LED lamp production apparatus
By designing an LED lamp production equipment, the automated assembly of semi-cup-shaped reflectors is achieved using a clamping mechanism and adjusting components on a turntable. This solves the problem of the inability to automate clamping in existing technologies and improves the production efficiency and automation level of LED lamps.
Patent Information
- Application Number
- CN202510102684.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-22
- Publication Date
- 2025-12-05
- Estimated Expiration
- 2045-01-22
AI Technical Summary
Existing conveying and clamping devices cannot meet the requirements for automated assembly of semi-cup reflectors, resulting in high labor intensity and low efficiency. Operators are required to assist with clamping, leading to high labor intensity and low efficiency in LED production.
Design an LED lamp production equipment, including a turntable rotatably mounted on a frame. Clamping mechanisms for clamping reflectors are spaced apart along the axial direction of the turntable. The clamping mechanisms include clamping component A and clamping component B arranged opposite to each other. The clamping mechanisms are movably mounted along the radial direction of the turntable. The clamping mechanisms are respectively connected to adjustment parts A and B. Adjustment part A is used to adjust the radial movement of the clamping mechanisms along the turntable, and adjustment part B is used to adjust the clamping state of the clamping mechanisms.
The automated assembly of the semi-cup reflector was achieved, which improved the production efficiency of LED lights, reduced manual labor intensity, and increased production efficiency.
Smart Images

Figure CN119589416B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of LED lighting production, and more specifically to an LED lighting production equipment. Background Technology
[0002] The core of automated LED lamp production lies in the reliable clamping of each component and the adjustment of these components to their appropriate assembly positions. For typical LED lamps, the reflector is cone-shaped, and automated assembly can be achieved through conventional conveyor lines and gripper robots. However, for... Figure 1 The semi-cup-shaped reflector shown is for vehicle LED headlights. Because its gripping and assembly requirements are different from those of ordinary cone-shaped reflectors, existing conveying and clamping devices cannot meet the needs of automated clamping. Operators are required to assist in clamping during the production process, resulting in high labor intensity and low efficiency in LED light production. Therefore, it is necessary to solve this problem. Summary of the Invention
[0003] The purpose of this invention is to provide an LED lamp production equipment that can meet the needs of automated assembly of semi-cup-shaped reflectors and improve the production efficiency of LED lamps.
[0004] The present invention is specifically implemented in accordance with the technical solution described below.
[0005] An LED lamp production equipment is characterized by comprising a turntable rotatably mounted on a frame, wherein clamping mechanisms for clamping reflectors are spaced apart along the axial direction of the turntable, the clamping mechanisms comprising A clamping member and B clamping member arranged opposite to each other, the clamping mechanisms being movably mounted along the radial direction of the turntable, and the clamping mechanisms being connected to A adjustment part and B adjustment part respectively, A adjustment part being used to adjust the movement of the clamping mechanism along the radial direction of the turntable, and B adjustment part being used to adjust the clamping state of the clamping mechanism.
[0006] Clamping component A has an A clamping part for extending into the interior of the reflector, and clamping component B has a B clamping part for clamping the outer wall of the reflector. Clamping component A is fixedly mounted on a movable mounting base, which is movably mounted radially along the turntable. Clamping component B is movably mounted on the movable mounting base. Adjustment part A is connected to the movable mounting base, and adjustment part B is connected to clamping component B.
[0007] Clamping element B is rotatably mounted on a movable mounting base via hinge shaft B, which is horizontal and perpendicular to the radial direction of the turntable. Direction A is parallel to the longitudinal direction of hinge shaft B.
[0008] Clamping component B is connected to the driving component. The driving component drives clamping components A and B to clamp. The driving component is composed of a spring or a coiled spring.
[0009] The upper feeding station and the assembling station are arranged on the outer periphery of the rotating disc, the upper feeding station is used for the clamping mechanism to take the reflector cover conveyed from the outer side, and the assembling station is used for assembling the taken reflector cover and the outer heat dissipation base, and the assembling station and the upper feeding station are located in the same radial direction of the rotating disc.
[0010] The cover opening of the reflector cover clamped by the clamping mechanism points to the middle part of the rotating disc along the radial direction of the rotating disc.
[0011] The B adjusting part comprises a B adjusting rod, a rod body of the B adjusting rod is arranged along the vertical direction and movably installed along the vertical direction, and the B adjusting rod is used for adjusting the B clamping part of the B clamping piece to be close to or away from the A clamping part of the A clamping piece.
