A kind of resin scrubbing automatic detection device for condensate polishing high-speed mixed bed
By introducing a liquid level sensor and an automatic detection system into the resin scrubbing device for high-speed mixed bed condensate polishing, the problem of improper liquid level control was solved, and automated detection and liquid level adjustment of resin scrubbing were realized, thereby improving the scrubbing effect and resource utilization.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- INNER MONGOLIA HMHJ ALUMINIUM ELECTRICITY CO LTD
- Filing Date
- 2024-12-10
- Publication Date
- 2026-04-21
AI Technical Summary
In the current process of resin scrubbing in high-speed mixed bed condensate polishing, it is difficult to accurately control the liquid level, which leads to insufficient resin mixing, stratification or leakage, affecting water production and effluent quality. Furthermore, the scrubbing effect is difficult to detect, resulting in resource waste.
An automatic detection device for resin scrubbing in high-speed mixed bed condensate polishing was designed, comprising a liquid level sensor, a buoyancy cover, a bubble breaking mechanism, a liquid level adjustment mechanism, and a protective mechanism. It realizes automatic detection and adjustment of liquid level, and combines a turbidity sensor to evaluate the scrubbing effect online, preventing resin overflow and improving scrubbing efficiency.
It realizes automated detection and liquid level control of the resin scrubbing process, improves the resin regeneration effect, saves energy and resource consumption, and ensures the effect and efficiency of resin scrubbing.
Smart Images

Figure CN119612677B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of resin scrubbing technology, specifically to an automatic detection device for resin scrubbing in high-speed mixed bed condensate polishing. Background Technology
[0002] High-speed mixed bed reactors are mainly used to remove trace amounts of dissolved salt ions from condensate. Two units share a single high-speed mixed bed resin in vitro separation and regeneration system. The resin in vitro separation process uses a high-tower method. Because the mixed resin in the high-speed mixed bed requires in vitro regeneration, the in vitro regeneration process includes many steps such as: output of cation and anion mixed resin from the high-speed mixed bed, separation of cation and anion resins, scrubbing, regeneration, rinsing, mixing, and finally, return of the resin to the high-speed mixed bed from the separation system. The separation tower, along with the cation regeneration tower and anion regeneration tower, forms a three-tower in vitro regeneration system for regenerating the resin in the high-speed mixed bed. The resin undergoes air scrubbing in the separation tower, cation regeneration tower, and anion regeneration tower. Resin air scrubbing refers to the process of using a Roots blower to force air into the equipment and violently agitate the resin. To ensure the effectiveness of resin scrubbing and prevent resin leakage during the scrubbing process, the water level needs to be precisely controlled during the resin scrubbing step. The scrubbing water level must be controlled to be neither lower than the resin surface nor too high.
[0003] However, in existing high-speed mixed bed resin scrubbing methods for condensate polishing, the internal condition can only be observed through a few transparent sight glasses. Even with manual on-site observation, it is difficult to control the liquid level within the container. If the water level is not properly controlled and falls below the resin surface, the resin will not mix sufficiently. Insufficiently mixed resin, when transported to the high-speed mixed bed, will affect both the water production and the quality of the effluent. If the water level is too high, the resin will not drain in time after mixing, and due to the difference in volume between the cation and anion resins, stratification of the cation and anion resins may occur. In addition, excessively high water levels can cause resin to leak through the top vent during the scrubbing process. Furthermore, it is inconvenient to test the scrubbing effect after the scrubbing is completed, which not only affects the effectiveness of the resin scrubbing but also wastes resources. Summary of the Invention
[0004] The purpose of this invention is to provide an automatic detection device for resin scrubbing in high-speed mixed bed condensate polishing, so as to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, the present invention provides the following technical solution: an automatic detection device for resin scrubbing in high-speed mixed bed condensate polishing, comprising a base, a liquid outlet valve, an air inlet valve, a liquid inlet valve, an air outlet valve, and an acid / alkali inlet valve mounted on the tower body, and further comprising:
[0006] A liquid level sensor is installed at the top of the tower body;
[0007] The liquid outlet pipe is fixedly connected to the outlet of the liquid outlet valve, and a turbidity sensor is fixedly inserted into the side wall of the liquid outlet pipe.
[0008] A hollow buoyancy shield is slidably connected to the inner wall of the tower body. The buoyancy shield is connected to the outlet of the liquid inlet valve through a hose, and multiple liquid outlet holes are opened at the bottom of the buoyancy shield.
[0009] A ring-shaped buoyancy plate is inserted into the buoyancy cover and fixed to the inner wall of the buoyancy cover by a first connecting plate;
[0010] A protective mechanism is provided at the inlet of the vent valve to prevent resin particles from overflowing.
[0011] A bubble-breaking mechanism is located above the buoyancy plate and is used to break bubbles on the liquid surface.
