A large area wall formwork support system

By combining multiple adjustable support columns with transverse connecting beams and longitudinal reinforcing rods, along with adjustment and locking devices and anti-tipping components, the problems of insufficient support strength and limited adjustment capacity of existing wall formwork support systems are solved, achieving higher load-bearing capacity and adaptability to the construction environment.

CN119664099BActive Publication Date: 2025-12-16CHINA STATE CONSTRUCTION ENGINEERING CORPORATION +2
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Patent Information

Application Number
CN202411777678.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-12-05
Publication Date
2025-12-16
Estimated Expiration
2044-12-05

AI Technical Summary

Technical Problem

Existing large-area wall formwork support systems suffer from problems such as insufficient support strength, limited adjustment capacity, poor anti-tipping performance, and inconvenient installation and disassembly, making it difficult to meet the complex and diverse needs of building construction.

Method used

A three-dimensional spatial frame structure is formed by multiple adjustable support columns, transverse connecting beams, and longitudinal reinforcing rods. Combined with adjustment mechanisms, locking devices, template fixing devices, and anti-tipping components, the height and angle of the support columns can be adjusted and the stability enhanced.

Benefits of technology

It improves the load-bearing capacity, adjustability, and stability of the support system, meets the diverse needs of complex construction environments, and enhances construction efficiency and worker safety.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The application provides a large-area wall formwork support system, and belongs to the technical field of building structures.The large-area wall formwork support system comprises a support frame, an adjustable support column, a transverse connecting beam, a longitudinal reinforcing rod, a formwork fixing device, an adjusting mechanism, a locking device and an anti-toppling assembly.The support frame comprises a base and a stand, the base has a rectangular structure, and a stand is vertically and fixedly connected at each corner of the base.The adjustable support column is arranged inside the support frame, the lower end of the adjustable support column is fixedly connected with the base, and the upper end extends above the top of the stand.The transverse connecting beam is horizontally arranged between two adjacent stands, and the two ends of the transverse connecting beam are fixedly connected with the stands respectively.The longitudinal reinforcing rod is vertically arranged between two adjacent adjustable support columns, and the two ends of the longitudinal reinforcing rod are fixedly connected with the adjustable support columns respectively.The formwork fixing device is arranged at the top end of the adjustable support column and is used for fixing a wall formwork.
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Description

TECHNICAL FIELD

[0001] The present application belongs to the technical field of building structures, and in particular relates to a large-area wall formwork support system. BACKGROUND

[0002] Wall formwork support systems are common template support structures in construction engineering, and their main function is to provide temporary support and fixation for concrete walls to ensure the size, shape and quality of the walls. Traditional wall formwork support systems are usually composed of wooden supports, steel pipe fasteners or special metal support pieces, among which the use of metal support pieces is the most widespread. Such support systems have the advantages of high support strength and reusability, but there are still some problems to be improved.

[0003] Firstly, the existing metal support system is mostly supported by single columns, which is not evenly distributed in stress, and is prone to local deformation or damage, affecting the overall stability. Secondly, the existing support system can only be adjusted vertically in height, and cannot meet the multi-angle adjustment requirements in complex engineering environments. In addition, the existing products have limitations in large template support and multi-layer wall support, and are difficult to adapt to the construction needs of large buildings and high-rise buildings.

[0004] In addition, the existing support system also has some problems in installation and disassembly, anti-toppling, locking, etc. For example, the cumbersome installation and disassembly process can easily increase the labor intensity of workers, which is not conducive to improving construction efficiency; lack of reliable anti-toppling design, prone to tilting or even collapse in bad weather such as strong wind and rain, threatening the safety of construction personnel; unable to effectively lock the support height, prone to unstable height when subjected to external forces.

[0005] In summary, the existing large-area wall formwork support system has the problems of insufficient support strength, limited adjustment capacity, poor anti-toppling performance, and inconvenient installation and disassembly, which is difficult to meet the increasingly complex and diverse needs of current construction engineering. Therefore, it is urgent to develop a new large-area wall formwork support system with better performance and stronger applicability. SUMMARY

[0006] Therefore, the present application provides a large-area wall formwork support system to solve the problem of limited adjustment capacity of the existing large-area wall formwork support system.

