Mountain plate knitting position adjusting tool and mountain plate knitting position adjusting method

Abstract

The invention provides a mountain plate knitting position debugging tool and a mountain plate knitting position debugging method, which are used for assembling a loom head and a mountain plate, and comprise a guide rail which is in walking fit with a walking bearing of the loom head; the sliding frame extends out of the guide rail and is in lap joint with the hill-shaped plate, and the extending end of the sliding frame is provided with a measuring device which is in contact fit with the transverse plane of the hill-shaped plate; and a hill plate height adjusting device for adjusting the height position of the hill plate is also arranged on the loom head. A walking bearing of the loom head is utilized to be matched with a guide rail in a walking mode, and the guide rail forms a reference rail for conducting transverse translation on the loom head. The sliding frame is arranged and matched with the guide rail in a lap joint mode, the height position of the hill plate in the transverse direction is adjusted, the height of the hill plate in the transverse direction is consistent, and adjustment of the height position of the hill plate is achieved. The guide rail, the sliding frame and the hill-shaped plate height adjusting device are arranged to adjust the height of the hill-shaped plate, the needle turning position direction of the hill-shaped plate is adjusted, the manual measurement difficulty is reduced, and the installation efficiency is improved.

Description

Technical Field

[0001] The invention relates to the technical field of flat knitting machines, and more specifically to a tool for debugging a knitting position of a mountain plate and a method for adjusting the knitting position of a mountain plate. Background Art

[0002] The loom head is the main working part of the loom and contains the main moving parts in the weaving process. It is responsible for controlling the lifting and lowering movement of the needles, as well as the introduction of yarn and the process of weaving into cloth.

[0003] The aluminum cover is used as the support structure of the machine head to fix the mountain plate and the bridge and support part of the weight of the machine head. The mountain plate is a key component that works with the machine head to carry and guide the movement of the knitting needles, control the lifting and lowering of the knitting needles to form knitted fabrics, and complete the weaving process together.

[0004] For a double-needle bed flat knitting machine, the mountain plate includes two front mountain plates and a rear mountain plate installed opposite to each other on the aluminum cover assembly. The needle turning position and the thread feeding position of the mountain plate play a key role in the knitting flat knitting machine, and they jointly affect the quality and weaving efficiency of the knitted fabric. Therefore, when assembling the mountain plate and the aluminum cover, it is necessary to ensure the flatness requirements on the mountain plate and the aluminum cover, as well as to ensure the consistency of the installation height and lateral position between the front mountain plate and the rear mountain plate. However, when assembling the mountain plate and the aluminum cover, the prior art uses the reserved installation position for assembly, and the position is adjusted by the installer, which also increases the difficulty of installing the mountain plate.

[0005] Therefore, how to reduce the difficulty of installing the mountain plate on the machine head and ensure the consistency of the mountain plate installation is a problem that needs to be urgently solved by technical personnel in this field. Summary of the invention

[0006] In view of this, the present invention provides a mountain plate weaving position debugging tool and a mountain plate weaving position adjustment method to reduce the difficulty of installing the mountain plate on the machine head and ensure the consistency of the mountain plate installation.

[0007] In order to achieve the above object, the present invention provides the following technical solutions:

[0008] A debugging tool for a mountain plate weaving position, used for assembling a loom head and a mountain plate, comprising a guide rail that cooperates with a travel bearing of the loom head;

[0009] A slide extending from the guide rail and overlapped with the mountain board, wherein the extending end of the slide is provided with a measuring device contacting and cooperating with the transverse plane of the mountain board;

[0010] The loom head is also provided with a mountain plate height adjusting device for adjusting the height position of the mountain plate.

[0011] Preferably, in the above-mentioned mountain plate weaving position debugging tooling, the loom head is inverted up and down, the mountain plate is overlapped on the aluminum cover of the loom head, the mountain plate height adjustment device is arranged on the side of the aluminum cover away from the walking bearing, and the mountain plate height adjustment device is abutted and matched with one side of the mountain plate in the thickness direction.

[0012] Preferably, in the above-mentioned debugging tool for the knitting position of the mountain board, the slide is arranged obliquely and overlapped on the mountain board, and the slide includes a first sliding part overlapped with the guide rail, and a second sliding part in sliding contact with the surface of the mountain board;

[0013] The measuring device is fixedly mounted on the second sliding part.

[0014] Preferably, in the above-mentioned mountain board weaving position debugging tooling, the measuring device is a contact measuring instrument fixedly mounted on the slide, and the transverse plane is a sharp mountain transverse plane arranged on the mountain board.