[0012] The upper end of the B clamping piece is used for supporting the B clamping piece to rotate around the B hinge shaft.
[0013] The B adjusting piece is located between the B hinge shaft and the B clamping part, and the B adjusting piece is arranged close to the B hinge shaft.
[0014] The A adjusting part and the B adjusting part are respectively used for adjusting the clamping mechanism at the upper feeding station and the assembling station to perform A operation and B operation.
[0015] The A operation is as follows: first, the A clamping piece and the B clamping piece in the clamping mechanism at the upper feeding station are adjusted to be in the open state, then the movable mounting seat is adjusted to move from the position close to the center of the rotating disc to the outer side of the rotating disc, so that the B clamping part on the B clamping piece is inserted into the inside of the reflector cover to be taken on the outer side, then the A clamping piece and the B clamping piece are adjusted to clamp the reflector cover, and finally the movable mounting seat is adjusted to move to the position close to the center of the rotating disc.
[0016] The B operation is as follows: the A clamping piece and the B clamping piece in the clamping mechanism at the assembling station are kept in the clamped state, then the movable mounting seat is adjusted to move from the position close to the center of the rotating disc to the outer side of the rotating disc, so that the reflector cover on the clamping mechanism and the heat dissipation base are correspondingly arranged, the mounting holes on the reflector cover and the heat dissipation base are correspondingly arranged, the reflector cover and the heat dissipation base are fixedly connected through the screws, then the A clamping piece and the B clamping piece are adjusted to be in the open state, and finally the movable mounting seat is adjusted to move to the position close to the center of the rotating disc.
[0017] Through the implementation of the above scheme, the reflector cover can be reliably transferred and conveyed, so that it can be reliably assembled with the heat dissipation base, and the LED production efficiency is improved. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 It is a structural schematic view of the present application.
[0019] Figure 2 It is a structural schematic view of another view of the present application.
[0020] Figure 3 Assembling diagram of the components behind the frame on the rotating disc.
[0021] Figure 4 Assembling diagram of the components behind the frame on the rotating disc.
[0022] Figure 5 Assembling diagram of the components behind the frame on the rotating disc.
[0023] Figure 6 Assembling diagram of the components behind the frame on the rotating disc. Figure 5 Assembling diagram of the components behind the frame on the rotating disc.
[0024] Figure 7 Assembling diagram of the components behind the frame on the rotating disc.
[0025] Figure 8 Assembling diagram of the components behind the frame on the rotating disc.
[0026] Figure 9 Assembling diagram of the components behind the frame on the rotating disc.
[0027] Figure 10 Assembling diagram of the components behind the frame on the rotating disc.
[0028] Figure 11 Assembling diagram of the components behind the frame on the rotating disc.
[0029] 00-reflecting cover, 01-arc plate body, 02-outer plate body, 03-inner plate body, 04-A empty part, 05-A slot part, 06-A light source part, 07-mounting hole, 11-A clamping piece, 12-B clamping piece, 13-A clamping head, 14-first positioning part, 15-second positioning part, 16-A protruding part, 17-avoidance empty part, 18-wheel groove, 20-clamping mechanism, 21-mounting sleeve, 22-clamping spring, 23-A1 driving spring, 24-movable mounting seat, 25-B adjusting rod, 26-supporting wheel, 27-B adjusting shaft, 28-B bevel gear, 29-B lifting adjusting part, 31-A push rod, 32-A2 driving spring, 33-A cam, 34-A1 driving shaft, 35-A bevel gear, 40-frame, 41-rotating disc, 42-A driving shaft, 43-driving motor, 44-A synchronous pulley, 45-A synchronous transmission belt, 46-feeding chute, 47-adjusting motor. DETAILED DESCRIPTION
[0030] In order to make the objects and advantages of the present application more clear, the present application is specifically described below in combination with embodiments. It should be understood that the following text is only used to describe one or several specific embodiments of the present application, and does not strictly limit the specific protection scope of the present application.
[0031] As used herein, the terms "parallel," "perpendicular," and the like are not limited to their strict geometric definitions, but include reasonable and inconsistent tolerances for machining or human error.
