A fixed-point welding device for power supply processing

By designing a fixed-point welding device in power supply processing, and using the combination of multiple mechanisms to automatically gather and convey power cables, the problem of multiple loose cable cores is solved, and the quality and efficiency of power supply processing is improved.

CN119634872BActive Publication Date: 2025-04-29SHENZHEN KINGSUN TECH CO LTD
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Patent Information

Application Number
CN202510175596.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-02-18
Publication Date
2025-04-29
Estimated Expiration
2045-02-18

AI Technical Summary

Technical Problem

During power supply processing, the cable cores are many and loose, resulting in a decrease in electrical performance and weakening of mechanical performance during welding, affecting processing quality and efficiency.

Method used

A fixed-point welding device for power supply processing is designed. Through the mutual cooperation of the support plate, pad rod, clamping mechanism, twisting mechanism, wire feeding mechanism, wire tightening mechanism and synchronous moving mechanism, the power cable is automatically conveyed and gathered to ensure that the wire core is tightly fitted and quickly passes through the small hole of the conductive sheet.

Benefits of technology

It improves the reliability of electrical performance and the strength of mechanical performance, improves the quality and efficiency of power supply processing, and adds flux to the core surface of the supplement mechanism to further enhance the welding firmness.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field of power supply processing, specifically a fixed-point welding device for power supply processing, including a base, a gantry slide installed on the base, and a solder head installed at the working end of the gantry slide, a power socket is arranged above the base, and a support plate is fixedly connected to the upper end of the base, a pad rod is fixedly connected to the upper end of the support plate, and two conductive sheets of the power socket are both attached to the upper end of the pad rod, and a clamping mechanism is provided between the pad rod and the base. When the conductive sheet of the power socket is welded with the exposed wire core on the power cable using a soldering machine, the power cable can be automatically conveyed, and the wire core of the power cable can be automatically gathered and twisted, so that the wire cores that originally have multiple bundles and are loose fit together tightly, and the wire cores can quickly pass through the small holes of the conductive sheet of the source socket. After welding is completed, the reliability of electrical performance is improved, the strength of mechanical performance is improved, and the processing quality and efficiency of the power supply are improved.
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Description

Technical Field

[0001] The invention relates to the technical field of power source processing, in particular to a fixed-point welding device used for power source processing. Background Art

[0002] A power supply is a device that can convert other forms of energy into electrical energy and provide electrical energy to circuits (electronic devices). In the process of power supply processing, a soldering machine is often needed for spot welding. For example: using a soldering machine to weld cables on the metal conductive sheet of a power socket, a complete conductive path is established from the external power supply to the socket, and then to the electrical device plugged into the socket, so that the current can be transmitted smoothly, thereby powering the electrical device.

[0003] When the cable is soldered to the metal conductive sheet of the power socket by a soldering machine, the core of the cable is usually exposed, and the core and the metal conductive sheet are attached together. Then, the solder head of the soldering machine moves down and the tin bar is quickly connected and transported to melt the tin bar at the core and the metal conductive sheet, thereby completing the welding. However, some cables have multiple loose cores, which are not convenient to twist or twist into one strand. After such a core is soldered to the metal conductive sheet of the power socket by a soldering machine, it will not only affect the electrical performance (such as increased resistance), but also affect the mechanical performance (such as reduced connection strength and poor fatigue resistance), thereby affecting the processing quality of the power supply. At the same time, such a core is not convenient to quickly pass through the small holes on the metal conductive sheet and use a soldering machine to weld (commonly known as perforation welding), which affects the processing efficiency and quality of the power supply. Summary of the invention

[0004] The object of the present invention is to provide a spot welding device for power source processing to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a fixed-point welding device for power supply processing, comprising a base, a gantry slide installed on the base and a solder head installed at the working end of the gantry slide, a power socket is arranged above the base, and a support plate is fixedly connected to the upper end of the base, a pad rod is fixedly connected to the upper end of the support plate, two conductive sheets of the power socket are both attached to the upper end of the pad rod, a clamping mechanism is arranged between the pad rod and the base, and a twisting mechanism is arranged at the side wall of the support plate corresponding to the two conductive sheets of the power socket;

