10. Stop pin; 101. Bevel; 102. Oblique groove; 11. Base; 111. Flipping hole; 12. Upper force device; 13. Upper punch device; 14. Pushing device; 15. Lower punch device. DETAILED DESCRIPTION
[0038] The following will be combined with the attached Figures 1 to 8 The technical solutions of the various embodiments of the present application are clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments of the present application, all other embodiments obtained by ordinary technicians in this field without making any creative work are within the scope of protection of this application.
[0039] like Figures 1 and 2As shown, the embodiment of the present application discloses a diamond saw blade manufacturing device, comprising a coaxially arranged upper die core 1, an upper punch die 2, an outer die 4, a lower die core 3, and a lower die 5. The upper die core 1 is powered by an upper force-applying device 12 to achieve up-and-down movement, and is used to clamp the diamond saw blade substrate 11 between the upper die core 1 and the lower die core 3; the upper die 2 is powered by an upper punching device 13 to achieve up-and-down movement, and is used to cooperate with the lower die 5 to compact the powder onto the substrate 11. The lower die core 3 is fixed on the support seat 31; the outer die 4 moves up and down under the action of the pushing device 14, and is used to seal the powder between the upper die 2 and the lower die 5; the lower die 5 is slidably connected to the stamping seat 6; the stamping seat 6 is powered by the lower stamping device 15 to achieve up and down movement, and push the lower die 5 to move, cooperating with the upper die 2 to compact the powder on the base 11; an elastic member is provided between the stamping seat 6 and the lower die 5, and the elastic member is used to compress and store energy when the stamping seat 6 approaches the lower die 5; a pause device is provided between the support seat 31, the lower die 5 and the stamping seat 6, and the pause device is used to enable the elastic member to intermittently release elastic potential energy within the moving distance set by the lower die 5.
[0040] Specifically, such as Figure 2 As shown, the upper mold core 1 includes an upper force-applying device 12, an upper punch 2, an upper punching device 13 and the upper mold core 1 body; the upper force-applying device 12 can be a hydraulic cylinder or a pneumatic cylinder, providing stable up and down movement power; the upper punching device 13 and the lower upper punching device 13 can be servo motors or pneumatic motors, driving the upper punch 2 to achieve precise up and down movement; wherein, the upper mold core 1 body is made of high-strength alloy steel, with good wear resistance and deformation resistance; the outer mold 4 includes an outer mold 4 shell and a pushing device, the outer mold 4 shell is made of high-temperature resistant aluminum alloy, and a cooling water channel can be provided inside to reduce the temperature after sintering. The pushing device can be a cylinder or an electric push rod, providing up and down movement power for the outer mold 4, and the outer mold 4 shell and the pushing device are connected by bolts to facilitate subsequent maintenance; the lower mold core 3 includes a lower mold core 3 body, the lower mold core 3 body is made of high-hardness alloy steel, with good wear resistance and deformation resistance, and the lower mold core 3 body can be firmly fixed to the support base 31 by bolts or snaps.
[0041] like Figures 2 and 3 As shown, the lower punch 5 is provided with a slide groove 51, which is provided at the lower end of the lower punch 5 body for accommodating the sliding connection of the punch seat 6. The slide groove 51 is made of precision-machined carbon steel to ensure smooth sliding. When in use, the inner wall can be coated with grease.
[0042] like Figures 2 and 3As shown, the stamping seat 6 includes a stamping seat 6 body, and a positioning shoulder 61 is provided at the bottom of the stamping seat 6 body. The stamping seat 6 body is made of high-strength alloy steel and has good wear resistance and deformation resistance. The positioning shoulder 61 is provided at the bottom of the stamping seat 6 body and is used to position the elastic part; the elastic part can be a metal spring 7 or an air spring 7, which provides a compression energy storage function; the stamping seat 6 body and the positioning shoulder 61 are connected by one-piece molding or welding to enhance the structural strength.
[0043] like Figures 2 and 3 As shown, the elastic part is a spring 7, and a positioning shoulder 61 is provided on the stamping seat 6; the spring 7 is sleeved on the stamping seat 6 and placed between the lower punch 5 and the positioning shoulder 61, wherein the spring 7 is made of high-strength spring steel 7 and has good elasticity and fatigue resistance; the spring 7 and the stamping seat 6 are connected by a sleeve to ensure stable compression and release functions.
