Planing and milling device for ice block production and working method of planing and milling device

Abstract

The invention provides a planing and milling device for ice block production and a working method of the planing and milling device, and belongs to the technical field of ice block processing. The problems that according to an existing standard ice block machining device, it cannot be guaranteed that the sizes of standard ice blocks to be cut are consistent, and the plane smoothness of the standard ice blocks is poor are solved. The planing and milling machine comprises a working frame, a feeding mechanism, a conveying mechanism and a planing and milling mechanism, the feeding mechanism is arranged on one side of the working frame, a bottom planing and milling cutter is installed between the feeding mechanism and the conveying mechanism, the bottom planing and milling cutter is installed on the working frame, and the planing and milling mechanism is connected with the conveying mechanism. The planing and milling mechanism comprises a planing and milling frame, two side planing and milling cutters and an upper planing and milling cutter, the planing and milling frame is connected with the other side of the working frame, the upper planing and milling cutter is installed above the planing and milling frame, the two side planing and milling cutters are installed on the two sides of the planing and milling frame respectively, and a conveying frame is installed at the bottom of the planing and milling frame. The device is mainly used for standard ice block production.

Description

Technical Field

[0001] The invention belongs to the technical field of ice block processing, and in particular relates to a planing and milling device for ice block production and a working method thereof. Background Art

[0002] At present, standardized ice blocks are mainly used in the masonry projects of ice building landscapes in large-scale ice and snow theme parks. The total amount of ice used in building large-scale ice and snow theme parks is huge each year, and the size and quality of the required ice blocks need to be guaranteed. In addition, in the construction process of large-scale ice and snow landscapes, due to the short construction period, huge labor demand, high labor intensity and low efficiency, the current ice and snow construction market is facing a contradiction between the shortage of labor and the ever-expanding scale of ice and snow construction in northern my country. Traditional construction technology and construction methods have a long construction period, and the quality is difficult to guarantee. In addition, safety accidents and environmental pollution in the production process are difficult to overcome. Therefore, it is imperative to develop mechanical equipment to replace bulky manual operations and to innovate and reform traditional construction technology and construction methods.

[0003] The existing Chinese invention patent with publication number CN106482416B discloses an intelligent standard ice processing device, which has a frame, on which are arranged in sequence: an initial loading platform, a chain conveyor belt and a turning platform; a bottom surface cutting device is arranged between the initial loading platform and the chain conveyor belt; the frame is also provided with two vertical cutting devices located on both sides of the chain conveyor belt and a top surface cutting device located on the upper part of the chain conveyor belt; the upper part of the chain conveyor belt is also horizontally provided with a crushed ice diversion device, the diversion direction of which is perpendicular to the conveying direction of the chain conveyor belt and is used to peel off the crushed ice cut by the top surface cutting device; the horizontal pushing device at one end of the turning platform pushes the ice into the dividing device at the other end of the turning platform for division. This processing device can automatically divide and process large ice into standardized ice, reduce labor and meet the demand for standardized ice during ice and snow landscape construction, but the device cannot ensure that the size of each standard ice to be cut is consistent and the plane smoothness of the standard ice is poor. Summary of the invention

[0004] In view of this, the present invention aims to propose a planing and milling device for ice block production and a working method thereof, so as to solve the problem that the existing standard ice block processing device cannot ensure that the size of each standard ice block to be cut is consistent and the plane smoothness of the standard ice block is poor.

[0005] To achieve the above object, the present invention adopts the following technical solutions:

[0006] A planing and milling device for producing ice blocks comprises a working frame, a feeding mechanism, a conveying mechanism and a planing and milling mechanism, wherein the feeding mechanism is arranged on one side of the working frame, a bottom planing and milling cutter is installed between the feeding mechanism and the conveying mechanism, the bottom planing and milling cutter is installed on the working frame, the planing and milling mechanism is connected to the conveying mechanism, the planing and milling mechanism comprises a planing and milling frame, two side planing and milling cutters and an upper planing and milling cutter, the planing and milling frame is connected to the other side of the working frame, the upper planing and milling cutter is installed above the planing and milling frame, two side planing and milling cutters are respectively installed on both sides of the planing and milling frame, and a conveying frame is installed at the bottom of the planing and milling frame.

[0007] Furthermore, the tool holder of the upper planer and milling cutter is connected to the lifting mechanism, and the two ends of the tool holder of the upper planer and milling cutter are slidably mounted on the vertical rod.