[0012] A liquid level regulating mechanism is installed on the side wall of the liquid outlet pipe to regulate the liquid outlet speed;
[0013] The liquid level regulating mechanism includes:
[0014] A fixing cover is fixedly inserted into the side wall of the liquid outlet pipe and communicates with the liquid outlet pipe;
[0015] A moving mechanism is located above the base, and a sliding plate is connected to the moving mechanism for moving the sliding plate. The sliding plate is inserted into the fixed cover, and a round hole is opened on the side wall of the sliding plate.
[0016] Preferably, the protective mechanism includes:
[0017] An annular cover is fixed to the top of the tower body and connected to the inlet of the exhaust valve;
[0018] A lifting mechanism is provided above the tower body, and a filter disc is connected to the lifting mechanism for lifting and moving the filter disc, so that the filter disc can slide up and down inside the annular cover.
[0019] Multiple first scrapers are rotatably connected to the bottom of the filter disc via a rotating shaft, and the upper end of the rotating shaft extends through the top of the tower body;
[0020] A drive mechanism is located above the tower body and is used to drive the rotating shaft to rotate;
[0021] A scraping mechanism is located below the filter disc and is used to scrape off resin particles adhering to the inner wall of the annular cover.
[0022] Preferably, the bubble rupture mechanism includes:
[0023] Multiple L-shaped brackets are arranged below the filter disc and fixedly connected to the side wall of the rotating shaft;
[0024] A stirring assembly is disposed on the side wall of each of the L-shaped frames. The stirring assembly includes a plurality of stirring rods, and the upper end of each stirring rod is fixed to the side wall of the L-shaped frame by a second connecting plate.
[0025] Multiple movable discs are fitted onto the side wall of each of the stirring rods. Adjacent movable discs are fixed together by a connecting rod, and a tapered rod is fixedly connected to the bottom of each movable disc. The connecting rod slides on the top of the buoyancy plate.
[0026] Preferably, the scraping mechanism includes:
[0027] Multiple first telescopic components are disposed on the side wall of the L-shaped frame, and a second scraper is connected to the first telescopic components for moving the second scraper, the second scraper including an inclined surface.
[0028] Preferably, each of the first telescopic components includes:
[0029] Two first-stage rods are fixed to the side wall of the second scraper;
[0030] Two first sleeves are fitted onto the side wall of the first sleeve rod and fixed to the side wall of the L-shaped frame;
[0031] Two first elastic elements are sleeved on the side wall of the first sleeve, and the first elastic elements are located between the second scraper and the L-shaped frame;
[0032] Two telescopic sleeves are fitted onto the side wall of the first elastic member, and the telescopic sleeves are located between the second scraper and the L-shaped frame.
[0033] Preferably, the drive mechanism includes:
[0034] An L-shaped tube is fixedly connected to the inlet of the liquid inlet valve;
[0035] A fixing box is fixedly inserted into the side wall of the L-shaped tube and communicates with the L-shaped tube;
[0036] The blade is set inside the fixed box and is rotatably connected to the top of the fixed box via a drive shaft, and the lower end of the drive shaft passes through the bottom of the fixed box.
[0037] Multiple slots are provided on the side wall of the drive shaft;
[0038] Multiple insert plates are inserted into the slots and fixed to the upper end of the rotating shaft.
[0039] Preferably, the moving mechanism includes:
[0040] A movable module is disposed above the base, and a first L-shaped block is connected to the movable module for lifting and moving the first L-shaped block.
[0041] An inclined groove is formed on the side wall of the sliding plate;
[0042] A push pin is inserted into the inclined groove and fixed to the side wall of the first L-shaped block;
[0043] A reset mechanism is provided on the side wall of the fixed cover and is used to reset the sliding plate.
[0044] Preferably, the reset mechanism includes:
[0045] Two first connecting blocks are fixed to the side wall of the fixing cover;
[0046] Two second connecting blocks are fixed to the side wall of the sliding plate;
[0047] Two second elastic elements are disposed between the second connecting block and the first connecting block.
[0048] Preferably, the lifting mechanism includes:
[0049] A T-shaped frame is fixed to the top of the tower body;
[0050] Two guide wheels rotate on the side wall of the T-shaped frame via rotating pins;
[0051] The pull rope slides along the side wall of the guide wheel. The lower end of the pull rope is fixed to the side wall of the first L-shaped block by the second L-shaped block, and the upper end of the pull rope passes through the top of the annular cover and is fixed to the top of the filter disc.
[0052] The second telescopic mechanism is located above the filter disc and is used to reset the filter disc.
[0053] Preferably, the second telescopic mechanism includes:
[0054] Two second rods are fixed to the top of the filter disc;
[0055] Two second sleeves are fitted onto the side wall of the second sleeve rod and fixed to the bottom of the annular cover;
[0056] Two third elastic elements are sleeved on the side wall of the second sleeve, and the third elastic elements are located between the filter disc and the annular cover.
