Organic fertilizer and organic fertilizer processing technology
By designing multiple stacked filter screen plates and automatic cleaning systems, the existing organic fertilizer treatment liquid filter device is solved and the efficient filtration and rapid recovery of large batches of organic fertilizer treatment liquid is achieved.
Patent Information
- Application Number
- CN202411806309.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-10
- Publication Date
- 2025-03-18
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
When the existing organic fertilizer treatment liquid filtration device is processed in large batches, the filter net is prone to clogging, resulting in reduced filtration effect, difficulty in cleaning, and inability to continuously filter.
An organic fertilizer processing equipment is designed, using multiple stacked filter plates and cleaning parts. Through the cooperation of the inclined slide plate and the electric telescopic rod, the automatic cleaning of the filter plate is achieved, ensuring the rapid recovery of the filtration effect.
It realizes the rapid recovery of the filtration effect when filtration of large batches of organic fertilizer treatment liquid, avoids blockage of fermentation residues, and improves the filtration efficiency and the continuous use ability of the equipment.
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Figure CN119633475A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of fertilizer processing, and more specifically to an organic fertilizer and an organic fertilizer processing technology. Background Art
[0002] After the liquid organic fertilizer is fermented, it is necessary to filter out the non-degradable fermentation residue in the fertilizer to obtain qualified liquid waste. The existing removal method generally uses a filter screen, but since most fermentation products are relatively soft and broken, they are easy to adhere to the filter screen or squeeze into the filtered liquid fertilizer from the filter screen pores, reducing the filtering effect. An organic fertilizer treatment liquid filtration device with application number CN201410271994.0 uses clay honeycomb bricks and gauze to process organic fertilizers, but due to the large output in the organic fertilizer production process, the honeycomb bricks are easily blocked during the filtration process. Since the blocked honeycomb bricks have complex gaps and are difficult to clean, continuous filtration cannot be achieved. Summary of the invention
[0003] To overcome the deficiencies of the prior art, the present invention provides an organic fertilizer and an organic fertilizer processing technology, the beneficial effect of the present invention is that the filtering effect can be quickly restored when filtering a large amount of organic fertilizer treatment liquid.
[0004] The technical solution adopted by the present invention to solve its technical problem is:
[0005] The filter unit is a kind of organic fertilizer processing equipment, comprising a shell, a support plate is fixedly connected to the inner side of the shell, two spring pads are fixedly connected to the support plate, a movable support plate is fixedly connected to the two spring pads, a filter part is installed on the movable support plate, an upper pressure cover is slidably connected to the upper side of the shell, the filter part can slide on the inner side of the upper pressure cover, an inclined slide plate is slidably connected to the upper side of the upper pressure cover, a cleaning part is slidably connected to the right side of the shell interior, the filter part comprises a plurality of stacked filter screen plates, the plurality of filter screen plates are all placed on the movable support plate, one end of a pressure rod is fixedly connected to both sides of the filter screen plates, the upper sides of the plurality of pressure rods are all arranged through the upper pressure cover, one end of a spring is fixedly connected to the lower side of the pressure rod, the other end of the spring is placed on the movable support plate, a pressure plate is arranged on the right side of the inclined slide plate, a lower baffle is fixedly connected to the inner side of the movable support plate, a liquid inlet box is arranged on the lower side of the lower baffle, a lower pressure block is arranged on the inner side of the shell, and a lower pressure connection block corresponding to the lower pressure block is arranged on the lower side of the upper pressure cover.
[0006] The cleaning part includes a scraper block, the left side of the scraper block is rotatably connected to a rotating block through a torsion spring, a scraper groove is provided inside the scraper block, and two electric telescopic rods are fixedly connected to the right side of the scraper block. The two electric telescopic rods are respectively arranged at the front and rear ends of the scraper block, and the two electric telescopic rods are both slidably connected to the shell.
[0007] The rotating block is provided with a toggle head, which is normally arranged to be tilted downward.
[0008] Multiple plug holes are provided on both sides of the multiple filter screens. The diameters of the plug holes on different filter screens are different and increase from bottom to top. The pressure rods are fixed in groups of two from right to left in the corresponding plug holes on the corresponding filter screens. The pressure rods have the same diameter as the plug holes on the corresponding filter screens.
