A kind of integrated production and processing equipment for antique day lily

Abstract

The application belongs to the technical field of dried day lily production equipment, and discloses an integrated production and processing equipment for day lily in an antique method, which comprises a stewing and steaming device, a saccharification device, a color changing device and a drying device connected in sequence; the stewing and steaming device comprises a stewing and steaming box, the stewing and steaming box is provided with a second conveying device, and the bottom of the stewing and steaming box is provided with a device for providing steam; the saccharification device comprises a saccharification box, the saccharification box is provided with a plurality of layers of second conveying devices, and the output end of each layer of second conveying devices is opposite to the adjacent lower layer of second conveying devices; the saccharification device is provided with an air cooling device; the color changing device comprises a color changing frame, and the color changing frame is provided with a plurality of layers of second conveying devices; the drying device comprises a drying box, the drying box is provided with a plurality of layers of second conveying devices, and each layer of second conveying devices is provided with a fan; the application solves the problems of nutrient loss, uneven drying and complicated manual operation caused by the existing processing equipment.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of dry day lily production equipment, in particular to an antique method of day lily integrated production and processing equipment. BACKGROUND

[0002] Day lily is also known as golden needle, forgetful grass, etc., and its scientific name is Hemerocallis fulva, a perennial herbaceous plant of Hemerocallis in Liliaceae. The edible part of day lily is the flower bud. Day lily is originally from China and is a characteristic vegetable in China. After being picked, most of the day lilies are processed into dried vegetables to regulate the off-season market for consumers to eat all year round, except for a small part that is directly eaten as fresh vegetables.

[0003] Therefore, most producers currently choose to produce and process day lily fresh vegetables into dried vegetables for sale. However, the equipment for drying day lily on the market is mostly split type, which may have the following problems: (1) uneven stewing and saccharification, resulting in poor appearance quality of dried day lily and serious loss of nutritional components; (2) large amount of manual operation, reducing the efficiency of producing dried day lily; (3) processing quality is affected by weather. SUMMARY

[0004] The present application aims to provide an antique method of day lily integrated production and processing equipment, which solves the problems of nutrient loss, uneven drying, and complicated manual operation caused by existing processing equipment.

[0005] In order to achieve the above purpose, the present application provides the following technical scheme:

[0006] An antique method of day lily integrated production and processing equipment, comprising a stewing and steaming device, a saccharification device, a color changing device, and a drying device connected in sequence through a first conveying device;

[0007] The stewing and steaming device comprises a stewing and steaming box, a second conveying device is arranged in the stewing and steaming box, and a device for providing steam is arranged at the bottom of the stewing and steaming box;

[0008] The saccharification device comprises a saccharification box, a plurality of layers of second conveying devices are arranged in the saccharification box, and the output end of each layer of second conveying devices is opposite to the second conveying device of the adjacent lower layer; the saccharification device is provided with an air cooling device;

[0009] The color changing device comprises a color changing rack, a plurality of layers of second conveying devices are arranged in the color changing rack, and a sunlight panel is arranged at the top of the color changing rack;

[0010] The drying device comprises a drying box, a plurality of layers of second conveying devices are arranged in the drying box, and a fan is arranged at each layer of second conveying devices.

[0011] Further, the steam providing device comprises a water tank connected with the stewing box, the water tank is provided with an air inlet and a water inlet, and the air inlet is connected with a steam boiler.

[0012] Further, the air cooling device in the saccharification equipment is an air conditioner, and the temperature is 20-25 DEG C.

[0013] Further, the color-changing frame is provided with inclined light-reflecting plates on both sides, and the light-reflecting plates are used for reflecting sunlight.

[0014] Further, the top plate of the drying box is a transparent glass plate.

[0015] Further, the color-changing equipment is connected with a sunlight introduction system.

[0016] Further, the stewing box is rotatably connected with a material uniformizing claw, the material uniformizing claw is connected with a first driving motor, and the material uniformizing claw and the second conveying device are spaced apart.

