A tool for assembling a tensioner wheel

By designing connecting holes and equipping the tensioner assembly tool with adjusting fasteners on the push plate, the problem of installation applicability of tensioners of different sizes is solved, achieving stable fixing and efficient assembly.

CN119610002BActive Publication Date: 2025-12-12GUANGXI YUCHAI MASCH CO LTD
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Patent Information

Application Number
CN202411834499.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-12-13
Publication Date
2025-12-12
Estimated Expiration
2044-12-13

AI Technical Summary

Technical Problem

In the existing technology, the connecting hole diameter of the tensioner assembly tool is fixed, which makes it difficult to apply to tensioners of various sizes, resulting in insufficient applicability.

Method used

Design a tool for assembling tension wheels, with a push plate having a connection hole and equipped with adjusting fasteners, including multiple adjusting sleeves and locking bolts, to accommodate the installation and fixing of tension wheels of different sizes.

Benefits of technology

It enables stable installation and fixation of tensioning wheels of various sizes, improving the applicability of the tool and assembly efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application provides a tool for assembling a tensioning wheel, and relates to the technical field of tensioning wheel assembly, which comprises a handle, a support, a connecting rod and a push rod, one end of the handle is hinged to one end of the support, the middle part of the handle is hinged to one end of the connecting rod, the other end of the connecting rod is hinged to the push rod, the push rod is slidingly installed on the support, the other end of the push rod penetrates through the other end of the support and is connected with a telescopic piece, the outer end of the telescopic piece is provided with a push plate, the middle part of the push plate is provided with a connecting hole, and an adjusting fixing piece matched with the connecting hole and used for installing various tensioning wheels is arranged. The adjusting fixing piece used for installing various tensioning wheels is arranged in the connecting hole of the push plate, so that the applicability of the tool is improved.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of tensioner assembly, in particular to a tool for tensioner assembly. BACKGROUND

[0002] In the prior art, the assembly of the tensioner is usually manually assembled by multiple people. 1. Safety: For chain tensioners, the assembly space is limited, and there is a safety hazard of personnel bumping and scratching. For belt tensioners, employees use copper rods to knock the hoops for assembly, which has a safety hazard of bruising hands and splintering eyes. 2. Quality: For chain tensioners, prying the rod to rotate the transmission sprocket can easily cause scratches on the paint surface of the lug, with a problem occurrence rate of 1.7%. For belt tensioners, knocking the hoops with a copper rod causes damage to the paint surface, resulting in quality degradation. 3. Efficiency: For chain tensioners, the assembly method is complicated, and multiple employees are needed to adjust the tensioner and the transmission sprocket, with a single assembly time of 342". For belt tensioners, the operation efficiency is low, with 8-15 knocks required for each, taking about 1 minute; the labor intensity is large.

[0003] To this end, Chinese invention patent application No. CN202322833181.3 discloses a tensioner assembly tool, which, when assembling the tensioner, rotates the handle, and the handle drives the push rod to extend or retract relative to the support through the connecting rod, thereby pushing and assembling the tensioner. Safety: Eliminates the safety hazard of squeezing the fingers of personnel when manually assembling the tensioner fixing bolt. Avoids concentrated work of personnel, reduces the number of employees from three to two at the post, and eliminates the bumping and scratching caused by personnel during concentrated work. Quality: Eliminates the quality problem of the belt loosening caused by the personnel's small assembly force, which makes the tensioner unable to reach the correct assembly position during assembly. There is no need for personnel to rotate the transmission sprocket with a prying rod, eliminating the quality problem of the prying rod scratching the paint surface of the lug. Efficiency: The use of a special tool for assembly reduces the assembly time of a single unit and improves efficiency. Eliminates the complicated steps of hanging and assembling, and directly hangs and assembles after pressing the tool.

[0004] However, the present inventors found at least the following technical problems in the process of implementing the technical solutions in the embodiments of the present application:

[0005] In the above-mentioned scheme, a push plate is installed at the end of the push rod, and a connecting hole for installing the tensioner is designed on the push plate. The hole diameter of the connecting hole is fixed and cannot be changed, so it cannot be applied to the installation and fixation of tensioners of various sizes. SUMMARY

[0006] In order to overcome the existing deficiencies, the embodiments of the present application provide a tool for tensioner assembly, which designs an adjusting and fixing member for installing various tensioners in the connecting hole of the push plate, thereby increasing the applicability of the present application.