[0007] The present application is implemented as follows:

[0008] The application provides a large-area wall formwork support system, which comprises a support frame, adjustable support columns, transverse connecting beams, longitudinal reinforcing rods, formwork fixing devices, adjusting mechanisms, locking devices and anti-toppling assemblies; the support frame comprises a base and upright columns, the base has a rectangular structure, and the upright columns are vertically and fixedly connected to the four corners of the base; the adjustable support columns are arranged inside the support frame, the lower ends of the adjustable support columns are fixedly connected to the base, and the upper ends extend above the top of the upright columns; the transverse connecting beams are horizontally arranged between adjacent two upright columns, and the two ends of each transverse connecting beam are fixedly connected to the upright columns; the longitudinal reinforcing rods are vertically arranged between adjacent two adjustable support columns, and the two ends of each longitudinal reinforcing rod are fixedly connected to the adjustable support columns; the formwork fixing devices are arranged at the top ends of the adjustable support columns and used for fixing wall formworks; the adjusting mechanisms are arranged on the adjustable support columns and used for adjusting the height of the adjustable support columns; the locking devices are arranged on the adjusting mechanisms and used for locking the height of the adjustable support columns after adjustment; and the anti-toppling assemblies are arranged outside the support frame and used for increasing the stability of the support system.

[0009] The large-area wall formwork support system provided by the application has the following technical effects: the large-area wall formwork support system provided by the application has made significant progress and innovation in solving the problems in the prior art.

[0010] Firstly, the system adopts multiple adjustable support columns as the main support, forms a stable three-dimensional space frame structure through the cooperation of the transverse connecting beams and the longitudinal reinforcing rods. This support mode can not only effectively disperse the stress and enhance the overall carrying capacity, but also can adjust the height and inclination angle of the support columns to meet the diversified needs under complex construction environments. Compared with single-column support, the system is obviously more reliable in terms of deformation resistance and overturning resistance.

[0011] Secondly, the adjusting mechanisms and locking devices are arranged on the adjustable support columns. The adjusting mechanisms utilize the screw-nut structure driven by a hand wheel to quickly and conveniently adjust the height of the support columns, and the locking devices can reliably fix the height position after adjustment to avoid the instability of the height under external force. This design not only improves the use flexibility of the support system, but also enhances the stability and safety of the support system.

[0012] In addition, the formwork fixing devices are arranged at the top ends, including fixing seats, pressing plates and fastening bolts, which can firmly clamp the wall formworks on the support system. This fixing mode can not only ensure the accuracy of the position of the formworks, but also can withstand a large external force without displacement, thereby ensuring the quality of the wall structure. Compared with the traditional simple placement or buckle fixing, the fixing device greatly improves the carrying capacity of the support system.

[0013] In order to enhance the overall stability of the support system, the anti-toppling assembly is arranged outside the column, including the inclined strut, the ground anchor and the adjusting nut. This design not only effectively resists external forces such as wind and rain, reducing the risk of overturning, but also can adapt to different construction environments by adjusting the angle and stress of the inclined strut. Compared with the existing simple support feet, the anti-toppling mechanism has obvious advantages in wind resistance and earthquake resistance.

[0014] In addition, the present application also innovatively designs the key components such as the transverse connecting beam and the longitudinal reinforcing rod. For example, the transverse connecting beam adopts an I-shaped steel structure, and adjusting holes are arranged on the beam body to adjust the installation position according to the actual situation, improving the adaptability; the longitudinal reinforcing rod adopts a telescopic rod body structure, and the length can be quickly changed through the adjustment of the locking sleeve to meet the demand of different support height differences. These optimization designs further enhance the versatility and flexibility of the system.

[0015] In general, the present application has made significant technical progress in support strength, adjustability, stability, safety and other aspects, and has significantly improved and improved the existing large-area wall formwork support system. The system not only can meet the complex and diverse construction environment and demand, but also has great advantages in construction efficiency, worker safety and other aspects, and provides strong technical support for the high-quality development of construction engineering.

[0016] On the basis of the above technical scheme, the large-area wall formwork support system of the present application can be further improved as follows:

[0017] Among them, the adjustable support column includes an outer cylinder and an inner cylinder, the outer cylinder is fixedly connected with the base, the inner cylinder is slidably inserted into the outer cylinder and can slide up and down in the outer cylinder; the adjusting mechanism includes a screw, a nut and a hand wheel, the screw is vertically arranged in the outer cylinder, the lower end of the screw is rotatably connected with the bottom of the outer cylinder, and the upper end penetrates through the top of the outer cylinder and is fixedly connected with the hand wheel; the nut is fixed on the bottom of the inner cylinder and is threadedly matched with the screw; the locking device includes a locking bolt and a locking nut, the locking bolt horizontally penetrates through the side wall of the outer cylinder and can press the inner cylinder, and the locking nut is sleeved on the outer end of the locking bolt for locking.