[0008] Furthermore, the feeding mechanism includes a transmission wheel, a conveyor belt and a chain, transmission rollers are installed at both ends of the conveyor belt, transmission wheels are installed at both ends of the conveyor belt, and the two transmission wheels are connected by chain transmission.

[0009] Furthermore, the conveying mechanism includes a conveying platform and conveying wheels, the conveying platform is installed on the work frame, a plurality of square holes are evenly opened on the conveying platform, and the conveying wheels are installed below the conveying platform and correspond to the positions of the square holes.

[0010] Furthermore, guide rods are installed on both sides above the conveying platform.

[0011] Furthermore, a plurality of toothed support rods are evenly distributed on the conveying frame.

[0012] Furthermore, a first waste snow conveying mechanism is installed below the bottom planing and milling cutter, and a third waste snow conveying mechanism is installed below the planing and milling frame.

[0013] Furthermore, a second waste snow conveying mechanism is installed below one end of the first waste snow conveying mechanism and the third waste snow conveying mechanism, and an inclined fourth waste snow conveying mechanism is installed at the end of the second waste snow conveying mechanism.

[0014] Furthermore, a stop rod is connected to one side of the working frame on which the feeding mechanism is installed.

[0015] A working method of a planing and milling device for producing ice blocks, comprising the following steps:

[0016] Step 1: Place the harvested ice cubes on a conveyor belt, and use the conveyor belt to move the ice cubes toward a conveying mechanism;

[0017] Step 2: During the movement, start the bottom planing and milling cutter to plan and mill the bottom of the ice block;

[0018] Step 3: The ice cubes planed and milled at the bottom are moved toward the planing and milling mechanism through the conveying mechanism;

[0019] Step 4: The ice cubes are transported to the conveyor rack, and the conveyor rack starts to start, so that the ice cubes start to move. During the movement, the ice cubes pass through the side planing and milling cutters on both sides and the upper planing and milling cutter on the top, and the ice cubes are planed and milled by the side planing and milling cutters and the upper planing and milling cutters;

[0020] Step 5: The planed and milled ice blocks are transported to the next step for processing.

[0021] Compared with the prior art, the present invention has the following beneficial effects:

[0022] 1. The present invention performs four-sided planing and milling processing on the collected ice cubes by two side planing and milling cutters, an upper planing and milling cutter and a bottom planing and milling cutter, so that the size of each ice cube can be consistent in the subsequent production of standard ice blocks, and the problem of waste of ice cubes and long processing cycle due to unqualified ice cube sizes will not be caused.

[0023] 2. The present invention uses a planing cutter to plan and mill ice blocks. The crushed ice produced by planing and milling is in powder form and can be collected by a waste snow conveying mechanism for secondary use. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] The accompanying drawings constituting a part of the present invention are used to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the accompanying drawings:

[0025] Figure 1 It is a structural schematic diagram of a planing and milling device for producing ice blocks according to the present invention;

[0026] Figure 2 It is a structural schematic diagram of the feeding mechanism of the present invention;

[0027] Figure 3 The structure diagram of the planing and milling mechanism of the present invention is shown in FIG. Figure 1 ;

[0028] Figure 4 The structure diagram of the planing and milling mechanism of the present invention is shown in FIG. Figure 2 .

[0029] 1-working frame, 2-driving wheel, 3-guide rod, 4-first waste snow conveying mechanism, 5-second waste snow conveying mechanism, 6-third waste snow conveying mechanism, 7-fourth waste snow conveying mechanism, 8-toothed support rod, 9-conveyor frame, 10-planing and milling frame, 11-side planing and milling cutter, 12-upper planing and milling cutter, 13-conveyor wheel, 14-conveyor platform, 15-bottom planing and milling cutter, 16-conveyor belt, 17-blocking rod, 18-chain, 19-vertical rod, 20-lifting mechanism. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely explain the technical solutions in the embodiments of the present invention. It should be noted that the embodiments of the present invention and the features in the embodiments can be combined with each other without conflict, and the described embodiments are only part of the embodiments of the present invention, not all of the embodiments.