[0006] The wire twisting mechanism includes a fixed block fixedly connected to the side wall of the support plate, the end of the fixed block away from the support plate is fixedly connected to a branch tube, the upper end of the branch tube is rotatably connected to a rotating tube, power cables are arranged in the rotating tube and the branch tube, and a driving mechanism is arranged between the rotating tube and the branch tube, a wire feeding mechanism is arranged between the branch tube and the support plate, and a wire tightening mechanism is arranged between the rotating tube and the support plate.

[0007] Preferably, the clamping mechanism includes an electric push rod, four plug blocks and four slots, the electric push rod is fixedly installed on the upper end of the base, and the electric push rod is located behind the support plate, and the telescopic shaft end of the electric push rod is fixedly connected to a pressure rod, and the lower end of the pressure rod is tightly fitted with the upper ends of two conductive plates of the power socket, two of the plug blocks are respectively fitted with the front and rear ends of one of the conductive plates on the power socket, and the other two of the plug blocks are respectively fitted with the front and rear ends of the other conductive plate on the power socket, and the four slots are all opened at the upper end of the pad rod, and the four slots are respectively slidably matched with the four plug blocks.

[0008] Preferably, the driving mechanism includes a motor and a ring gear, the motor is fixedly mounted on the outer wall of the branch pipe away from the fixed block, and the output shaft end of the motor is fixedly connected with a gear, the ring gear is fixedly sleeved on the lower edge of the outer wall of the rotating tube, and the ring gear and the gear are meshed with each other.

[0009] Preferably, the wire feeding mechanism includes a miniature bidirectional slide and two groups of slide grooves, the miniature bidirectional slide is fixedly connected to the side wall of the support plate, and the two workbenches of the miniature bidirectional slide are fixedly connected with support blocks, the rear ends of the two support blocks are fixedly connected with a group of connecting rods, the two groups of slide grooves are opened on the outer walls of the branch pipes respectively corresponding to the two groups of connecting rods, and the two groups of slide grooves are slidingly matched with the two groups of connecting rods respectively, and the rear ends of the two groups of connecting rods are rotatably installed with electric guide wheels, and the two groups of electric guide wheels are symmetrically fitted on the outer sheath of the power cable.

[0010] Preferably, the tensioning mechanism includes multiple connecting columns, and the multiple connecting columns are slidably inserted in the inner wall of the rotating tube around the central annular array of the rotating tube, and the ends of the multiple connecting columns close to the axis of the rotating tube are fixedly connected with square shells, and the walls of the multiple square shells close to the axis of the rotating tube are fixedly connected with rubber pads, and the other ends of the multiple connecting columns are fixedly connected with blocks, and springs 1 are fixedly connected between the multiple blocks and the rotating tube, and the multiple springs 1 are respectively slidably mounted on the outer walls of the multiple connecting columns, a synchronous moving mechanism is provided between the multiple blocks and the support plate, and a supplement mechanism is provided between each adjacent square shell and the rubber pad.

[0011] Preferably, the synchronous movement mechanism includes a connecting block and a ring, the connecting block is fixedly connected to the side wall of the support plate near the upper edge, and the end of the connecting block away from the support plate is fixedly connected to a spiral ring, the spiral ring is located on the outside of the rotating tube, the ring is slidably mounted on the outer wall of the rotating tube, and the outer wall of the ring is rotatably connected to multiple connecting plates, and the ends of the multiple connecting plates away from the ring are respectively rotatably connected to the upper ends of the multiple blocks, the upper end of the ring is fixedly connected to a spring 2, the upper end of the spring 2 is fixedly connected to a fixing ring, and the spring 2 is slidably mounted on the outer wall of the rotating tube, the lower end of the fixing ring is fixedly connected to the upper end of the rotating tube, and the upper end of the fixing ring is in contact with the lower surface of the conductive sheet of the power socket, the outer wall of the ring is fixedly connected to a slider, and the lower end of the slider is in contact with the upper surface of the spiral ring.