[0057] Compared with the prior art, the beneficial effects of the present invention are:
[0058] (1) This automatic detection device for resin scrubbing in high-speed mixed bed condensate polishing, through the setting of a liquid level adjustment mechanism, opens the air inlet valve during resin scrubbing and uses a Roots blower to blow air into the tower through the air inlet valve, violently agitating the resin. At the same time, the liquid inlet valve is opened, and demineralized water is supplied into the tower through the L-shaped pipe and the liquid inlet valve. Acid / alkali is introduced through the acid / alkali inlet valve, and the liquid outlet valve is opened for drainage. During scrubbing, the resin scrubbing water is discharged through the liquid outlet valve and the liquid outlet pipe. During discharge, the turbidity index of the resin scrubbing water can be detected online by a turbidity sensor, realizing the automatic evaluation of the resin scrubbing effect, improving the resin regeneration effect, and saving energy, water, acid and alkali consumption. In addition, the liquid level sensor can detect the liquid level in the tower. When the liquid level is low, the moving module is activated, causing the first L-shaped block to move upward. Simultaneously, the push pin moves upward along the inclined groove, pushing the sliding plate away from the fixed cover. The second elastic element is stretched, reducing the overlap area between the circular hole and the liquid outlet pipe, thus decreasing the water flow rate and raising the liquid level inside the tower. When the liquid level is high, the moving module is activated, causing the first L-shaped block to move downward. Simultaneously, the push pin moves downward along the inclined groove, pushing the sliding plate into the fixed cover. The second elastic element is compressed, increasing the overlap area between the circular hole and the liquid outlet pipe, thus increasing the water flow rate and lowering the liquid level inside the tower. This facilitates automatic detection and adjustment of the liquid level inside the tower, ensuring the effectiveness of resin scrubbing.
[0059] (2) This automatic detection device for resin scrubbing in high-speed mixed bed condensate polishing utilizes a bubble-breaking mechanism, allowing the buoyancy shield and buoyancy plate to float on the liquid surface under buoyancy, reducing surface fluctuations and improving the accuracy of the liquid level sensor. Simultaneously, during resin scrubbing, demineralized water enters the buoyancy shield through an L-shaped pipe and inlet valve, then through a flexible hose, and finally into the tower body through the outlet, further reducing surface fluctuations and improving the accuracy of the liquid level sensor. Furthermore, when demineralized water enters through the L-shaped pipe, it enters the fixed chamber and impacts the surface of the blades, thereby reducing surface fluctuations and improving the accuracy of the liquid level sensor. The drive shaft rotates, which in turn drives the rotating shaft and the first scraper to rotate via the insert plate. When the first scraper rotates, it drives the stirring rod to rotate via the L-shaped frame, thereby stirring the resin particles and improving the efficiency and effect of scrubbing. Furthermore, the moving disc can move synchronously with the buoyancy cover and buoyancy plate, keeping the conical rod above the liquid surface. At the same time, when the L-shaped frame rotates, it drives the moving disc and the conical rod to rotate via the second connecting plate and the stirring rod. The conical rod can break up air bubbles on the liquid surface, making the liquid level sensor detect the liquid level more accurately, thus ensuring the effect of resin scrubbing.
[0060] (3) This automatic detection device for resin scrubbing in high-speed mixed bed condensate polishing, through the installation of protective mechanisms, can block resin particles and prevent overflow when the liquid level in the tower is high during resin scrubbing, under the action of the filter plate. At the same time, when the first L-shaped block is moved downward by the moving module, the second L-shaped block can pull the pull rope, thereby pulling the filter plate upward. The third elastic element is compressed and drives the first scraper upward through the rotating shaft. When the rotating shaft rotates, it can drive the first scraper to rotate, thereby scraping and cleaning the resin particles adhering to the surface of the filter plate. At the same time, under the centrifugal force... The material is thrown against the inner wall of the annular cover. When the rotating shaft moves upward, it can drive the second scraper upward through the L-shaped frame and the first telescopic component. When the inclined surface abuts against the bottom of the annular cover, it can push the second scraper to move closer to the L-shaped frame. At the same time, the first elastic element is compressed. When the second scraper moves into the annular cover, under the action of the first elastic element, the second scraper abuts against the inner wall of the annular cover. It can also rotate with the rotation of the rotating shaft, thereby scraping and cleaning the resin particles adhering to the inner wall of the annular cover and letting them fall back into the tower body. This ensures the gas outlet valve's gas outlet effect while avoiding the waste of resin particles and ensuring the cleaning effect. Attached Figure Description
[0061] Figure 1 This is a schematic diagram of the overall structure of the present invention;
[0062] Figure 2 This is a partial cross-sectional view of the tower body in this invention;
[0063] Figure 3 This is a partial cross-sectional view of the tower body from another perspective in this invention;
[0064] Figure 4 This is a partial cross-sectional view of the annular cover in this invention;
[0065] Figure 5 for Figure 2 Enlarged structural diagram at point A;
[0066] Figure 6 for Figure 2 Enlarged structural diagram at point B;
[0067] Figure 7 for Figure 3 Enlarged structural diagram at point C;
[0068] Figure 8 for Figure 4 Enlarged structural diagram at point D;
[0069] Figure 9 for Figure 5 A magnified structural diagram at point E in the middle.