[0018] Further, the formwork fixing device includes a fixed seat, a pressing plate and a fastening bolt, the fixed seat is in U-shaped structure and is fixed at the top end of the inner cylinder, the opening of the U-shaped structure faces upward for placing the bottom edge of the wall formwork; the pressing plate is in L-shaped structure, the horizontal part of the pressing plate is placed on the top surface of the wall formwork, and the vertical part corresponds to the fixed seat; the fastening bolt penetrates through the vertical part of the pressing plate and the fixed seat, and is used for clamping and fixing the wall formwork between the fixed seat and the pressing plate.

[0019] Further, the transverse connecting beam comprises a main beam body, a reinforcing rib and a connecting plate, the main beam body is an I-shaped steel structure; the reinforcing rib is triangular, arranged at the connecting position of the web and the flange of the main beam body; the connecting plate is welded at the two ends of the main beam body and used for fixedly connecting with the stand column; a plurality of adjusting holes are arranged on the main beam body along the length direction and used for adjusting the installation position of the transverse connecting beam.

[0020] Further, the longitudinal reinforcing rod comprises a telescopic rod body, a locking sleeve and a fixing lug plate, the telescopic rod body is composed of an outer tube and an inner tube, the inner tube is slidably inserted into the outer tube and can be adjusted in length; the locking sleeve is sleeved at the connecting position of the outer tube and the inner tube and can lock the inner tube at the adjusted position by screwing; the fixing lug plate is welded at the end of the outer tube and the inner tube respectively and used for fixedly connecting with the adjustable support column.

[0021] Further, the anti-toppling assembly comprises an inclined support rod, a ground anchor and an adjusting nut, the upper end of the inclined support rod is hingedly connected with the top of the stand column, the lower end is threadedly connected with the adjusting nut; the ground anchor is embedded in the ground, the top of the ground anchor is exposed from the ground and is provided with a connecting hole; the adjusting nut is hingedly connected with the connecting hole of the ground anchor through a pin shaft, and the inclination angle and the supporting degree of the inclined support rod can be adjusted by rotating the adjusting nut.

[0022] Further, the base comprises a main frame and a supporting leg, the main frame is welded by profile steel and has a rectangular structure; the supporting leg is vertically downward arranged at the four corners and the middle position of the bottom of the main frame, the lower end of the supporting leg is provided with a leveling plate, the leveling plate is threadedly connected with the supporting leg and can adjust the levelness of the supporting system by rotating.

[0023] Further, the transverse reinforcing member is arranged at the middle position between the two adjacent adjustable support columns and comprises a fixing sleeve, a connecting rod and a fastening bolt; the fixing sleeve is sleeved outside the adjustable support column and can slide up and down, the two ends of the connecting rod are hingedly connected with the two fixing sleeves respectively, and the fastening bolt can lock the fixing sleeve at the specified position on the adjustable support column.

[0024] Further, the stand column is a square steel pipe structure, a plurality of connecting holes are arranged on the outer side wall of the stand column along the height direction and used for adjusting the installation position of the transverse connecting beam according to the wall height; an end cover is arranged at the top end of the stand column, and a lifting ring is arranged on the end cover and used for lifting.

[0025] Further, the effective height of the adjustable support column is related to the length of the screw rod of the adjusting mechanism and the position of the locking device.

[0026] Compared with the prior art, the large-area wall formwork supporting system has the following beneficial effects:

[0027] Firstly, the system adopts multiple adjustable support columns as the main support, and forms a stable three-dimensional space frame structure through the cooperation of transverse connecting beams and longitudinal reinforcing rods. This support method not only effectively disperses the stress and enhances the overall carrying capacity, but also can adjust the height and inclination angle of the support column to meet the diversified needs in complex construction environment. Compared with single column support, the system is obviously more reliable in terms of anti-deformation and anti-overturning.

[0028] Secondly, the invention sets special adjusting mechanism and locking device on the adjustable support column. The adjusting mechanism uses screw-nut structure driven by hand wheel, which can quickly and conveniently adjust the height of the support column; and the locking device can reliably fix the height position after adjustment, avoiding the situation of unstable height under external force. This design not only improves the flexibility of the support system, but also enhances its stability and safety.