[0015] Preferably, in the above-mentioned tooling for debugging the weaving position of the mountain board, the mountain peaks are arranged on the mountain peak board in a transverse plane, the mountain peak board includes a first mountain peak board and a second mountain peak board arranged at intervals along the mountain peak board in a transverse direction, and the slide includes a first slide and a second slide corresponding to the positions of the first mountain peak board and the second mountain peak board respectively;

[0016] A first measuring device for measuring the transverse plane of the first peak plate is arranged on the first sliding carriage;

[0017] A second measuring device for measuring the transverse plane of the second peak plate is arranged on the second sliding carriage.

[0018] Preferably, in the above-mentioned mountain board weaving position debugging tooling, the mountain board height adjustment device includes an adjustment seat fixed on the aluminum cover, the adjustment seat has an adjustment frame extending to the end of the mountain board in the thickness direction, and the adjustment frame is provided with an adjustment bolt for adjusting the height of the mountain board.

[0019] Preferably, in the above-mentioned mountain board weaving position debugging tooling, it also includes an end adjustment frame synchronously attached to the surface of the front mountain board and the rear mountain board, the end adjustment frame is arranged at the lateral end of the mountain board, and the end adjustment frame is respectively provided with a first end instrument for contacting and matching with the lateral end surface of the front mountain board, and a second end instrument for contacting and matching with the lateral end surface of the rear mountain board.

[0020] Preferably, in the above-mentioned debugging tool for the knitting position of the mountain board, the first end of the end adjustment frame has a first leg that contacts and cooperates with the surface of the front mountain board, and the second end has a second leg that contacts and cooperates with the surface of the rear mountain board;

[0021] The first end also has an end overlapping portion that overlaps with the transverse end surface of the front mountain board.

[0022] Preferably, in the above-mentioned mountain board weaving position debugging tooling, the end face angle of the first support leg and the second support leg is the same as the assembly angle of the front mountain board and the rear mountain board.

[0023] A method for debugging a knitting position of a mountain board, used for the knitting position debugging tool of any one of the above items, comprising the steps of:

[0024] 1) Turn the machine head upside down, and place the front and rear mountain boards of the mountain board on the aluminum covers at the corresponding positions respectively, install multiple mountain board height adjustment devices on the aluminum covers, support the lateral ends of the front and rear mountain boards respectively, and pre-position the front mountain board;

[0025] 2) Install the front guide rail on the front running bearing corresponding to the front mountain board, and install the rear guide rail on the rear running bearing corresponding to the rear mountain board;

[0026] 3) Overlap the two slides on the front guide rail, and place the measuring devices on the two slides in contact with the horizontal planes of the two peaks of the peak plates respectively;

[0027] 4) Overlap the two slides on the rear guide rail, and place the measuring devices on the two slides in contact with the horizontal planes of the two peaks of the rear peak board;

[0028] 5) Adjust the two height adjustment devices of the front mountain board corresponding to the front mountain board so that the measurement results of the two measuring devices on the front mountain board are consistent;

[0029] 6) Adjust the two height adjustment devices of the rear mountain board corresponding to the rear mountain board so that the measurement results of the two measuring devices on the rear mountain board are consistent with the measurement results of the measuring device on the front mountain board;

[0030] 7) Overlap the end adjustment frame on the front mountain board and the rear mountain board, and make the overlapped part of the end adjustment frame butt against the front mountain board, and make the first end instrument butt against the front mountain board, and make the second end instrument butt against the rear mountain board;

[0031] 8) Adjust the lateral position of the rear mountain board so that the measurement results of the second end instrument are consistent with those of the first end instrument, and position the rear mountain board.