[0017] Further, the second conveying device comprises two oppositely arranged connecting rods, the connecting rods are rotatably connected with the stewing box, the connecting rods are connected with motors, both ends of the connecting rods are connected with gears, the gears on the two connecting rods correspond to each other, the gears are meshingly connected with chains, a plurality of supporting rods are connected between the two chains, and a supporting net is arranged on the supporting rods.

[0018] Further, the output end of the second conveying device is connected with a conical feeding hopper.

[0019] The principle and beneficial effects of the technical scheme are as follows:

[0020] 1. The antique-style day lily integrated production and processing equipment provided by the application, the stewing device is used for stewing day lilies, the day lilies are stewed and cooked, and the day lilies are prepared for saccharification treatment; the stewing device is composed of a stewing box, a steam providing device at the bottom and a second conveying device; fresh day lilies are placed on the second conveying device, the second conveying device conveys the day lilies to the saccharification equipment, the steam providing device at the bottom of the stewing box cooks the day lilies, the cooked day lilies are conveyed to an output end by the second conveying device, and the day lilies are conveyed to the saccharification equipment by a first conveying device.

[0021] The saccharification device is used for saccharifying the day lily to improve the taste and nutritional value; the air cooling device keeps the temperature at 20-25 degrees to make the day lily secrete polysaccharides, become sweeter and better to eat, and be more crisp to improve the taste and texture and the nutritional value; the saccharification device is composed of a saccharification box body, a plurality of layers of conveying devices and an air cooling device, and the output end of each layer of the second conveying device is opposite to the adjacent lower layer of the second conveying device, so that the day lily conveyed by the upper layer of the second conveying device can fall on the adjacent lower layer of the second conveying device, for example, the matured day lily is conveyed to the output end by the uppermost layer of the second conveying device and falls on the second layer of the second conveying device, and then is conveyed to the output end of the second conveying device in the opposite direction by the second conveying device and falls on the third layer of the second conveying device, and so on, and finally falls on the lowermost layer of the second conveying device and falls on the first conveying device from the output end of the lowermost layer of the second conveying device, and the first conveying device conveys the day lily to the color changing device;

[0022] The color changing device is used for natural color changing and color changing treatment to improve the appearance and color of the day lily, and the color changing rack is provided with a plurality of fans with adjustable air volume to make the appearance and color better, and the color changing rack is also provided with a plurality of layers of the second conveying device, so that the day lily can be dried in layers without manual carrying, and the ventilation and air permeability are good, and the top of the color changing rack is provided with a sunlight panel to utilize natural ultraviolet rays;

[0023] The drying device is used for drying the day lily to the required humidity for storage; the drying box body is also provided with a plurality of layers of the second conveying device, and the bottom of the drying box body is connected with a heating device, and each layer of the conveying device is provided with a plurality of fans, and the dried day lily is conveyed to the second conveying device in the drying box body by the first conveying device, the fans at the bottom of the second conveying device can sequentially bring hot air to each layer of the second conveying device, and the fans of the upper layer of the second conveying device can take away the moisture blown by the lower layer of the fans, so that the drying is more uniform and the drying efficiency is improved;

[0024] In this way, the braising, steaming, saccharification, color changing and drying processes are integrated by the integrated design to simplify the operation process and improve the production efficiency; the temperature, humidity and air speed can be adjusted to ensure that the day lily is uniformly dried and the nutritional ingredients are retained to the maximum extent; the automatic conveying device is adopted to reduce manual carrying and reduce labor intensity; the color changing device and the drying device utilize natural light and heat energy to save energy;

[0025] 2. The ancient method of day lily integrated production and processing equipment provided by the application, the V-shaped groove at the bottom of the stewing and steaming equipment is used for storing water, the V-shaped groove is connected with a water inlet, an air inlet, a water outlet and an air outlet, the water inlet is used for adding water, the air inlet is used for introducing steam into the boiler, the temperature sensor in the stewing and steaming box body is used for detecting the temperature of the steam, when the temperature is too high, water is added and air is released, when the temperature is too low, water is released and air is added; the stewing and steaming box body is rotationally connected with the material uniformizing claw, the material uniformizing claw is connected with the first driving motor, and there is a gap between the material uniformizing claw and the second conveying device, the first motor is started, and the material uniformizing claw can rotate, so that the laying thickness of the day lily is ensured.