[0009] An organic fertilizer processing technology comprises the following steps:
[0010] S1: Push the inclined slide plate so that the pressure plate presses the filter screen plate onto the housing through the pressure rod;
[0011] S2: continuously introducing the organic fertilizer treatment liquid into the lower baffle plate, and filtering the organic fertilizer treatment liquid through the filter screen plate;
[0012] S3: When the filter screen is blocked by fermentation residue and cannot continue filtering, push the inclined slide back and press down the upper cover to start the inclined slide and the cleaning part;
[0013] S4: multiple stacked filter screens are dropped one by one by means of an inclined slide plate;
[0014] S5: Control the cleaning part to slide on the falling filter screen plate to remove the fermentation residue attached to the filter screen plate;
[0015] S6: Pull up the upper pressure cover to close the inclined slide plate and the cleaning part, push the inclined slide plate, and continue to filter the organic fertilizer treatment liquid.
[0016] An organic fertilizer is a liquid organic fertilizer obtained by filtration and is obtained by fermentation through the organic fertilizer processing technology. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The present invention is further described in detail below with reference to the accompanying drawings and specific implementation methods.
[0018] Figure 1 This is an overall structural diagram of an organic fertilizer processing equipment;
[0019] Figure 2 It is an overall cross-sectional view of an organic fertilizer processing equipment;
[0020] Figure 3 This is an internal structure diagram of an organic fertilizer processing equipment;
[0021] Figure 4 It is a structural schematic diagram of the filter unit;
[0022] Figure 5 It is a structural cross-sectional view of the filter unit;
[0023] Figure 6 for Figure 5 A schematic diagram of the partially enlarged structure of part I;
[0024] Figure 7 It is a schematic diagram of the structure of the cleaning department;
[0025] Figure 8 It is a structural cross-sectional view of the cleaning unit;
[0026] Fig. 9 It is the working schematic diagram of the processing equipment;
[0027] Fig.10 This is a schematic diagram of the installation of the upper pressure cover on the housing. DETAILED DESCRIPTION
[0028] like Figure 1-4 , 9-10 as shown:
[0029] An organic fertilizer processing device comprises a shell 000, a support plate 010 is welded inside the shell 000, two spring pads 020 are bonded to the support plate 010, a movable support plate 030 is bonded to the two spring pads 020, a filter unit 100 is installed on the movable support plate 030, an upper pressure cover 040 is slidably connected to the upper side of the shell 000, the filter unit 100 can slide inside the upper pressure cover 040, an inclined slide plate 050 is slidably connected to the upper side of the upper pressure cover 040 through an electric slide, a cleaning unit 200 is slidably connected to the right side of the inside of the shell 000, the filter unit 100 comprises a plurality of stacked filter screens 110, the plurality of filter screens 110 are all placed on the movable support plate 030, and both sides of the filter screens 110 are threaded One end of a pressure rod 120 is connected, and the upper sides of multiple pressure rods 120 are all arranged through the upper pressure cover 040. The lower sides of the pressure rods 120 are all fixed with one end of a spring, and the other end of the spring is placed on the movable support plate 030. A pressure plate 060 is arranged on the right side of the inclined slide plate 050, and a lower baffle plate 070 is bonded to the inner side of the movable support plate 030. A liquid inlet box 080 is arranged on the lower side of the lower baffle plate 070. A lower pressure block 001 is arranged on the inner side of the shell 000, and a lower pressing block 041 corresponding to the lower pressure block 001 is arranged on the lower side of the upper pressure cover 040. The lower pressing block 041 and the lower pressure block 001 can be started by contact control of the electric slide and the cleaning part 200, and the liquid inlet box 080 can be connected to the outside through a connecting pipe. A connecting port is arranged on the shell 000;
[0030] When the organic fertilizer processing equipment is used to filter the organic fertilizer treatment liquid, under normal conditions, the upper pressure cover 040 slides upward to separate the lower pressure block 041 from the lower pressure stopper 001, and the electric slide table is disconnected at this time, and then the inclined slide plate 050 can be moved to the left, so that the inclined slide plate 050 drives the pressing plate 060 to slide on the upper side of the upper pressure cover 040, so that the pressing plate 060 can press the pressing rod 120 downward, so that the multiple filter screens 110 are stacked together, and then the liquid inlet box 080 is connected to the storage device through the connecting pipe, so that the organic fertilizer treatment liquid can enter the liquid inlet box 080 through the connecting pipe and gradually move upward, so that the organic fertilizer treatment liquid can gradually pass through the multiple stacked filter screens 110 and enter the filter part 100 On the upper side, the filter screen plate 110 can filter the organic fertilizer treatment liquid. At this time, the organic fertilizer treatment liquid on the upper side of the filter part 100 can be led out by connecting the feed pipe to the connection port, thereby completing the organic fertilizer filtering work; because a plurality of stacked filter screen plates 110 are used for filtering, the plurality of stacked filter screen plates 110 can enhance the filtering effect and prevent the fermentation product from being squeezed into the liquid fertilizer. At the same time, since the organic fertilizer treatment liquid passes through the filter part 100 from bottom to top, it can ensure that the fermentation product always moves in the liquid, thereby preventing the fermentation product from adhering to the filter screen plate 110 due to its own weight, resulting in the occurrence of clogging of the filter screen plate 110;
