Filter cloth deviation rectifying device of vacuum belt dehydrator
By designing the installation units and correction units of the support frame, expansion assembly and support shaft in the filter cloth correction device of the vacuum belt dewaterer, the precise correction of the filter cloth is achieved, and the problem of inaccurate correction of the existing devices is solved, resulting in damage to the filter cloth, and the service life of the filter cloth is extended.
Patent Information
- Application Number
- CN202411635439.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-15
- Publication Date
- 2025-03-11
AI Technical Summary
The existing vacuum belt dewatering machine filter cloth correction device operates too quickly, with a large correction range, and cannot be accurately corrected, resulting in the filter cloth being easily pulled, discounted or tear, shortening its service life.
A vacuum belt dewatering machine filter cloth correction device is designed, and the installation unit and the correction unit including a support frame, an expansion assembly and a correction unit are adopted. By inflating or deflation the expansion assembly, the movement direction of the support shaft is controlled, so as to realize the movement adjustment of the deviation correction roller and the supporting bearing.
By accurately controlling the position of the correcting roller, the filter cloth is finely corrected, the filter cloth is reduced, and the filter cloth is damaged and the service life of the filter cloth is extended.
Smart Images

Figure CN119588061A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of filter cloth deviation correction for a dehydrator, and in particular to a filter cloth deviation correction device for a vacuum belt dehydrator. Background Art
[0002] The current desulfurization system vacuum belt dehydrator filter cloth correction device uses compressed air to quickly inflate a single-sided correction airbag, so that the airbag drives the correction roller to correct the deviation. This correction mechanism moves too quickly and has a large correction range, and cannot accurately correct the deviation. It can only correct the deviation under the maximum stroke state. Since the vacuum belt dehydrator filter cloth is relatively long, generally between 15-20m, the single-sided rapid correction makes it easy for the two sides of the filter cloth to be pulled slanted, resulting in the filter cloth being folded. In severe cases, the filter cloth is torn, which greatly shortens the service life of the filter cloth. Summary of the invention
[0003] In view of the above problems existing in the filter cloth deviation correcting device of the existing vacuum belt dehydrator, the present invention is proposed.
[0004] Therefore, the object of the present invention is to provide a filter cloth deviation correction device for a vacuum belt dehydrator, the object of which is to adjust the deviation correction of the filter cloth and increase its service life.
[0005] In order to solve the above technical problems, the present invention provides the following technical solutions: a filter cloth deviation correction device for a vacuum belt dehydrator, comprising:
[0006] The mounting unit comprises a support frame 1; and,
[0007] A deviation correction unit, comprising an expansion assembly 1 disposed at both ends of the support frame 1, and an air intake pipe 1 respectively connected to the expansion assembly 1;
[0008] The mounting unit further comprises a supporting shaft arranged between the two expansion assemblies.
[0009] As a preferred solution of the vacuum belt dehydrator filter cloth correction device of the present invention, wherein: the support frame 1 is U-shaped, and the two expansion components 1 are respectively installed at two parallel ends of the support frame 1.
[0010] As a preferred solution of the vacuum belt dehydrator filter cloth correction device of the present invention, the expansion component 1 includes two mounting flanges 1, two air bags 1 arranged between the two mounting flanges 1, and a partition 1 arranged between the two air bags 1.
[0011] As a preferred solution of the vacuum belt dehydrator filter cloth correction device of the present invention, the correction unit further includes an adjustment support assembly arranged at the bottom of the support frame 1, which is used to adjust the support frame 1.
[0012] As a preferred solution of the vacuum belt dehydrator filter cloth correction device of the present invention, the adjustment support assembly includes a support platform arranged below the support frame, an expansion assembly 2 arranged on both sides of the support platform, and an air intake pipe 2 respectively connected to the two expansion assemblies 2.
[0013] As a preferred solution of the filter cloth deviation correction device for the vacuum belt dehydrator of the present invention, the installation unit further comprises a support frame 2 arranged outside the two expansion assemblies 2.
[0014] As a preferred solution of the vacuum belt dehydrator filter cloth correction device of the present invention, the second support frame is U-shaped, and the two second expansion components are respectively installed at two parallel ends of the second support frame.
[0015] As a preferred solution of the vacuum belt dehydrator filter cloth correction device of the present invention, the support platform includes a cross bar arranged between the two expansion components 2, and two vertical bars arranged on the cross bar and connected to the support frame 1.
[0016] As a preferred solution of the vacuum belt dehydrator filter cloth correction device of the present invention, the expansion component 2 includes two mounting flanges 2, two air bags 2 arranged between the two mounting flanges 2, and a partition 2 arranged between the two air bags 2.