[0032] The mountain plate weaving position debugging tool provided by the present invention is used for assembling the loom head and the mountain plate, including a guide rail that cooperates with the running bearing of the loom head; a slide that extends from the guide rail and overlaps the mountain plate, and the extended end of the slide is provided with a measuring device that contacts and cooperates with the horizontal plane of the mountain plate; the loom head is also provided with a mountain plate height adjustment device for adjusting the height of the mountain plate. The running bearing of the loom head is used to set the guide rail to cooperate with the running bearing, so that the guide rail forms a reference track for lateral translation of the loom head. A slide is provided, the slide is overlapped with the guide rail, and extends from the end of the guide rail to the upper surface of the mountain board, a measuring device is provided at the extended end of the slide, and a transverse plane that contacts and cooperates with the measuring device is provided on the mountain board. When the slide slides laterally based on the guide rail, due to inconsistent assembly of the height of the mountain board in the transverse direction, the transverse plane that contacts the measuring device is in an inclined state, causing the measurement result of the measuring device to be out of range, the height position of the mountain board in the transverse direction, that is, the guide direction of the guide rail, is adjusted by the mountain board height adjustment device, so that the height of the mountain board is consistent in the transverse direction, thereby realizing the adjustment of the height position of the mountain board. The height of the mountain board is adjusted by providing the guide rail, the slide and the mountain board height adjustment device, so that the height of the mountain board in the turning needle position direction can be accurately controlled, reducing the difficulty of manual measurement and improving installation efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0033] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0034] Figure 1 It is a schematic diagram of the assembly of the mountain plate weaving position debugging tooling provided by the present invention;

[0035] Figure 2 for Figure 1 Schematic diagram of front mountain board assembly of the debugging tooling for the middle mountain board weaving position;

[0036] Figure 3 for Figure 1 Schematic diagram of the slide structure in the Zhongshan board weaving position debugging tooling;

[0037] Figure 4 for Figure 1 Schematic diagram of the sharp mountain plate structure on the mountain plate;

[0038] Figure 5 for Figure 1 Schematic diagram of the structure of the height adjustment device of the Zhongshan board weaving position debugging tooling;

[0039] Figure 6 for Figure 1 Schematic diagram of the end adjustment frame structure of the Zhongshan board weaving position debugging tooling. DETAILED DESCRIPTION

[0040] The invention discloses a mountain plate weaving position debugging tool and a mountain plate weaving position adjustment method, which reduces the difficulty of installing the mountain plate on a machine head and ensures the consistency of the mountain plate installation.

[0041] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0042] like Figure 1-Figure 6 As shown, Figure 1 It is a schematic diagram of the assembly of the mountain plate weaving position debugging tooling provided by the present invention; Figure 2 for Figure 1 Schematic diagram of front mountain board assembly of the debugging tooling for the middle mountain board weaving position; Figure 3 for Figure 1 Schematic diagram of the slide structure in the Zhongshan board weaving position debugging tooling; Figure 4 for Figure 1 Schematic diagram of the sharp mountain plate structure on the mountain plate; Figure 5 for Figure 1 Schematic diagram of the structure of the height adjustment device of the Zhongshan board weaving position debugging tooling; Figure 6 for Figure 1 Schematic diagram of the end adjustment frame structure of the Zhongshan board weaving position debugging tooling.

[0043] The present application provides a debugging tool for the weaving position of a mountain plate, which is used for assembling a loom head 1 and a mountain plate 2, and includes a guide rail 3 that cooperates with the running bearing 11 of the loom head 1; a slide 4 that extends from the guide rail 3 and overlaps the mountain plate 2, and a measuring device 5 that contacts and cooperates with the transverse plane of the mountain plate 2 is provided at the extended end of the slide 4; and a mountain plate height adjustment device 6 that adjusts the height of the mountain plate 2 is also provided on the loom head 1. By using the running bearing 11 of the loom head 1, the guide rail 3 is provided to cooperate with the running bearing 11, and the guide rail 3 forms a reference track for lateral translation of the loom head 1.

[0044] The debugging tool adjusts the installation position of the mountain plate on the aluminum cover. Since the mountain plate is supported by the aluminum cover in the thickness direction, its adjustment direction includes the height direction along the vertical direction of the aluminum cover and the horizontal direction along the horizontal guide of the guide rail. At the same time, the purpose of adjusting the mountain plate in the height direction is to adjust the needle turning position of the knitting needle, and the horizontal adjustment is to adjust the thread feeding position of the coil on the horizontal release of the mountain plate. Through the height direction and the horizontal direction, the needle turning position and thread feeding position of the front and rear mountain plates are consistent.