[0031] When the filter screen plate 110 is completely blocked, the inclined slide plate 050 can be pushed to the left, so that the inclined slide plate 050 drives the pressure plate 060 to slide to the left and release the pressed rod 120. At this time, the pressure rod 120 can move upward under the action of the spring force, and then the upper pressure cover 040 can be pressed down, so that the lower pressure block 041 contacts the lower pressure stopper 001, so that the electric slide and the cleaning part 200 are started at the same time. At this time, the started cleaning part 200 is blocked by the filter screen plate 110 and cannot move forward; then the started electric slide can drive the inclined slide plate 050 to move slowly to the left, so that the pressure plate 060 can gradually press down the corresponding pressure rod 120 from right to left, so that the filter screen plate 110 can gradually sink and separate from other filter screen plates 110 in turn. At this time, due to the lowering of the position of the upper pressure cover 040, the distance by which the filter screen plate 110 is pressed can be reduced to the same height as the lower side of the cleaning part 200. The activated cleaning section 200 can enter between the pressed filter screen plate 110 and the unpressed filter screen plate 110, and slide back and forth once to the left on the upper side of the pressed filter screen plate 110, thereby completing the cleaning of the pressed filter screen plate 110, and then the electric slide can continue to drive the inclined slide plate 050 to move to the second pressing rod 120, so that the second pressing rod 120 is pressed down to the height of the lower side position of the cleaning section 200, so that the above cleaning process can be repeated until the inclined slide plate 050 is completely moved to the left side of the housing 000 and all the pressing rods 120 are completely pressed down, thereby completing the cleaning work of all the filter screen plates 110; then the upper pressure cover 040 can be lifted up to close the electric slide and the cleaning section 200, at this time the spring pad 020 can push the stacked filter screen plates 110 to lift to the original position, so that the filtering work of the organic fertilizer treatment liquid can continue;
[0032] Secondly, by controlling the filtering process of the filter screen plate 110 through the movement of the inclined slide plate 050, it can ensure that the staff cleaning the filter part 100 can quickly determine the cleaning progress of the filter part 100 by visually observing the moving distance of the inclined slide plate 050, and ensure that the filtering can be resumed immediately after the cleaning of the filter part 100 is completed.
[0033] like Figure 7-8 As shown:
[0034] The cleaning part 200 includes a scraper block 210, the left side of the scraper block 210 is rotatably connected to a rotating block 220 via a torsion spring, a scraper groove 211 is provided inside the scraper block 210, and two electric telescopic rods 230 are connected to the right side of the scraper block 210 by screws, and the two electric telescopic rods 230 are respectively arranged at the front and rear ends of the scraper block 210, and the two electric telescopic rods 230 are slidably connected to the housing 000;
[0035] When the cleaning unit 200 is started, Figure 8As shown, the two electric telescopic rods 230 can be started and drive the scraper block 210 to move back and forth to the left once; when the scraper block 210 moves to the left, the scraper block 210 can move to the left close to the upper side of the filter screen plate 110, and the rotating block 220 can rotate counterclockwise and stick to the upper side of the scraper groove 211, so that the scraper block 210 can scrape the upper side of the filter screen plate 110, and the scraped fermentation product can move up along the scraper groove 211, so that the fermentation product attached to the filter screen plate 110 can be separated from the filter screen plate 110; when the scraper block 210 moves to the right, the rotating block 220 can rotate clockwise, and the rotating block 220 can scrape the upper side of the filter screen plate 110 for the second time, and push the separated fermentation product to the right, thereby completing the removal of the fermentation product attached to the filter screen plate 110;
[0036] A container can be arranged on the right side of the filter screen plate 110 so that the fermentation product pushed to the right side can fall into the container, thereby completing the collection of the fermentation product.
[0037] like Figure 8 As shown:
[0038] The rotating block 220 is provided with a toggle head 221, which is normally arranged to tilt downward; thereby ensuring that when the scraper block 210 moves to the left, the toggle head 221 can be toggled to the right by the edge of the filter screen 110, so that the rotating block 220 can be attached to the upper side of the scraper trough 211; when the scraper block 210 moves to the right, the toggle head 221 can be toggled to the left by the edge of the filter screen 110, so that the toggle head 221 can be tightly attached to the upper edge of the filter screen 110 under the action of the torsion spring, thereby avoiding the situation where the separated fermentation product still remains on the upper side of the filter screen 110.