[0012] Preferably, the replenishing mechanism includes a spacer and a discharge pipe, the spacer is fixedly connected to the inner wall of the square shell near the upper edge, the discharge pipe is movable through the rubber pad and the wall of the square shell near the axis of the rotating tube in sequence, and a hole groove is opened on the outer wall of the discharge pipe, and the discharge pipe is located above the spacer, and a spring three is fixedly connected between one end of the discharge pipe located inside the square shell and the inner wall of the square shell.

[0013] Preferably, the replenishing mechanism further comprises a sealing ring, which is fixedly embedded and connected to the inner wall of the square shell corresponding to the dosage outlet pipe, the hole groove corresponds to the sealing ring, and the inner ring surface of the sealing ring fits with the outer wall of the dosage outlet pipe.

[0014] Compared with the prior art, the present invention has the following beneficial effects:

[0015] 1. When processing the power supply, through the cooperation of the support plate, pad rod, clamping mechanism, fixed block, branch pipe, rotating pipe, driving mechanism, wire feeding mechanism, wire tightening mechanism and synchronous moving mechanism, the conductive sheet of the power socket can automatically convey the power cable when it is welded with the exposed wire core on the power cable using a soldering machine, and can automatically gather and twist the wire core of the power cable, so that the originally multi-bundled and loose wire cores can fit closely together, and the wire cores can quickly pass through the small holes of the conductive sheet of the source socket. After welding, the reliability of electrical performance is improved, the strength of mechanical performance is improved, and thus the processing quality and efficiency of the power supply are improved.

[0016] 2. By setting up a replenishing mechanism, flux can be added to the surface of the core of the power cable after it is twisted. After the flux with a certain viscosity falls on the surface of the core after gathering and twisting, the core can become a more stable and less likely to loosen, avoiding the rebound of several bundles in the core. The flux can also further improve the welding firmness between the conductive sheet of the power socket and the core of the power cable, thereby further improving the processing quality of the power supply. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0018] Figure 2 It is a structural schematic diagram of the support plate and the electric push rod of the present invention;

[0019] Figure 3 It is a structural schematic diagram of the micro bidirectional slide, the rotating pipe and the branch pipe of the present invention;

[0020] Figure 4 It is a partial cross-sectional view of the rotating pipe and the branch pipe of the present invention;

[0021] Figure 5 It is a partial cross-sectional view of the rotating tube, branch tube, fixed ring, spring 2, spiral ring and gear ring of the present invention;

[0022] Figure 6 It is a partial cross-sectional view of the rubber pad and the square shell of the present invention;

[0023] Figure 7 For the present invention Figure 6 A magnified view of the structure at center;

[0024] Figure 8 It is a disassembled diagram between the pressure rod and the cushion rod of the present invention.

[0025] In the accompanying drawings, the list of parts represented by each number is as follows: 1. Solder head; 2. Power socket; 3. Support plate; 4. Electric push rod; 5. Gantry slide; 6. Pressure rod; 7. Motor; 8. Power cable; 9. Micro bidirectional slide; 10. Pad; 11. Slide; 12. Support block; 13. Slot; 14. Connecting rod; 15. Spring one; 16. Spring two; 17. Connecting block; 18. Rotating tube; 19. Rubber pad; 20. Square shell; 21. Fixed ring; 22. Spiral ring; 23. Ring; 24. Gear ring; 25. Connecting plate; 26. Block; 27. Gear; 28. Branch pipe; 29. ​​Slider; 30. Connecting column; 31. Electric guide wheel; 32. Fixed block; 33. Hole groove; 34. Sealing ring; 35. Spring three; 36. Spacer; 37. Discharge pipe; 38. Insert block; 39. Base. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0027] Example 1: Please refer to Figure 1 - Figure 8A fixed-point welding device for power processing includes a base 39, a gantry slide 5 installed on the base 39, and a solder head 1 installed at the working end of the gantry slide 5. A power socket 2 is arranged above the base 39, and a support plate 3 is fixedly connected to the upper end of the base 39, and a pad rod 10 is fixedly connected to the upper end of the support plate 3. Two conductive sheets of the power socket 2 are both attached to the upper end of the pad rod 10. A clamping mechanism is provided between the pad rod 10 and the base 39, and a twisting mechanism is provided at the side wall of the support plate 3 corresponding to the two conductive sheets of the power socket 2;

