Sloping roof assembly type hanging tile structure and construction method thereof

Abstract

The application discloses a slope roof assembled tile hanging structure and a construction method, and belongs to the technical field of slope roof construction.The structure comprises embedded steel bars arranged vertically and fixed on a slope roof, corrugated asphalt waterproof boards nested and connected to the embedded steel bars, tile hanging strips nested and connected to end portions of the embedded steel bars, and combined roof tiles hung on the tile hanging strips; an inwardly-contracted steel bar inclined sliding surface and an arc-shaped steel bar connector are arranged on an upper portion of each embedded steel bar; the tile hanging strip is located on an upper end surface of the corrugated asphalt waterproof board, a reserved hole for hanging a tile is arranged on an upper surface of the tile hanging strip, an open slot corresponding to a shape of the upper portion of the embedded steel bar is arranged at a bottom of the tile hanging strip, and a special-shaped elastic block is arranged in the open slot; and the combined roof tile comprises an L-shaped fixed tile and an arc-shaped decorative tile.The application improves roof waterproof quality, avoids a leakage problem caused by unfavorable post-period hole sealing, improves construction efficiency and safety, reduces maintenance difficulty, and saves maintenance cost.

Description

TECHNICAL FIELD

[0001] The present application belongs to the field of building, and more particularly relates to a slope roof assembly tile hanging structure and a construction method thereof. BACKGROUND

[0002] The slope roof tile hanging process is increasingly applied in house building due to its good decorative effect. However, the quality of the tile hanging directly affects the waterproofing, thermal insulation and overall decorative effect of the slope roof. In the past, the tile hanging construction needs to embed the reinforcing bars when the main body of the slope roof is constructed, the corrugated asphalt waterproof board is passed through the embedded reinforcing bars, the tile hanging strip is welded with the embedded reinforcing bars, and finally the roof tiles are bolted with the tile hanging strip. The holes left by the corrugated asphalt waterproof board passing through the embedded reinforcing bars need to be treated twice to avoid causing the slope roof to leak, and a large amount of welding and fixing operations in the tile hanging construction also reduce the efficiency of the entire tile hanging operation. In addition, due to the special structure of the Roman tiles, the tiles are pressed from top to bottom and from left to right during installation, and after the entire construction is completed, the entire roof forms a whole, and when one tile is damaged, the roof tile needs to be removed from top to bottom in large pieces to complete the repair of the roof tile, which is difficult and wasteful of materials. At present, the research on the slope roof tile hanging construction mostly stays on the fixing and modification of the tile hanging strip, and no solution is proposed for the problems of hole treatment, tile hanging construction efficiency and secondary repair, so it is of great significance to strengthen the research on the slope roof tile hanging construction. SUMMARY

[0003] In view of the above defects or improvement needs of the prior art, the present application provides a slope roof assembly tile hanging structure and a construction method thereof, which solves the problems of easy water leakage after hole sealing, low installation efficiency, high repair cost, loose tiles and potential safety hazards.

[0004] The slope roof assembly tile hanging structure provided by the present application comprises a pre-embedded reinforcing bar arranged vertically and fixed on a slope roof, a corrugated asphalt waterproof board nested and connected to the pre-embedded reinforcing bar, a tile hanging strip nested and connected to the end of the pre-embedded reinforcing bar, and a combined roof tile hung on the tile hanging strip.

[0005] The pre-embedded reinforcing bar has a plurality of reinforcing bars arranged in a row and spaced apart on the main structure of the slope roof, and each pre-embedded reinforcing bar comprises an inwardly tapered reinforcing bar inclined sliding surface at the upper part and an arc-shaped reinforcing bar fixing clamp at the end of the reinforcing bar inclined sliding surface; and a reinforcing bar fixing clamp groove is arranged at the lower part.

[0006] The corrugated asphalt waterproof board comprises a waterproof board arranged on the outer side of the upper part of the fixed sleeve, a fixed sleeve arranged vertically on the pre-embedded reinforcing bar, a spring block device arranged on the inner side of the fixed sleeve and capable of extending horizontally, and the spring block device is clamped into the reinforcing bar fixing clamp groove when the fixed sleeve is sleeved on the pre-embedded reinforcing bar.

