Railway signal cable detection device

By designing a railway signal cable detection device, using U-shaped plates, support mechanisms, pulling mechanisms and guidance mechanisms, the problem of inconvenience in cable detection is solved, and the automatic extraction, winding and detection of cables is realized, and the detection efficiency is improved.

CN119574451BActive Publication Date: 2025-05-16ZHONGTIEJIAN ELECTRIC HUAJU GRP NO 3 ENG CO LTD +2
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Patent Information

Application Number
CN202510115798.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-01-24
Publication Date
2025-05-16
Estimated Expiration
2045-01-24

AI Technical Summary

Technical Problem

When inspecting the railway signal cable at the construction site, it is inconvenient to lift due to the change of the center of gravity of the wire plate. The cable is scattered and heavy, manual operation is time-consuming and labor-intensive, and detection is inconvenient.

Method used

A railway signal cable detection device is designed, including two U-shaped plates, a support mechanism, a pulling mechanism and a guide mechanism. The wire disk is lifted through the support mechanism, the pulling mechanism rotates the wire disk simultaneously, and the guide mechanism is limited to winding the cable, realizing automatic extraction, winding and detection of the cable.

Benefits of technology

It realizes convenient extraction, winding and inspection of cables, reduces the time and effort of manual operation, and improves detection efficiency and convenience.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the field of cable detection technology, specifically a railway signal cable detection device, comprising two U-shaped plates, two supporting mechanisms for supporting a cable drum, a pulling mechanism for pulling the cable on the cable drum, and a guiding mechanism for redirecting the cable winding, and the two U-shaped plates are arranged parallel to each other. In the present invention, the cable drum loaded with cables and the empty cable drum are directly pushed onto the two supporting mechanisms, and then the two cable drums are lifted up by starting the two supporting mechanisms. The cable drum loaded with cables is stuck between the two supporting mechanisms due to its own weight, and then the position of the empty cable drum is adjusted so that the edges of the two cable drums are in contact, and the pulling mechanism is started to make the two cable drums rotate synchronously, so that the empty cable drum pulls out and rewinds the cable, and the outer layer of the pulled out cable is detected by the pulling mechanism, and then the pulled out cable can be limited by the guiding mechanism and wound onto the empty cable drum in sequence, so that it is convenient for users to rewind the cable and detect the damage of the cable surface.
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Description

Technical Field

[0001] The invention relates to the technical field of cable detection, in particular to a railway signal cable detection device. Background Art

[0002] Railway signal cables are the medium for signal transmission. Signal cables include plastic sheathed (PTY03, PTY23), composite sheathed (PTYA23, PTYA22), and aluminum sheathed (PTYL23, PTYL22) signal cables according to the sheath type. Railway signal cables are mostly wound on reels for loading before installation and laying. The reels are used to fix and protect the cables. However, the reels may cause the cables to become messy due to improper transportation during transportation, which results in the need to rewind the cables at the construction site and test the cables to ensure that they can be used normally. Generally, the cables are thicker overall, with thicker inner and outer protective sheaths and internal The wiring harness is not easy to be damaged, but the protective layer of the cable is easily damaged due to scratches and other problems, which affects the service life of the cable and needs to be inspected. However, the wound cable on the reel is generally long, which makes inspection inconvenient. In addition, the reel is usually moved by hoisting. The reel with scattered cables has a changed center of gravity, which makes it inconvenient to hoist it, making it inconvenient to move the reel to a suitable position and use the winding device to rotate and release the cable. Moreover, when the cables on the reel are released, due to their scatteredness, some of the cables to be released may be clamped and squeezed by nearby cables, and the cables need to be pulled out manually. In general, the cables are thicker and heavier, and manual operation is time-consuming and labor-intensive, which is inconvenient. Summary of the invention

[0003] The object of the present invention is to provide a railway signal cable detection device to solve the problems raised in the above background technology.