[0028] The twisting mechanism includes a fixed block 32 fixedly connected to the side wall of the support plate 3, and the end of the fixed block 32 away from the support plate 3 is fixedly connected to the branch pipe 28, the upper end of the branch pipe 28 is rotatably connected to the rotating tube 18, and a power cable 8 is arranged in the rotating tube 18 and the branch pipe 28, and a driving mechanism is arranged between the rotating tube 18 and the branch pipe 28, a wire feeding mechanism is arranged between the branch pipe 28 and the support plate 3, and a wire tightening mechanism is arranged between the rotating tube 18 and the support plate 3.

[0029] The clamping mechanism includes an electric push rod 4, four plug blocks 38 and four slots 13. The electric push rod 4 is fixedly installed on the upper end of the base 39, and the electric push rod 4 is located behind the support plate 3. The telescopic shaft end of the electric push rod 4 is fixedly connected to a pressure rod 6. The lower end of the pressure rod 6 is tightly fitted with the upper ends of the two conductive plates of the power socket 2. Two of the plug blocks 38 are respectively fitted with the front and rear ends of one of the conductive plates on the power socket 2, and the other two plug blocks 38 are respectively fitted with the front and rear ends of the other conductive plate on the power socket 2. The four slots 13 are all opened at the upper end of the pad rod 10, and the four slots 13 are respectively slidably matched with the four plug blocks 38.

[0030] The driving mechanism includes a motor 7 and a ring gear 24. The motor 7 is fixedly mounted on the outer wall of the branch pipe 28 away from the fixed block 32, and the output shaft end of the motor 7 is fixedly connected to the gear 27. The ring gear 24 is fixedly sleeved on the lower edge of the outer wall of the rotating tube 18, and the ring gear 24 and the gear 27 are meshed with each other.

[0031] The wire feeding mechanism includes a micro bidirectional slide 9 and two groups of slide grooves 11. The micro bidirectional slide 9 is fixedly connected to the side wall of the support plate 3, and the two workbenches of the micro bidirectional slide 9 are fixedly connected with support blocks 12. The rear ends of the two support blocks 12 are fixedly connected with a group of connecting rods 14. The two groups of slide grooves 11 are opened on the outer walls of the branch pipe 28 and correspond to the two groups of connecting rods 14 respectively, and the two groups of slide grooves 11 are respectively slidably matched with the two groups of connecting rods 14. The rear ends of the two groups of connecting rods 14 are rotatably installed with electric guide wheels 31, and the two groups of electric guide wheels 31 are symmetrically fitted on the outer sheath of the power cable 8.

[0032] The tensioning mechanism includes a plurality of connecting columns 30, which are slidably inserted into the inner wall of the rotating tube 18 in a central annular array around the rotating tube 18, and one end of the plurality of connecting columns 30 close to the axis of the rotating tube 18 is fixedly connected to a square shell 20, and the wall surfaces of the plurality of square shells 20 close to the axis of the rotating tube 18 are fixedly connected to rubber pads 19, and the other ends of the plurality of connecting columns 30 are fixedly connected to blocks 26, and springs 15 are fixedly connected between the plurality of blocks 26 and the rotating tube 18, and the plurality of springs 15 are respectively slidably sleeved on the outer walls of the plurality of connecting columns 30, a synchronous moving mechanism is provided between the plurality of blocks 26 and the support plate 3, and a supplementing mechanism is provided between each adjacent square shell 20 and the rubber pad 19.