[0031] See also Figure 1-4 The present embodiment is described, a planing and milling device for ice block production, comprising a working frame 1, a feeding mechanism, a conveying mechanism and a planing and milling mechanism, the feeding mechanism being arranged on one side of the working frame 1, a bottom planing and milling cutter 15 being installed between the feeding mechanism and the conveying mechanism, the bottom planing and milling cutter 15 being installed on the working frame 1, the planing and milling mechanism being connected to the conveying mechanism, the planing and milling mechanism comprising a planing and milling frame 10, two side planing and milling cutters 11 and an upper planing and milling cutter 12, the planing and milling frame 10 being connected to the other side of the working frame 1, the upper planing and milling cutter 12 being installed above the planing and milling frame 10, the two side planing and milling cutters 11 being installed on both sides of the planing and milling frame 10 respectively, a conveying frame 9 being installed at the bottom of the planing and milling frame 10, the feeding mechanism comprising a transmission wheel 2, a conveyor belt 16 and a chain 18, transmission rollers being installed at both ends of the conveyor belt 16, transmission wheels 2 being installed at both ends of the conveyor belt 16, and the two transmission wheels 2 being connected by transmission through the chain 18.

[0032] The collected ice cubes are placed on the conveyor belt 16, and the ice cubes are moved toward the conveying mechanism through the conveyor belt 16. During the movement, the bottom planer 15 is started to plan and mill the bottom of the ice cubes. The ice cubes planed and milled at the bottom are moved toward the planer mechanism through the conveying mechanism. The ice cubes are transported to the conveying rack 9, and the conveying rack 9 starts to start, so that the ice cubes start to move. During the movement, the ice cubes pass through the side planer 11 on both sides and the upper planer 12 on the top, and the ice cubes are planed and milled by the side planer 11 and the upper planer 12. The planed ice cubes are transported to the next step for processing.

[0033] The collected ice blocks are planed and milled on four sides by two side planing cutters 11, an upper planing cutter 12 and a bottom planing cutter 15. In the subsequent production of standard ice blocks, the size of each ice block can be consistent, and there will be no waste of ice blocks due to unqualified ice blocks and long processing cycles. In addition, the planing and milling method can make the surface of the ice blocks smooth after planing, which is convenient for subsequent ice masonry and can reduce the construction period of the ice and snow park.

[0034] Furthermore, the tool holder of the upper planer and milling cutter 12 is connected to the lifting mechanism 20, and the two ends of the tool holder of the upper planer and milling cutter 12 are slidably installed on the vertical rod 19. The height of the upper planer and milling cutter 12 can be adjusted by the lifting mechanism 20, and the height of the planer and milling cutter 12 can be adjusted according to the required ice size. After adjusting to a suitable height, the tool holder is fixed to the vertical rod 19 by bolts to ensure the stability of the upper planer and milling cutter 12 during the planing and milling process and avoid shaking and causing errors.

[0035] Furthermore, the conveying mechanism includes a conveying platform 14 and conveying wheels 13. The conveying platform 14 is installed on the work frame 1. A plurality of square holes are evenly opened on the conveying platform 14. The conveying wheels 13 are installed below the conveying platform 14 and correspond to the positions of the square holes. The ice cubes after bottom planing and milling are moved to the conveying platform 14, and the conveying wheels 13 are started. The outer side of each conveying wheel 13 is serrated. By rotating the serrated conveying wheels 13, not only can the ice cubes be transported, but also the serrated design can ensure the stability of the movement of the ice cubes, so that the ice cubes can accurately and stably enter the planing and milling frame 10.

[0036] Guide rods 3 are installed on both sides of the upper part of the conveying platform 14. When the ice cubes are moving, the guide rods 3 can guide the ice cubes.

[0037] The conveyor frame 9 is evenly distributed with a plurality of toothed support rods 8. The conveyor frame 9 is provided with toothed support rods 8. When the ice cubes are moved onto the conveyor frame 9, the toothed support rods 8 can stabilize the ice cubes. When the conveyor frame 9 is moved and planed at the same time, the ice cubes will not be shifted in position.

[0038] Furthermore, a first waste snow conveying mechanism 4 is installed below the bottom planing cutter 15, a third waste snow conveying mechanism 6 is installed below the planing frame 10, a second waste snow conveying mechanism 5 is installed below one end of the first waste snow conveying mechanism 4 and the third waste snow conveying mechanism 6, and an inclined fourth waste snow conveying mechanism 7 is installed at the end of the second waste snow conveying mechanism 5. The planing cutter is used to plane and mill the ice, and the crushed ice planed and milled is in powder form, which is collected by the waste snow conveying mechanism and can be reused.

[0039] A stopper 17 is connected to one side of the work frame 1 where the feeding mechanism is installed.