[0045] The combination of the guide rail 3 and the slide 4 realizes the measurement of the height of different transverse positions of the mountain board. The slide 4 is provided, and the slide 4 overlaps and cooperates with the guide rail 3 and extends from the end of the guide rail 3 to the upper surface of the mountain board 2. A measuring device 5 is provided at the extended end of the slide 4, and a transverse plane that contacts and cooperates with the measuring device 5 is provided on the mountain board 2. When the slide 4 slides transversely with the guide rail 3 as a reference, due to the inconsistent assembly of the height of the mountain board 2 in the transverse direction, the transverse plane that contacts with the measuring device 5 is in an inclined state, resulting in the measurement result of the measuring device being out of range. The height position of the mountain board 2 in the transverse direction, that is, the guiding direction of the guide rail 3, is adjusted by the mountain board height adjustment device 6, so that the height of the mountain board 2 in the transverse direction is consistent, thereby realizing the adjustment of the height position of the mountain board 2. By setting the guide rail 3, the slide 4 and the mountain board height adjustment device 6 to adjust the height of the mountain board, the transverse height of the mountain board 2 can be directly measured, thereby accurately controlling the height of the needle turning position, reducing the difficulty of manual measurement, and improving the installation efficiency.

[0046] The loom head 1 is in a working state on the knitting machine, and the front and rear mountain plates 21, 22 cooperate with the needle plate, and the loom head 1 slides laterally on the machine body. The front and rear mountain plates 21, 22 adapt to the structure of the knitting machine, are arranged obliquely and have an angle of about 100°. Correspondingly, the aluminum cover 12 on which the front and rear mountain plates 21, 22 are installed also has an inclined arrangement structure, and the front and rear aluminum covers 12 are connected as a whole through the connecting frame 13.

[0047] When assembling the front mountain plate 21 and the rear mountain plate 22 , the loom head 1 is turned upside down, so that the front and rear aluminum covers 12 form upward inclined surfaces to support the mountain plate 2 to reduce the difficulty of installing the mountain plate 2 on the aluminum cover 12 .

[0048] In this embodiment, the loom head 1 is inverted, the mountain plate 2 is overlapped on the aluminum cover 12 of the loom head 1, and the mountain plate height adjustment device 6 is arranged on the side of the aluminum cover 2 away from the running bearing 11, and the mountain plate 2 height adjustment device abuts and cooperates with one side of the mountain plate 2 in the thickness direction. The loom head 1 is inverted, at this time the running bearing 11 is above the inclined aluminum cover 12, the mountain plate 2 is inclined against the surface of the aluminum cover 12, the mountain plate height adjustment device 6 is arranged on the side away from the running bearing 11, and abuts and cooperates with one side of the mountain plate 2 in the thickness direction, and the mountain plate 2 is supported by the mountain plate height adjustment device 6 to prevent the mountain plate 2 from sliding off the aluminum cover 12.

[0049] Furthermore, the slide 4 is arranged obliquely and overlapped on the mountain board 2, and the slide 4 includes a first sliding portion 41 overlapped with the guide rail 3, and a second sliding portion 42 in sliding contact with the surface of the mountain board;

[0050] The measuring device 5 is fixedly mounted on the second sliding portion 42 .

[0051] By turning the loom head 1 upside down, the walking bearing 11 in the walking structure of the loom head 1 has been calibrated, and a guide rail 3 is set to cooperate with the walking bearing 1, and the walking direction of the guide rail 3 is the reference rail for the lateral sliding of the loom head 1. The slide 4 is set to slide laterally on the guide rail 3, and the slide 4 is overlapped on the mountain plate 2 in an inclined manner. The second sliding part 42 is formed by the sliding contact between the surface of the mountain plate 2 and the slide 4, and the first sliding part 41 is formed by the overlap of the slide 4 and the guide rail 3. The lateral sliding of the slide 4 is jointly constrained by the guide rail 3 and the mountain plate 2, and the measuring device 5 is arranged on the second sliding part 42, specifically on the top of the slide 4. The measuring device 5 can detect the lateral flatness of any position and correct the lateral position of the mountain plate.

[0052] Specifically, the measuring device 5 is a contact measuring instrument fixed on the slide, and the transverse plane is a sharp mountain transverse plane provided on the mountain board 2. The sharp mountain transverse plane is the inner sharp mountain transverse surface 203 of the sharp mountain board 201 on the mountain board 2. There are two sharp mountain boards 201 arranged in the transverse direction of the mountain board 2. The sharp mountain board 201 is a fixed structure on the mountain board 2 and will not slide during the knitting process. By utilizing the fixed structure of the sharp mountain board 201 on the mountain board 2 and the arrangement of the sharp mountain board 2 with transverse spacing on the mountain board 2, in theory, the positions of the two sharp mountain boards 201 are measured respectively by the measuring device, and the principle of two points determining a line is used. When the positions of the two sharp mountain boards 201 are the same and the reading of the contact measuring instrument is within the error range, it can be determined that the mountain board is installed in a horizontal position on the aluminum cover.