[0033] The synchronous movement mechanism includes a connecting block 17 and a collar 23. The connecting block 17 is fixedly connected to the side wall of the support plate 3 near the upper edge, and the end of the connecting block 17 away from the support plate 3 is fixedly connected with a spiral ring 22, and the spiral ring 22 is located on the outside of the rotating tube 18. The collar 23 is slidably sleeved on the outer wall of the rotating tube 18, and the outer wall of the collar 23 is rotatably connected with multiple connecting plates 25, and the ends of the multiple connecting plates 25 away from the collar 23 are respectively rotatably connected to the upper ends of multiple blocks 26. The upper end of the collar 23 is fixedly connected with a spring 21, and the upper end of the spring 21 is fixedly connected with a fixing ring 21, and the spring 21 is slidably sleeved on the outer wall of the rotating tube 18. The lower end of the fixing ring 21 is fixedly connected to the upper end of the rotating tube 18, and the upper end of the fixing ring 21 is in contact with the lower surface of the conductive sheet of the power socket 2. A slider 29 is fixedly connected to the outer wall of the collar 23, and the lower end of the slider 29 is in contact with the upper surface of the spiral ring 22.

[0034] In this embodiment, the electric push rod 4 is first started to drive the pressure rod 6 to move upward, and the pressure rod 6 will slide up with the four plug blocks 38 in the four slots 13 on the cushion rod 10 respectively until the spacing between the pressure rod 6 and the cushion rod 10 meets the two conductive plates of the power socket 2. The two conductive plates of the power socket 2 are inserted between the two adjacent plug blocks 38 and between the pressure rod 6 and the cushion rod 10 respectively, and then the electric push rod 4 is used to drive the pressure rod 6 to move downward until the pressure rod 6 presses and fixes the two conductive plates of the power socket 2. At this time, the power socket 2 is also fixed. Figure 2 As shown, at this time, the centers of the small holes of the two conductive sheets of the power socket 2 correspond to the centers of the two rotating tubes 18 respectively.

[0035] Then, a power cable 8 is first inserted along the bottom of a branch pipe 28. Both the branch pipe 28 and the rotating tube 18 are transparent bodies. The power cable 8 can be placed between the two sets of electric guide wheels 31. Finally, the micro bidirectional slide 9 is started to drive the two support blocks 12 to move closer to each other. The two support blocks 12 can drive a set of connecting rods 14 connected to each other to slide in the two sets of slide grooves 11 respectively. The two sets of connecting rods 14 can drive the electric guide wheels 31 connected to each other to slightly squeeze the outer surface of the power cable 8. Then, the two sets of electric guide wheels 31 are started, and the two sets of electric guide wheels 31 rotate accordingly, and will drive the power cable 8 to move vertically upward until the exposed wire core of the power cable 8 corresponds to the multiple rubber pads 19, as shown in FIG. Figure 4 and Figure 5 As shown, the support blocks 12 are then driven to move closer to each other by the micro bidirectional slide 9 again, until the two sets of electric guide wheels 31 are driven to clamp and fix the power cable 8. The power socket 2 and the power cable 8 are both parts of the power supply device.