[0026] 3. The ancient method of day lily integrated production and processing equipment provided by the application, the color changing frame is provided with light reflecting plates on both sides, and the light reflecting plates are inclined to the color changing frame, so that the sun tube can be reflected to the second conveying device in the middle layer, the sunlight plate integrates light collection, heat preservation and sound insulation, can block rain and also can transmit light, increases the energy utilization rate, makes the airing more sufficient, so as to improve the appearance and color, and reduces the influence of weather; the top plate of the drying box body is a glass plate, can transmit light, sunlight heating can promote the drying effect, and the color changing treatment can be performed again, further improving the appearance.

[0027] 4. The ancient method of day lily integrated production and processing equipment provided by the application, the second conveying device is composed of a gear, a connecting rod, a chain, a supporting rod and a supporting net, is convenient to install, and the bottom air permeability is increased; the conical feeding hopper can avoid the day lily from spilling outside the second conveying device. BRIEF DESCRIPTION OF DRAWINGS

[0028] Figure 1 It is a structure schematic view of the ancient method of day lily integrated production and processing equipment in embodiment 1.

[0029] Figure 2 It is a structure schematic view of the stewing and steaming equipment in embodiment 1.

[0030] Figure 3 It is an internal structure schematic view of the stewing and steaming equipment in embodiment 1 after removing one box body side plate.

[0031] Figure 4 It is a side view of the stewing and steaming equipment in embodiment 1.

[0032] Figure 5 It is a structure schematic view of the feeding hopper in embodiment 1.

[0033] Figure 6 It is an internal structure schematic view of the saccharification equipment in embodiment 1 after removing one box body side plate.

[0034] Figure 7 It is an internal structure schematic view of the saccharification box body of the saccharification equipment and the second conveying device in embodiment 1.

[0035] Figure 8 As Figure 7 A local large schematic diagram is shown at the middle of A;

[0036] Figure 9 A side view of the saccharification box of the saccharification device and the second conveying device in Example 1 is shown;

[0037] Figure 10 A structural schematic diagram of the first conveying device in Example 1 is shown;

[0038] Figure 11 A structural schematic diagram of the color changing device in Example 1 is shown;

[0039] Figure 12 A structural schematic diagram of the drying device in Example 1 is shown, with one side plate of the box removed;

[0040] Figure 13 A structural schematic diagram of a kind of integrated production and processing equipment of antique method day lily in Example 2 is shown;

[0041] The name of corresponding mark in the drawing is:

[0042] steaming equipment 1, steaming box 11, first feeding port 12, feeding baffle 13, water tank 14, air inlet 141, water inlet 142, water outlet 143, air outlet 144, first driving motor 15, uniform material claw 17, discharge baffle 18, first discharge port 19, saccharification equipment 2, saccharification box 21, box frame 211, air cooling device 22, second feeding port 23, second discharge port 24, air conditioner outdoor unit 25, color changing equipment 3, sunlight plate 31, third feeding port 32, reflecting plate 33, third discharge port 34, color changing frame 35, fan 36, cover plate 37, drying equipment 4, drying box 41, top plate 42, fourth discharge port 43, fan 44, fourth feeding port 45, first conveying device 5, second conveying device 6, gear 61, chain 62, connecting rod 64, feeding hopper 7, sunlight introduction system 8. DETAILED DESCRIPTION

[0043] The application will be further described in detail below in combination with the drawings and embodiments:

[0044] Example 1

[0045] As Figure 1 shown, a kind of integrated production and processing equipment of antique method day lily, including steaming equipment 1, saccharification equipment 2, color changing equipment 3 and drying equipment 4;