[0053] Specifically, the inner side of the peak plate 201 in the thickness direction has a peak structure 202, and both sides of the peak structure 202 are a plane structure. The contact measuring instrument contacts and cooperates with the horizontal plane 203 of the peak to perform position measurement.

[0054] In this embodiment, the peak plate includes a first peak plate and a second peak plate which are arranged at intervals along the peak plate in a transverse direction, and the slide includes a first slide and a second slide corresponding to the positions of the first peak plate and the second peak plate respectively;

[0055] A first measuring device for measuring the transverse plane of the first peak plate is arranged on the first slide;

[0056] The second slide is provided with a second measuring device for measuring the transverse plane of the second peak plate.

[0057] Considering that there are two pointed mountain plates arranged at intervals in the transverse direction of the mountain plates, and there are multiple mountain plate triangles such as turning needle guide blocks between the two pointed mountain plates 201, the slide 4 cannot slide between the two pointed mountain plates 201 and needs to be removed from the mountain plates for position switching. The repositioning increases the uncertainty of the side measurement.

[0058] Utilizing the first peak and the second peak structure on the two peak boards 201, the slide 4 is set as the first slide and the second slide, both of which are mounted on the guide rail 3, and the first slide is used to measure the first flatness of the horizontal plane of the peaks on both sides of the first peak board, and the second slide is used to measure the second flatness of the horizontal plane of the peaks on both sides of the second peak board, and through the measured values ​​of the first flatness and the second flatness, it is determined whether the mountain board is in a horizontal position.

[0059] In this embodiment, the height adjustment device 6 of the mountain plate includes an adjustment seat 61 fixed on the aluminum cover 12, and the adjustment seat 61 has an adjustment frame 62 extending to the end of the mountain plate in the thickness direction, and the adjustment frame 62 is provided with an adjustment bolt 63 for adjusting the height of the mountain plate 2. The height adjustment device of the mountain plate 2 is fixed on the aluminum cover 12 through the adjustment seat 61, and the adjustment frame 62 extends from the adjustment seat 61, and the adjustment frame 62 extends to one side in the thickness direction of the mountain plate, and the adjustment bolt 63 is installed on the adjustment frame 62. Preferably, the adjustment seat 61 and the adjustment frame 62 are an integral structure, which is divided into two parts by a step structure. The first part of the adjustment seat 61 is used to connect with the aluminum cover 12, and there is an adjustment gap between the adjustment frame 62 and the mountain plate 2 to meet the telescopic space requirements of the adjustment bolt 63.

[0060] The mountain board height adjustment device 6 includes two devices, which correspond to the positions of the two pointed mountain boards 201 respectively, and adjust the horizontal heights of the two sides of the mountain board 2. During the specific adjustment process, the horizontal heights of the two sides of the mountain board 2 are adjusted by adjusting the extension length of the adjusting bolts 63, thereby satisfying the horizontal horizontal height adjustment of the mountain board.

[0061] Through the guide rail 3, the slide 4 and the measuring device 5, the height of the mountain board 2 in the height direction, that is, the height of the needle turning position direction, can be adjusted with the sharp mountain board 201 as the adjustment and measurement basis, so that the height of the front mountain board 21 and the rear mountain board 22 in the needle turning position direction are consistent, thereby ensuring stability during the knitting process.

[0062] In order to adapt to the front-to-back symmetrical structure of the needle plate on the knitting machine, when the front mountain plate 21 and the rear mountain plate 22 are arranged on the loom head, their positions also need to be assembled to be front-to-back symmetrical to ensure the stability and consistency of the knitting process. By setting the guide rail 3, the slide 4 and the mountain plate height adjustment device 6, the height position of the front and rear mountain plates 2 can be adjusted. In this embodiment, preferably, the two sharp mountain plates 201 on the front mountain plate and the two sharp mountain plates on the rear mountain plate are adjusted and measured with an independent slide structure, that is, two guide rails, two pairs of slides and two pairs of mountain plate height adjustment devices arranged in pairs are used to independently measure the position of each sharp mountain plate to improve the accuracy of the side beam.

[0063] By adjusting the height direction of the mountain board, the positions of the front and rear mountain boards in the height direction can be made consistent. At the same time, considering that the mountain board is in a free state in the transverse direction and is installed on the aluminum cover by assembly, the position symmetry of the front and rear mountain boards in the transverse direction also needs to be adjusted.