[0032] As Figure 1 , 2 shown, an LED lamp production equipment, including a rotatingly installed on the frame 40 on the turntable 41, the turntable 41 along its axial spacing is provided with a clamping mechanism 20 for the light cover 00 clamping, clamping mechanism 20 includes oppositely arranged A clamping piece 11 and B clamping piece 12, clamping mechanism 20 is movably installed along the radial direction of the turntable 41, clamping mechanism 20 is connected with A adjusting part, B adjusting part respectively, A adjusting part is used for adjusting the clamping mechanism 20 moves along the radial direction of the turntable 41, B adjusting part is used for adjusting the clamping state of clamping mechanism 20. Specifically, as shown in Figure 11 shown, the light cover 00 is a half bowl, including an arc-shaped arc plate body 01 and an installation plate body, the arc plate body 01 and the installation plate body are enclosed to form a light reflection area for reflecting light, and the light outlet of the light cover 00 is the light outlet, the installation plate body includes an outer plate body part 02 located outside the arc plate body 01 and an inner plate body part 03 located inside the arc plate body 01, the thickness of the outer plate body part 02 is greater than the thickness of the inner plate body part 03, the middle part of the edge of the inner plate body part 03 close to the light outlet is provided with an A vacancy part 04, the inner plate body part 03 is provided with a shallow groove-shaped A groove part 05 protruding outward of the light cover 00, and the middle part of the A groove part 05 is provided with a vacancy-shaped A light source part 06 for accommodating the LED light source. The outer plate body part 02 is provided with a mounting hole 07, and the clamping mechanism 20 is used for clamping the arc plate body 01.
[0033] Further, the A clamping piece 11 has an A clamping part for extending into the inside of the light cover 00, and the B clamping piece 12 has a B clamping part for clamping the outer cover wall surface of the light cover 00, the A clamping piece 11 is fixedly installed on the movable mounting seat 24, the movable mounting seat 24 is movably installed along the radial direction of the turntable 41, the B clamping piece 12 is movably installed on the movable mounting seat 24, the A adjusting part is connected with the movable mounting seat 24, and the B adjusting part is connected with the B clamping piece 12. Specifically, as shown in Figure 4The B clamping part can be a B clamping block provided on the B clamping piece 12, and the B clamping block is provided with a B arc-shaped clamping surface, and the shape of the B arc-shaped clamping surface is consistent with the shape of the outer surface of the arc-shaped plate body 01 near the light outlet edge. The A clamping part includes an A clamping head 13 for clamping the reflector 00 from the light outlet. More specifically, the A clamping head 13 is provided with an A arc-shaped clamping surface, and the shape of the A arc-shaped clamping surface is consistent with the shape of the inner surface of the arc-shaped plate body 01 near the light outlet edge, that is, the inner surface of the arc-shaped plate body. The A clamping head 13 is provided with a stepped first positioning part 14 and a second positioning part 15, the first positioning part 14 is used for abutting and positioning with the edge of the arc-shaped plate body 01 near the light outlet, and the second positioning part 15 is used for abutting and positioning with the edge formed after the opening of the mounting plate body. The A clamping head 13 is also provided with an A protruding part 16 for sliding cooperation with the A groove-shaped part 05, and the A protruding part 16 is provided with an avoiding gap 17 for avoiding the LED light source. Through the above structure of the A clamping part and the B clamping part, the reflector 00 can be reliably clamped, and during clamping, the A clamping head 13 and the reflector 00 can be accurately assembled and positioned, ensuring the reliability of subsequent automatic assembly of the reflector 00, improving the efficiency and stability of the automatic assembly of the LED lamp. More specifically, the width of the A clamping part in the A direction is greater than the slot width of the A groove-shaped part 05, and the width of the B clamping block in the A direction is less than the width of the A clamping head 13 in the A direction.
[0034] Further, the B clamping piece 12 is rotatably installed on the movable mounting seat 24 through a B hinge shaft, and the B hinge shaft is horizontally and perpendicularly arranged to the radial direction of the rotating disc 41. The B clamping piece 12 is connected with a driving piece, and the driving piece drives the A clamping piece 11 and the B clamping piece 12 to clamp. The driving piece is a spring or a spring. The outer periphery of the rotating disc 41 is provided with a feeding station and an assembly station. The feeding station is used for the clamping mechanism 20 to take the reflector 00 conveyed from the outside, and the assembly station is used for assembling the taken reflector 00 and the outside heat dissipation base. The assembly station and the feeding station are located in the same radial direction of the rotating disc 41. The clamping mechanism 20 clamps the reflector 00, and the mouth of the reflector 00 points to the middle part of the rotating disc 41 along the radial direction of the rotating disc 41. The B adjusting part includes a B adjusting rod 25, and the rod body of the B adjusting rod 25 is arranged in the vertical direction and movably installed in the vertical direction. The B adjusting rod 25 is used for adjusting the B clamping part on the B clamping piece 12 to be close to or away from the A clamping part on the A clamping piece 11. The upper end of the B clamping piece 12 is used for supporting the B clamping piece 12 to rotate around the B hinge shaft. The B adjusting piece is located between the B hinge shaft and the B clamping part, and the B adjusting piece is arranged close to the B hinge shaft.