[0046] As Figures 2 to 5As shown, the steaming equipment 1 includes a steaming box 11 provided with a first feeding port 12 and a first discharging port 19, the first feeding port 12 is provided with a feeding baffle 13 to avoid the golden flowers from spilling, the first discharging port 19 is surrounded by a discharging baffle 18, a second conveying device 6 and two side walls of the steaming box 11, and the second conveying device 6 is arranged in the steaming box 11; and the output end of the second conveying device 6 is connected with a conical feeding hopper 7; the bottom of the steaming box 11 is provided with a device for providing steam; the device for providing steam includes a water tank 14 connected with the steaming box 11, and the water tank 14 is in communication with the steaming box 11, the water tank 14 is provided with an air inlet 141 and a water inlet 142, and the air inlet 141 is connected with a steam boiler, wherein the steaming temperature is 60-70 degrees Celsius, and the time is 30-40 minutes; the water tank 14 is also provided with a water outlet 143 and an air outlet 144, and a temperature sensor is arranged in the steaming box 11; wherein the steaming box 11 is rotatably connected with a material uniformizing claw 17, the material uniformizing claw 17 is connected with a first driving motor 15, and there is a gap between the material uniformizing claw 17 and the second conveying device 6.

[0047] As shown in Figure 6 and Figure 7 , the saccharification equipment 2 includes a saccharification box 21 provided with a second feeding port 23 and a second discharging port 24, and the saccharification box 21 is provided with three layers of second conveying devices 6, wherein, as shown in Figure 7 and Figure 8 , the second conveying device 6 includes two oppositely arranged connecting rods 64, the connecting rods 64 are rotatably connected with the steaming box 11, and one of the connecting rods 64 is connected with a motor, the two ends of the connecting rod 64 are connected with gears 61, the gears 61 on the two connecting rods 64 correspond one by one, and the corresponding gears 61 on the two connecting rods 64 are meshed and connected with chains 62, a plurality of supporting rods are connected between the two chains 62, and a supporting net is laid on the supporting rods; and the second feeding port 23 and the output end of the second conveying device 6 are both connected with a conical feeding hopper 7; as shown in Figure 9 , the output end of each layer of second conveying devices 6 is opposite to the adjacent lower layer of second conveying devices 6, so that the golden flowers conveyed by the upper layer of second conveying devices 6 can fall onto the adjacent lower layer of second conveying devices 6, and the saccharification box 21 is provided with an air cooling device 22, which can be an air conditioner, and an outdoor unit 25 of the air conditioner is connected to the outside of the saccharification box 21, wherein the saccharification temperature is 20-30 degrees Celsius, and the time is 6-8 hours; and the first discharging port 19 and the second feeding port 23 are connected by a first conveying device 5, wherein, as shown in Figure 10As shown, the first conveying device 5 is a Z-shaped climbing conveyor belt, which includes a Z-shaped support, two rollers are arranged on each side of the Z-shaped support, and a conveyor belt is connected to the four rollers. One of the rollers is connected to a motor, which drives the roller to rotate, and the roller drives the conveyor belt to rotate. One end of the first conveying device 5 is located directly below the output end of the second conveying device 6 on the lowermost layer in the steaming box 11, so that the day lilies on the second conveying device 6 in the steaming box 11 can fall on the first conveying device 5. The other end of the first conveying device 5 is located above the second conveying device 6 on the uppermost layer in the saccharification box 21, so that the day lilies on the first conveying device 5 can fall on the second conveying device 6 on the uppermost layer in the saccharification box 21.

[0048] As shown in Figure 11 The color changing device 3 includes a color changing frame 35 provided with a third feeding port 32 and a third discharging port 34. The color changing frame 35 is a square frame, and a light-reflecting plate 33 is connected to both sides of the color changing frame 35 and inclined to the color changing frame 35. A solar panel 31 is arranged on the top of the color changing frame 35. The color changing frame 35 is also provided with a plurality of fans 36 that can adjust the wind power to facilitate the adjustment of the wind speed. The color changing frame 35 is provided with three layers of second conveying devices 6, and the arrangement mode of the second conveying devices 6 is the same as that of the saccharification device 2. The third feeding port 32 and the output end of the second conveying device 6 are both connected to a conical feeding hopper 7. The second discharging port 24 and the second feeding port 23 are connected through the first conveying device 5. One end of the first conveying device 5 is located below the output end of the second conveying device 6 on the lowermost layer in the saccharification box 21, so that the day lilies on the second conveying device 6 in the saccharification box 21 can fall on the first conveying device 5. The other end of the first conveying device 5 is located above the second conveying device 6 on the uppermost layer in the color changing frame 35, so that the day lilies on the first conveying device 5 can fall on the second conveying device 6 on the uppermost layer in the color changing frame 35. The color changing time under sunlight is 4-8h.