[0044] like Figures 2 and 3 As shown, the stopping device includes a stop pin 10, a locking plate 8 and a shift rod 9; the stop pin 10 is slidably connected to the lower punch 5 in a transverse direction, and the middle part of the stop pin 10 is provided with an oblique groove 102, and one end abutting the locking plate 8 is provided with a groove 101; the shift rod 9 is fixed on the punching seat 6, and the upper end of the shift rod 9 is provided with a transmission pin 91; the transmission pin 91 is slidably connected in the oblique groove 102; the locking plate 8 is fixed on the support seat 31, and the abutting surface of the locking plate 8 and the stop pin 10 is provided with a ratchet 81 that adapts to the groove 101; the coordinated action of the stop pin 10, the locking plate 8 and the shift rod 9 makes the lower punch 5 move upward within the specified range, achieving intermittent pauses, causing the powder in the diamond powder trough to shake and become looser, making it convenient for the powder to enter the upper pressure area, and with the help of inertia, it can quickly turn over the base 11 and enter the upper pressure area, thereby allowing the diamond saw blade to move upward. During the production process, the powder coverage is more uniform, thereby ensuring that the powder evenly covers the base 11 and the cutter head, reducing the problems of material shortage and incompleteness. Specifically, under the action of the tension of the spring 7, the transmission pin 91 is at the lower end of the oblique groove 102 on the stop pin 10. At this time, the stop pin 10 is clamped in the ratchet 81 of the locking plate 8, so that the lower punch 5 cannot move upward. As the punch seat 6 moves upward, the spring 7 is further compressed to store energy. In the upward process, the transmission pin 91 on the shift rod 9 also follows the upward movement and pushes the stop pin 10 to move horizontally in the oblique groove 102, disengaging from the ratchet 81, realizing the release of elastic energy and entering the next energy release cycle; and the transmission pin 91 can also limit the moving range of the stop pin 10, thereby realizing the limitation of the lower punch 5 and the punch seat 6, preventing the punch seat 6 from falling off from the lower punch 5, and facilitating later assembly.
[0045] like Figures 3 and 4As shown, the cross-section of the stop pin 10 is a square structure, made of high-strength alloy steel, and has good wear resistance and deformation resistance; the inner wall of the lower punch 5 is fixed with a guide seat 52 by bolts or welding, and a guide hole is provided in the guide seat 52, and the stop pin 10 is slidably connected in the guide hole to ensure flexible lateral movement; an oblique groove 102 is provided in the middle of the stop pin 10, which cooperates with the transmission pin 91 on the shift rod 9 to realize the release of elastic potential energy.
[0046] like Figure 4 As shown, the shift lever 9 is provided with an open groove 92 adapted to the stop pin 10, and the transmission pin 91 is installed in the open groove 92; the shift lever 9 is made of high-strength alloy steel and has good wear resistance and deformation resistance. The upper end of the shift lever 9 is provided with a transmission pin 91, which cooperates with the oblique groove 102 of the stop pin 10 to realize the release of elastic potential energy.
[0047] like Figure 1 As shown, the locking plate 8 is a disc-shaped structure, made of high-strength alloy steel, and has good wear resistance and deformation resistance; the locking plate 8 is fixed to the support seat 31 by welding or threaded connection to ensure stability; there are at least two pairs of stop pins 10 and shift rods 9, evenly distributed around the circumference of the locking plate 8; the locking plate 8 is made of high-strength alloy steel, and has good wear resistance and deformation resistance; the number of stop pins 10 and shift rods 9 can be adjusted as needed to adapt to different usage scenarios.
[0048] like Figure 1 As shown, the stamping seat 6 is provided with a mounting column 62, which is fixed to the stamping seat 6 by welding or threaded connection to ensure stability; the shift rod 9 is detachably connected to the mounting column 62, and the mounting column 62 is made of high-strength alloy steel with good wear resistance and deformation resistance. The shift rod 9 is connected to the mounting column 62 by screws or buckles, which is convenient for disassembly and maintenance.
[0049] In addition, if Figure 5 As shown, in order to better cooperate with this device, the diamond saw blade base 11 can be designed to have a number of turning holes 111 in the powder stamping area, so that when the diamond saw blade base 11 sinks into the powder, the powder can have a larger channel to turn up, ensuring that the powder can cover the base 11 and the cutter head, thereby improving production efficiency and product quality; and in order to determine the position relationship between the lower mold core 3 and the lower punch 5, a distance sensor 63 is provided on the inner wall of the lower punch 5. The distance sensor 63 can be a laser distance sensor 63, which transmits the sensed position signal to the control unit of the device, and the control unit issues an instruction to control the action of the actuator of the upper punching device 13.
[0050] When the device is running, Figures 6-8As shown, first install the diamond saw blade base 11 on the positioning column of the upper mold core 1, and use the pneumatic upper force device 12 to push the upper mold core 1 downward to clamp the diamond saw blade base 11 between the upper mold core 1 and the lower mold core 3; then start the pushing device 14 to push the outer mold 4 upward to cover the upper punch 2 and the lower punch 5 in their inner cavity to seal the powder; then start the lower punch device 15 to push the lower punch 5 upward. Within the specified range of the lower punch 5 moving upward, the lower punch 5 is intermittently paused under the action of the spring 7 machine pause device, thereby making The powder in the diamond powder trough shakes within this moving distance and becomes looser, which facilitates the powder to enter the upper pressure area and can use inertia to quickly flip over the base 11 and enter the upper pressure area, thereby making the powder coverage of the diamond saw blade more uniform during the manufacturing process, so as to achieve uniform distribution of the powder and ensure that the powder can fully cover the base 11 and the cutter head; after the lower punch 5 has passed the specified shaking distance, the upper punch device 13 is started, pushing the upper punch 2 to move downward, and cooperating with the upper punch 2 to extrude the powder to complete the powder compaction process, which can be done here.