[0029] In addition, the invention sets special formwork fixing device at the top, including fixing seat, pressing plate and fastening bolt, which can firmly clamp the wall formwork on the support system. This fixing method not only ensures the accuracy of the formwork position, but also can withstand larger external force without displacement, thereby ensuring the quality of the wall structure. Compared with the traditional simple placement or buckle fixing, the fixing device greatly improves the carrying capacity of the support system.

[0030] In order to enhance the overall stability of the support system, the invention sets anti-falling assembly on the outside of the column, including inclined strut, ground anchor and adjusting nut. This design not only effectively resists external forces such as wind and rain, reduces the risk of overturning, but also can adapt to different construction environments by adjusting the angle and stress of the inclined strut. Compared with the existing simple support foot, the anti-falling mechanism has obvious advantages in wind resistance and earthquake resistance.

[0031] In addition, the invention also innovatively designs the key components such as transverse connecting beams and longitudinal reinforcing rods. For example, the transverse connecting beam adopts I-shaped steel structure, and adjusting holes are set on the beam body to adjust its installation position according to actual situation, improving adaptability; the longitudinal reinforcing rod adopts telescopic rod body structure, which can quickly realize length change through the adjustment of locking sleeve, meeting the needs of different support height difference. These optimization designs further enhance the versatility and flexibility of the system.

[0032] In general, the invention has made obvious technical progress in support strength, adjustability, stability, safety and other aspects, which has significantly improved and enhanced the existing large-area wall formwork support system. The system not only can meet the complex and diverse construction environment and needs, but also has great advantages in construction efficiency, worker safety and other aspects, providing strong technical support for the high-quality development of construction engineering. BRIEF DESCRIPTION OF DRAWINGS

[0033] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings needed to be used in the description of the embodiments of the present application will be briefly introduced as follows. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without any creative effort on the basis of these drawings.

[0034] Fig. 1 It is a front view of a large-area wall formwork support system;

[0035] Fig. 2 It is a schematic diagram of the internal structure of an adjustable support column of a large-area wall formwork support system;

[0036] Fig. 3 It is a plan view of an adjustable support column of a large-area wall formwork support system;

[0037] In the drawings, the components represented by each reference numeral are listed as follows:

[0038] 10, support frame; 11, adjustable support column; 111, outer cylinder; 112, inner cylinder; 12, transverse connecting beam; 13, longitudinal reinforcing rod; 131, telescopic rod body; 132, locking sleeve; 133, fixing lug plate; 14, formwork fixing device; 15, adjusting mechanism; 151, screw rod; 152, nut; 153, hand wheel; 16, locking device; 17, anti-toppling device; 171, inclined bracing rod; 172, ground anchor; 18, transverse reinforcing member. DETAILED DESCRIPTION

[0039] In order to make the purpose, technical solutions and advantages of the embodiments of the present application more clear, the technical solutions in the embodiments of the present application will be clearly and completely described in the following with reference to the drawings in the embodiments of the present application.

[0040] As Figs. 1-3The structure of the large-area wall formwork support system provided by the application is shown in the figure, and in the structure, a support frame 10, an adjustable support column 11, a transverse connecting beam 12, a longitudinal reinforcing rod 13, a formwork fixing device 14, an adjusting mechanism 15, a locking device 16 and an anti-toppling assembly 17 are included. The support frame includes a base and a stand, the base is of a rectangular structure, and a stand is vertically and fixedly connected at each corner of the base. The adjustable support column is arranged inside the support frame, the lower end of the adjustable support column is fixedly connected with the base, and the upper end extends above the top of the stand. The transverse connecting beam is horizontally arranged between two adjacent stands, and the two ends of the transverse connecting beam are fixedly connected with the stands, respectively. The longitudinal reinforcing rod is vertically arranged between two adjacent adjustable support columns, and the two ends of the longitudinal reinforcing rod are fixedly connected with the adjustable support columns, respectively. The formwork fixing device is arranged at the top end of the adjustable support column and is used for fixing the wall formwork. The adjusting mechanism is arranged on the adjustable support column and is used for adjusting the height of the adjustable support column. The locking device is arranged on the adjusting mechanism and is used for locking the height of the adjustable support column after adjustment. The anti-toppling assembly is arranged outside the support frame and is used for increasing the stability of the support system.