[0007] The technical scheme adopted by the embodiment of the application to solve the technical problem is: a tool for assembling a tensioning wheel, comprising a handle, a support, a connecting rod and a push rod, one end of the handle is hinged to one end of the support, the middle part of the handle is hinged to one end of the connecting rod, the other end of the connecting rod is hinged to the push rod, the push rod is slidingly installed on the support, the other end of the push rod penetrates the other end of the support and is connected with a telescopic piece, the outer end of the telescopic piece is provided with a push plate, the middle part of the push plate is provided with a connecting hole, and an adjusting and fixing piece matched with the connecting hole and used for installing various different tensioning wheels is arranged.

[0008] Further, a cavity is formed in the outer end of the push rod, the telescopic piece comprises an adjusting rod inserted into the cavity, a protrusion is fixed on the outer wall of the push rod, a locking bolt A extending into the cavity is screwed on the protrusion, and a strip-shaped groove for abutting against the locking bolt A is formed in the side edge of the adjusting rod.

[0009] Further, an antiskid rubber pad abutting against the end of the locking bolt A is fixed in the inner part of the strip-shaped groove.

[0010] Further, the push plate is designed to be inclined relative to the adjusting rod.

[0011] Further, the adjusting and fixing piece comprises a plurality of adjusting sleeves with diameters gradually decreasing and all installed into the connecting hole, connecting lugs are fixed on both sides of each adjusting sleeve, clamping grooves A and B for clamping the connecting lugs are formed in the push plate and the adjusting sleeves outside the push plate respectively, a locking bolt B is screwed and fixed on the outer end of the upper surface of each connecting lug, and screw holes matched with the clamping grooves A and adapted to the locking bolt B are also formed in the push plate.

[0012] Further, a pin shaft A is installed on one outer end of the support to realize connection with one end of the handle.

[0013] Further, a pin shaft B is installed on one end of the connecting rod to realize connection with the middle part of the handle.

[0014] Further, one end of the support is also connected with a U-shaped clamping seat through a pin shaft C, and the one end of the support is located in the U-shaped clamping seat.

[0015] Further, the other end of the support is provided with a limiting column and a limiting plate, one end of the limiting column is connected with the other end of the support, the limiting plate is connected with the other end of the limiting column, the limiting column is perpendicular to the limiting plate, and the limiting plate is a circular plate body.

[0016] The embodiment of the present application has the advantages that the cooperation of the adjusting fixing member and the connecting hole on the push plate facilitates the installation and fixing of multiple different sizes of the tensioner, and thus the applicability of the present application is increased. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 The tool structure diagram for assembling the tensioner provided by the embodiment of the present application is shown in the figure.

[0018] Figure 2 The structure diagram of the connection relationship between the support, the push rod and the handle provided by the embodiment of the present application is shown in the figure.

[0019] Figure 3 The exploded view of the connection relationship between the push rod and the telescopic member provided by the embodiment of the present application is shown in the figure.

[0020] Figure 4 The partial exploded view of the connection relationship between the push plate and the adjusting fixing member provided by the embodiment of the present application is shown in the figure.

[0021] Figure 5 The partial enlarged view of A in the figure provided by the embodiment of the present application. Figure 4

[0022] In the figure: 1-handle; 2-support; 3-push rod; 4-link; 5-pivot A; 6-pivot B; 7-telescopic member; 71-adjusting rod; 711-bar-shaped slot; 72-lug; 73-locking bolt A; 8-push plate; 81-connecting hole; 82-clip slot A; 83-screw hole; 9-adjusting fixing member; 91-adjusting sleeve; 911-clip slot B; 92-connecting lug; 93-locking bolt B; 10-limiting column; 11-limiting plate. DETAILED DESCRIPTION

[0023] The technical solution in the embodiment of the present application is to solve the problem that the connecting hole is difficult to install and fix multiple different tensioners, and the general idea is as follows:

[0024] Embodiment one:

[0025] As shown in Figure 1 , a tool for assembling a tensioner includes a handle 1, a support 2, a link 4 and a push rod 3. One end of the handle 1 is hinged to one end of the support 2, the middle part of the handle 1 is hinged to one end of the link 4, and the other end of the link 4 is hinged to the push rod 3. The push rod 3 is slidingly installed on the support 2. When assembling the tensioner, the handle 1 is turned, the handle 1 drives the push rod 3 to extend and retract relative to the support 2 through the link 4, and the push rod 3 is pushed and assembled to the tensioner.

[0026] ​The other end of the push rod 3 penetrates the other end of the support 2 and is connected with the telescopic piece 7, the outer end of the telescopic piece 7 is provided with the push plate 8, the middle part of the push plate 8 is provided with the connecting hole 81, and the adjusting fixing piece 9 matched with the connecting hole 81 is arranged and used for installing various different tensioning wheels.