[0049] As shown in Figure 12As shown, the drying equipment 4 includes a drying chamber 41 with a fourth inlet 45 and a fourth outlet 43. The top plate 42 of the drying chamber 41 is a transparent glass plate. The drying chamber 41 is connected to a steam boiler to provide heat to the drying chamber. The drying temperature is 60-70 degrees Celsius, and the time is 2-6 hours. Three layers of second conveying devices 6 are arranged inside the drying chamber 41. The arrangement of the second conveying devices 6 is the same as that of the saccharification equipment 2. The fourth inlet 45 and the output end of the second conveying devices 6 are connected to conical feed funnels 7. Each layer of second conveying devices 6... Several fans 44 are provided. The third discharge port 34 and the fourth feed port 45 are connected by the first conveying device 5. One end of the first conveying device 5 is located below the output end of the second conveying device 6 at the bottom of the color-changing rack 35, so that the daylilies on the second conveying device 6 in the color-changing rack 35 can fall onto the first conveying device 5. The other end of the first conveying device 5 is located above the second conveying device 6 at the top of the drying box 41, so that the daylilies on the first conveying device 5 can fall onto the second conveying device 6 at the top of the drying box 41.

[0050] Example 2

[0051] like Figure 13 As shown, the difference between this embodiment and Embodiment 1 is:

[0052] The sides, bottom, and top of the color-changing rack 35 are all covered with covers 37, making the color-changing device 3 a closed enclosure that can be installed indoors or outdoors. The color-changing device 3 is connected to a sunlight-guiding system 8. The sunlight-guiding system 8 works by using solar trajectory tracking, focusing and collecting sunlight through a light collector, and transmitting it indoors via a dedicated optical cable. The sunlight-guiding system 8 consists of three parts: an outdoor focusing device (main unit), a transmission device (optical cable), and an indoor illumination device. The main unit is installed outdoors in sunny conditions to track, collect, and separate sunlight; the optical cable efficiently transmits the sunlight collected by the main unit into the room; the indoor illumination device mainly fixes and protects the light-emitting end of the optical cable, enhancing and controlling indoor lighting. The main unit mainly includes a base and a light collector rotatably connected to the base. The angle of the light collector is adjustable to regulate the sunlight collected, thereby regulating the indoor light intensity. An adjustable fan is installed inside the enclosed box to regulate the airflow speed within the box. This allows sunlight to be introduced into the enclosed box, simulating outdoor sunlight within the color-changing device 3, while also avoiding the influence of weather. The light intensity and airflow speed can be adjusted as needed to achieve a more uniform color change and better appearance and color.

[0053] The specific implementation process is as follows:

[0054] The device is started, and fresh day lily is put into the stewing and steaming box 11 from the first feeding port 12. The bottom steam providing device steams the day lily, the second conveying device 6 in the stewing and steaming box 11 starts to run, and the material distributing claws 17 start to rotate, so as to ensure the laying thickness of the day lily. The second conveying device 6 in the stewing and steaming box 11 conveys the steamed day lily to the first discharging port 19, and then conveys the steamed day lily to the saccharifying box 21 through the first conveying device 5. The air cooling device 22 controls the temperature, and the day lily is saccharified. After the saccharification is completed, the second conveying device 6 in the saccharifying box 21 conveys the saccharified day lily to the second discharging port 24, and then conveys the saccharified day lily to the color changing frame 35 through the first conveying device 5 to perform color changing treatment. After the color changing treatment is completed, the second conveying device 6 in the color changing frame 35 conveys the color changed day lily to the third discharging port 34, and then conveys the color changed day lily to the drying box 41 through the first conveying device 5 to perform drying storage.

[0055] In summary, through integrated design, the stewing, saccharifying, color changing and drying processes are integrated, the operation process is simplified, and the production efficiency is improved. The temperature, humidity and air speed can be adjusted, so that the drying of the day lily is uniform, and the nutrient components are maximally retained. The automatic conveying device is adopted, manual carrying is reduced, and the labor intensity is reduced. The color changing device and the drying device utilize natural light and heat energy, and energy is saved.