[0007] The hanging batten is located on the upper end surface of the corrugated asphalt waterproof board, the upper surface is provided with a reserved hole for hanging tiles, the bottom is provided with an open slot corresponding to the shape of the upper part of the embedded steel bar, and a special-shaped elastic block is arranged in the open slot, and when the hanging batten is pressed down, the special-shaped elastic block is clamped into the lower part of the steel bar fixing clamp.

[0008] The combined roof tile includes L-shaped fixed tiles and arc-shaped decorative tiles, the inner side of the fixed tile is detachably connected with the outer side of the decorative tile to form a diagonal rectangular arc tile structure with a gap, and the surface of the fixed tile is provided with a tile hanging fixing card.

[0009] Further, the special-shaped elastic block inside the open slot is at least two, and the special-shaped elastic block in the inner wall of the open slot is fixed in the special-shaped elastic block channel.

[0010] Further, a displacement sensor can be additionally arranged beside the reserved hole of the hanging batten to measure the displacement between the combined roof tile and the hanging batten; when the displacement is large, the sensing lamp additionally arranged for the combined roof tile will flicker.

[0011] Further, a gasket can be arranged around the open slot of the hanging batten to increase the friction between the hanging batten and the corrugated board, so that the combination is more closely, and water leakage is avoided, so that the corrugated asphalt waterproof board is more closely contacted.

[0012] Further, the fixed tile and the decorative tile are detachably connected.

[0013] Further, a plurality of connecting steel nails are arranged on the fixed tile, and a connector detachably connected with the connecting steel nail is arranged on the corresponding decorative tile.

[0014] Further, the combined roof tiles are detachably connected, preferably buckled, and the recesses are arranged on the upper end and the left end of the fixed tile, and the decorative tile convex slot is arranged on the back right side and the lower part of the decorative tile.

[0015] Further, the reserved hole arranged on the upper part of the batten is preferably a hole with large upper part and small lower part, which is used for more closely clamping the combined roof tile.

[0016] Further, the tile of the combined roof tile can be designed as a hollow structure, which is beneficial to heat insulation while reducing the weight of the tile.

[0017] As another aspect of the application, a slope roof assembly type tile hanging structure implementation method is also involved, which includes the following steps:

[0018] Step 1: processing and manufacturing embedded steel bars, corrugated asphalt waterproof boards, hanging battens and combined roof tiles, and the combined roof tile is a whole tile which is combined in advance.

[0019] Step 2: According to the pitch roof condition, the roof tile layout is determined, and the embedded steel bar position is determined.

[0020] Step 3: Complete the pitch roof main structure construction, and embed the steel bar as required, then install the steel purlin and wood deck in turn. The embedded steel bar needs to be accurately positioned according to the pre-layout.

[0021] Step 4: Install the corrugated asphalt waterproof board, so that the fixed sleeve and the embedded steel bar are firmly fixed.

[0022] Step 5: According to the embedded steel bar position, the batten is fixed on the embedded steel bar.

[0023] Step 6: Install the combined roof tile, embed the fixed card of the tile in the reserved hole of the batten, install the roof tile one by one in the order from bottom to top and from right to left, press the left tile and the upper tile, and form the whole.

[0024] Step 7: Complete the installation of the entire roof tile. If one tile is damaged, the decorative tile of the upper side, left upper, and left side combined tile should be removed in turn, then the fixed tile of the damaged tile is taken out, and the replacement tile is completed, then the left side, left upper, and upper side decorative tile are completed in turn, and the replacement repair is completed.

[0025] Step 8: Observe the induction lamp on the roof tile, and maintain in time if flashing occurs to avoid the roof tile loosening and affecting the roof performance.

[0026] Overall, compared with the prior art, the above technical scheme conceived by the present application can achieve the following beneficial effects:

[0027] 1. The present application designs embedded steel bars, corrugated asphalt waterproof boards, and battens, and changes the connection mode of the embedded steel bars, corrugated asphalt waterproof boards, and battens to a clamping groove fixing, improves the roof waterproof quality, avoids the leakage problem caused by the post-sealing of the hole, and improves the construction efficiency.