[0027] In the embodiment, the cooperation of the adjusting fixing piece 9 and the connecting hole 81 on the push plate 8 facilitates the installation and fixing of various different sizes of tensioning wheels, so that the applicability of the application is increased.

[0028] As shown in Figure 1 and Figure 3 , the outer end of the push rod 3 is provided with a cavity, the telescopic piece 7 includes the adjusting rod 71 inserted into the cavity, the convex block 72 is fixed on the outer wall of the push rod 3, and the locking bolt A73 extending into the cavity is screwed on the convex block 72, and the strip-shaped groove 711 for the locking bolt A73 to abut is formed on the side edge of the adjusting rod 71. Specifically, the locking bolt A73 is loosened, the adjusting rod 71 inserted into the cavity is moved, the locking bolt A73 is tightened after being adjusted to the appropriate position, so that the locking bolt A73 abuts against the inner wall of the strip-shaped groove 711, so that the assembly position of the tensioning wheel is indirectly adjusted.

[0029] The anti-skid rubber pad (not shown) abutting against the end of the locking bolt A73 is fixed in the inner part of the strip-shaped groove 711. Specifically, the anti-skid rubber pad can increase the friction force when the locking bolt A73 abuts against the strip-shaped groove 711, which indirectly increases the stability of the tensioning wheel after adjustment.

[0030] As shown in Figure 1 , the push plate 8 is designed to be inclined relative to the adjusting rod 71. Specifically, the push plate 8 is arranged, so that the push rod 3 of the tensioning wheel assembly tool abuts against the tensioning wheel, and the tensioning wheel is quickly assembled.

[0031] As shown in Figure 1 , Figure 4 and Figure 5As shown, the adjusting fixture 9 includes a plurality of adjusting sleeves 91 which are sequentially reduced in diameter and are all mounted into the connecting hole 81, and each adjusting sleeve 91 is fixed with a connecting lug 92 on both sides, and the push plate 8 and the adjusting sleeve 91 located outside thereof are respectively provided with a clamping groove A 82 and a clamping groove B 911 for clamping the connecting lug 92, and the upper surface of each connecting lug 92 is externally screwed with a locking bolt B 93, and the push plate 8 is also provided with a screw hole 83 which is communicated with the clamping groove A 82 and is matched with the locking bolt B 93. Specifically, the plurality of adjusting sleeves 91 are sequentially sleeved and mounted in the connecting hole 81 according to the size of the diameter, and the connecting lugs 92 on both sides of the adjusting sleeve 91 can be clamped in the corresponding clamping groove A 82 or clamping groove B 911, and then the adjusting sleeve 91 is fixed with the push plate 8 by the cooperation of the locking bolt B 93 and the screw hole 83, so that the adjusting sleeve 91 is disassembled and assembled to facilitate the installation of the plurality of different sizes of the expander wheel.

[0032] As shown in Figure 1 The support 2 is provided with a pin shaft A5 at one outer end, and is connected with one end of the handle 1 through the pin shaft A5. The handle 1 is in Z-shaped structure, which is convenient for a user to operate the handle 1, reduces the operating force, reduces the space occupied by the expander wheel assembly tool, and has compact structure.

[0033] As shown in Figure 1 The connecting rod 4 is provided with a pin shaft B6 at one end, and is connected with the middle part of the handle 1 through the pin shaft B6. The handle 1 is rotatably connected with the connecting rod 4, the handle 1 drives the connecting rod 4 to rotate, the occupied area of the expander wheel assembly tool is reduced, and the structure is compact.

[0034] As shown in Figure 1 The support 2 is further provided with a U-shaped clamping seat at one end through a pin shaft C, and one end of the support 2 is located in the U-shaped clamping seat. The U-shaped clamping seat is arranged to facilitate the abutment of the expander wheel assembly tool and the supporting component near the expander wheel through the U-shaped clamping seat, and facilitates the fixation and support of the expander wheel assembly tool.

[0035] As shown in Figure 1 The other end of the support 2 is provided with a limiting column 10 and a limiting plate 11, one end of the limiting column 10 is connected with the other end of the support 2, the limiting plate 11 is connected with the other end of the limiting column 10, the limiting column 10 is perpendicular to the limiting plate 11, and the limiting plate 11 is a circular plate body. Specifically, the limiting column 10 and the limiting plate 11 are arranged to facilitate the limiting clamping of the expander wheel assembly tool and the strip-shaped hole near the expander wheel, and facilitate the fixation and support of the expander wheel assembly tool. The limiting column 10 is perpendicular to the limiting plate 11, which facilitates the limiting clamping of the expander wheel assembly tool and the strip-shaped hole near the expander wheel, and facilitates the fixation and support of the expander wheel assembly tool. The limiting plate 11 is a circular plate body, which facilitates the installation and sliding of the limiting plate 11 into the strip-shaped hole through the mounting circular hole of the expander wheel.