[0017] As a preferred solution of the filter cloth deviation correction device for the vacuum belt dehydrator of the present invention, the expansion stroke of the two airbags 1 is 200 mm, and the expansion stroke of the two airbags 2 is 400 mm.
[0018] The beneficial effect of the present invention is that the moving direction of the support shaft is controlled by inflating or deflating the two expansion components, thereby realizing the movement adjustment of the deviation-correcting roller and the matching bearing installed on the support shaft. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.
[0020] Figure 1 The figure is a schematic diagram of the overall structure of the filter cloth deviation correction device of the vacuum belt dehydrator of the present invention.
[0021] Figure 2 The present invention is a schematic diagram of the structure of the second expansion component of the filter cloth deviation correction device of the vacuum belt dehydrator. DETAILED DESCRIPTION
[0022] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.
[0023] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0024] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments.
[0025] Secondly, the present invention is described in detail with reference to the schematic diagram. When describing the embodiments of the present invention in detail, for the sake of convenience, the cross-sectional diagrams showing the device structure will not be partially enlarged according to the general scale, and the schematic diagrams are only examples, which should not limit the scope of protection of the present invention. In addition, in actual production, the three-dimensional dimensions of length, width and depth should be included.
[0026] Example 1, reference Figure 1 , which is the first embodiment of the present invention, provides a filter cloth correction device for a vacuum belt dehydrator, and the device includes a mounting unit 100 and a correction unit 200.
[0027] The installation unit 100 includes a support frame 101 for installing the deviation correction unit 200;
[0028] The correction unit 200 includes an expansion component 201 arranged at both ends of the support frame 101, and an air intake pipe 202 respectively connected to the expansion component 201, wherein the expansion component 201 can be expanded by inflation, and the outer side can be displaced when it expands, thereby achieving position adjustment.
[0029] Among them, the installation unit 100 also includes a support shaft 102 arranged between two expansion components 201, and the support shaft 102 is installed with a correction roller and matching bearings. The expansion component 201 is inflated or deflated to change its own volume, thereby changing the space occupied, and further changing the position of the support shaft 102 to realize the movement and adjustment of the correction roller and the matching bearings.
[0030] The expansion component 201 can be made of rubber and can be inflated into a rubber ball, and the support shaft 102 is installed between two rubber balls. The expansion component 201 can support the support shaft 102.
[0031] Furthermore, the support frame 101 is U-shaped, and two expansion assemblies 201 are respectively installed at two parallel ends of the support frame 101, wherein the bottom of the support frame 101 is horizontal and the two sides are vertical, so that the bottom of the support frame 101 is kept horizontally installed, and the expansion assemblies 201 are fixedly installed through the two sides of the support frame 101, so that the two expansion assemblies 201 are opposite and have the same height;
[0032] At this time, the support shaft 102 is installed between the two expansion components 201 and maintained in a horizontal state to ensure that the deviation correction rollers and the matching bearings on the support shaft 102 remain horizontal. When the filter cloth deviates, the movement of the support shaft 102 can be controlled by inflating or deflating the two expansion components 201, thereby controlling the movement of the bearings and achieving the offset adjustment of the filter cloth.
[0033] During use, when the filter cloth is offset, the expansion component 201 is inflated in the offset direction of the filter cloth, and the air is deflated toward the other expansion component 201, so that the inflated expansion component 201 drives the support shaft 102 to move in the direction of the deflated expansion component 201, thereby achieving the offset adjustment of the filter cloth.
[0034] Example 2, reference Figure 2 , which is the second embodiment of the present invention. This embodiment is different from the first embodiment in that: the correction unit 200 also includes an adjustment support assembly 203 arranged at the bottom of the support frame 101, which is used to adjust the support frame 101, wherein the expansion assembly 201 is used to fine-tune the support shaft 102, and the adjustment support assembly 203 is used to coarse-tune the support frame 101.
[0035] Furthermore, the adjustable support assembly 203 includes a support platform 203a arranged below the support frame 101, an expansion assembly 204 arranged on both sides of the support platform 203a, and an intake pipe 205 respectively connected to the two expansion assemblies 204, wherein the expansion assembly 204 can change in volume as the intake pipe 205 is inflated or deflated, thereby changing the space occupied by it.
[0036] The expansion component 204 can be an inflatable rubber ball made of rubber, and its support platform 203a is installed between two rubber balls. The expansion component 204 can support the support platform 203a. At the same time, when the expansion component 204 is inflated or deflated, it can drive the support platform 203a to move, thereby driving the support frame 101 to move as a whole, thereby realizing the offset adjustment of the filter cloth.
