Manufacturing method and use of wall ceramic tile

Abstract

The invention discloses a wall tile manufacturing method, and belongs to the technical field of building materials. The manufacturing method comprises the following steps: glazing and firing the existing common green bricks of the red brick and the black brick, and not changing the early-stage green brick manufacturing and later-stage firing procedures of the red brick and the black brick. After firing molding, the process of tiling (inner and outer walls) is omitted in engineering construction. According to the manufacturing method of the porcelain wall tile, besides red tiles and black tiles, other fired tiles can also be processed according to the method, and the glaze surface for firing the wall tile further comprises matched glaze with the color different from that of the glaze surface. The decorative tile is a perfect integrated combination of a traditional red tile, a traditional black tile and a decorative tile, the potential safety hazard that the wall tile is easy to fall off can be made up, and the safety purpose of the wall tile is maintained and enhanced.

Description

Technical Field

[0001] Building materials. Background Art

[0002] Among the existing building materials, wall tiles and (decorative) ceramic tiles are two completely different products. They each have their own functions. Wall tiles are used for wall masonry, and ceramic tiles are used for wall decoration. Ceramic tiles are divided into wall tiles and floor tiles. Wall tiles are usually pasted with cement after the wall bricks are completed. However, due to differences in cement grades and mix ratios as well as workers' technical levels, it is common for pasted wall tiles to fall off, especially on the exterior walls of high-rise buildings. If ceramic tiles are pasted, there will inevitably be unpredictable safety hazards. As interior and exterior wall decorations of buildings, ceramic tiles are beautiful and durable, which is their outstanding feature and advantage, but they are easy to fall off, which is a flaw. Pasting ceramic tiles is a technical, laborious and labor-intensive task. Summary of the invention

[0003] A method for making and using wall tiles is to glaze and fire the existing common red bricks and green bricks. It does not change the early production and later firing process of red bricks and green bricks, but only adds the glazing procedure in the mid-term production. The specific production method is to brush a thin layer of porcelain mud on the bricks before firing, according to the combination of red bricks and low-temperature glaze, and green bricks and high-temperature glaze, and then glaze and fire on the porcelain mud layer, using the common characteristics that the kiln temperature of red bricks and low-temperature glaze tiles is 800 degrees, and the kiln temperature of green bricks and high-temperature glaze tiles is 1300 degrees for firing. The brick structure and the ceramic blank are the common points of the mud blank. The tile mud is used as an intermediary to brush mud on one, two or even three surfaces of the red bricks and green bricks, glaze, and fire after drying. After firing, the red and blue bricks retain all their original functions and have the beautiful appearance of a porcelain surface (brick). The bricks and the porcelain surface are integrated and will not fall off. The walls built with such tiles are bright inside and outside and are formed in one step. The process of tiling the inner and outer walls is also eliminated in the project. The red bricks and blue bricks made by the above method are all glazed (porcelain) and become veritable wall tiles. In addition to being applicable to red bricks and blue bricks, the method for making wall tiles also includes other fired bricks. The glaze of this wall tile also includes different colors of glazes in high-temperature glaze and low-temperature glaze. It is produced by integrating traditional red bricks, blue bricks and decorative tiles through (2) porcelain mud layer and (3) glaze surface, solving the safety hazard of easy falling of wall tiles, and maintaining and enhancing the use of wall tiles. Specific implementation method 1

[0005] Materials: red brick and green brick blanks (dried); tile mud corresponding to low-temperature glaze or high-temperature glaze, low-temperature glaze or high-temperature glaze. Specific implementation method 2

[0007] Porcelain clay is made into slurry or synthesized into softer clay. Specific implementation method 3

[0009] The surface of the red brick or green brick that needs to be glazed is coated in mud or brushed (or smeared) with a layer of porcelain mud and then dried. Specific implementation method 4

[0011] To glaze, mix the glaze slurry evenly and apply glaze to the bricks that have been brushed (or smeared) with (2) porcelain clay layers. After they have dried slightly, gently scrape off or use a brush dipped in water to smooth out the remaining glaze on the edges, leaving the four corners of the glaze surface intact and clean. Specific implementation method 5

[0013] During the kiln loading and firing process, it is necessary to avoid and put an end to scratches and collisions on the glaze surface, so as not to cause scratches and defects on the glaze surface after firing. When stacking bricks, the contact area between each brick should be reduced as much as possible, especially the glaze surface of each brick must be staggered or completely separated, so as to avoid adhesion between the glaze surface and bricks, and between the glaze surfaces during the firing process. Specific implementation method 6

[0015] The normal procedures for firing red bricks or green bricks are followed to fire, close the kiln and take the bricks out of the kiln. Specific implementation method 7

[0017] Among the bricks used in specific projects, the number of bricks used in the project is determined by the glaze on the brick body. For example, single-sided glazed tiles are the most commonly used, followed by two-sided glazed tiles, and three-sided glazed tiles can only be used at corners, and the quantity will not be large. When producing, it is best to produce in a quantitative combination based on the specific project needs. BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 The basic structure of a ceramic wall tile: (1) brick body, (2) tile mud, and (3) glaze. Figure 2, (A) Single (one-side) glaze of porcelain wall tiles, (front or side), (3) glazed surface. Figure 3, (B) Glaze on two sides of a porcelain wall tile: (front + back, two sides), (3) Glazed surface. Figure 4, (C) Glaze on both sides of porcelain wall tiles: (front + side), (3) glazed surface. Figure 5, (D) Three-sided glaze of porcelain wall tiles: (one front + two sides or one side + front + back), (3) glazed surface.

Claims

1. A method for making and using wall tiles, the structure of which comprises: (1) Brick body, (2) Clay layer, (3) Glaze surface.

2. According to claim 1: (1) a brick body, characterized in that (1) Brick bodies include red bricks, green bricks and other fired bricks.

3. According to claim 1: (2) the porcelain mud layer, characterized in that (2) The material of the porcelain mud layer is the mud commonly used to make ceramic tile blanks.

4. According to claim 1: (3) glaze: characterized in that (3) Glazes include: high-temperature glazes and low-temperature glazes as well as corresponding glazes of different colors.

5. According to claim 1: (2) the porcelain mud layer, characterized in that (2) The porcelain clay layer is the intermediate medium that combines (1) the brick body and (3) the glaze surface.

6. According to claim 1: (1) brick body, (2) porcelain clay layer, (3) glaze surface, characterized in that The method for manufacturing wall tiles integrates traditional red bricks and green bricks (1) and decorative tiles through (2) a porcelain mud layer and (3) a glaze surface.

Images