[0036] When the present application is used:

[0037] A plurality of adjusting sleeves 91 are sequentially sleeved and installed in the connecting hole 81 according to the diameter size, and the connecting lugs 92 on both sides of the adjusting sleeve 91 can be clamped in the corresponding clamping notches A82 or clamping notches B911, and then the adjusting sleeve 91 is fixed with the push plate 8 by using the cooperation of the locking bolt B93 and the screw hole 83, so that various different sizes of the expander wheels are conveniently installed by disassembling and assembling the adjusting sleeve 91, thereby increasing the applicability of the application.

[0038] Finally, it should be noted that: obviously, the above embodiments are only examples for clearly illustrating the application, and are not limitations on the implementation. For ordinary skilled persons in the art, other different forms of changes or variations can be made on the basis of the above description. Here, it is not necessary and impossible to exhaust all the implementation. The obvious changes or variations derived therefrom are still within the protection scope of the application.

Claims

1. A tool for assembling a tensioning wheel, comprising a handle (1), a support (2), a connecting rod (4) and a push rod (3), one end of the handle (1) is hinged to one end of the support (2), the middle part of the handle (1) is hinged to one end of the connecting rod (4), the other end of the connecting rod (4) is hinged to the push rod (3), the push rod (3) is slidingly installed on the support (2), characterized in that, the other end of the push rod (3) penetrates the other end of the support (2) and is connected with a telescopic piece (7), the outer end of the telescopic piece (7) is provided with a push plate (8), the middle part of the push plate (8) is provided with a connecting hole (81), and an adjusting fixing piece (9) matched with the connecting hole (81) is arranged to install different tensioning wheels; wherein the adjusting fixing piece (9) comprises a plurality of adjusting sleeves (91) with diameters decreasing in turn and installed in the connecting hole (81), each adjusting sleeve (91) is fixed with a connecting lug (92) on both sides, the push plate (8) and the adjusting sleeve (91) outside the push plate (8) are respectively provided with a clamping groove A (82) and a clamping groove B (911) for clamping the connecting lug (92), a locking bolt B (93) is screwed and fixed on the outer end of the upper surface of each connecting lug (92), and the push plate (8) is also provided with a screw hole (83) communicating with the clamping groove A (82) and matched with the locking bolt B (93).

2. The tool to fit a tensioner wheel as defined in claim 1, characterized in that, The outer end of the push rod (3) is provided with a cavity, the telescopic piece (7) comprises an adjusting rod (71) inserted into the cavity, a protrusion (72) is fixed on the outer wall of the push rod (3), and a locking bolt A (73) is screwed on the protrusion (72) and extends into the cavity, and a strip-shaped groove (711) is formed on the side of the adjusting rod (71) for abutting against the locking bolt A (73).

3. The tool to fit a tensioner wheel as defined in claim 2, characterized in that, The strip-shaped groove (711) is fixed with an anti-skid rubber pad abutting against the end of the locking bolt A (73).

4. The tool to fit a tensioner wheel as defined in claim 2, characterized in that, The push plate (8) is designed to be inclined relative to the adjusting rod (71).

5. The tool to fit a tensioner wheel as defined in claim 1, characterized in that, A pin shaft A (5) is installed on one outer end of the support (2) to connect with one end of the handle (1).

6. The tool to fit a tensioner wheel as defined in claim 1, characterized in that, A pin shaft B (6) is installed on one end of the connecting rod (4) to connect with the middle part of the handle (1).

7. The tool to fit a tensioner wheel as defined in claim 1, characterized in that, One end of the support (2) is also connected with a U-shaped clamping seat through a pin shaft C, and the other end of the support (2) is located in the U-shaped clamping seat.

8. The tool to fit a tensioner wheel as defined in claim 1, characterized in that, The other end of the support (2) is provided with a limiting column (10) and a limiting plate (11), one end of the limiting column (10) is connected with the other end of the support (2), the limiting plate (11) is connected with the other end of the limiting column (10), the limiting column (10) is perpendicular to the limiting plate (11), and the limiting plate (11) is a circular plate body.

Citation Information

Patent Citations

  • Tensioning wheel assembly tool

    CN221696691U

  • Auxiliary device for assembling engine belt tensioning wheel

    CN221755982U