[0064] In this embodiment, it also includes an end adjustment frame 7 synchronously attached to the surface of the front mountain board 21 and the rear mountain board 22. The end adjustment frame 7 is arranged at the lateral end of the mountain board 2. The end adjustment frame 7 is respectively provided with a first end instrument 71 that contacts and cooperates with the lateral end surface of the front mountain board 21, and a second end instrument 72 that contacts and cooperates with the lateral end surface of the rear mountain board 22.

[0065] Furthermore, the first end of the end adjustment frame 7 has a first support leg 701 that contacts and cooperates with the surface of the front mountain board 21, and the second end has a second support leg 702 that contacts and cooperates with the surface of the rear mountain board;

[0066] The first end also has an end overlap portion 703 that overlaps with the lateral end surface of the front mountain board.

[0067] The end face angle between the first support leg 701 and the second support leg 702 is the same as the assembly angle between the front mountain board 21 and the rear mountain board 22 .

[0068] The front mountain plate 21 and the rear mountain plate 22 have corresponding installation positioning holes on the aluminum cover 12. When performing the transverse positioning of the front mountain plate 21 and the rear mountain plate 22, taking the fixing of the front mountain plate as an example, the front mountain plate is first preliminarily positioned, and the transverse position of the rear mountain plate is adjusted as a reference, so as to achieve transverse alignment of the two.

[0069] Specifically, an end adjustment frame 7 is provided, and the end adjustment frame 7 is overlapped on the surface of the front mountain board 21 and the rear mountain board 22 through a first support leg 701 and a second support leg 702, respectively, and the process is contacted and supported by a triangular block at the same position on the mountain board 2. The end adjustment frame 7 has an end overlap portion 703 that overlaps and cooperates with the front mountain board 21 in the thickness direction, so that the end adjustment frame 7 and the front mountain board 21 are combined into an integrated structure, and a first end meter 71 that contacts and cooperates with the end of the front mountain board in the thickness direction and a second end meter 72 that contacts and cooperates with the end of the rear mountain board in the thickness direction are arranged on the end adjustment frame 7. By reading the data of the first end meter 71 and the second end meter 72, the lateral position of the rear mountain board can be fine-tuned, so that the lateral positions of the front mountain board and the rear mountain board can be adjusted.

[0070] The loom head is arranged upside down, the travel bearing is used as the reference bearing, and the guide rail, slide, and height adjustment device of the mountain plate are set to adjust the first position of the needle transfer position in the height direction of the front mountain plate and the rear mountain plate. Then, the lateral position of the front mountain plate and the rear mountain plate is adjusted by the end adjustment frame. Through the two-step position adjustment method, the front mountain plate and the rear mountain plate are arranged symmetrically on the front and rear aluminum covers, reducing the assembly difficulty of the loom head and ensuring consistency.

[0071] Based on the above-mentioned mountain board weaving position debugging tool, the present application also provides a mountain board weaving position debugging method, which is used for the mountain board weaving position debugging tool as described in any of the above items, comprising the steps of:

[0072] 1) Turn the machine head upside down, and place the front and rear mountain boards of the mountain board on the aluminum covers at the corresponding positions respectively, install multiple mountain board height adjustment devices on the aluminum covers, support the lateral ends of the front and rear mountain boards respectively, and pre-position the front mountain board;

[0073] The machine head 1 is inverted, and in actual operation, a support base is provided to support the machine head 1, and the machine head 1 is stably supported by the support base. The two aluminum covers on the machine head 2 are in the same symmetrical position to ensure the symmetry of the support for the front mountain plate 201 and the rear mountain plate 202.

[0074] When the mountain board 2 is not fixed, the mountain board height adjustment device 6 is pre-installed on the aluminum cover. Preferably, four are used, which are fixed at the lateral ends of the front and rear aluminum covers respectively. After the mountain board 2 is placed in place, the lateral ends of the mountain board 2 are supported by the mountain board height adjustment device.

[0075] The front mountain plate 201 is first pre-positioned on the aluminum cover, and the position of the front mountain plate 201 is first determined by using the pre-installed holes on the aluminum cover, and the position of the rear mountain plate 202 is adjusted based on the front mountain plate 201.

[0076] 2) Install the front guide rail on the front running bearing corresponding to the front mountain board, and install the rear guide rail on the rear running bearing corresponding to the rear mountain board;

[0077] After the mountain plate 2 is placed on the aluminum cover, the guide rail 3 is placed on the travel bearing. Corresponding to the front and rear aluminum covers, the guide rails 3 are placed on the front and rear sets of travel bearings 11 on the machine head. The front mountain plate 201 and the rear mountain plate 202 are adjusted independently, and an independent travel structure is adopted. The adjustment data of the front mountain plate 201 is used to adjust the rear mountain plate 202, so that the positions of the two are adjusted in a consistent manner.