[0070] In the diagram: 1. Tower body; 101. Liquid outlet valve; 102. Gas outlet valve; 103. Liquid inlet valve; 104. Acid / alkali inlet valve; 105. Gas inlet valve; 106. Base; 201. Annular cover; 202. Filter plate; 203. Rotating shaft; 204. First scraper; 301. Second scraper; 302. Inclined surface; 401. L-shaped frame; 402. Second connecting plate; 403. Stirring rod; 501. Moving plate; 502. Connecting rod; 503. Conical rod; 601. L-shaped tube; 602. Fixed box; 603. Drive shaft; 604. Blade; 605. Insert plate; 606. Slot; 701. First sleeve rod; 702. First sleeve tube; 703. First elastic element; 704. 801. Telescopic sleeve; 802. Moving module; 803. First L-shaped block; 804. Push pin; 805. Inclined groove; 906. T-shaped frame; 907. Rotating pin; 908. Guide wheel; 909. Pull rope; 9000. Second L-shaped block; 1001. Second sleeve rod; 1002. Second sleeve tube; 1003. Third elastic element; 11. Liquid outlet pipe; 12. Turbidity sensor; 13. Liquid level sensor; 1401. Fixed cover; 1402. Sliding plate; 1403. Round hole; 15. Buoyancy cover; 16. Liquid outlet hole; 17. Hose; 18. Buoyancy plate; 19. First connecting plate; 2001. Second connecting block; 2002. First connecting block; 2003. Second elastic element. Detailed Implementation
[0071] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0072] Please see Figures 1-9 This invention provides an automatic detection device for resin scrubbing in a high-speed mixed bed for condensate polishing, comprising a base 106, a liquid outlet valve 101, an air inlet valve 105, a liquid inlet valve 103, an air outlet valve 102, and an acid / alkali inlet valve 104 mounted on a tower body 1, and further comprising:
[0073] The liquid level sensor 13 is installed at the top of the tower body 1.
[0074] The liquid outlet pipe 11 is fixedly connected to the outlet of the liquid outlet valve 101, and a turbidity sensor 12 is fixedly inserted into the side wall of the liquid outlet pipe 11. The turbidity sensor 12 can be an optical transmission turbidity sensor or a laser scattering turbidity sensor.
[0075] The hollow buoyancy cover 15 is slidably connected to the inner wall of the tower body 1. The buoyancy cover 15 is connected to the outlet of the liquid inlet valve 103 through the hose 17, and multiple liquid outlet holes 16 are opened at the bottom of the buoyancy cover 15.
[0076] The ring-shaped buoyancy plate 18 is inserted into the buoyancy cover 15 and fixed to the inner wall of the buoyancy cover 15 by the first connecting plate 19.
[0077] A protective mechanism is installed at the inlet of the vent valve 102 to prevent resin particles from overflowing.
[0078] A bubble-breaking mechanism is located above the buoyancy plate 18 and is used to break bubbles on the liquid surface.
[0079] The liquid level regulating mechanism is located on the side wall of the liquid outlet pipe 11 and is used to regulate the liquid outlet speed.
[0080] The liquid level regulating mechanism includes:
[0081] The fixing cover 1401 is fixedly inserted into the side wall of the liquid outlet pipe 11 and communicates with the liquid outlet pipe 11.
[0082] A moving mechanism is located above the base 106, and a sliding plate 1402 is connected to the moving mechanism for moving the sliding plate 1402. The sliding plate 1402 is inserted into the fixed cover 1401, and a circular hole 1403 is opened on the side wall of the sliding plate 1402 to facilitate online detection of the liquid level during scrubbing and the turbidity index of the resin scrubbing water. At the same time, it facilitates automatic adjustment of the liquid level in the tower body 1, ensuring the scrubbing effect while saving energy, water, acid and alkali consumption. It can reduce liquid surface fluctuations and break bubbles on the liquid surface, making the liquid level sensor 13 more accurate in detecting the liquid level, thereby ensuring the resin scrubbing effect. When the liquid level in the tower body 1 is high, it can prevent resin particles from overflowing and facilitate their collection, avoiding waste of resin particles.
[0083] Please see Figure 4 , Figure 7 and Figure 8 The protective mechanisms include:
[0084] The annular cover 201 is fixed to the top of the tower body 1 and is connected to the inlet of the exhaust valve 102.
[0085] A lifting mechanism is located above the tower body 1, and a filter disc 202 is connected to the lifting mechanism. The filter disc 202 is used to lift and move the filter disc 202, so that the filter disc 202 can slide up and down within the annular cover 201.
[0086] Multiple first scrapers 204 are rotatably connected to the bottom of the filter disc 202 via a rotating shaft 203, and the upper end of the rotating shaft 203 is set through the top of the tower body 1.
[0087] The drive mechanism is located above the tower body 1 and is used to drive the rotating shaft 203 to rotate.
[0088] The scraping mechanism is located below the filter plate 202 and is used to scrape off the resin particles adhering to the inner wall of the annular cover 201. When the liquid level in the tower body 1 is high during resin scrubbing, the filter plate 202 can block the resin particles and prevent them from overflowing.