[0028] 2. The present application sets a large lower hole on the upper part of the batten and a fixed card for hanging tiles on the fixed tile, so that the connection form between the roof tile and the batten is a buckling connection, which reduces a large number of bolt fixing operations and improves the site construction efficiency.

[0029] 3. The single roof tile of the present application is composed of a fixed tile and a decorative tile, and a connecting nail is arranged on the fixed tile and a connector is arranged on the decorative tile, so that after the roof is damaged, four tiles, i.e. the left, upper, and left upper tiles, can be removed to complete the repair, which reduces the repair difficulty and saves the repair cost.

[0030] 4. The pre-buried holes of the tile hanging strips of the present invention are equipped with displacement sensors, which are combined with the roof decorative tile induction lights to monitor the displacement between the roof tiles and the tile hanging strips, and timely maintenance is carried out to reduce the safety hazards caused by loose roof tiles on site. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] Figure 1 Schematic diagram of the construction structure of tiling on a sloped roof according to an embodiment of the present invention;

[0032] Figure 2 : This is a vertical view of the tiling construction on a sloped roof according to an embodiment of the present invention;

[0033] Figure 3 for: Figure 2 A magnified schematic diagram of the connection structure at the embedded steel bars;

[0034] Figure 4 Schematic diagram of the embedded steel bar structure according to an embodiment of the present invention;

[0035] Figure 5 Schematic diagram of the structure of the corrugated asphalt waterproof sheet according to an embodiment of the present invention;

[0036] Figure 6 : The elevation view of the tile hanging strip according to the embodiment of the present invention;

[0037] Figure 7 This is: a top plan view of a tile hanging strip according to an embodiment of the present invention;

[0038] Figure 8 Figure 1: A diagram of the fixing nodes for the tile hanging strips according to an embodiment of the present invention;

[0039] Figure 9 : A schematic diagram of the connection structure of the combined roof tiles according to an embodiment of the present invention;

[0040] Figure 10 : A schematic diagram of the front structure of a combined roof tile according to an embodiment of the present invention;

[0041] Figure 11 : A schematic diagram of the reverse structure of a combined roof tile according to an embodiment of the present invention;

[0042] Figure 12 Detailed diagram of the connection node structure of the combined roof tile according to the embodiment of the present invention;

[0043] Figure 13 Schematic diagram of dismantling the combined roof tiles according to an embodiment of the present invention.

[0044] In all the drawings, the same reference signs represent the same technical features, specifically: 1 - embedded steel bar; 101 - steel bar fixing clamp; 102 - steel bar inclined sliding surface; 103 steel bar fixing clamping groove; 2 - corrugated asphalt waterproof board; 201 - cylindrical clasp; 202 - corrugated waterproof board; 203 - elastic block device; 204 - fixed sleeve; 3 - batten; 301 - reserved hole; 302 - special-shaped elastic block; 303 - gasket; 304 - displacement sensor, 305 - open slot; 4 - combined roof tile; 401 - fixed tile; 402 - decorative tile; 403 - fixed tile connecting steel nail; 404 - decorative tile connector; 405 - induction lamp; 406 - fixed tile groove; 407 - tile fixing card; 408 - decorative tile convex groove; 409 - combined tile inner recessed corner; 4041 - magnetic ball; 4042 - outer sleeve; 4043 - inner sleeve; 5 - wooden bargeboard; 6 - steel purlin; 7 - main structure; 8 - broken tile fixed tile; 9 - broken tile decorative tile. DETAILED DESCRIPTION

[0045] In order to make the purpose, technical scheme and advantages of the present application clearer, the present application is further described in detail below in combination with the drawings and examples. It should be understood that the specific examples described herein are only used to explain the present application and do not limit the present application. In addition, the technical features involved in each embodiment of the present application described below can be combined with each other as long as they do not conflict with each other.

[0046] In view of the deficiencies of the prior art, a slope roof assembly type tile hanging structure and a construction method thereof are provided. The method innovates the structure forms of embedded steel bars, corrugated asphalt waterproof boards, battens and roof tiles, improves the technical defects of poor waterproof quality, low construction efficiency and difficult secondary maintenance of the traditional construction method, and achieves the purposes of high quality, high efficiency and economy.