[0004] To achieve the above object, the present invention provides the following technical solutions:

[0005] A railway signal cable detection device, comprising:

[0006] The two U-shaped plates have two support mechanisms for supporting the cable drum, a pulling mechanism for pulling the cable on the cable drum and a guiding mechanism for redirecting the cable winding, the two U-shaped plates are arranged parallel to each other, the two supporting mechanisms are fixedly connected to the two U-shaped plates respectively, the supporting mechanism comprises two guide rails, and the adjacent ends of the two guide rails are respectively fixedly connected to the opposite sides of the adjacent U-shaped plates, a rotating arm is arranged above the two guide rails, and one end of the two rotating arms is rotatably connected between the two opposite inner walls of the adjacent U-shaped plates, sliding rods are slidably clamped inside the two guide rails, and the two sliding rods are rotatably connected to the support rods at the ends facing away from each other, one end of the two support rods is rotatably connected to the other end of the two rotating arms respectively, a plurality of rollers are rotatably connected between the two rotating arms that are respectively located on the two supporting mechanisms and are parallel, the pulling mechanism is located above the two U-shaped plates, and the guiding mechanism is located at one side of the pulling mechanism.

[0007] Furthermore, the invention is characterized in that: hydraulic cylinders 1 are fixedly connected to opposite sides of any U-shaped plate, and the movable end of any hydraulic cylinder 1 is fixedly connected to one end of an adjacent sliding rod.

[0008] Further, the pulling mechanism comprises:

[0009] A drive box, an electric push rod, a frame, a connecting box and an L-shaped frame. A linear motor 1 is arranged inside the drive box. Connecting rods are fixedly connected to both ends of the bottom surface of the drive box, and the bottom ends of the two connecting rods are respectively fixedly connected to the centers of the inner bottom surfaces of the two U-shaped plates. The electric push rod is fixedly connected to the movable end of the linear motor 1, and the center of the top surface of the frame is fixedly connected to the movable end of the electric push rod. The frame is located below the electric push rod, the top surface of the connecting box is fixedly connected to the bottom surface of the frame, the top surface of the long arm of the L-shaped frame is fixedly connected to the bottom surface of the connecting box, a slide groove is provided on the bottom surface of the long arm of the L-shaped frame, and a movable ring is slidably clamped inside the slide groove, a circular hole for the cable to pass through is provided on the top of the short arm of the L-shaped frame, and a guiding mechanism is located at one side of the short arm of the L-shaped frame.

[0010] Furthermore, a positioning ring is fixedly connected to one end of the slide groove.

[0011] Furthermore, two parallel rails are arranged below the L-shaped frame, one end of the two rails are fixedly connected to the bottom end of the short arm of the L-shaped frame, and the other end is fixedly connected to one end of the long arm of the L-shaped frame, the two rails are fixedly connected to a guide frame on the opposite sides, and the outer side walls of the two guide frames are rotatably sleeved with guide ropes, a cylinder is arranged below the two guide ropes, and the two ends of the top surface of the cylinder are fixedly connected to rubber plates, the top end of any rubber plate is slidably clamped in the two rails, and the two sides of the top end of any rubber plate are respectively fixedly connected to the outer side walls of the two guide ropes.

[0012] Furthermore, the sliding groove is provided with rectangular sliding openings on opposite sides, and two rectangular sliding openings are respectively passed through two sides of the top of the moving ring, and two sides of the top of the moving ring are respectively fixedly connected to the outer sides of the two guide ropes.

[0013] Furthermore, a two-way push rod is arranged inside the connection box, and a pull rope is fixedly connected between the two movable ends of the two-way push rod, through holes are opened at both ends of the slide groove, one side of the positioning ring and one side of the moving ring, and the pull rope passes through multiple through holes in sequence, and the outer wall of the pull rope is fixedly sleeved with the inner wall of the through hole on the moving ring.

[0014] Furthermore, two moving frames are slidably sleeved on the outer side walls of the driving box, and cutting grooves are provided on both sides of the top and bottom of the moving frames, a plurality of moving wheels are rotatably connected between the two opposite inner side walls of any cutting groove, a hydraulic cylinder 2 is fixedly connected to the center of the bottom surfaces of the two moving frames, and the movable ends of the two hydraulic cylinders are fixedly connected to an arc frame, a plurality of abutting wheels are rotatably connected between the two opposite inner side walls of any arc frame, a motor box is fixedly connected to one side of any arc frame, a driving motor is arranged inside any motor box, and a motor shaft of any driving motor is fixedly connected to the axle of an adjacent abutting wheel.