[0035] Specifically, the mounting gaps can be arranged at intervals in the circumferential direction of the rotating disc 41, and the movable mounting seat 24 is arranged in the mounting gaps. The body of the movable mounting seat 24 on the upper side of the rotating disc 41 is used to mount the A clamping piece 11 and the B clamping piece 12. The body of the movable mounting seat 24 on the lower side of the rotating disc 41 is used to assemble and connect with the A adjusting part and the B adjusting part. Specifically, the scheme shown in Figure 5 The two mounting rods arranged on the movable mounting seat 24 are arranged on the two outer sides of the A clamping piece 11, and the two mounting rods are respectively provided with the mounting sleeve 21 slidingly arranged along the length direction of the rod. The two mounting sleeves 21 are connected through the pressing rod arranged for pressing the A clamping piece 11 downward. The lower ends of the two mounting rods are provided with the limiting rod for limiting the rotation of the A clamping piece 11 to the position. Or, the limiting block arranged on the movable mounting seat 24 is used to limit the rotation of the A clamping piece 11 to the position. The clamping spring 22 arranged on the rod of the mounting rod on the upper side of the mounting sleeve 21 is used to drive the downward movement of the mounting sleeve 21. In this way, when the clamping mechanism 20 rotates to other stations, the clamping mechanism 20 can well clamp the reflector dome 00, so as to avoid the shaking and deviation of the reflector dome 00 during the transfer process in each station. Through the assembly mode, the reliable opening and clamping of the clamping mechanism 20 can be realized, and the movement of the B adjusting rod 25 with a small size can be realized, so that the clamping mechanism 20 has a large opening and closing angle.
[0036] Specifically, the A adjusting part and the B adjusting part are respectively used to adjust the A operation and the B operation of the clamping mechanism 20 at the loading station and the assembly station. The A operation is as follows: first, adjust the A clamping piece 11 and the B clamping piece 12 in the clamping mechanism 20 at the loading station to be in the open state, then adjust the movable mounting seat 24 to move from the position close to the center of the rotating disc 41 to the outer side of the rotating disc 41, so that the B clamping part on the B clamping piece 12 is inserted into the inside of the reflector dome 00 to be taken on the outer side, then adjust the A clamping piece 11 and the B clamping piece 12 to clamp the reflector dome 00, and finally adjust the movable mounting seat 24 to move to the position close to the center of the rotating disc 41. The B operation is as follows: keep the A clamping piece 11 and the B clamping piece 12 in the clamping mechanism 20 at the assembly station in the clamped state, then adjust the movable mounting seat 24 to move from the position close to the center of the rotating disc 41 to the outer side of the rotating disc 41, so that the reflector dome 00 on the clamping mechanism 20 is arranged corresponding to the heat dissipation base, and the mounting hole 07 on the reflector dome 00 is arranged corresponding to the heat dissipation base. The reflector dome 00 and the heat dissipation base are fixedly connected through the screws, then adjust the A clamping piece 11 and the B clamping piece 12 to be in the open state, and finally adjust the movable mounting seat 24 to move to the position close to the center of the rotating disc 41.
[0037] As shown in Figure 9As shown, the upper end of the B adjusting rod 25 is provided with a top supporting wheel 26 which is rotatably installed, and the B clamping piece 12 is provided with a wheel groove 18 which is matched with the top supporting wheel 26. The lower end of the B adjusting rod 25 is provided with a hemispherical shape or a ball bearing. In this way, the jacking operation of the B adjusting rod 25 to the B clamping piece 12 is reliable and convenient. The movable mounting seat 24 is provided with a B assembly hole which is vertically arranged, and the B adjusting rod 25 is slidably installed in the B assembly hole.