[0036] Then, the motor 7 is started to drive the gear 27 to rotate, and the gear 27 will drive the ring gear 24 to rotate, and the ring gear 24 will drive the rotating tube 18, multiple connecting columns 30, multiple square shells 20, multiple rubber pads 19, multiple blocks 26, multiple springs 15, collars 23, multiple connecting plates 25, springs 216, fixed rings 21 and sliders 29 to rotate together. When the slider 29 rotates, it will move upward while rotating along the spiral surface of the spiral ring 22. The spiral ring 22 is fixed to the support plate 3 through the connecting block 17 and the position does not change, and the slider 29 will also move upward while rotating with the collar 23. During the upward movement of the collar 23, the spring 216 connected to the fixed ring 21 will be squeezed, and during the upward movement of the collar 23, the multiple connecting plates 25 will be driven to rotate upward synchronously. The multiple connecting plates 25 will drive the blocks 26 connected to each other to move toward the rotating tube 18 synchronously. The blocks 26 can drive the connected connecting columns 30 to slide in the inner wall of the rotating tube 18 toward the axis of the rotating tube 18, and the multiple blocks 26 can squeeze the spring 15 connected to the rotating tube 18, the multiple connecting columns 30 can drive the connected square shells 20 to move toward the axis of the rotating tube 18, and the multiple square shells 20 can drive the connected rubber pads 19 to move toward the axis of the rotating tube 18. In summary, the multiple rubber pads 19 will rotate while approaching the core of the power cable 8. Finally, the contact between the multiple rubber pads 19 and the core can gather and twist the cores that were originally multiple bundles and loose (it should be noted that when the core of the power cable 8 is twisted, because the outer sheath of the power cable 8 has been fixed by two sets of electric guide wheels 31, the power cable 8 can still remain stable when the core of the power cable 8 is twisted), so that the core becomes one strand. Then, the motor 7 is turned off, and the multiple rubber pads 19 are kept pressing the wire core for a period of time to shape it, and then the motor 7 is started again and the gear 27 is reversed. Then, according to the opposite principle and the reaction force of the spring 1 15 and the spring 2 16, the multiple rubber pads 19 will rotate and move away from the wire core of the power cable 8. Similarly, another power cable 8 is inserted along the bottom of another branch pipe 28, and the wire core of the other power cable 8 will also be gathered and twisted, and fit together tightly.

[0037] Finally, the two sets of electric guide wheels 31 are controlled by the micro bidirectional slide 9 to lightly clamp the power cable 8, and the two sets of electric guide wheels 31 are started to rotate to drive the power cable 8 to move vertically upward continuously, and then the core of the power cable 8 will quickly pass through the small holes of the conductive sheet on the power socket 2, and then the solder head 1 is tilted downward to squeeze and twist the core into a strand, and then the tin bar is quickly connected and transported, and the core will be welded to the conductive sheet on the power socket 2 to complete the perforation welding. The power cable 8 that is squeezed, gathered and twisted into a strand has closer contact between its cores, which improves the reliability of electrical performance and the strength of mechanical performance, thereby improving the processing quality and efficiency of the power supply.

[0038] Example 2: Please refer to Figure 6 and Figure 7 The present embodiment further explains the first embodiment. The replenishing mechanism includes a spacer 36 and a discharge pipe 37. The spacer 36 is fixedly connected to the inner wall of the square shell 20 near the upper edge. The discharge pipe 37 is movable and passes through the rubber pad 19 and the wall surface of the square shell 20 near the axis of the rotating tube 18 in sequence. A hole groove 33 is opened on the outer wall of the discharge pipe 37. The discharge pipe 37 is located above the spacer 36. A spring 35 is fixedly connected between one end of the discharge pipe 37 located inside the square shell 20 and the inner wall of the square shell 20.

[0039] The replenishing mechanism also includes a sealing ring 34 , which is fixedly embedded in the inner wall of the square shell 20 corresponding to the dosage tube 37 , the hole groove 33 corresponds to the sealing ring 34 , and the inner ring surface of the sealing ring 34 fits the outer wall of the dosage tube 37 .