[0015] Further, the guiding mechanism comprises:

[0016] A skateboard, a sleeve frame, a power box and a sleeve ring. The skateboard is slidably sleeved inside the frame. A threaded hole is provided at one end of the top surface of the frame. The sleeve frame is located at one end of the skateboard. The power box is fixedly connected between the two ends of the sleeve frame. A linear motor 2 is arranged inside the power box. The top of the sleeve ring is fixedly connected to the movable end of the linear motor 2. A rectangular through hole is provided at the top of one side of the sleeve ring and one end of the skateboard. The top of the sleeve frame is fixedly sleeved with the rectangular through hole on the skateboard, and the bottom of the sleeve frame is slidably sleeved with the rectangular through hole on the sleeve ring.

[0017] Furthermore, a rubber tube is fixedly connected between one side of the collar and one side of the short arm of the L-shaped frame, and the inside of the rubber tube, the inside of the circular hole and the inside of the collar are all connected.

[0018] Compared with the prior art, the present invention has the following beneficial effects:

[0019] 1. Push the cable drum loaded with cables and the empty cable drum directly onto two supporting mechanisms, and then lift up the two cable drums by starting the two supporting mechanisms. The cable drum loaded with cables can be naturally stuck between the two supporting mechanisms due to its own weight, and then manually adjust the position of the empty cable drum so that its edge contacts the edge of the cable drum loaded with cables, and then start the pulling mechanism to make the two cable drums rotate synchronously, so that the empty cable drum can pull out and reel the cable on the cable drum loaded with cables, and use the pulling mechanism to detect the outer layer of the pulled out cable, and then the pulled out cable can be limited by the guiding mechanism and wound onto the empty cable drum in sequence, so that it is convenient for users to rewind the cable and detect the damage of the cable surface.

[0020] 2. Push the wire reels loaded with scattered cables and the empty wire reels onto the rollers on the two supporting mechanisms by pushing them on the ground, and then start the four hydraulic cylinders to drive the adjacent sliding rods to move, so that the sliding rods drive the adjacent supporting rods to lift the adjacent rotating arms, so that the rotating arms on the two supporting mechanisms are rotated to incline, so that the wire reels loaded with cables are naturally stuck between the two rotating arms on the same U-shaped plate due to their own weight, and then manually adjust the lighter empty wire reels to make the edges of the two wire reels collide, and then manually adjust the positions of the two moving frames, and start the two hydraulic cylinders to drive the two arc frames to press down, so that the resistance wheel conflicts with the edge of the wire reels loaded with cables and clamps the wire reels, and start the drive motor to drive the adjacent wire reels to rotate through the resistance wheel, so that the wire reels loaded with cables drive the conflicting empty wire reels to rotate synchronously;

[0021] 3. After the cable end on the reel loaded with scattered cables passes through the cylinder, positioning ring, moving ring, circular hole, rubber tube and sleeve ring in sequence, it is fixed on the empty reel, and then the two reels are rotated to make one reel release the cable and the other reel reel up the cable. The cylinder can be driven to move to the part where the cable passes through itself by starting the linear motor 1, and then the cylinder can be driven to move up to pull the cable by starting the electric push rod, and the pull rope can be driven to move back and forth by starting the two-way push rod, so that the pull rope drives the moving ring to move back and forth, and the moving ring pulls the guide rope to drive the cylinder to move back and forth, so that the cylinder can also slide back and forth on the cable part passing through itself, squeezing other nearby cables away, so as to facilitate the cables to be pulled out from the scattered cables in sequence, and the linear motor 2 is started to drive the sleeve ring to move in sequence, and then the cable is limited by the sleeve ring and wound around the empty reel in sequence;

[0022] 4. By placing camera modules inside the moving ring and the rubber tube and cooperating with machine vision technology, the surface defects of the cable can be observed and detected by the reciprocating movement of the moving ring. In addition, since the movement trajectory of the L-shaped frame is different, and the sleeve is driven by the linear motor 2 to move in sequence, the cable inside the rubber tube is bent, making the defects more obvious and facilitating observation and detection. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0024] Figure 2 It is an exploded view of the support mechanism structure in the present invention;

[0025] Figure 3 It is a schematic diagram of the position relationship between the cable and the pulling mechanism in the present invention;

[0026] Figure 4 It is a schematic diagram of the pulling mechanism structure in the present invention;

[0027] Figure 5 It is an exploded diagram of the pulling mechanism structure in the present invention;

[0028] Figure 6 It is a schematic diagram of the guiding mechanism structure in the present invention;

[0029] Figure 7 It is an exploded view of the guiding mechanism structure in the present invention.