[0041] In the above technical solution, the adjustable support column includes an outer cylinder 111 and an inner cylinder 112, the outer cylinder is fixedly connected with the base, and the inner cylinder is slidably inserted into the outer cylinder and can slide up and down in the outer cylinder. The adjusting mechanism includes a screw rod 151, a nut 152 and a hand wheel 153, the screw rod is vertically arranged in the outer cylinder, the lower end of the screw rod is rotatably connected with the bottom of the outer cylinder, and the upper end penetrates through the top of the outer cylinder and is fixedly connected with the hand wheel. The nut is fixedly arranged at the bottom of the inner cylinder and is threadedly matched with the screw rod. The locking device includes a locking bolt and a locking nut, the locking bolt penetrates through the side wall of the outer cylinder horizontally and can press the inner cylinder, and the locking nut is sleeved on the outer end of the locking bolt and is used for locking.

[0042] The hand wheel is connected with a helical gear, and a straight gear that is engaged with the helical gear is arranged on the screw rod.

[0043] Further, in the above technical solution, the formwork fixing device includes a fixing seat, a pressing plate and a fastening bolt, the fixing seat is of a U-shaped structure and is fixedly arranged at the top end of the inner cylinder, the opening of the U-shaped structure faces upward and is used for placing the bottom edge of the wall formwork, the pressing plate is of an L-shaped structure, the horizontal part of the L-shaped structure is arranged on the top surface of the wall formwork, and the vertical part of the L-shaped structure corresponds to the fixing seat, and the fastening bolt penetrates through the vertical part of the pressing plate and the fixing seat and is used for clamping and fixing the wall formwork between the fixing seat and the pressing plate.

[0044] Further, in the above technical solution, the transverse connecting beam includes a main beam body, a reinforcing rib and a connecting plate, the main beam body is of an I-shaped steel structure, the reinforcing rib is of a triangular shape and is arranged at the position where the web plate of the main beam body is connected with the flange, and the connecting plate is welded at the two ends of the main beam body and is used for being fixedly connected with the stand. A plurality of adjusting holes are arranged on the main beam body along the length direction and are used for adjusting the mounting position of the transverse connecting beam.

[0045] Further, in the above technical solution, the longitudinal reinforcing rod comprises a telescopic rod body 131, a locking sleeve 132 and a fixed lug plate 133. The telescopic rod body is composed of an outer tube and an inner tube. The inner tube is slidably inserted into the outer tube and can be adjusted in length. The locking sleeve is sleeved at the connection between the outer tube and the inner tube and can lock the inner tube at the adjusted position by screwing. The fixed lug plates are respectively welded at the ends of the outer tube and the inner tube and are used for fixed connection with the adjustable support column.

[0046] Further, in the above technical solution, the anti-toppling assembly comprises an inclined strut 171, a ground anchor 172 and an adjusting nut. The upper end of the inclined strut is hingedly connected with the top of the column, and the lower end is threadedly connected with the adjusting nut. The ground anchor is embedded in the ground, the top of which is exposed above the ground and is provided with a connecting hole. The adjusting nut is hingedly connected with the connecting hole of the ground anchor through a pin shaft. The inclination angle and the supporting force of the inclined strut can be adjusted by rotating the adjusting nut.

[0047] Further, in the above technical solution, the base comprises a main frame and a supporting leg. The main frame is welded by profile steel and has a rectangular structure. The supporting leg is vertically downwardly arranged at the four corners and the middle position of the bottom of the main frame. The lower end of the supporting leg is provided with a leveling plate. The leveling plate is threadedly connected with the supporting leg and can adjust the levelness of the supporting system by rotating.

[0048] Further, in the above technical solution, a transverse reinforcing member 18 is arranged at the middle position between two adjacent adjustable support columns. The transverse reinforcing member comprises a fixed sleeve, a connecting rod and a fastening bolt. The fixed sleeve is sleeved on the outside of the adjustable support column and can slide up and down. The two ends of the connecting rod are hingedly connected with the two fixed sleeves respectively. The fastening bolt can lock the fixed sleeve at the specified position on the adjustable support column.

[0049] Further, in the above technical solution, the column is a square steel tube structure. A plurality of connecting holes are arranged on the outer side wall of the column in the height direction at intervals. The connecting holes are used for adjusting the installation position of the transverse connecting beam according to the height of the wall. An end cover is arranged at the top end of the column. The end cover is provided with a lifting ring for lifting.

[0050] Further, in the above technical solution, the effective height of the adjustable support column is related to the length of the screw rod of the adjusting mechanism and the position of the locking device.