[0047] The technical scheme of the present application is as follows:

[0048] Please refer to Figures 1-2 The present application comprises an embedded steel bar 1, a corrugated asphalt waterproof board 2, a batten 3 and a combined roof tile 4.

[0049] The embedded steel bar 1 has a steel bar fixing clamp 101 and a steel bar inclined surface 102 arranged at the end of the steel bar.

[0050] Wave-shaped asphalt waterproof board 2 includes waterproof board 202 and fixed sleeve ring, and a hole is formed in advance on the waterproof board, and a cylindrical clasp 201 is arranged at the hole position, the cylindrical clasp 201 is integrated with the fixed sleeve pipe 204, and a spring block device 203 is arranged on the fixed sleeve pipe. When the wave-shaped asphalt waterproof board 2 passes through the embedded steel bar 1, the spring block device 203 is compressed through the embedded steel bar inclined surface 102, and when the fixed clamping groove 103 of the embedded steel bar 1 is reached, the spring block is popped out again and fixed in the clamping groove, so that the wave-shaped asphalt waterproof board 2 is fixed with the embedded steel bar 1.

[0051] Please refer to Figures 3-7 The upper part of the batten 3 is provided with a reserved hole 301, which is in the shape of a large upper part and a small lower part, and is used for fixing the subsequent combined roof tile 4. A displacement sensor 304 is arranged beside the reserved hole, which is used for measuring the displacement between the combined roof tile and the batten. When the displacement is large, the sensing lamp 405 arranged on the combined roof tile will flash, so that personnel can find and repair early.

[0052] Please refer to Figure 8 The bottom of the batten 3 is provided with an open slot 305, and a special-shaped spring block 302 is arranged in the open slot. The special-shaped spring block is a trapezoidal structure. When the batten 3 is pressed downward, the special-shaped spring block 302 is compressed downward along the sliding surface of the embedded steel bar fixed clamping head 101. When the spring is pressed to the lower part of the steel bar fixed clamping head, the spring pops out, and the special-shaped spring block is clamped below the steel bar fixed clamping head 101, so that the batten is fixed with the embedded steel bar 1. The gasket 303 is arranged around the open slot, so that the wave-shaped asphalt waterproof board is more closely contacted, and the problem of water leakage in the later period is avoided.

[0053] Please refer to Figures 10-11 The combined roof tile 4 is divided into fixed tiles 401 and decorative tiles 402. The fixed tiles 401 are provided with connecting steel nails 403, and the decorative tiles are provided with decorative tile connectors 404. The connecting steel nails and the decorative tile connectors are inserted between them to realize the connection and fixation of the fixed tiles and the decorative tiles. The upper left corner of the fixed tile 401 is provided with a fixed clamping piece 407, which is a metal sheet structure with a large upper part and a small lower part, and is embedded in the reserved hole 301 of the batten. When the clamping piece is embedded and inserted downward, the structure is connected tightly because the lower hole of the reserved hole is small. The upper end and the left end of the fixed tile 401 are provided with recesses 406, and the right side and the lower part of the back of the decorative tile are provided with decorative tile protrusions 408. When the batten is hung, the protrusions of the decorative tile will be clamped into the recesses of the fixed tile, so that the whole batten forms a stable whole. In addition, the right upper corner and the left lower corner of the combined roof tile are provided with concave corners 409. When the combined roof tile is installed, the structures of the upper and lower tiles and the left and right tiles do not coincide, forming a good decorative effect of left pressing right and upper pressing down.

[0054] Please refer to Figure 12The connector 404 of the combined roof tile 4 is a sleeve structure, which is tapered from small to large, and has at least three magnetic balls 4041 in the inner sleeve 4043, which are embedded in the openings of the tapered surface of the inner sleeve. The lower part is provided with a spring. After the steel nail 403 is inserted into the connector, it is clamped by the extrusion of the magnetic balls. When it needs to be taken out, the lower end of the connector 404 is attracted by an external magnetic device. The magnetic balls are compressed by the magnetic force along the tapered surface of the outer sleeve 4042, the spring is compressed, the ball space is enlarged, and the steel nail is taken out. The pre-embedded device realizes the connection of the combined roof tile.