[0030] In the figure: 100, U-shaped plate; 200, supporting mechanism; 210, guide rail; 220, rotating arm; 221, rotating roller; 230, sliding rod; 231, supporting rod; 240, hydraulic cylinder 1; 300, pulling mechanism; 310, driving box; 311, connecting rod; 320, electric push rod; 330, frame; 340, connecting box; 341, two-way push rod; 350, L-shaped frame; 351, rectangular sliding mouth; 352, moving Ring; 353, positioning ring; 354, pull rope; 360, rail; 370, guide frame; 371, guide rope; 372, cylinder; 373, rubber plate; 380, moving frame; 381, moving wheel; 390, hydraulic cylinder 2; 391, arc frame; 392, stop wheel; 393, motor box; 400, guiding mechanism; 410, slide plate; 420, sleeve frame; 430, power box; 440, sleeve ring; 441, rubber tube. DETAILED DESCRIPTION

[0031] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0032] See also Figure 1-Figure 7 In an embodiment of the present invention, a railway signal cable detection device includes:

[0033] Two U-shaped plates 100, two supporting mechanisms 200 for supporting the cable drum, a pulling mechanism 300 for pulling the cable on the cable drum, and a guiding mechanism 400 for redirecting the cable winding, the two U-shaped plates 100 are arranged parallel to each other, the two supporting mechanisms 200 are fixedly connected to the two U-shaped plates 100, respectively, the supporting mechanism 200 includes two guide rails 210, and the adjacent ends of the two guide rails 210 are respectively fixedly connected to the opposite sides of the adjacent U-shaped plates 100, and the two guide rails 210 are each provided with a rotating arm 220, and the two rotating arms 220 are connected to the two U-shaped plates 100. The two ends are rotatably connected between the two opposite inner walls of the adjacent U-shaped plates 100, the two guide rails 210 are slidably clamped with sliding rods 230, and the two sliding rods 230 are rotatably connected at one end away from each other with support rods 231, one end of the two support rods 231 is rotatably connected to the other end of the two rotating arms 220, and a plurality of rollers 221 are rotatably connected between the two rotating arms 220 that are respectively located on the two supporting mechanisms 200 and are parallel. The pulling mechanism 300 is located above the two U-shaped plates 100, and the guiding mechanism 400 is located on one side of the pulling mechanism 300.

[0034] Specifically, in the initial state, two U-shaped plates 100 stand on the ground, so that the four rotating arms 220 are respectively attached to the four guide rails 210, so that the four rotating arms 220 are parallel to the ground, so that the user can move the cable reels loaded with scattered cables and the empty cable reels to the rollers 221 on the two support mechanisms 200. The cable reels can be directly pushed to roll onto the rollers 221 on the two support mechanisms 200, and then the sliding bars 230 on the four guide rails 210 can be slid to make the cable reels roll onto the rollers 221 on the two support mechanisms 200. The slide bar 230 pulls the adjacent support bar 231 to rotate and lift up the four rotating arms 220, so that the four rotating arms 220 rotate to an inclined state, so that the rollers 221 on the four rotating arms 220 lift up the two wire drums, and the wire drum loaded with cables can be automatically stuck between the rotating arms 220 on the opposite sides of any U-shaped plate 100 due to its own weight, and the edge of the vacant wire drum naturally contacts the edge of the wire drum loaded with cables due to its own weight, and then the edge of the wire drum loaded with cables is rotated to make its edge rub the edge of the vacant wire drum , the cable drum loaded with cables can drive the empty cable drum to rotate, so that the cables on the cable drum loaded with cables can be rewound onto the empty cable drum through the pulling mechanism 300 and the guiding mechanism 400, and the cables can be detected during the winding process, so that it is convenient for users to rewind and detect the cables. When the cable drum is transported to the roller 221, the cable drum can be directly pushed onto the roller 221. The cable drum can be naturally stuck between two adjacent rollers 221 due to the large diameter disks at both ends of the cable drum, which is convenient for users to move the cable drum. The edges of the empty cable drum and the loaded cable drum can be attached with a rubber layer to increase the friction between the cable drums, so that when the edges of the two cable drums contact each other, the rotation of any cable drum can drive the adjacent cable drum to rotate synchronously. Since there is no cable loaded on the empty cable drum, the user can directly adjust the position of the cable drum manually or with tools to make its edge contact with the cable drum loaded with cables. The roller 221 can rotate to facilitate the rotation of the cable drum loaded with cables and the empty cable drum thereon.