[0089] Please see Figure 4 and Figure 5 The bubble rupture mechanism includes:
[0090] Multiple L-shaped brackets 401 are disposed below the filter disc 202 and fixedly connected to the side wall of the rotating shaft 203.
[0091] A stirring assembly is disposed on the side wall of each L-shaped frame 401. The stirring assembly includes multiple stirring rods 403, and the upper end of each stirring rod 403 is fixed to the side wall of the L-shaped frame 401 by a second connecting plate 402.
[0092] Multiple movable discs 501 are fitted onto the sidewall of each stirring rod 403. Adjacent movable discs 501 are fixed together by connecting rods 502. A tapered rod 503 is fixedly connected to the bottom of each movable disc 501. The connecting rod 502 slides on the top of the buoyancy plate 18. Under buoyancy, the buoyancy cover 15 and the buoyancy plate 18 can float on the liquid surface, reducing surface fluctuations and making the liquid level sensor 13 more accurate in detecting the liquid level. Simultaneously, during resin scrubbing, the drive mechanism can drive the rotating shaft 203 and the first scraper 204 to rotate. When the first scraper 204 rotates, it can... The L-shaped frame 401 drives the stirring rod 403 to rotate, thereby stirring the resin particles and improving the efficiency and effect of scrubbing. In addition, the moving disk 501 can move synchronously with the buoyancy cover 15 and the buoyancy plate 18, so that the conical rod 503 is above the liquid surface. At the same time, when the L-shaped frame 401 rotates, it can drive the moving disk 501 and the conical rod 503 to rotate through the second connecting plate 402 and the stirring rod 403. The conical rod 503 can break the air bubbles on the liquid surface, making the liquid level sensor 13 detect the liquid level more accurately, thereby ensuring the effect of resin scrubbing.
[0093] Please see Figure 8 The scraping mechanism includes:
[0094] Multiple first telescopic components are disposed on the side wall of the L-shaped frame 401, and a second scraper 301 is connected to the first telescopic components for moving the second scraper 301. The second scraper 301 includes an inclined surface 302. When the liquid level in the tower body 1 is high, when the first L-shaped block 802 is moved downward by the moving module 801, the second L-shaped block 905 can pull the pull rope 904, thereby pulling the filter disc 202 upward. The third elastic element 1003 is compressed and drives the first scraper 204 upward through the rotating shaft 203. When the rotating shaft 203 rotates, it can drive the first scraper 204 to rotate, thereby scraping and cleaning the resin particles adhering to the surface of the filter disc 202. At the same time, under the action of centrifugal force... The resin particles adhering to the inner wall of the annular cover 201 are scraped off and cleaned by the first telescopic component. When the rotating shaft 203 moves upward, the second scraper 301 can be driven to move upward through the L-shaped frame 401 and the first telescopic component. When the inclined surface 302 abuts against the bottom of the annular cover 201, the second scraper 301 can be pushed to move closer to the L-shaped frame 401. When the second scraper 301 moves into the annular cover 201, under the action of the first telescopic component, the second scraper 301 abuts against the inner wall of the annular cover 201 and can rotate with the rotation of the rotating shaft 203. This allows the resin particles to fall back into the tower body 1, ensuring the air outlet effect of the air outlet valve 102 while avoiding the waste of resin particles and ensuring the cleaning effect.
[0095] Please see Figure 7 Each first telescopic component includes:
[0096] Two first rods 701 are fixed to the side wall of the second scraper 301.
[0097] Two first sleeves 702 are sleeved on the side wall of the first sleeve rod 701 and fixed to the side wall of the L-shaped frame 401.
[0098] Two first elastic elements 703, each of which can be a spring, are fixed at both ends to the second scraper 301 and the L-shaped frame 401 respectively, and are sleeved on the side wall of the first sleeve 702. The first elastic element 703 is located between the second scraper 301 and the L-shaped frame 401.
[0099] Two telescopic sleeves 704 are fitted onto the side wall of the first elastic member 703, and the telescopic sleeves 704 are located between the second scraper 301 and the L-shaped frame 401. They guide and reset the movement of the second scraper 301, and enable the second scraper 301 to abut against the inner wall of the annular cover 201.
[0100] Please see Figure 5 and Figure 9 The drive mechanism includes:
[0101] L-shaped tube 601 is fixedly connected to the inlet of inlet valve 103.
[0102] The fixing box 602 is fixedly inserted into the side wall of the L-shaped tube 601 and is connected to the L-shaped tube 601.
[0103] The blade 604 is disposed inside the fixed box 602 and is rotatably connected to the top of the fixed box 602 via the drive shaft 603, and the lower end of the drive shaft 603 passes through the bottom of the fixed box 602.
[0104] Multiple slots 606 are provided on the side wall of the drive shaft 603.
[0105] Multiple insert plates 605 are inserted into slots 606 and fixed to the upper end of the rotating shaft 203. When the demineralized water enters through the L-shaped tube 601, it enters the fixed box 602 and impacts the surface of the blade 604, thereby causing the blade 604 and the drive shaft 603 to rotate. In turn, the insert plates 605 drive the rotating shaft 203 and the first scraper 204 to rotate.