[0040] Further, a working method of a planing and milling device for ice block production comprises the following steps:

[0041] Step 1: placing the collected ice cubes on the conveyor belt 16, and moving the ice cubes toward the conveying mechanism through the conveyor belt 16;

[0042] Step 2: During the movement, the bottom planing and milling cutter 15 is started to plan and mill the bottom of the ice block;

[0043] Step 3: The ice cubes planed and milled at the bottom are moved toward the planing and milling mechanism through the conveying mechanism;

[0044] Step 4: The ice cubes are transported to the conveyor frame 9, and the conveyor frame 9 starts to start, so that the ice cubes start to move. During the movement, the ice cubes pass through the side planing and milling cutters 11 on both sides and the upper planing and milling cutter 12 on the top, and the ice cubes are planed and milled by the side planing and milling cutters 11 and the upper planing and milling cutter 12;

[0045] Step 5: The planed and milled ice blocks are transported to the next step for processing.

[0046] The embodiments of the present invention disclosed above are only used to help illustrate the present invention. The embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. According to the content of this specification, many modifications and changes can be made. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well.

Claims

1. A planing and milling device for ice block production, characterized in that: The invention comprises a working frame (1), a feeding mechanism, a conveying mechanism and a planing and milling mechanism, wherein the feeding mechanism is arranged on one side of the working frame (1), a bottom planing and milling cutter (15) is installed between the feeding mechanism and the conveying mechanism, the bottom planing and milling cutter (15) is installed on the working frame (1), the planing and milling mechanism is connected to the conveying mechanism, the planing and milling mechanism comprises a planing and milling frame (10), two side planing and milling cutters (11) and an upper planing and milling cutter (12), the planing and milling frame (10) is connected to the other side of the working frame (1), the upper planing and milling cutter (12) is installed above the planing and milling frame (10), the two side planing and milling cutters (11) are respectively installed on both sides of the planing and milling frame (10), and a conveying frame (9) is installed at the bottom of the planing and milling frame (10).

2. A planing and milling device for ice block production according to claim 1, characterized in that: The tool holder of the upper planer and milling cutter (12) is connected to a lifting mechanism (20), and both ends of the tool holder of the upper planer and milling cutter (12) are slidably mounted on a vertical rod (19).

3. A planing and milling device for ice block production according to claim 1, characterized in that: The feeding mechanism comprises a transmission wheel (2), a conveyor belt (16) and a chain (18), transmission rollers are installed at both ends of the conveyor belt (16), transmission wheels (2) are installed at both ends of the conveyor belt (16), and the two transmission wheels (2) are connected by transmission via the chain (18).

4. The planing and milling device for ice block production according to claim 1, characterized in that: The conveying mechanism comprises a conveying platform (14) and a conveying wheel (13); the conveying platform (14) is mounted on a work frame (1); a plurality of square holes are evenly opened on the conveying platform (14); and the conveying wheel (13) is mounted below the conveying platform (14) and corresponds to the position of the square holes.

5. A planing and milling device for ice block production according to claim 4, characterized in that: Guide rods (3) are installed on both sides above the conveying platform (14).

6. The planing and milling device for ice block production according to claim 1, characterized in that: A plurality of toothed support rods (8) are evenly distributed on the conveying frame (9).

7. The planing and milling device for ice block production according to claim 1, characterized in that: A first waste snow conveying mechanism (4) is installed below the bottom planing and milling cutter (15), and a third waste snow conveying mechanism (6) is installed below the planing and milling frame (10).

8. A planing and milling device for ice block production according to claim 7, characterized in that: A second waste snow conveying mechanism (5) is installed below one end of the first waste snow conveying mechanism (4) and the third waste snow conveying mechanism (6), and an inclined fourth waste snow conveying mechanism (7) is installed at the end of the second waste snow conveying mechanism (5).

9. A planing and milling device for ice block production according to claim 1, characterized in that: A stop rod (17) is connected to one side of the working frame (1) where the feeding mechanism is installed.

10. A method for operating a planing and milling device for producing ice blocks according to any one of claims 1 to 9, characterized in that: It includes the following steps: Step 1: placing the collected ice cubes on a conveyor belt (16), and moving the ice cubes toward a conveying mechanism via the conveyor belt (16); Step 2: During the movement, the bottom planing cutter (15) is started to plan and mill the bottom of the ice block; Step 3: The ice cubes planed and milled at the bottom are moved toward the planing and milling mechanism through the conveying mechanism; Step 4: The ice cubes are transported to the conveyor frame (9), and the conveyor frame (9) starts to start, so that the ice cubes start to move. During the movement, the ice cubes pass through the side planing and milling cutters (11) on both sides and the upper planing and milling cutter (12) on the top, and the ice cubes are planed and milled by the side planing and milling cutters (11) and the upper planing and milling cutter (12); Step 5: The planed and milled ice blocks are transported to the next step for processing.

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