[0035] Embodiment 1

[0036] like Figure 2 As shown, in this embodiment, two opposite sides of any U-shaped plate 100 are fixedly connected to a hydraulic cylinder 240 , and the movable end of any hydraulic cylinder 240 is fixedly connected to one end of an adjacent sliding rod 230 .

[0037] In this embodiment, by starting four hydraulic cylinders 240, adjacent slide bars 230 can be driven to move, so that the user can use the hydraulic cylinders 240 to move the slide bars 230, so that the support rods 231 and the rotating arms 220 can lift the upper wire drum of the rotating roller 221.

[0038] like Figure 3-Figure 5 As shown, in this embodiment, the pulling mechanism 300 includes:

[0039] The drive box 310, the electric push rod 320, the frame 330, the connection box 340 and the L-shaped frame 350, the drive box 310 is provided with a linear motor 1, the two ends of the bottom surface of the drive box 310 are fixedly connected with connecting rods 311, and the bottom ends of the two connecting rods 311 are respectively fixedly connected to the center of the bottom surface of the two U-shaped plates 100, the electric push rod 320 is fixedly connected to the movable end of the linear motor 1, the center of the top surface of the frame 330 is fixedly connected to the movable end of the electric push rod 320, and the frame 330 is located below the electric push rod 320, the top surface of the connecting box 340 is fixedly connected to the bottom surface of the frame 330, the top surface of the long arm of the L-shaped frame 350 is fixedly connected to the bottom surface of the connecting box 340, a slide groove is provided on the bottom surface of the long arm of the L-shaped frame 350, and a movable ring 352 is slidably engaged inside the slide groove, a circular hole for the cable to pass through is provided at the top end of the short arm of the L-shaped frame 350, and the guiding mechanism 400 is located at one side of the short arm of the L-shaped frame 350, and a positioning ring 353 is fixedly connected to one end of the slide groove.

[0040] In a specific implementation, the linear motor 1 can be started to drive the electric push rod 320 and the L-shaped frame 350 to move synchronously, and the cable end on the cable drum loaded with cables is passed through the positioning ring 353, the moving ring 352 and the circular hole in sequence and then fixed to the empty cable drum, and then the empty cable drum is driven to rotate synchronously by rotating the cable drum loaded with cables, so that the empty cable drum is automatically reeled with the cable on the cable drum loaded with cables. The user can start the linear motor 1 to make the L-shaped frame 350 close to the cable part that is passing through the positioning ring 353, and release the cable by rotating the cable drum loaded with cables. The empty cable reels the cable to pull the scattered cables on the cable drum, which is convenient for the scattered cables to be pulled. The cable can be pulled out from the cable reel loaded with the cable, and in the process of pulling out the cable, the electric push rod 320 can be started, and the movable ring 352 can be used to pull the cable part wound on the cable reel, so that the cable part that is about to pass through the positioning ring 353 can be pulled out from the inside of the scattered cable, so that the cable can be wound onto the empty cable reel after passing through the positioning ring 353. The user can install a camera module on the movable ring 352, and move the movable ring 352 back and forth, so that the camera module can shoot the surface condition of the cable, and cooperate with the machine vision technology to detect the damage of the cable surface. The camera module and machine vision technology are both existing technologies and will not be described in detail here.