[0106] Please see Figure 6 Mobile institutions include:
[0107] The moving module 801 is a well-known technology in this field and will not be described in detail here. It is located above the base 106 and a first L-shaped block 802 is connected to the moving module 801 for lifting and moving the first L-shaped block 802.
[0108] Inclined groove 804 is formed on the side wall of sliding plate 1402.
[0109] The push pin 803 is inserted into the inclined groove 804 and fixed to the side wall of the first L-shaped block 802.
[0110] The reset mechanism is located on the side wall of the fixed cover 1401 and is used to reset the sliding plate 1402, activate the moving module 801, so that the first L-shaped block 802 moves upward, and at the same time, drives the push pin 803 to slide along the inclined groove 804.
[0111] Please see Figure 6 The reset mechanism includes:
[0112] Two first connecting blocks 2002 are fixed to the side wall of the fixing cover 1401.
[0113] Two second connecting blocks 2001 are fixed to the side wall of the sliding plate 1402.
[0114] Two second elastic elements 2003, which can be springs, are provided. The two ends of the second elastic elements 2003 are fixed to the second connecting block 2001 and the first connecting block 2002 respectively. They are positioned between the second connecting block 2001 and the first connecting block 2002 and play a guiding and resetting role in the movement of the sliding plate 1402.
[0115] Please see Figures 4-6 The lifting mechanism includes:
[0116] T-shaped frame 901 is fixed to the top of tower body 1.
[0117] Two guide wheels 903 rotate on the side wall of the T-shaped frame 901 via rotating pins 902.
[0118] The pull rope 904 slides on the side wall of the guide wheel 903. The lower end of the pull rope 904 is fixed to the side wall of the first L-shaped block 802 through the second L-shaped block 905, and the upper end of the pull rope 904 passes through the top of the annular cover 201 and is fixed to the top of the filter disc 202.
[0119] The second telescopic mechanism is located above the filter disc 202 and is used to reset the filter disc 202. When the liquid level in the tower body 1 is high during resin washing, the filter disc 202 can block the resin particles and prevent overflow. At the same time, when the first L-shaped block 802 is moved downward by the moving module 801, the second L-shaped block 905 can pull the pull rope 904, thereby pulling the filter disc 202 upward.
[0120] Please see Figure 8 The second telescopic mechanism includes:
[0121] Two second rods 1001 are fixed to the top of the filter disc 202.
[0122] Two second sleeves 1002 are fitted onto the side wall of the second sleeve rod 1001 and fixed to the bottom of the annular cover 201.
[0123] Two third elastic elements 1003 are provided. The third elastic elements 1003 can be springs. The two ends of the third elastic elements 1003 are fixed to the filter disc 202 and the annular cover 201, respectively. They are sleeved on the side wall of the second sleeve 1002. The third elastic elements 1003 are located between the filter disc 202 and the annular cover 201, and play a guiding and resetting role for the movement of the filter disc 202.
[0124] Working Principle: During resin scrubbing, the air inlet valve 105 is opened, and a Roots blower is used to blow air into the tower body 1 through the air inlet valve 105, violently agitating the resin. Simultaneously, the liquid inlet valve 103 is opened, and demineralized water is supplied into the tower body 1 through the L-shaped pipe 601 and the liquid inlet valve 103. Acid / alkali is introduced through the acid / alkali inlet valve 104, and the liquid outlet valve 101 is opened for drainage. During scrubbing, the resin scrubbing water is discharged through the liquid outlet valve 101 and the liquid outlet pipe 11. During discharge, the turbidity index of the resin scrubbing water can be detected online by the turbidity sensor 12, realizing the resin scrubbing effect. The automated evaluation of the results improves the resin regeneration effect while saving energy, water, acid and alkali consumption. Furthermore, the liquid level sensor 13 can detect the liquid level in the tower body 1. When the liquid level is low, the moving module 801 is activated, causing the first L-shaped block 802 to move upward. At the same time, it drives the push pin 803 to move upward along the inclined groove 804, thereby pushing the sliding plate 1402 to slide away from the fixed cover 1401. The second elastic element 2003 is stretched. At this time, the overlapping area of the round hole 1403 and the liquid outlet pipe 11 becomes smaller, the water outlet speed decreases, and the liquid level in the tower body 1 increases.
[0125] When the liquid level is high, the moving module 801 is activated, causing the first L-shaped block 802 to move downward. At the same time, the pushing pin 803 moves downward along the inclined groove 804, thereby pushing the sliding plate 1402 to slide into the fixed cover 1401. The second elastic element 2003 is compressed. At this time, the overlapping area of the round hole 1403 and the liquid outlet pipe 11 increases, the water outlet speed increases, and the liquid level in the tower body 1 decreases. This facilitates automatic detection and adjustment of the liquid level in the tower body 1, ensuring the effect of resin scrubbing.