[0055] In some preferred embodiments, new waterproof and thermal insulation materials can be used to improve the waterproof and thermal insulation performance of the roof. For example, nanotechnology is used to enhance the waterproof performance of the waterproof board, or thermal insulation materials are used to improve the thermal insulation effect of the roof.

[0056] In some preferred embodiments, the wind resistance of the roof structure is enhanced by improving the shape and installation method of the tiles. For example, special tile edges are designed to better resist wind and reduce damage to the roof tiles caused by wind.

[0057] Please refer to Figure 13 When the combined roof tile of the sloping roof is damaged and needs to be replaced, the decorative tile is removed, the connector is exposed, and the new decorative tile is inserted to replace it. The specific sequence is as follows: first, remove the decorative tile 9 of the damaged tile, and then remove the decorative tiles on the upper side, left upper corner, and left side of the damaged tile (marked by a circle) Figure 13 After that, the fixed tile 8 of the damaged tile is exposed, and after it is taken out, the damaged tile is replaced and installed, and then the decorative tiles on the left side, left upper side, and upper side are filled in turn, and the replacement of the damaged tile is completed.

[0058] In some preferred embodiments, more environmentally friendly and sustainable materials are used to replace traditional corrugated asphalt waterproof boards and batten, such as recyclable plastics or biodegradable materials, to reduce the environmental impact of construction waste.

[0059] 3.2 Workflow S1: Process and manufacture pre-embedded steel bars, corrugated asphalt waterproof boards, batten, and combined roof tiles. The combined roof tile is a whole tile that is combined in advance.

[0060] S2: According to the situation of the sloping roof, determine the layout of the roof tile and the position of the pre-embedded steel bars.

[0061] S3: Complete the construction of the main structure of the sloping roof, and embed the steel bars as required, and then install the steel purlin and wooden fascia board in turn. The pre-embedded steel bars need to be accurately positioned according to the layout in advance.

[0062] S4: Install the corrugated asphalt waterproof board, and make sure that the fixing sleeve is firmly fixed with the pre-embedded steel bars.

[0063] S5: Fix the batten on the embedded steel bar according to the embedded steel bar position.

[0064] S6: Install the combined roof tile, embed the fixed card of the tile in the reserved hole of the batten, install the roof tile one by one according to the order from bottom to top and from right to left, press the left tile with the right tile and press the upper tile with the lower tile to form a whole.

[0065] S7: Complete the installation of the whole roof tile. If one tile is damaged, remove the decorative tile of the upper side, left upper and left side combined tile in sequence, then take out the fixed tile of the damaged tile, replace the tile, then complete the left side, left upper and upper side decorative tile in sequence to complete the replacement and maintenance.

[0066] S8: Observe the induction lamp on the roof tile, and maintain in time if the induction lamp flashes to avoid the roof tile loosening and affecting the roof performance.

[0067] Those skilled in the art will easily understand that the above description is only the preferred embodiment of the present application and is not intended to limit the present application, and any modification, equivalent replacement and improvement within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A prefabricated tile hanging structure for a sloped roof, characterized in that: The utility model relates to a kind of slope roof structure, including: Vertical fixed pre-embedded steel bars (1) arranged on slope roof, corrugated asphalt waterproof board (2) nested and clamped on pre-embedded steel bars (1), batten (3) nested and clamped at the end of pre-embedded steel bars (1), combined roof tile (4) hung on batten (3); The pre-embedded steel bars (1) are multiple, and are arranged on the main structure of slope roof in row interval, and the upper portion of each pre-embedded steel bar (1) includes inwardly retracted steel bar inclined sliding surface (102) and arc-shaped steel bar fixing clamp (101) arranged at the end of steel bar inclined sliding surface;The lower portion is provided with steel bar fixing clamping groove (103). The corrugated asphalt waterproof board (2) includes waterproof board (202) arranged on the outer side of the upper portion of the fixed sleeve, fixed sleeve (204) vertically sleeved on the pre-embedded steel bar, elastic block device (203) arranged on the inner side of the fixed sleeve, and when the fixed sleeve (204) is sleeved on the pre-embedded steel bar (1), the elastic block device (203) is clamped into the steel bar fixing clamping groove (103). The batten (3) is located at the upper end surface of the corrugated asphalt waterproof board (2), and the upper surface thereof is provided with a reserved hole (301) for hanging tile, and the bottom is provided with an open slot (305) corresponding to the shape of the upper portion of the pre-embedded steel bar (1), and a special-shaped elastic block (302) is arranged in the open slot, and when the batten (3) is pressed down, the special-shaped elastic block (302) is clamped below the steel bar fixing clamp (101). The combined roof tile (4) includes L-shaped fixed tile (401) and arc-shaped decorative tile (402), and the inner side of the fixed tile (401) is detachably connected with the outer side of the decorative tile (402) to form a diagonal notched rectangular arc-shaped tile structure, and the surface of the fixed tile (401) is provided with a tile hanging fixing card (407), and the fixed tile (401) is buckled on the reserved hole (301) of the batten (3) through the fixing card (407).