[0056] The above-mentioned is only an embodiment of the present application, and the specific technical solutions or common knowledge of the scheme are not described in detail. It should be pointed out that, for those skilled in the art, without departing from the technical solutions of the present application, a number of modifications and improvements can be made, which should also be regarded as the protection scope of the present application, and these will not affect the effect and practicality of the present application. The protection scope claimed in the present application should be subject to the content of its claims, and the specific embodiments in the description can be used to explain the content of the claims.

Claims

1. A traditional integrated production and processing equipment for day lily, characterized in that, It comprises, in sequence, a steaming device (1), a saccharifying device (2), a color changing device (3) and a drying device (4), and adjacent two devices are connected through first conveying devices; The steaming device (1) comprises a steaming box body (11), the second conveying device (6) is arranged in the steaming box body (11), and the bottom of the steaming box body (11) is provided with a device for providing steam; the device for providing steam comprises a water tank (14) connected with the steaming box body (11), the water tank (14) is provided with an air inlet (141) and a water inlet (142), the air inlet (141) is connected with a steam boiler; the water tank (14) is provided with a water outlet (143) and an air outlet (144), and a temperature sensor is arranged in the steaming box body (11); The saccharifying device (2) comprises a saccharifying box body (21), a plurality of layers of second conveying devices (6) are arranged in the saccharifying box body (21), and the output end of each layer of the second conveying devices (6) is opposite to the second conveying device (6) of the adjacent lower layer; the saccharifying device (2) is provided with an air cooling device (22); the air cooling device (22) in the saccharifying device (2) is an air conditioner, and the temperature is 20-25 DEG C; The color changing device (3) comprises a color changing frame (35), the color changing frame (35) is provided with a plurality of layers of second conveying devices (6), the top of the color changing frame (35) is provided with a sunlight plate (31); the two sides of the color changing frame (35) are provided with inclined light-reflecting plates (33), and the light-reflecting plates (33) are used for reflecting sunlight; the color changing frame (35) is provided with a plurality of fans (36) with adjustable wind power, so as to adjust the wind speed; The side surface, bottom surface and top surface of the color changing frame (35) are covered with cover plates (37), so that the color changing device (3) is a closed box body; and the color changing device (3) is connected with a sunlight introduction system (8); the sunlight introduction system (8) comprises three parts of an outdoor light collecting device, a conducting device and an indoor irradiation device; The drying device (4) comprises a drying box body (41), a plurality of layers of second conveying devices (6) are arranged in the drying box body (41), and each layer of the second conveying devices (6) is provided with a fan (44); the fan (44) can sequentially take hot air to each layer of the second conveying devices (6), and the fan (44) of the upper layer of the second conveying devices (6) can take away the moisture blown out by the lower layer of the fan (44), so that the drying is more uniform; The top plate (42) of the drying box is a transparent glass plate, sunlight can pass through the top plate (42), sunlight heating can promote the drying effect, and the color changing treatment can be performed again.

2. The integrated production and processing equipment for the antique method of day lily according to claim 1, characterized in that, The material uniformizing claw (17) is rotationally connected in the steaming box body (11), the first driving motor (15) is connected with the material uniformizing claw (17), and there is a gap between the material uniformizing claw (17) and the second conveying device (6).

3. The integrated production and processing equipment for the antique method of day lily according to claim 1, characterized in that, The second conveying device (6) comprises two connecting rods (64) arranged oppositely, the connecting rods (64) are rotationally connected with the steaming box (11), motors are connected with the connecting rods (64), gears (61) are connected with two ends of the connecting rods (64), the gears (61) on the two connecting rods (64) correspond to each other, the gears (61) are meshingly connected with chains (62), a plurality of supporting rods are connected between the two chains (62), and the supporting net is laid on the supporting rods.

4. The integrated production and processing equipment for the antique method of day lily according to claim 1, characterized in that, The output end of the second conveying device (6) is connected with a conical feeding hopper (7).

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