[0041] like Figure 3-Figure 5As shown, in this embodiment, two parallel rails 360 are arranged below the L-shaped frame 350, one end of the two rails 360 is fixedly connected to the bottom end of the short arm of the L-shaped frame 350, and the other end is fixedly connected to one end of the long arm of the L-shaped frame 350, and the two rails 360 are fixedly connected to the opposite sides of the two rails 360, and the outer walls of the two guide frames 370 are rotatably sleeved with guide ropes 371, and cylinders 372 are arranged below the two guide ropes 371, and the two ends of the top surface of the cylinder 372 are fixedly connected to rubber plates 373, and the top of any rubber plate 373 is slidably clamped in the two rails 360, and the two sides of the top of any rubber plate 373 are respectively It is fixedly connected to the outer walls of the two guide ropes 371, rectangular sliding openings 351 are opened on the opposite sides of the slide groove, and the two rectangular sliding openings 351 are respectively passed through on both sides of the top of the movable ring 352, and the two sides of the top of the movable ring 352 are respectively fixedly connected to the outer walls of the two guide ropes 371, a two-way push rod 341 is arranged inside the connecting box 340, and a pull rope 354 is fixedly connected between the two movable ends of the two-way push rod 341, through holes are opened at both ends of the slide groove, one side of the positioning ring 353 and one side of the movable ring 352, and the pull rope 354 passes through multiple through holes in sequence, and the outer wall of the pull rope 354 is fixedly sleeved with the inner wall of the through hole on the movable ring 352.

[0042] In specific implementation, the cable is passed through the interior of the cylinder 372, the interior of the positioning ring 353, the interior of the moving ring 352 and the circular hole in sequence and then fixed to an empty wire drum. The two-way push rod 341 is a two-way oil cylinder with two movable ends moving in opposite directions, and when one movable end of the two-way oil cylinder moves, it will drive the other movable end of itself to move in the same direction. By starting the two-way push rod 341, the moving ring 352 can be driven to reciprocate in the slide groove through the pull rope 354, and while the moving ring 352 reciprocates, the cylinder 372 can be driven to reciprocate in the adjacent rail 360 through the guide rope 371. The rail 360 is divided into a straight portion and an arc portion, so that when the cylinder 372 reciprocates along the rail 360, the cylinder 372 can reciprocate to squeeze the cable squeezed against the cable passing through the cylinder 372 through the reciprocating movement, so that the cable can be pulled out from the wire drum loaded with the cable in sequence.

[0043] like Figure 3-Figure 4 As shown, in the present embodiment, two movable frames 380 are slidably sleeved on the outer side wall of the driving box 310, and cutting grooves are provided on both sides of the top and bottom of the movable frames 380, and a plurality of movable wheels 381 are rotatably connected between the two opposite inner side walls of any cutting groove, a hydraulic cylinder 2 390 is fixedly connected to the center of the bottom surface of the two movable frames 380, and the movable ends of the two hydraulic cylinders 2 390 are fixedly connected to an arc frame 391, a plurality of resistance wheels 392 are rotatably connected between the two opposite inner side walls of any arc frame 391, a motor box 393 is fixedly connected to one side of any arc frame 391, a driving motor is arranged inside any motor box 393, and the motor shaft of any driving motor is fixedly connected to the wheel axle of the adjacent resistance wheel 392.

[0044] In specific implementation, when the cable drum loaded with cables is located between the two rotating arms 220 on any supporting mechanism 200, the two movable frames 380 can be manually pulled to slide to the appropriate position, and then the two hydraulic cylinders 390 are started to drive the abutting wheels 392 on the two arc frames 391 to abut the edge of the cable drum, and the cable drum loaded with cables is clamped to be positioned, and then the adjacent abutting wheels 392 are driven to rotate by starting the driving motor, and the abutting wheels 392 can drive the cable drum loaded with cables to rotate.