[0051] The implementation principle of the embodiment of the present application is as follows: the upper die core 1 and the upper punch 2 of the diamond saw blade manufacturing device of the present application are driven up and down by the upper force-applying device 12 and the upper punching device 13 respectively, which ensures the precise control of the mold and improves the molding accuracy; the lower die core 3 is fixed on the support seat 31, so that the position of the lower die core 3 is stable, avoiding the deviation caused by position change; the outer mold 4 is moved up and down under the action of the pushing device 14, which is convenient for adjusting the space in the mold to adapt to substrates 11 of different sizes, and the powder can be enclosed between the upper punch 2 and the upper punch 2, simplifying the operation process; the lower punch 5 is slidably connected to the punching seat 6, so that the lower punch 5 can move flexibly to adapt to different operation requirements. More importantly, it provides an operating space for the compression energy storage between the punching seat 6 and the lower punch 5, so that Energy can be stored with the help of the above-mentioned power of the lower punching device 15, and there is no need to increase additional power to achieve the shaking of the powder, which reduces energy consumption and reduces production costs; the elastic part between the punching seat 6 and the lower die 5 is compressed and stored when the punching seat 6 is close to the lower die 5. When the set distance is reached, the elastic potential energy is intermittently released through the pause device, prompting the lower die 5 to achieve intermittent pauses in the specified upward movement range, thereby causing the powder in the diamond powder groove to shake and become looser, making it convenient for the powder to enter the upper pressure area, and with the help of inertia, it can quickly turn over the base 11 and enter the upper pressure area, thereby making the diamond saw blade more evenly covered with powder during the production process, so as to achieve uniform distribution of powder, ensure that the powder can fully cover the base 11 and the cutter head, and improve the quality and efficiency of sintering.
[0052] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit them. Although the present application has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some or all of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the technical solutions of the embodiments of the present application.
Claims
1. A diamond saw blade manufacturing device, comprising an upper die core (1), an upper punch die (2), an outer die (4), a lower die core (3) and a lower punch die (5) arranged coaxially, wherein the upper die core (1) is powered by an upper force applying device (12) to achieve up and down movement; the upper punch die (2) is powered by an upper punching device (13) to achieve up and down movement, and is characterized in that: The lower die core (3) is fixed on the support seat (31); the outer die (4) is moved up and down under the action of the pushing device (14); the lower punch (5) is slidably sleeved on the punch seat (6); the punch seat (6) is powered by the lower punch device (15) to achieve up and down movement; an elastic member is provided between the punch seat (6) and the lower punch (5), and the elastic member is used to compress and store energy when the punch seat (6) is close to the lower punch (5); the support seat (31 ), a pause device is provided between the lower punch (5) and the punching seat (6), and the pause device is used to realize the intermittent release of elastic potential energy of the elastic member within the moving distance set by the lower punch (5); the elastic member is a spring (7), and a positioning shoulder (61) is provided on the punching seat (6); the spring (7) is sleeved on the punching seat (6) and placed between the lower punch (5) and the positioning shoulder (61); the lower punching device (15) is fixed on the positioning shoulder (61).
2. The diamond saw blade manufacturing device according to claim 1, characterized in that: A slide groove (51) is provided at the lower end of the lower punch (5), and the punch seat (6) is slidably connected in the slide groove (51).
3. The diamond saw blade manufacturing device according to claim 1, characterized in that: The stopping device comprises a stop pin (10), a locking plate (8) and a shifting rod (9); the stop pin (10) is slidably connected to the lower punch (5) in a transverse direction, and an oblique groove (102) is provided in the middle of the stop pin (10), and a groove (101) is provided at one end abutting the locking plate (8); the shifting rod (9) is fixed on the punching seat (6), and a transmission pin (91) is provided at the upper end of the shifting rod (9); the transmission pin (91) is slidably connected in the oblique groove (102); the locking plate (8) is fixed on the support seat (31), and a ratchet (81) adapted to the groove (101) is provided on the abutting surface between the locking plate (8) and the stop pin (10).
4. The diamond saw blade manufacturing device according to claim 3, characterized in that: A guide seat (52) is provided on the inner wall of the lower punch (5), a transverse guide groove is provided on the guide seat (52), and the stop pin (10) is slidably connected in the guide groove.
5. The diamond saw blade manufacturing device according to claim 3, characterized in that: The cross section of the stop pin (10) is a square structure.
6. The diamond saw blade manufacturing device according to claim 3, characterized in that: The shifting rod (9) is provided with an opening slot (92) adapted to fit the stop pin (10), and the transmission pin (91) is installed in the opening slot (92).
7. The diamond saw blade manufacturing device according to claim 3, characterized in that: A mounting column (62) is provided on the punching seat (6), and the shifting rod (9) is detachably connected to the mounting column (62).
8. The diamond saw blade manufacturing device according to claim 3, characterized in that: The locking plate (8) is a disc-shaped structure; at least two pairs of the stop pins (10) and the shifting rods (9) are evenly distributed in the circumference of the locking plate (8).
Citation Information
Patent Citations
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