[0039] like Figure 5-6 As shown:
[0040] Multiple holes 111 are provided on both sides of the multiple filter screens 110. The diameters of the holes 111 on different filter screens 110 are different and increase sequentially from bottom to top. The pressure rods 120 are fixed in groups of two from right to left inside the corresponding holes 111 on the corresponding filter screens 110. The pressure rods 120 have the same diameter as the holes 111 on the corresponding filter screens 110. This ensures that when each pressure rod 120 rises or falls, it can only push other filter screens 110 in the moving direction through the corresponding filter screen 110, and will not drive the filter screens 110 in the non-moving direction to move. Therefore, when it is necessary to clean the fermentation products of the filter screen 110 inside the filter part 100, the corresponding filter screens 110 can be separated by pushing different pressure rods 120.
[0041] Further:
[0042] The length of the springs on the lower sides of the multiple pressure rods 120 increases after being compressed from right to left, and the increased length is the same as the thickness of the filter screen 110, thereby ensuring that when the pressure plate 060 pushes the pressure rods 120 down from right to left in sequence, the latest filter screen 110 pushed is always at the same height as the lower side of the cleaning part 200, thereby facilitating the cleaning of the fermentation products on the filter screen 110 by the cleaning part 200.
[0043] like Fig. 9 As shown:
[0044] The lower side of the inclined slide 050 is provided with an inclined surface, and the upper ends of the plurality of pressure rods 120 are all spherical surfaces, thereby reducing the contact area between the upper ends of the pressure rods 120 and the inclined slide 050, so that when the inclined slide 050 moves to the left, the pressure rods 120 can be smoothly pressed downward by the inclined slide 050.
[0045] like Figure 2-3 As shown:
[0046] An inner baffle plate 090 is welded inside the housing 000, and the lower side of the inner baffle plate 090 is flush with the upper side of the scraper block 210;
[0047] When the processing equipment is filtering, the upper pressure cover 040 is lifted, thereby lifting the stacking position of the multiple filter screens 110 in the filter section 100, so that the uppermost filter screen 110 can fit with the inner baffle 090, thereby ensuring that the organic fertilizer treatment liquid inside the liquid inlet tank 080 can be blocked by the lower baffle 070, the stacked filter screens 110, the outer shell 000 and the inner baffle 090 in turn during the rising process, thereby preventing the organic fertilizer treatment liquid from leaking from the right side and affecting the cleaning section 200.
[0048] like Fig.10 As shown:
[0049] The upper pressure cover 040 can be fixed to the inner side of the housing 000 by means of screws or connecting buckles, and a handle 042 is provided on the upper pressure cover 040 , thereby facilitating the pushing down and lifting up of the upper pressure cover 040 .
[0050] An organic fertilizer processing technology comprises the following steps:
[0051] S1: Push the inclined slide plate 050 so that the pressing plate 060 presses the filter screen plate 110 onto the housing 000 through the pressing rod 120;
[0052] S2: continuously introducing the organic fertilizer treatment liquid into the lower baffle 070, and filtering the organic fertilizer treatment liquid through the filter screen plate 110;
[0053] S3: When the filter screen plate 110 is blocked by the fermentation residue and cannot continue filtering, the inclined slide plate 050 is pushed back and the upper pressure cover 040 is pressed down to start the inclined slide plate 050 and the cleaning part 200;
[0054] S4: multiple stacked filter screen plates 110 are dropped down in sequence by means of the inclined slide plate 050;
[0055] S5: Control the cleaning unit 200 to slide on the upper side of the falling filter screen plate 110 to remove the fermentation residue attached to the filter screen plate 110;
[0056] S6: Pull up the upper pressing cover 040 to close the inclined slide plate 050 and the cleaning part 200, and push the inclined slide plate 050 to continue filtering the organic fertilizer treatment liquid.
[0057] An organic fertilizer is a liquid organic fertilizer obtained by filtration and is obtained by fermentation through the organic fertilizer processing technology.