[0045] like Figure 6-Figure 7 As shown, in this embodiment, the guiding mechanism 400 includes:

[0046] The slide plate 410, the sleeve frame 420, the power box 430 and the ring 440, the slide plate 410 is slidably sleeved inside the frame 330, a threaded hole is provided at one end of the top surface of the frame 330, the sleeve frame 420 is located at one end of the slide plate 410, the power box 430 is fixedly connected between the two ends inside the sleeve frame 420, and a linear motor 2 is arranged inside the power box 430, the top end of the sleeve ring 440 is fixedly connected to the movable end of the linear motor 2, the top end of one side of the sleeve ring 440 and one end of the slide plate 410 are provided with rectangular through holes, the top of the sleeve frame 420 is fixedly sleeved with the rectangular through hole on the slide plate 410, and the bottom of the sleeve frame 420 is slidably sleeved with the rectangular through hole on the ring 440.

[0047] During specific implementation, the cable end can be passed through the inside of the ring 440 and then fixed to an empty cable reel. The user can then manually move the slide plate 410 to adjust the position of the frame 420, and then use bolts and other connecting parts to screw into the threaded holes to contact the slide plate 410 for fixation. The ring 440 can be driven to move by starting the linear motor 2, so that the ring 440 can limit the cable passing through itself, so that the cable passing through the ring 440 can be wound around the empty cable reel in sequence due to the limitation of the ring 440.

[0048] Embodiment 2

[0049] On the basis of the first embodiment, the rubber tube 441 is provided to facilitate the detection of the surface of the cable in a bent state.

[0050] like Figure 6-7 As shown, in this embodiment, a rubber tube 441 is fixedly connected between one side of the collar 440 and one side of the short arm of the L-shaped frame 350, and the inside of the rubber tube 441, the inside of the circular hole and the inside of the collar 440 are all connected.

[0051] During specific implementation, the cable can pass through the rubber tube 441 before passing through the ring 440. When in use, a camera module can be attached to the inside of the rubber tube 441, and the cable passing through the rubber tube 441 can be detected with the help of machine vision technology. Since the L-shaped frame 350 needs to be moved to a position close to the cable withdrawal point on the cable drum loaded with the cable, the movement path of the L-shaped frame 350 varies greatly depending on the point where the cable is withdrawn from the drum, and the ring 440 moves back and forth in sequence, so that the cable in the rubber tube 441 can be in a bent state. When the surface of the cable is bent, the damaged part on it is more obvious. In addition, being in the closed rubber tube 441 reduces external interference, thereby improving the accuracy of detection of the cable surface.

[0052] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.