[0126] Under the action of buoyancy, the buoyancy shield 15 and the buoyancy plate 18 can float on the liquid surface, which can reduce the fluctuation of the liquid surface and make the liquid level sensor 13 detect the liquid level more accurately. At the same time, during resin scrubbing, the demineralized water enters the buoyancy shield 15 through the L-shaped pipe 601 and the liquid inlet valve 103, and then enters the tower body 1 through the liquid outlet 16, which can also reduce the fluctuation of the liquid surface and make the liquid level sensor 13 detect the liquid level more accurately.
[0127] Meanwhile, when the demineralized water enters through the L-shaped pipe 601, it enters the fixed box 602 and impacts the surface of the blade 604, causing the blade 604 and drive shaft 603 to rotate. This, in turn, drives the rotating shaft 203 and the first scraper 204 to rotate via the insert plate 605. When the first scraper 204 rotates, it drives the stirring rod 403 to rotate via the L-shaped frame 401, thereby stirring the resin particles and improving the efficiency and effect of scrubbing. Furthermore, the moving disk 501 can move synchronously with the buoyancy cover 15 and the buoyancy plate 18, keeping the conical rod 503 above the liquid surface. At the same time, when the L-shaped frame 401 rotates, it drives the moving disk 501 and the conical rod 503 to rotate via the second connecting plate 402 and the stirring rod 403. The conical rod 503 can break the air bubbles on the liquid surface, making the liquid level sensor 13 more accurate in detecting the liquid level, thus ensuring the effect of resin scrubbing.
[0128] During resin scrubbing, when the liquid level in the tower body 1 is high, the filter disc 202 can block the resin particles and prevent overflow. At the same time, when the first L-shaped block 802 is moved downward by the moving module 801, the second L-shaped block 905 can pull the pull rope 904, thereby pulling the filter disc 202 upward. The third elastic element 1003 is compressed and drives the first scraper 204 upward through the rotating shaft 203. When the rotating shaft 203 rotates, it can drive the first scraper 204 to rotate, thereby scraping and cleaning the resin particles adhering to the surface of the filter disc 202. At the same time, under the action of centrifugal force, they are thrown onto the inner wall of the annular cover 201.
[0129] Furthermore, when the rotating shaft 203 moves upward, it can drive the second scraper 301 to move upward through the L-shaped frame 401 and the first telescopic component. When the inclined surface 302 abuts against the bottom of the annular cover 201, it can push the second scraper 301 to move closer to the L-shaped frame 401. At the same time, the first elastic element 703 is compressed. When the second scraper 301 moves into the annular cover 201, under the action of the first elastic element 703, the second scraper 301 abuts against the inner wall of the annular cover 201. It can also rotate with the rotation of the rotating shaft 203, thereby scraping and cleaning the resin particles adhering to the inner wall of the annular cover 201 and letting them fall back into the tower body 1. This ensures the air outlet effect of the air outlet valve 102 while avoiding the waste of resin particles and ensuring the cleaning effect.
Claims
1. An automatic detection device for resin scrubbing in high-speed mixed bed condensate polishing, comprising a base (106), a liquid outlet valve (101), an air inlet valve (105), a liquid inlet valve (103), an air outlet valve (102), and an acid / alkali inlet valve (104) mounted on a tower body (1), characterized in that: Also includes: A liquid level sensor (13) is installed at the top of the tower body (1); The liquid outlet pipe (11) is fixedly connected to the outlet of the liquid outlet valve (101), and a turbidity sensor (12) is fixedly inserted into the side wall of the liquid outlet pipe (11). A hollow buoyancy shield (15) is slidably connected to the inner wall of the tower body (1). The buoyancy shield (15) is connected to the outlet of the liquid inlet valve (103) through a hose (17), and multiple liquid outlet holes (16) are opened at the bottom of the buoyancy shield (15). A ring-shaped buoyancy plate (18) is inserted into the buoyancy cover (15) and fixed to the inner wall of the buoyancy cover (15) by a first connecting plate (19); A protective mechanism is provided at the inlet of the vent valve (102) to prevent resin particles from overflowing; A bubble bursting mechanism is disposed above the buoyancy plate (18) and is used to burst bubbles on the liquid surface; A liquid level regulating mechanism is provided on the side wall of the liquid outlet pipe (11) for regulating the liquid outlet speed; The liquid level regulating mechanism includes: A fixing cover (1401) is fixedly inserted into the side wall of the liquid outlet pipe (11) and communicates with the liquid outlet pipe (11); A moving mechanism is provided above the base (106), and a sliding plate (1402) is connected to the moving mechanism for moving the sliding plate (1402). The sliding plate (1402) is inserted into the fixed cover (1401), and a round hole (1403) is provided on the side wall of the sliding plate (1402).
2. The automatic detection device for resin scrubbing in high-speed mixed bed condensate polishing according to claim 1, characterized in that: The protective mechanism includes: An annular cover (201) is fixed to the top of the tower body (1) and communicates with the inlet of the exhaust valve (102); A lifting mechanism is provided above the tower body (1), and a filter disc (202) is connected to the lifting mechanism for lifting and moving the filter disc (202) so that the filter disc (202) can slide up and down inside the annular cover (201). Multiple first scrapers (204) are rotatably connected to the bottom of the filter disc (202) via a rotating shaft (203), and the upper end of the rotating shaft (203) is installed through the top of the tower body (1); A drive mechanism is located above the tower body (1) and is used to drive the rotating shaft (203) to rotate; A scraping mechanism is provided below the filter disc (202) for scraping off resin particles adhering to the inner wall of the annular cover (201).