[0040] In this embodiment, when the multiple rubber pads 19 rotate and move close to the wire core, they can gather and twist the wire cores that were originally multiple and loose, so that they form a strand. At this time, each rubber pad 19 will form an extrusion state with the wire core, and each rubber pad 19 will undergo a certain deformation. Then, during the deformation process, each rubber pad 19 will drive the respectively connected agent outlet tube 37 to slide into the corresponding square shell 20, and the agent outlet tube 37 will squeeze the spring three 35 connected to the square shell 20, and the agent outlet tube 37 will slide in the sealing ring 34, and the hole groove 33 on the agent outlet tube 37 will move into the corresponding square shell 20. The square shell 20 contains flux, and the flux will enter the agent outlet tube 37 along the hole groove 33 and fall along the opening of the agent outlet tube 37 onto the surface of the gathered and twisted wire core. When the multiple rubber pads 19 leave the wire core and reset, under the action of the spring three 35, each outlet tube 37 will automatically move outward and the hole groove 33 on each outlet tube 37 will be hidden in the corresponding sealing ring 34, thereby preventing the flux from being discharged along the outlet tube 37.

[0041] It should be noted that the flux can be selected to have a certain viscosity. The flux is a well-known prior art and will not be elaborated on. After the flux with a certain viscosity falls on the surface of the wire core after gathering and twisting, it can make the wire core become a more stable and less likely to loosen, avoiding the rebound of several bundles in the wire core, and the flux can further improve the welding firmness between the conductive sheet of the power socket 2 and the wire core of the power cable 8, thereby further improving the processing quality of the power supply.

[0042] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0043] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A fixed-point welding device for power processing, comprising a base (39), a gantry slide (5) mounted on the base (39), and a solder head (1) mounted on the working end of the gantry slide (5), characterized in that: A power socket (2) is arranged above the base (39), and a support plate (3) is fixedly connected to the upper end of the base (39), a pad rod (10) is fixedly connected to the upper end of the support plate (3), two conductive sheets of the power socket (2) are both attached to the upper end of the pad rod (10), a clamping mechanism is provided between the pad rod (10) and the base (39), and a twisting mechanism is provided at the side wall of the support plate (3) corresponding to the two conductive sheets of the power socket (2); The wire twisting mechanism comprises a fixed block (32) fixedly connected to a side wall of the support plate (3); an end of the fixed block (32) away from the support plate (3) is fixedly connected to a branch pipe (28); the upper end of the branch pipe (28) is rotatably connected to a rotating pipe (18); power cables (8) are arranged in the rotating pipe (18) and the branch pipe (28); a driving mechanism is arranged between the rotating pipe (18) and the branch pipe (28); a wire feeding mechanism is arranged between the branch pipe (28) and the support plate (3); and a wire tightening mechanism is arranged between the rotating pipe (18) and the support plate (3); The tightening mechanism comprises a plurality of connecting columns (30), the plurality of connecting columns (30) are slidably inserted into the inner wall of the rotating tube (18) in a central annular array around the rotating tube (18), and one end of the plurality of connecting columns (30) close to the axis of the rotating tube (18) is fixedly connected to a square shell (20), and the wall surfaces of the plurality of square shells (20) close to the axis of the rotating tube (18) are fixedly connected to a rubber pad (19), and the other ends of the plurality of connecting columns (30) are fixedly connected to a square block (26), and a spring 1 (15) is fixedly connected between the plurality of square blocks (26) and the rotating tube (18), and the plurality of springs 1 (15) are respectively slidably sleeved on the outer walls of the plurality of connecting columns (30), and a synchronous moving mechanism is provided between the plurality of square blocks (26) and the support plate (3), and a replenishing mechanism is provided between each adjacent square shell (20) and the rubber pad (19); The synchronous movement mechanism comprises a connecting block (17) and a collar (23), wherein the connecting block (17) is fixedly connected to a side wall of the support plate (3) near an upper edge, and an end of the connecting block (17) away from the support plate (3) is fixedly connected to a spiral ring (22), wherein the spiral ring (22) is located outside the rotating tube (18), and the collar (23) is slidably sleeved on the outer wall of the rotating tube (18), and the outer wall of the collar (23) is rotatably connected to a plurality of connecting plates (25), and the ends of the plurality of connecting plates (25) away from the collar (23) are respectively connected to a plurality of blocks (26) The upper end of the sleeve ring (23) is rotatably connected, the upper end of the sleeve ring (23) is fixedly connected to the second spring (16), the upper end of the second spring (16) is fixedly connected to the fixing ring (21), and the second spring (16) is slidably sleeved on the outer wall of the rotating tube (18), the lower end of the fixing ring (21) is fixedly connected to the upper end of the rotating tube (18), and the upper end of the fixing ring (21) is in contact with the lower surface of the conductive sheet of the power socket (2), and the outer wall of the sleeve ring (23) is fixedly connected to a slider (29), and the lower end of the slider (29) is in contact with the upper surface of the spiral ring (22).