[0053] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A railway signal cable detection device, characterized in that: include: Two U-shaped plates (100) are arranged parallel to each other; Two support mechanisms (200) are respectively fixedly connected to the two U-shaped plates (100), the support mechanisms (200) comprising two guide rails (210), and adjacent ends of the two guide rails (210) are respectively fixedly connected to opposite sides of adjacent U-shaped plates (100), a rotating arm (220) is arranged above the two guide rails (210), and one end of the two rotating arms (220) is rotatably connected between two opposite inner side walls of the adjacent U-shaped plates (100), a sliding rod (230) is slidably engaged inside the two guide rails (210), and the two sliding rods (230) are rotatably connected to support rods (231) at opposite ends, and one end of the two support rods (231) is rotatably connected to the other end of the two rotating arms (220), and a plurality of rotating rollers (221) are rotatably connected between the two rotating arms (220) respectively located on the two support mechanisms (200) and parallel to each other; A pulling mechanism (300) located above the two U-shaped plates (100); A guiding mechanism (400) located on one side of the pulling mechanism (300); The pulling mechanism (300) comprises: A drive box (310) is provided with a linear motor therein, and both ends of the bottom surface of the drive box (310) are fixedly connected to connecting rods (311), and the bottom ends of the two connecting rods (311) are respectively fixedly connected to the centers of the inner bottom surfaces of the two U-shaped plates (100); An electric push rod (320) fixedly connected to the movable end of the linear motor; A frame (330), the center of the top surface of which is fixedly connected to the movable end of the electric push rod (320), and the frame (330) is located below the electric push rod (320); A connection box (340), the top surface of which is fixedly connected to the bottom surface of the frame (330); An L-shaped frame (350), the top surface of the long arm of which is fixedly connected to the bottom surface of the connection box (340), a slide groove is provided on the bottom surface of the long arm of the L-shaped frame (350), and a movable ring (352) is slidably engaged in the interior of the slide groove, a circular hole for the cable to pass through is provided on the top end of the short arm of the L-shaped frame (350), and a guide mechanism (400) is located on one side of the short arm of the L-shaped frame (350); A positioning ring (353) is fixedly connected to one end of the interior of the slide groove; Two parallel clamping rails (360) are arranged below the L-shaped frame (350), one end of the two clamping rails (360) is fixedly connected to the bottom end of the short arm of the L-shaped frame (350), and the other end is fixedly connected to one end of the long arm of the L-shaped frame (350), the two clamping rails (360) are fixedly connected to the opposite sides thereof with a guide frame (370), and the outer side walls of the two guide frames (370) are rotatably sleeved with guide ropes (371), a cylinder (372) is arranged below the two guide ropes (371), and both ends of the top surface of the cylinder (372) are fixedly connected to rubber plates (373), the top end of any rubber plate (373) is slidably clamped inside the two clamping rails (360), and the two sides of the top end of any rubber plate (373) are respectively fixedly connected to the outer side walls of the two guide ropes (371); Rectangular sliding openings (351) are provided on opposite sides of the sliding groove, and two rectangular sliding openings (351) are respectively passed through two sides of the top of the moving ring (352), and two sides of the top of the moving ring (352) are respectively fixedly connected to the outer side walls of the two guide ropes (371); A bidirectional push rod (341) is provided inside the connection box (340), and a pull rope (354) is fixedly connected between the two movable ends of the bidirectional push rod (341), through holes are provided at both ends of the slide groove, one side of the positioning ring (353) and one side of the moving ring (352), and the pull rope (354) passes through the multiple through holes in sequence, and the outer wall of the pull rope (354) is fixedly sleeved with the inner wall of the through hole on the moving ring (352).

2. The railway signal cable detection device according to claim 1, characterized in that: The guiding mechanism (400) comprises: A slide plate (410) is slidably sleeved inside the frame (330), and a threaded hole is formed at one end of the top surface of the frame (330); A sleeve frame (420) located at one end of the slide plate (410); A power box (430) is fixedly connected between two ends of the sleeve frame (420), and a second linear motor is disposed inside the power box (430); A collar (440) has a top end fixedly connected to the movable end of the second linear motor, a top end of one side of the collar (440) and one end of the slide plate (410) are both provided with rectangular through holes, a top of the sleeve frame (420) is fixedly sleeved with the rectangular through hole on the slide plate (410), and a bottom of the sleeve frame (420) is slidably sleeved with the rectangular through hole on the collar (440).

3. The railway signal cable detection device according to claim 1, characterized in that: Hydraulic cylinders 1 (240) are fixedly connected to opposite sides of any U-shaped plate (100), and the movable end of any hydraulic cylinder 1 (240) is fixedly connected to one end of an adjacent sliding rod (230).

4. The railway signal cable detection device according to claim 1, characterized in that: Two moving frames (380) are slidably sleeved on the outer side wall of the driving box (310), and cutting grooves are provided on both sides of the top and bottom of the moving frames (380), and a plurality of moving wheels (381) are rotatably connected between two opposite inner side walls of any cutting groove, and a hydraulic cylinder 2 (390) is fixedly connected to the center of the bottom surface of the two moving frames (380), and the movable ends of the two hydraulic cylinders 2 (390) are fixedly connected to an arc frame (391), and a plurality of abutting wheels (392) are rotatably connected between two opposite inner side walls of any arc frame (391), and a motor box (393) is fixedly connected to one side of any arc frame (391), and a driving motor is arranged inside any motor box (393), and the motor shaft of any driving motor is fixedly connected to the wheel shaft of the adjacent abutting wheel (392).

5. The railway signal cable detection device according to claim 2, characterized in that: A rubber tube (441) is fixedly connected between one side of the collar (440) and one side of the short arm of the L-shaped frame (350), and the interior of the rubber tube (441), the interior of the circular hole and the interior of the collar (440) are all connected.

Citation Information

Patent Citations

  • Cable and wire product detection mechanism

    CN216594846U