2. The slope roofing assembly of claim 1, wherein, The special-shaped elastic block (302) is at least two, and is fixed in the special-shaped elastic block channel of the inner wall of the open slot through a spring.

3. The slope roofing assembly of claim 2, wherein, The displacement sensor (304) can be additionally arranged beside the reserved hole (301) of the batten, for measuring the displacement between the combined roof tile and the batten, and when the displacement is large, the sensing lamp (405) additionally arranged in the combined roof tile (4) will flash.

4. A pitched roof assembly according to any one of claims 1 to 3, wherein, The gasket (303) is arranged around the open slot of the batten (3), to increase the friction between the batten and the corrugated board.

5. A pitched roof assembly according to any one of claims 1 to 3, wherein, The fixed tile (401) and the decorative tile (402) are detachably connected.

6. The assembled tile hanging structure for a sloped roof according to claim 5, characterized in that: A plurality of connecting steel nails (403) are arranged on the fixed tile (401), and a connector (404) detachably connected with the connecting steel nail (403) is correspondingly arranged on the decorative tile.

7. A pitched roof assembly according to any one of claims 1 to 3, wherein, The combined roof tile (4) is detachably connected, and recesses (406) are arranged at the top and left end of the fixed tile (401), and a decorative tile protruding groove (408) is arranged at the right side and lower portion of the back of the decorative tile (402).

8. A pitched roof assembly according to any one of claims 1 to 3, wherein, The reserved hole (301) arranged on the upper portion of the batten (3) is preferably a hole with large upper portion and small lower portion, for more tightly clamping the combined roof tile (4).

9. The structure of claim 8, wherein, The combined roof tile (4) can be designed as a hollow structure.

10. A method of installing a pitched roof assembly according to any one of claims 1 to 9, wherein: The method comprises the following steps: Step 1: processing and manufacturing embedded steel bars, corrugated asphalt waterproof plates, batten and composite roof tiles, the composite roof tiles are whole tiles which are assembled in advance; Step 2: determining the arrangement of the roof tiles according to the slope roof condition and determining the position of the embedded steel bars; Step 3: completing the slope roof main structure construction and arranging the embedded steel bars according to the requirements, then sequentially installing steel purlin and wood batten, the embedded steel bars need to be accurately positioned according to the pre-arranged position; Step 4: installing the corrugated asphalt waterproof plates, so that the fixed sleeves are fixed firmly with the embedded steel bars; Step 5: fixing the batten on the embedded steel bars according to the position of the embedded steel bars; Step 6: installing the composite roof tiles, embedding the fixed card of the tile into the reserved hole of the batten, sequentially installing the roof tiles from bottom to top and from right to left, pressing the left tile with the right tile and pressing the upper tile with the lower tile to form a whole; Step 7: completing the installation of the whole roof tiles, if one tile is damaged, sequentially removing the decorative tiles on the upper side, left upper side and left side of the damaged tile, then taking out the fixed tile of the damaged tile, replacing the tile, then sequentially completing the decorative tiles on the left side, left upper side and upper side to complete the replacement and maintenance; Step 8: observing the induction lamp on the roof tile, if the induction lamp flashes, maintaining in time to avoid the roof tile loosening and affecting the performance of the roof.

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