[0038] Specifically, the A adjusting part includes an A1 adjusting part and an A2 adjusting part which are arranged at the corresponding feeding station and assembly station respectively, and the B adjusting part includes a B1 adjusting part and a B2 adjusting part which are arranged at the corresponding feeding station and assembly station respectively. The A1 adjusting part and the A2 adjusting part are the same in structure, the B1 adjusting part and the B2 adjusting part are the same in structure, and the installation state of the A1 adjusting part and the A2 adjusting part is different. As shown, Figure 3 As shown, the movable mounting seat 24 is slidably assembled with two guide rods which are arranged on the rotating disc 41, and the guide rods are provided with an A1 driving spring 23 which is used to drive the movable mounting seat 24 to move close to the middle part of the rotating disc 41. The A rotating disc 41 is installed on the upper end of an A driving shaft 42 which is vertically arranged, the A driving shaft 42 is rotatably installed on the rack 40, and the lower end of the A driving shaft 42 is drivingly connected with a driving motor 43 through a transmission assembly.
[0039] As shown, Figure 5 , 6As shown in FIG. 7, the A1 adjusting part comprises an A push rod 31 arranged at the lower side of the rotating disc 41 and an A cam 33, the A push rod 31 is movably arranged along the radial direction of the rotating disc 41, the A push rod 31 is provided with an A2 driving spring 32 for driving the A push rod 31 to move towards the center of the rotating disc 41, the A cam 33 is rotatably arranged at the upper end of an A1 driving shaft 34 arranged vertically, and the end of the A push rod 31 abuts against the A cam 33. In detail, the A cam 33 is sequentially provided with an A1 holding part, an A pushing part, an A2 holding part and an A return part along the rotating direction of the A cam 33, the positions of the A cam 33 abutting against the A push rod 31 are called abutting positions, the distance between each abutting position of the A1 holding part and the center line of the A cam 33 is r1, the distance between each abutting position of the A2 holding part and the center line of the A cam 33 is r2, r1 < r2, the distance between each abutting position of the A pushing part and the center line of the A cam 33 gradually increases from r1 to r2 along the rotating direction of the A cam 33, and the distance between each abutting position of the A return part and the center line of the A cam 33 gradually decreases from r2 to r1 along the rotating direction of the A cam 33. Preferably, the end of the A push rod 31 abutting against the cam is arranged in a semispherical shape or provided with a ball. The abutting surface of the A cam 33 is provided with an abutting groove. The other end of the A push rod 31 is spaced apart from the movable mounting seat 24, so as to ensure that the A push rod 31 does not interfere with the rotation of the clamping mechanism 20 or the movable mounting seat 24. The abutting position of the intersection of the A1 holding part and the A return part of the A cam 33 is called the A1 abutting position, and the abutting position of the intersection of the A1 holding part and the A pushing part of the A cam 33 is called the A2 abutting position. When the clamping mechanism 20 moves to the feeding station, the A push rod 31 and the A cam 33 of the A1 adjusting part abut against the A1 abutting position, and when the clamping mechanism 20 moves to the assembly station, the A push rod 31 and the A cam 33 of the A2 adjusting part abut against the A2 abutting position.
[0040] As Figure 8 、 9As shown, the B1 adjusting part includes a B adjusting shaft 27 arranged along the radial direction of the rotating disc 41, the B adjusting shaft 27 is rotationally mounted on the frame 40, the B adjusting shaft 27 is located below the A push rod 31, and the B adjusting shaft 27 is provided with a B lifting adjusting part 29, the B lifting adjusting part 29 includes a B holding shaft body section and a B adjusting shaft 27 body section arranged at the outer side of both ends of the B holding shaft body section, the B adjusting shaft 27 body section is a camshaft section, the shaft wall surface of the camshaft section is composed of a B advancing part and a B return part along the rotation direction thereof, the distance between each abutment on the B advancing part and the center line of the B adjusting shaft 27 gradually increases from d1 to d2 along the rotation direction of the B adjusting shaft 27, the distance between each abutment on the B return part and the center line of the B adjusting shaft 27 gradually decreases from d2 to d2 along the rotation direction of the B adjusting shaft 27, and d1 < d2. The B1 guide groove and the B2 guide groove are arranged on the B holding shaft body section, the B1 guide groove and the B2 guide groove correspond to the two junctions of the B advancing part and the B return part respectively, the distance between each part of the groove bottom of the B1 guide groove and the center line of the B adjusting shaft 27 is d1, and the distance between each part of the groove bottom of the B2 guide groove and the center line of the B adjusting shaft 27 is d2. The length of the B adjusting shaft 27 body section is greater than the diameter of the B adjusting rod 25, so as to avoid the rotation of the B adjusting rod 25 around the center line of the rotating disc 41. The abutments on the B adjusting shaft 27 body section with a distance of d1 from the center line of the B adjusting shaft 27 are recorded as B1 abutments, and the abutments on the B adjusting shaft 27 body section with a distance of d2 from the center line of the B adjusting shaft 27 are recorded as B2 abutments. The length of the B holding shaft body section is consistent with the difference between r1 and r2.