[0051] 1. Relationship between the adjustable support column, the adjusting mechanism and the locking device:

[0052] The effective height of the adjustable support column is related to the length of the screw rod of the adjusting mechanism and the position of the locking device, which can be expressed as follows:

[0053]

[0054] In the formula, G eH is the effective height of adjustable support column (mm) ; L b H is the effective height of adjustable support column (mm) ; L s N is the number of turns of screw; P is the screw pitch (mm / turn) ; L l H is the effective height of adjustable support column (mm) ; L

[0055] Parameter acquisition method: H b , L s , P and L l Can be obtained by direct measurement; N can be obtained by recording the number of turns of hand wheel; δ can be obtained by multiple measurements and statistical analysis.

[0056] 2. The relationship between the template fixing device and the adjustable support column:

[0057] The carrying capacity of the template fixing device is related to the stability of the adjustable support column, which can be expressed as follows:

[0058]

[0059] In the formula, F m is the maximum carrying capacity of the template fixing device (N) ; k is the safety factor (dimensionless) ; E is the elastic modulus of the material of the adjustable support column (Pa) ; I is the sectional moment of inertia of the adjustable support column (m^4) ; H e is the effective height of the adjustable support column (m) ; F s is the self-weight of the support system (N).

[0060] Parameter acquisition method: k can be determined according to engineering experience, usually taking 1.5-2.0: E can be obtained by consulting the material manual; I can be calculated by the sectional size of the adjustable support column: Where D is the outer diameter, d is the inner diameter; H e can be calculated from the previous formula; F s can be obtained by weighing or estimation.

[0061] 3. The relationship between the transverse connecting beam and the column:

[0062] The span of the transverse connecting beam is related to the distance between the columns and the connection strength, which can be expressed as follows:

[0063]

[0064] In the formula, L b is the actual span of the transverse connecting beam (mm) ; D c is the center distance between adjacent columns (mm) ; L p is the thickness of the connecting plate (mm) ; α is the correction coefficient (dimensionless) ; F t is the transverse tension (N) ; Es Elastic modulus of the column material (Pa); A c Cross-sectional area of the column (mm^2).

[0065] Parameter acquisition method: D c and L p Can be obtained by direct measurement; α can be determined by finite element analysis or experiment, usually between 0.8-1.2; F t Can be obtained by stress analysis or load test; E s Can be obtained from material manual; A c Can be calculated by the cross-sectional size of the column.

[0066] 4. Relationship between longitudinal reinforcing rod and adjustable support column:

[0067] The effective length of the longitudinal reinforcing rod is related to the distance and expansion amount of the adjustable support column, which can be expressed as follows:

[0068]

[0069] In the formula, L e Effective length of the longitudinal reinforcing rod (mm); D s Horizontal distance between adjacent adjustable support columns (mm); ΔH is the height difference between adjacent adjustable support columns (mm); L f Thickness of the fixed ear plate (mm); L adj Expansion adjustment amount (mm).

[0070] Parameter acquisition method: D s Can be obtained by calculating or directly measuring the size of the base; ΔH can be obtained by measuring the height difference between adjacent adjustable support columns; L f Can be obtained by direct measurement; L adj Can be obtained by recording the adjustment length of the expansion rod body.

[0071] 5. Relationship between anti-toppling assembly and support frame:

[0072] The length of the diagonal bracing rod of the anti-toppling assembly is related to the height of the support frame and the position of the ground anchor, which can be expressed as follows:

[0073]

[0074] In the formula, L d Length of the diagonal bracing rod (mm); H t Total height of the support frame (mm); D a Horizontal distance from the ground anchor to the column (mm); F w Lateral wind load (N); K s Axial stiffness of the diagonal bracing rod (N / mm); θ is the angle between the diagonal bracing rod and the ground (rad); Ln Adjustment amount of the adjusting nut (mm).

[0075] Parameter acquisition method: H t Can be obtained by measuring the height of the support frame; D a Can be obtained by measuring the distance from the ground anchor to the column; F w Can be obtained by wind load calculation or specification query; K s Can be calculated by material properties and cross-sectional size: Where E d is the elastic modulus of the diagonal brace material, A d is the cross-sectional area of the diagonal brace; θ can be obtained by measurement or calculation: L n Can be calculated by recording the number of rotations of the adjusting nut and the pitch.