[0078] 3) Overlap the two slides on the front guide rail, and place the measuring devices on the two slides in contact with the horizontal planes of the two peaks of the peak plates respectively;

[0079] There are two peaks 201 on the front mountain board 201, and each peak board 201 is placed with a set of slides 4 and measuring devices 5, and each set of slides 4 and measuring devices 5 independently completes the horizontal plane measurement of the peaks of the peaks of the peak board 201. The measuring device 5 can use a dial indicator, or a more accurate micrometer, to adjust the two dial indicators corresponding to the positions of the two peaks 201, and adjust the height of the two ends of the horizontal side of the mountain board 2 through the mountain board height adjustment device 6. When the readings of the two dial indicators are consistent, it means that the heights of the two peaks of the front mountain board 21 are consistent, and the front mountain board 21 is in a horizontal position.

[0080] 4) Overlap the two slides on the rear guide rail, and place the measuring devices on the two slides in contact with the horizontal planes of the two peaks of the rear peak board respectively;

[0081] Two carriages 4 are also mounted on the rear guide rail 3, and the height data of the two sharp mountain boards on the rear mountain board 22 are measured by two dial indicators. The height of the rear mountain board 22 is adjusted until the two dial indicator readings thereon are consistent with the two dial indicator readings on the front mountain board.

[0082] 5) Adjust the two height adjustment devices of the front mountain board corresponding to the front mountain board so that the measurement results of the two measuring devices on the front mountain board are consistent;

[0083] 6) Adjust the two height adjustment devices of the rear mountain board corresponding to the rear mountain board so that the measurement results of the two measuring devices on the rear mountain board are consistent with the measurement results of the measuring device on the front mountain board;

[0084] The front mountain board 21 and the rear mountain board 22 are both height-adjusted by the mountain board height adjustment device. If the tooling has been calibrated, the mountain board height adjustment device 6, the measuring device 5 and the slide 4 are used to detect and adjust the height of the sharp mountain board 201, so that the height position consistency of the front mountain board 21 and the rear mountain board 22 can be achieved.

[0085] 7) Overlap the end adjustment frame on the front mountain board and the rear mountain board, and make the overlapped part of the end adjustment frame butt against the front mountain board, and make the first end instrument butt against the front mountain board, and make the second end instrument butt against the rear mountain board;

[0086] After the height adjustment of the mountain board 2 is completed, the front mountain board 21 and the rear mountain board 22 are at the same height, and it is necessary to detect the lateral thread-engaging positions of the two and adjust the lateral end positions of the two relative to each other so as to be at the same thread-engaging position.

[0087] Similarly, based on the pre-positioning position of the front mountain board 21 , the end adjustment frame 7 is butted against the end of the front mountain board 21 by the end overlap portion 703 , and at this time, the end adjustment frame 7 and the front mountain board 2 form an integrated structure.

[0088] Two end meters are arranged on the end adjustment frame 7 , the first end meter 71 abuts against the side of the front mountain board 21 , and the second end meter 72 abuts against the side of the rear mountain board 22 .

[0089] 8) Adjust the lateral position of the rear mountain board so that the measurement results of the second end instrument are consistent with those of the first end instrument, and position the rear mountain board.

[0090] The first end gauge 71 and the second end gauge 72 are both dial gauges. According to the reading obtained by the first end gauge 71, the lateral position of the rear plate 22 is adjusted so that the reading of the second end gauge 72 is consistent with the reading of the first end gauge 71, which means that the rear plate is adjusted to the same line position as the front plate, and the rear plate is positioned, that is, the position adjustment of the front plate and the rear plate is completed. It can be understood that the readings of the dial gauges are consistent, which means that the values ​​of the dial gauges used for comparison are within a given error range.

[0091] The above description of the disclosed embodiments enables one skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to one skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but rather to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A debugging tool for the weaving position of a mountain plate, used for assembling a loom head and a mountain plate, characterized in that: It includes a guide rail that cooperates with the travel bearing of the loom head; A slide extending from the guide rail and overlapped with the mountain board, wherein the extending end of the slide is provided with a measuring device contacting and cooperating with the transverse plane of the mountain board; The loom head is also provided with a mountain plate height adjusting device for adjusting the height position of the mountain plate.