[0041] When the clamping mechanism 20 runs to the feeding station, the height of the B1 abutments on the B adjusting shaft 27 body section of the B1 adjusting part is greater than the height of each abutment on the B adjusting shaft 27 body section. When the clamping mechanism 20 runs to the assembly station, the height of the B1 abutments on the B adjusting shaft 27 body section of the B2 adjusting part is greater than the height of each abutment on the B adjusting shaft 27 body section. That is, when the clamping mechanism 20 runs to the feeding station and the assembly station, the B adjusting shaft 27 at the feeding station and the assembly station is arranged with the body part with a distance of d1 from the center line upward.
[0042] B adjusting shaft 27 is provided with B bevel gear 28, A1 drive shaft 34 is provided with A bevel gear 35, A bevel gear 35 is located on the lower side of A cam 33, A bevel gear 35 and B bevel gear 28 are engaged and assembled to be connected, B bevel gear 28 is a full tooth gear, A bevel gear 35 is a missing tooth bevel gear, A bevel gear 35 is composed of A1 tooth segment, A1 missing tooth segment, A2 tooth segment, A2 missing tooth segment arranged in turn along the rotation direction thereof, A1 tooth segment and A2 tooth segment are arranged corresponding to A1 holding part and A2 holding part respectively, A1 missing tooth segment and A2 missing tooth segment are arranged corresponding to A pushing part and A return part respectively. Rotating A1 drive shaft 34 makes the rotation angle of A cam 33 consistent with the radian of A1 holding part and A2 holding part respectively, B adjusting shaft 27 rotates 180 degrees, that is, the rotation angle of B adjusting shaft 27 is consistent with the radian of B pushing part and B return part respectively. The lower end of A1 drive shaft 34 is provided with A synchronous pulley 44, the A synchronous pulley 44 located at the loading station and the assembly station is connected with the adjusting motor 47 through the A synchronous transmission belt 45. Through the above adjusting structure, the clamping mechanism 20 at the loading station and the assembly station can be reliably adjusted to perform A operation and B operation, the adjustment is reliable and convenient, and the reliability of the equipment operation is improved.
[0043] During A operation, the movement process of A1 adjusting part and B1 adjusting part (A cam, A push rod transmission process and A bevel gear, B bevel gear transmission process) is as follows: A1 holding part on A cam and A push rod abut (A1 tooth segment on A bevel gear and B bevel gear are engaged) - A pushing part on A cam and A push rod abut (A1 missing tooth segment on A bevel gear and B bevel gear are arranged correspondingly) - A2 holding part on A cam and A push rod abut (A2 tooth segment on A bevel gear and B bevel gear are engaged) - A return part on A cam and A push rod abut (A2 missing tooth segment on A bevel gear and B bevel gear are arranged correspondingly). In the initial state, the movable mounting seat is located at a position close to the center of the turntable, and B1 abutting portion on B adjusting shaft is arranged corresponding to the lower end of B adjusting rod.
[0044] During B operation, the movement process of A1 adjusting part and B2 adjusting part (A cam, A push rod transmission process and A bevel gear, B bevel gear transmission process) is as follows: A pushing part on A cam and A push rod abut (A1 missing tooth segment on A bevel gear and B bevel gear are arranged correspondingly) - A2 holding part on A cam and A push rod abut (A2 tooth segment on A bevel gear and B bevel gear are engaged) - A return part on A cam and A push rod abut (A2 missing tooth segment on A bevel gear and B bevel gear are arranged correspondingly) - A1 holding part on A cam and A push rod abut (A1 tooth segment on A bevel gear and B bevel gear are engaged). In the initial state, the movable mounting seat is located at a position close to the center of the turntable, and B1 abutting portion on B adjusting shaft is arranged corresponding to the lower end of B adjusting rod.