[0076] 1. Support frame structure: The support frame is composed of a base and a column. The base is welded from profiled steel and has a rectangular structure. The base is provided with vertical downward legs at the four corners and at the middle position, and the lower end of the leg is provided with a leveling plate, which can adjust the levelness of the support system through threaded adjustment. The column is a square steel tube structure with a cross-sectional size of 100mm×100mm and a wall thickness of 3.5mm. The column is provided with multiple Φ22 connecting holes along the height direction, with a hole distance of 200mm, for adjusting the installation position of the transverse connecting beam. The top end of the column is provided with an end cover, and a Φ30 lifting ring is welded on the end cover for lifting the entire support system.

[0077] 2. Adjustable support column structure: The adjustable support column is composed of an outer cylinder and an inner cylinder. The outer cylinder is a thick-walled steel pipe structure with a pipe diameter of 114mm, a wall thickness of 5mm, and a height of 1200mm, and is fixedly connected with the base by welding. The inner cylinder is a thin-walled steel pipe with a pipe diameter of 90mm and a wall thickness of 3mm, which can slide up and down in the outer cylinder to adjust the height. The adjustment mechanism includes: 1) a Φ36 screw vertically arranged in the outer cylinder, with a length of 900mm, and the top end is fixedly connected with a hand wheel; 2) an M36 nut fixedly installed at the bottom of the inner cylinder, which cooperates with the screw to form a screw lifting mechanism; 3) a hand wheel with a diameter of 280mm, which drives the screw to rotate by rotating, realizing the lifting adjustment of the inner cylinder. The locking device includes: 1) an M16×60 locking bolt horizontally penetrating the wall of the outer cylinder; 2) an M16 locking nut sleeved on the outer end of the locking bolt. By tightening the locking nut, the inner cylinder can be locked at the adjusted position.

[0078] 3. Template fixing device structure: The template fixing device is installed at the top of the adjustable support column and consists of the following components: 1) a U-shaped fixing seat with a size of 100 mm x 80 mm x 8 mm, welded at the top of the inner cylinder; 2) an L-shaped pressing plate with a horizontal part size of 100 mm x 80 mm x 6 mm and a vertical part height of 100 mm; 3) an M16 x 120 fastening bolt, passing through the vertical part of the pressing plate and the fixing seat, used to clamp the wall formwork. The bottom edge of the formwork is placed on the U-shaped fixing seat, and the horizontal part of the pressing plate presses against the top surface of the formwork, and the formwork is clamped and fixed firmly by the fastening bolt. This structure can quickly and reliably fix large-area wall formwork.

[0079] 4. Transverse connecting beam structure: The transverse connecting beam adopts an H200 x 100 x 5 x 8 structure, with a web height of 200 mm, a flange width of 100 mm, and a web and flange thickness of 5 mm and 8 mm, respectively. A triangular reinforcing rib is provided at the connection between the web and the flange of the main beam, with a rib thickness of 8 mm. The main beam is welded with a 100 mm x 100 mm x 10 mm connecting plate at both ends for fixed connection with the stand. The connecting plate is provided with Φ22 adjustment holes with a hole distance of 150 mm, facilitating the adjustment of the installation position of the transverse connecting beam. The entire transverse connecting beam is made of Q345B high-strength steel, with good bending and shear resistance, and can withstand large lateral loads.

[0080] 5. Longitudinal reinforcing rod structure: The longitudinal reinforcing rod consists of the following components: 1) an outer tube made of Φ60.3 mm x 4 mm thick wall steel pipe; 2) an inner tube made of Φ48 mm x 3.5 mm thin wall steel pipe, capable of sliding up and down in the outer tube; 3) Φ20 x 60 mm fixing ear plates, respectively welded at the ends of the outer tube and the inner tube; 4) a Φ48 x 10 mm locking sleeve, sleeved at the connection between the outer tube and the inner tube, locking the inner tube by an M16 x 60 mm locking bolt. The inner tube can be adjusted in length by sliding up and down in the outer tube, and after the locking sleeve is locked by threading, the inner tube can be fixed at the desired position. The fixing ear plates at both ends of the longitudinal reinforcing rod can be fixedly connected with the adjustable support column by M16 bolts. This structure can effectively improve the longitudinal stiffness of the entire support system.

[0081] 6. Anti-toppling assembly structure: The anti-toppling assembly includes the following components: 1) a Φ60.3 mm x 4 mm inclined strut with a length of 1500 mm; 2) a ground anchor made of a Φ30 mm x 600 mm steel pipe, buried in the ground with a Φ30 connecting hole welded at the top end exposed to the ground; 3) an M30 x 2 adjusting nut, hinged with the ground anchor connecting hole through a pin. The upper end of the inclined strut is hinged with the top of the stand, and the lower end is hinged with the adjusting nut. By rotating the adjusting nut, the inclination angle and support force of the inclined strut can be adjusted, increasing the stability of the entire support system.