2. The debugging tool for the mountain plate weaving position according to claim 1 is characterized in that: The loom head is inverted upside down, the mountain plate is overlapped on the aluminum cover of the loom head, the mountain plate height adjustment device is arranged on the side of the aluminum cover away from the traveling bearing, and the mountain plate height adjustment device is abutted and matched with one side of the mountain plate in the thickness direction.

3. The debugging tool for the mountain plate weaving position according to claim 2 is characterized in that: The slide is arranged obliquely and overlapped on the mountain plate, and the slide comprises a first sliding part overlapped with the guide rail, and a second sliding part in sliding contact with the surface of the mountain plate; The measuring device is fixedly mounted on the second sliding part.

4. The debugging tool for the mountain plate weaving position according to claim 3 is characterized in that: The measuring device is a contact measuring instrument fixedly mounted on the slide, and the transverse plane is a sharp mountain transverse plane arranged on the mountain plate.

5. The debugging tool for the mountain plate weaving position according to claim 4 is characterized in that: The peaks are arranged on a peak board in a transverse plane, the peak board includes a first peak board and a second peak board arranged in a transverse interval along the peak board, and the slide includes a first slide and a second slide corresponding to the positions of the first peak board and the second peak board respectively; A first measuring device for measuring the transverse plane of the first peak plate is arranged on the first sliding carriage; A second measuring device for measuring the transverse plane of the second peak plate is arranged on the second sliding carriage.

6. The debugging tool for the mountain plate weaving position according to claim 5 is characterized in that: The mountain plate height adjustment device comprises an adjustment seat fixed on the aluminum cover, the adjustment seat has an adjustment frame extending to the end of the mountain plate in the thickness direction, and the adjustment frame is provided with adjustment bolts for adjusting the height of the mountain plate.

7. The debugging tool for the mountain plate weaving position according to claim 6 is characterized in that: It also includes an end adjustment frame synchronously attached to the surface of the front mountain board and the rear mountain board, the end adjustment frame is arranged at the lateral end of the mountain board, and the end adjustment frame is respectively provided with a first end instrument that contacts and cooperates with the lateral end surface of the front mountain board, and a second end instrument that contacts and cooperates with the lateral end surface of the rear mountain board.

8. The debugging tool for the mountain board weaving position according to claim 7 is characterized in that: The first end of the end adjustment frame has a first support leg that contacts and cooperates with the surface of the front mountain board, and the second end has a second support leg that contacts and cooperates with the surface of the rear mountain board; The first end also has an end overlapping portion that overlaps with the transverse end surface of the front mountain board.

9. The debugging tool for the mountain plate weaving position according to claim 8 is characterized in that: The end face included angle of the first supporting leg and the second supporting leg is the same as the assembly included angle of the front mountain board and the rear mountain board.

10. A method for adjusting the weaving position of a mountain board, used for the mountain board weaving position debugging tool as claimed in any one of claims 1 to 9, characterized in that: Includes steps: 1) Turn the machine head upside down, and place the front and rear mountain boards of the mountain board on the aluminum covers at the corresponding positions respectively, install multiple mountain board height adjustment devices on the aluminum covers, support the lateral ends of the front and rear mountain boards respectively, and pre-position the front mountain board; 2) Install the front guide rail on the front running bearing corresponding to the front mountain board, and install the rear guide rail on the rear running bearing corresponding to the rear mountain board; 3) Overlap the two slides on the front guide rail, and place the measuring devices on the two slides in contact with the horizontal planes of the two peaks of the peak plates respectively; 4) Overlap the two slides on the rear guide rail, and place the measuring devices on the two slides in contact with the horizontal planes of the two peaks of the rear peak board; 5) Adjust the two height adjustment devices of the front mountain board corresponding to the front mountain board so that the measurement results of the two measuring devices on the front mountain board are consistent; 6) Adjust the two height adjustment devices of the rear mountain board corresponding to the rear mountain board so that the measurement results of the two measuring devices on the rear mountain board are consistent with the measurement results of the measuring device on the front mountain board; 7) Overlap the end adjustment frame on the front mountain board and the rear mountain board, and make the overlapped part of the end adjustment frame butt against the front mountain board, and make the first end instrument butt against the front mountain board, and make the second end instrument butt against the rear mountain board; 8) Adjust the lateral position of the rear mountain board so that the measurement results of the second end instrument are consistent with those of the first end instrument, and position the rear mountain board.

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