3. The automatic detection device for resin scrubbing in high-speed mixed bed condensate polishing according to claim 2, characterized in that: The bubble bursting mechanism includes: Multiple L-shaped brackets (401) are disposed below the filter disc (202) and fixedly connected to the side wall of the rotating shaft (203); A stirring assembly is disposed on the side wall of each of the L-shaped frames (401). The stirring assembly includes a plurality of stirring rods (403), and the upper end of each stirring rod (403) is fixed to the side wall of the L-shaped frame (401) by a second connecting plate (402). Multiple movable discs (501) are fitted onto the side wall of each stirring rod (403). Adjacent movable discs (501) are fixed together by connecting rods (502), and a tapered rod (503) is fixedly connected to the bottom of each movable disc (501). The connecting rod (502) slides on the top of the buoyancy plate (18).
4. The automatic detection device for resin scrubbing in high-speed mixed bed condensate polishing according to claim 3, characterized in that: The scraping mechanism includes: Multiple first telescopic components are disposed on the side wall of the L-shaped frame (401), and a second scraper (301) is connected to the first telescopic component for moving the second scraper (301), the second scraper (301) including an inclined surface (302).
5. The automatic detection device for resin scrubbing in high-speed mixed bed condensate polishing according to claim 4, characterized in that: Each of the first telescopic components includes: Two first sleeve rods (701) are fixed to the side wall of the second scraper (301); Two first sleeves (702) are sleeved on the side wall of the first sleeve rod (701) and fixed to the side wall of the L-shaped frame (401); Two first elastic elements (703) are sleeved on the side wall of the first sleeve (702), and the first elastic elements (703) are located between the second scraper (301) and the L-shaped frame (401); Two telescopic sleeves (704) are fitted onto the side wall of the first elastic member (703), and the telescopic sleeves (704) are located between the second scraper (301) and the L-shaped frame (401).
6. The automatic detection device for resin scrubbing in high-speed mixed bed condensate polishing according to claim 2, characterized in that: The drive mechanism includes: An L-shaped tube (601) is fixedly connected to the inlet of the liquid inlet valve (103); A fixed box (602) is fixedly inserted into the side wall of the L-shaped tube (601) and communicates with the L-shaped tube (601); The blade (604) is disposed inside the fixed box (602) and is rotatably connected to the top of the fixed box (602) via a drive shaft (603), and the lower end of the drive shaft (603) passes through the bottom of the fixed box (602). Multiple slots (606) are provided on the sidewall of the drive shaft (603); Multiple insert plates (605) are inserted into the slots (606) and fixed to the upper end of the rotating shaft (203).
7. The automatic detection device for resin scrubbing in high-speed mixed bed condensate polishing according to claim 1, characterized in that: The mobile mechanism includes: A moving module (801) is disposed above the base (106), and a first L-shaped block (802) is connected to the moving module (801) for lifting and moving the first L-shaped block (802). An inclined groove (804) is formed on the side wall of the sliding plate (1402); The push pin (803) is inserted into the inclined groove (804) and fixed to the side wall of the first L-shaped block (802); A reset mechanism is provided on the side wall of the fixed cover (1401) for resetting the sliding plate (1402).
8. The automatic detection device for resin scrubbing in high-speed mixed bed condensate polishing according to claim 7, characterized in that: The reset mechanism includes: Two first connecting blocks (2002) are fixed to the side wall of the fixing cover (1401); Two second connecting blocks (2001) are fixed to the side wall of the sliding plate (1402); Two second elastic elements (2003) are disposed between the second connecting block (2001) and the first connecting block (2002).
9. The automatic detection device for resin scrubbing in high-speed mixed bed condensate polishing according to claim 2, characterized in that: The lifting mechanism includes: A T-shaped frame (901) is fixed to the top of the tower body (1); Two guide wheels (903) rotate on the side wall of the T-shaped frame (901) via rotating pins (902); The pull rope (904) slides on the side wall of the guide wheel (903). The lower end of the pull rope (904) is fixed to the side wall of the first L-shaped block (802) by the second L-shaped block (905), and the upper end of the pull rope (904) passes through the top of the annular cover (201) and is fixed to the top of the filter disc (202). The second telescopic mechanism is located above the filter disc (202) and is used to reset the filter disc (202).
10. The automatic detection device for resin scrubbing in high-speed mixed bed condensate polishing according to claim 9, characterized in that: The second telescopic mechanism includes: Two second rods (1001) are fixed to the top of the filter disc (202); Two second sleeves (1002) are fitted onto the side wall of the second sleeve rod (1001) and fixed to the bottom of the annular cover (201); Two third elastic elements (1003) are sleeved on the side wall of the second sleeve (1002), and the third elastic elements (1003) are located between the filter disc (202) and the annular cover (201).
Citation Information
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