[0037] Furthermore, the installation unit 100 also includes a second support frame 103 arranged outside the two second expansion components 204, wherein the second support frame 103 is U-shaped, and the two second expansion components 204 are respectively installed at two parallel ends of the second support frame 103.
[0038] The bottom of the second support frame 103 is horizontal, and the two ends are vertical. The two expansion components 204 are respectively installed at the two ends of the second support frame 103, but the heights of the two expansion components 204 are kept the same, thereby ensuring that the support platform 203a and the first support frame 101 are in a horizontal state.
[0039] Furthermore, the support platform 203a includes a crossbar 203a-1 disposed between the two expansion assemblies 204, and two vertical bars 203a-2 disposed on the crossbar 203a-1 and connected to the support frame 101. The support crossbar 203a-1 is installed between the two expansion assemblies 204 and maintained horizontally, and the two vertical bars 203a-2 are used to be installed on the support frame 101 to maintain the level of the support frame 101.
[0040] When the filter cloth is offset, the position can be adjusted by inflating or deflating the expansion component 204, or by inflating or deflating the expansion component 1 201. The combination of the expansion component 1 201 and the expansion component 2 204 can provide a wider range of position adjustment and more adjustment options.
[0041] The remaining structures are the same as those of Example 1.
[0042] The use process is as follows: when the filter cloth is offset, the expansion component 201 is inflated in the offset direction of the filter cloth, and the air is deflated toward the other expansion component 201, so that the inflated expansion component 201 drives the support shaft 102 to move in the direction of the deflated expansion component 201, thereby achieving the offset adjustment of the filter cloth;
[0043] Alternatively, the filter cloth offset adjustment is achieved by inflating the second expansion component 204 in the offset direction of the filter cloth and deflating the second expansion component 204 at the same time, so that the inflated second expansion component 204 drives the support platform 203a to move in the direction of the deflated second expansion component 204;
[0044] Alternatively, the expansion component 204 and the expansion component 1 201 in the direction of filter cloth offset are inflated at the same time, and the other expansion component 204 and the expansion component 1 201 are deflated at the same time, and the support platform 203a and the support frame 1 101 are moved in the deflated direction at the same time to achieve filter cloth offset adjustment.
[0045] Example 3, reference Figure 1 and Figure 2 , which is the third embodiment of the present invention, and this embodiment is different from the second embodiment in that: the expansion assembly 1 201 includes two mounting flanges 1 201a, two air bags 1 201b arranged between the two mounting flanges 1 201a, and a partition 1 201c arranged between the two air bags 1 201b, wherein the two air bags 1 201b are connected to each other, and the two air bags 1 201b can be inflated through the air inlet pipe 1 202 to expand them, thereby driving the mounting flanges 1 201a inside the two air bags 1 201b to move;
[0046] The support shaft 102 is installed between two mounting flanges 201a, and the other two mounting flanges 201a are installed and fixed to the support frame 101.
[0047] The expansion assembly 204 includes two mounting flanges 204a, two airbags 204b disposed between the two mounting flanges 204a, and a partition 204c disposed between the two airbags 204b; wherein the two airbags 204b are connected to each other, and the two airbags 204b can be inflated through the air inlet pipe 205 to expand, thereby driving the mounting flanges 204a inside the two airbags 204b to move;
[0048] The cross bar 203a - 1 is installed between two second mounting flanges 204a , and the other two second mounting flanges 204a are installed and fixed to the second support frame 103 .
[0049] Furthermore, the expansion stroke of the two airbags 1 201b is 200mm, the expansion stroke of the two airbags 204b is 400mm, the total expansion stroke of the expansion component 1 201 and the expansion component 2 204 is 600mm, and the expansion speed of the airbag 1 201b is less than the maximum expansion speed of the airbag 2 204b.
[0050] The material of airbag 1 201b and airbag 2 204b is made of rubber material. The expansion stroke of airbag 1 201b is smaller, so the filter cloth can be fine-tuned. The expansion stroke of airbag 2 204b is larger, so the filter cloth can be thickened. When adjusting the offset of the filter cloth, the appropriate adjustment method is selected according to the offset degree of the filter cloth.
[0051] The remaining structure is the same as that of Example 2.
[0052] The use process is as follows: when the filter cloth deviates, the deviation is corrected according to the degree of deviation of the filter cloth. When the deviation of the filter cloth is small, the airbag 1 201b is inflated in the direction of the deviation of the filter cloth, and the airbag 1 201b is deflated at the same time, so that the inflated airbag 1 201b drives the support shaft 102 to move in the direction of the deflated airbag 1 201b, thereby realizing the deviation adjustment of the filter cloth;
[0053] When the filter cloth is greatly offset, first, inflate airbag 204b in the offset direction of the filter cloth, and at the same time, deflate the other airbag 204b, so that the inflated airbag 204b drives the support platform 203a to move in the direction of the deflated airbag 204b, and perform preliminary roughing. Then, inflate airbag 1 201b in the offset direction of the filter cloth, and at the same time, deflate the other airbag 1 201b, so that the inflated airbag 1 201b drives the support shaft 102 to move in the direction of the deflated airbag 1 201b, thereby realizing the offset adjustment of the filter cloth.