Claims
1. An organic fertilizer processing equipment, characterized in that: The invention comprises a shell (000), a support plate (010) is fixedly connected to the inner side of the shell (000), two spring pads (020) are fixedly connected to the support plate (010), a movable support plate (030) is fixedly connected to the two spring pads (020), a filter unit (100) is installed on the movable support plate (030), an upper pressure cover (040) is slidably connected to the upper side of the shell (000), the filter unit (100) can slide inside the upper pressure cover (040), an inclined slide plate (050) is slidably connected to the upper side of the upper pressure cover (040), a cleaning unit (200) is slidably connected to the right side of the inside of the shell (000), and the filter unit (100) comprises a plurality of stacked filter screens (110), and the plurality of filter screens (110) are connected to the filter unit (100). ) are all placed on the movable support plate (030), one end of a pressure rod (120) is fixedly connected to both sides of the filter screen plate (110), the upper sides of multiple pressure rods (120) are all arranged through the upper pressure cover (040), one end of a spring is fixedly connected to the lower side of the pressure rod (120), and the other end of the spring is placed on the movable support plate (030), a pressure plate (060) is arranged on the right side of the inclined slide plate (050), a lower baffle plate (070) is fixedly connected to the inner side of the movable support plate (030), a liquid inlet box (080) is arranged on the lower side of the lower baffle plate (070), a lower pressure block (001) is arranged on the inner side of the outer shell (000), and a lower pressure block (041) corresponding to the lower pressure block (001) is arranged on the lower side of the upper pressure cover (040).
2. An organic fertilizer processing equipment according to claim 1, characterized in that: The cleaning part (200) comprises a scraper block (210), the left side of the scraper block (210) is rotatably connected to a rotating block (220) via a torsion spring, a scraper groove (211) is provided inside the scraper block (210), and two electric telescopic rods (230) are fixedly connected to the right side of the scraper block (210), the two electric telescopic rods (230) are respectively arranged at the front and rear ends of the scraper block (210), and the two electric telescopic rods (230) are both slidably connected to the housing (000).
3. An organic fertilizer processing equipment according to claim 2, characterized in that: The rotating block (220) is provided with a toggle head (221), and the toggle head (221) is normally arranged to be tilted downward.
4. An organic fertilizer processing equipment according to claim 1, characterized in that: A plurality of plug holes (111) are provided on both sides of the plurality of filter screen plates (110); the diameters of the plug holes (111) on different filter screen plates (110) are different and increase sequentially from bottom to top; the pressure rods (120) are fixed in groups of two from right to left in the corresponding plug holes (111) on the corresponding filter screen plates (110); and the pressure rods (120) have the same diameter as the plug holes (111) on the corresponding filter screen plates (110).
5. An organic fertilizer processing equipment according to claim 4, characterized in that: The length of the springs at the lower side of the plurality of pressure rods (120) increases from right to left after being compressed, and the increased length is the same as the thickness of the filter screen plate (110).
6. An organic fertilizer processing equipment according to claim 5, characterized in that: The lower side of the inclined slide plate (050) is provided with an inclined surface, and the upper ends of the plurality of pressure rods (120) are all spherical surfaces.
7. An organic fertilizer processing equipment according to claim 2, characterized in that: An inner baffle plate (090) is fixedly connected to the inner side of the outer shell (000), and the lower side of the inner baffle plate (090) is flush with the upper side of the scraper block (210).
8. An organic fertilizer processing equipment according to claim 1, characterized in that: The upper pressure cover (040) can be fixed to the inner side of the housing (000) by means of screws or connecting buckles, and a handle (042) is provided on the upper pressure cover (040).
9. An organic fertilizer processing technology, characterized in that: Using an organic fertilizer processing device according to any one of claims 3 to 8 to process fermentation liquid comprises the following steps: S1: Push the inclined slide plate (050) so that the pressing plate (060) presses the filter screen plate (110) onto the housing (000) via the pressing rod (120); S2: continuously introducing the organic fertilizer treatment liquid into the lower baffle (070), and filtering the organic fertilizer treatment liquid through the filter screen (110); S3: When the filter screen plate (110) is blocked by fermentation residue and cannot continue filtering, the inclined slide plate (050) is pushed back and the upper pressure cover (040) is pressed down to start the inclined slide plate (050) and the cleaning part (200); S4: using the inclined slide plate (050) to make the multiple stacked filter screen plates (110) fall down in sequence; S5: controlling the cleaning unit (200) to slide on the upper side of the falling filter screen plate (110) to remove fermentation residues attached to the filter screen plate (110); S6: Pull up the upper pressure cover (040) to close the inclined slide plate (050) and the cleaning part (200), push the inclined slide plate (050), and continue filtering the organic fertilizer treatment liquid.
10. An organic fertilizer, characterized in that: The organic fertilizer is a liquid organic fertilizer obtained by filtration, and is obtained by filtration through an organic fertilizer processing process described in claim 9.
Citation Information
Patent Citations
Filter device of organic fertilizer processing liquid
CN104043279A