2. A fixed-point welding device for power source processing according to claim 1, characterized in that: The clamping mechanism comprises an electric push rod (4), four plug blocks (38) and four slots (13), wherein the electric push rod (4) is fixedly mounted on the upper end of the base (39), and the electric push rod (4) is located behind the support plate (3), and the telescopic shaft end of the electric push rod (4) is fixedly connected to a pressure rod (6), and the lower end of the pressure rod (6) is tightly fitted with the upper ends of two conductive sheets of the power socket (2), wherein two of the plug blocks (38) are respectively fitted with the front and rear ends of one of the conductive sheets on the power socket (2), and the other two of the plug blocks (38) are respectively fitted with the front and rear ends of another conductive sheet on the power socket (2), and the four slots (13) are all opened at the upper end of the pad rod (10), and the four slots (13) are respectively slidably matched with the four plug blocks (38).

3. A fixed-point welding device for power source processing according to claim 1, characterized in that: The driving mechanism comprises a motor (7) and a gear ring (24); the motor (7) is fixedly mounted on the outer wall of the branch pipe (28) away from the fixed block (32); the output shaft end of the motor (7) is fixedly connected to a gear (27); the gear ring (24) is fixedly sleeved on the lower edge of the outer wall of the rotating pipe (18), and the gear ring (24) and the gear (27) are meshed with each other.

4. A fixed-point welding device for power source processing according to claim 1, characterized in that: The wire feeding mechanism comprises a micro bidirectional slide (9) and two groups of slide grooves (11), wherein the micro bidirectional slide (9) is fixedly connected to the side wall of the support plate (3), and the two workbenches of the micro bidirectional slide (9) are fixedly connected to support blocks (12), and the rear ends of the two support blocks (12) are fixedly connected to a group of connecting rods (14), and the two groups of slide grooves (11) are opened on the outer wall of the branch pipe (28) and correspond to the two groups of connecting rods (14) respectively, and the two groups of slide grooves (11) are respectively slidably matched with the two groups of connecting rods (14), and the rear ends of the two groups of connecting rods (14) are rotatably installed with electric guide wheels (31), and the two groups of electric guide wheels (31) are symmetrically fitted on the outer sheath of the power cable (8).

5. A fixed-point welding device for power source processing according to claim 1, characterized in that: The replenishing mechanism comprises a spacer (36) and a dose discharge pipe (37), wherein the spacer (36) is fixedly connected to the inner wall of the square shell (20) near the upper edge, and the dose discharge pipe (37) is movably penetrated through the rubber pad (19) and the wall surface of the square shell (20) near the axis of the rotating tube (18) in sequence, and a hole groove (33) is opened on the outer wall of the dose discharge pipe (37), and the dose discharge pipe (37) is located above the spacer (36), and a spring three (35) is fixedly connected between one end of the dose discharge pipe (37) located inside the square shell (20) and the inner wall of the square shell (20).

6. A fixed-point welding device for power source processing according to claim 5, characterized in that: The replenishing mechanism further comprises a sealing ring (34), wherein the sealing ring (34) is fixedly embedded and connected to the inner wall of the square shell (20) corresponding to the dosage outlet pipe (37), the hole groove (33) corresponds to the sealing ring (34), and the inner ring surface of the sealing ring (34) is in contact with the outer wall of the dosage outlet pipe (37).

Citation Information

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