[0054] Importantly, it should be noted that the construction and arrangement of the present application shown in a plurality of different exemplary embodiments are only exemplary. Although only a few embodiments are described in detail in this disclosure, it should be readily understood by those who refer to this disclosure that many modifications are possible (e.g., the size, scale, structure, shape and proportion of various elements, and parameter values (e.g., temperature, pressure, etc.), installation arrangement, use of materials, color, directional changes, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in the application. For example, the element shown as integrally formed can be composed of multiple parts or elements, the position of the element can be inverted or otherwise changed, and the nature or number or position of the discrete element can be changed or changed. Therefore, all such modifications are intended to be included in the scope of the present invention. The order or sequence of any process or method steps can be changed or reordered according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure of performing the function described herein, and is not only structurally equivalent but also equivalent structure. Without departing from the scope of the present invention, other replacements, modifications, changes and omissions can be made in the design, operating conditions and arrangement of the exemplary embodiments. Therefore, the invention is not limited to a specific embodiment, but extends to numerous modifications still falling within the scope of the appended claims.
[0055] Additionally, in order to provide a concise description of exemplary embodiments, all features of an actual embodiment (ie, those features that are not relevant to the best mode presently contemplated for carrying out the invention or those that are not relevant to implementing the invention) may not be described.
[0056] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, which should all be included in the scope of the claims of the present invention.
Claims
1. A filter cloth deviation correction device for a vacuum belt dehydrator, characterized in that: include, A mounting unit (100) comprising a support frame (101); and A deviation correction unit (200), comprising an expansion assembly (201) disposed at both ends of the support frame (101), and an air intake pipe (202) respectively connected to the expansion assembly (201); The installation unit (100) further comprises a support shaft (102) arranged between the two expansion assemblies (201).
2. The filter cloth deviation correction device for a vacuum belt dehydrator according to claim 1 is characterized in that: The support frame 1 (101) is U-shaped, and the two expansion components 1 (201) are respectively installed at two parallel ends of the support frame 1 (101).
3. The filter cloth deviation correction device for a vacuum belt dehydrator according to claim 2 is characterized in that: The expansion assembly (201) includes two mounting flanges (201a), two airbags (201b) disposed between the two mounting flanges (201a), and a partition (201c) disposed between the two airbags (201b).
4. The filter cloth deviation correction device for a vacuum belt dehydrator according to claim 3 is characterized in that: The deviation correction unit (200) further comprises an adjustment support assembly (203) arranged at the bottom of the support frame one (101) and used for adjusting the support frame one (101).
5. The filter cloth deviation correction device for a vacuum belt dehydrator according to claim 4, characterized in that: The adjusting support assembly (203) comprises a support platform (203a) arranged below the support frame (101), expansion assemblies (204) arranged on both sides of the support platform (203a), and intake pipes (205) respectively connected to the two expansion assemblies (204).
6. The filter cloth deviation correction device for a vacuum belt dehydrator according to claim 5, characterized in that: The installation unit (100) further comprises a second support frame (103) arranged outside the two second expansion assemblies (204).
7. The filter cloth deviation correction device for a vacuum belt dehydrator according to claim 6, characterized in that: The second support frame (103) is U-shaped, and the two second expansion components (204) are respectively installed at two parallel ends of the second support frame (103).
8. The filter cloth deviation correction device for a vacuum belt dehydrator according to any one of claims 5 to 7, characterized in that: The support platform (203a) comprises a cross bar (203a-1) arranged between the two expansion assemblies (204), and two vertical bars (203a-2) arranged on the cross bar (203a-1) and connected to the support frame (101).
9. The filter cloth deviation correction device for a vacuum belt dehydrator according to claim 8, characterized in that: The expansion assembly 2 (204) includes two mounting flanges 2 (204a), two air bags 2 (204b) arranged between the two mounting flanges 2 (204a), and a partition plate 2 (204c) arranged between the two air bags 2 (204b).
10. The filter cloth deviation correction device for a vacuum belt dehydrator according to claim 9, characterized in that: The expansion stroke of the two airbags 1 (201b) is 200mm, and the expansion stroke of the two airbags 2 (204b) is 400mm.