[0045] The application mainly discloses a transferring device for the reflector 00 in the LED assembling process. The automatic arrangement and conveying device for the reflector 00, the assembling device for the light-emitting cover and the heat-dissipating base are not described again, and devices with corresponding functions in the market can be purchased and used. Figure 10 As shown in the figure, the automatic arrangement and conveying device is used to arrange and convey the reflectors 00, the conveying chute 46 is used to output the arranged reflectors 00, and the clamping mechanism 20 is used to take the reflector 00 at the end of the conveying chute 46. Other operation stations can be arranged at the outer periphery of the rotating disc to perform other operations on the reflector 00, so as to meet different assembling requirements.
[0046] The above-mentioned scheme provided by the application can reliably transfer the reflector 00, so that the reflector 00 can be reliably assembled with the heat-dissipating base, and the LED production efficiency is improved.
[0047] The above-mentioned scheme provided by the application can reliably transfer the reflector 00, so that the reflector 00 can be reliably assembled with the heat-dissipating base, and the LED production efficiency is improved. The above-mentioned scheme provided by the application can reliably transfer the reflector 00, so that the reflector 00 can be reliably assembled with the heat-dissipating base, and the LED production efficiency is improved. The above-mentioned scheme provided by the application can reliably transfer the reflector 00, so that the reflector 00 can be reliably assembled with the heat-dissipating base, and the LED production efficiency is improved. The above-mentioned scheme provided by the application can reliably transfer the reflector 00, so that the reflector 00 can be reliably assembled with the heat-dissipating base, and the LED production efficiency is improved. The above-mentioned scheme provided by the application can reliably transfer the reflector 00, so that the reflector 00 can be reliably assembled with the heat-dissipating base, and the LED production efficiency is improved. The above-mentioned scheme provided by the application can reliably transfer the reflector 00, so that the reflector 00 can be reliably assembled with the heat-dissipating base, and the LED production efficiency is improved. The above-mentioned scheme provided by the application can reliably transfer the reflector 00, so that the reflector 00 can be reliably assembled with the heat-dissipating base, and the LED production efficiency is improved. The above-mentioned scheme provided by the application can reliably transfer the reflector 00, so that the reflector 00 can be reliably assembled with the heat-dissipating base, and the LED production efficiency is improved. The above-mentioned scheme provided by the application can reliably transfer the reflector 00, so that the reflector 00 can be reliably assembled with the heat-dissipating base, and the LED production efficiency is improved. The above-mentioned scheme provided by the application can reliably transfer the reflector 00, so that the reflector 00 can be reliably assembled with
Claims
1. An LED lamp production apparatus, characterized by, The utility model relates to a kind of reflector assembly device, including rotatingly mounted in the frame rotating disc, and the rotating disc is spaced apart along its circumferential direction and is provided with the clamping mechanism for the clamping of reflector, clamping mechanism includes oppositely arranged A clamping piece and B clamping piece, clamping mechanism is movably installed along the radial direction of rotating disc, clamping mechanism is respectively connected with A adjusting part, B adjusting part, A adjusting part is used to adjust clamping mechanism and moves along the radial direction of rotating disc, B adjusting part is used to adjust the clamping state of clamping mechanism;A clamping piece has A clamping part for extending into the inside of reflector on it, B clamping piece has B clamping part for the clamping of reflector cover wall surface on it, A clamping piece is fixedly installed on movable mounting seat, movable mounting seat is movably installed along the radial direction of rotating disc, movable mounting seat is slidably assembled with two guide rods arranged on rotating disc, guide rod is provided with A1 drive spring for driving movable mounting seat to move towards the middle part of rotating disc, B clamping piece is movably installed on movable mounting seat, A adjusting part is connected with movable mounting seat, B adjusting part is connected with B clamping piece;Rotating disc outer periphery is provided with feeding station and assembly station, feeding station is used for clamping mechanism to take reflector conveyed from its outside, assembly station is used for the assembly of the reflector taken and outside heat dissipation base, assembly station and feeding station are located in the same radial direction of rotating disc; A adjusting part includes A1 adjusting part and A2 adjusting part arranged respectively corresponding feeding station, assembly station, B adjusting part includes B1 adjusting part and B2 adjusting part arranged respectively corresponding feeding station, assembly station, A1 adjusting part and A2 adjusting part are same in structure, B1 adjusting part and B2 adjusting part are same in structure;A1 adjusting part includes A push rod arranged on the lower side of rotating disc and A cam, A push rod is movably installed along the radial direction of rotating disc, A push rod is provided with A2 drive spring for driving A push rod to move towards the central position of rotating disc, A cam is rotatably installed on the upper end of vertically arranged A1 drive shaft, one end of A push rod is abuttingly matched with A cam, the other end of A push rod is spaced apart from movable mounting seat;B1 adjusting part includes B adjusting shaft, B adjusting shaft is arranged along the radial direction of rotating disc, B adjusting shaft is rotatably installed on frame, B adjusting shaft is located at the lower side of A push rod, B adjusting shaft is provided with B lifting adjusting part, B lifting adjusting part includes B holding shaft body segment and B holding shaft body segment, B holding shaft body segment is arranged respectively on the outer side of two ends of B holding shaft body segment, B adjusting shaft body segment is cam shaft segment, the shaft wall surface of cam shaft segment is composed of B push part and B return part along its rotation direction, the distance between each abutting place on B push part and the center line of B adjusting shaft gradually increases from d1 to d2 along the rotation direction of B adjusting shaft, the distance between each abutting place on B return part and the center line of B adjusting shaft gradually decreases from d2 to d1 along the rotation direction of B adjusting shaft, d1 The abutting position of the body part of the B adjusting shaft with the spacing of d1 from the center line of the B adjusting shaft is recorded as B1 abutting position, and the abutting position of the body part of the B adjusting shaft with the spacing of d2 from the center line of the B adjusting shaft is recorded as B2 abutting position, and the B adjusting part comprises a B adjusting rod, the rod body of the B adjusting rod is arranged in the vertical direction and is movably mounted in the vertical direction, and the B adjusting rod is used for adjusting the B clamping part of the B clamping piece to be close to or away from the A clamping part on the A clamping piece; The B adjusting rod is slidably mounted in the B assembly hole, and in the initial state, the movable mounting seat is located at a position close to the center of the turntable, and the B1 abutting position on the B adjusting shaft corresponds to the lower end of the B adjusting rod.
2. The LED lamp production apparatus according to claim 1, characterized by The B clamping piece is movably mounted on the movable mounting seat through the B hinged shaft, and the B hinged shaft is arranged horizontally and perpendicularly to the radial direction of the turntable.
3. The LED lamp production apparatus according to claim 2, characterized by The B clamping piece is connected with the driving piece, the driving piece drives the A clamping piece and the B clamping piece to clamp, and the driving piece is a spring or a spring.
4. The LED lamp production apparatus according to claim 1, characterized by The cover opening of the reflector clamped by the clamping mechanism points to the middle part of the turntable along the radial direction of the turntable.
5. The LED lamp production apparatus according to claim 3, wherein The upper end of the B adjusting rod is used for supporting the B clamping piece to rotate around the B hinged shaft.
6. The LED lamp production apparatus according to claim 5, wherein The B adjusting piece is located between the B hinged shaft and the B clamping part, and is arranged close to the B hinged shaft.
7. The LED lamp production apparatus according to claim 6, wherein The A adjusting part and the B adjusting part are respectively used for adjusting the clamping mechanism at the loading station and the assembly station to perform A operation and B operation; A operation: first, adjust the A clamping piece and the B clamping piece in the clamping mechanism at the loading station to be in an open state, then move the movable mounting seat from the position close to the center of the turntable to the outside of the turntable, so that the A clamping part on the A clamping piece is inserted into the inside of the reflector to be taken, then adjust the A clamping piece and the B clamping piece to clamp the reflector, and finally move the movable mounting seat to the position close to the center of the turntable; B operation: keep the A clamping piece and the B clamping piece in the clamping mechanism at the assembly station in a clamped state, then move the movable mounting seat from the position close to the center of the turntable to the outside of the turntable, so that the reflector on the clamping mechanism and the heat dissipation base are arranged correspondingly, the mounting holes on the reflector and the heat dissipation base are arranged correspondingly, and the reflector and the heat dissipation base are fixedly connected through screws, then adjust the A clamping piece and the B clamping piece to be in an open state, and finally move the movable mounting seat to the position close to the center of the turntable.
Citation Information
Patent Citations
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CN108127392A
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