[0082] 7. The transverse reinforcement structure: the transverse reinforcement is arranged at the middle position of the adjacent adjustable support column, which is composed of: 1) a fixed sleeve with a diameter of 90mm and a thickness of 5mm, which can slide up and down on the outside of the adjustable support column; 2) a connecting rod with a diameter of 30mm and a thickness of 4mm, which is hinged at both ends with two fixed sleeves; 3) a fastening bolt with a diameter of 16mm and a length of 60mm, which passes through the fixed sleeve and is locked on the adjustable support column. By adjusting the fastening bolt, the fixed sleeve can be locked at the appropriate position, and the connecting rod can connect the adjacent adjustable support columns together, further improving the transverse stiffness and stability of the entire support system.

[0083] In summary, the large-area wall formwork support system provided by the present application has reasonable component structure and size parameters calculated strictly, which can meet the needs of large-scale construction. The support frame is composed of a base and a column, and the height of the column is adjustable. The adjustable support column adopts a screw lifting mechanism, and the height can be adjusted flexibly. The formwork fixing device has a compact structure and can quickly and stably fix the large-area wall formwork. The transverse connecting beam and the longitudinal reinforcing rod are designed reasonably, which improves the overall stiffness of the system. The anti-toppling assembly and the transverse reinforcement further enhance the stability of the support system. Through careful design and optimization of each component, the reliability and practicality of the entire large-area wall formwork support system are ensured.

[0084] Embodiment:

[0085] A high-rise building project is currently under construction for concrete wall construction. The project is located in a coastal area, and the wall height reaches 12 meters, with an average width of 4 meters. Due to the large size of the wall, the traditional single-column support method cannot meet the requirements, and local deformation and overall tilting problems may occur. Therefore, the construction team decides to use the large-area wall formwork support system proposed by the present application for wall support.

[0086] According to the actual situation on site, the specific implementation scheme of the support system is as follows:

[0087] 1. Design of support frame and adjustable support column: the support frame adopts a rectangular frame structure and is made of 40x40x3mm square steel pipes. The base size is 3500mmx1800mm, and there are six columns arranged at the four corners and the middle. Each column is 12.2 meters high.

[0088] The adjustable support column adopts an outer cylinder-inner cylinder structure, with an outer cylinder diameter of 140mm and a thickness of 4mm, and an inner cylinder diameter of 120mm and a thickness of 5mm. The inner cylinder can slide up and down in the outer cylinder, and the height can be adjusted by the adjusting mechanism.

[0089] The adjustment mechanism includes a vertically mounted screw, nut, and handwheel. The screw has a diameter of 30mm and a length of 1200mm. Its lower end is rotatably connected to the bottom of the outer cylinder, and its upper end passes through the top of the outer cylinder and is fixed to the handwheel. The nut is fixed to the bottom of the inner cylinder and is threaded into the screw. By rotating the handwheel, the screw can be rotated, thereby driving the inner cylinder to slide up and down, thus adjusting the height of the support column.

[0090] The locking device consists of a locking bolt and a locking nut. The locking bolt passes horizontally through the side wall of the outer cylinder, pressing the inner cylinder against it; the locking nut is fitted over the outer end of the locking bolt for securing. By tightening the locking nut, the inner cylinder can be locked in the adjusted position, preventing changes in height.

[0091] As per the project requirements, the support system consists of 12 adjustable support columns arranged in two rows and six columns. Each support column has an effective adjustment range of 9.8-12.2 meters, which meets the actual wall height requirements.

[0092] 2. Design of the formwork fixing device: The formwork fixing device includes a fixing seat, a pressure plate, and fastening bolts. The fixing seat adopts a U-shaped structure, welded to the top of the inner cylinder, with the U-shaped opening facing upwards to accommodate the bottom edge of the wall formwork. The pressure plate adopts an L-shaped structure, with its horizontal part placed on the top surface of the wall formwork and its vertical part corresponding to the fixing seat. The fastening bolts pass through the vertical part of the pressure plate and the fixing seat to clamp and fix the wall formwork.

[0093] The dimensions of the template fixing device are as follows: the fixing seat is 400mm wide, 150mm high vertically, and 10mm thick; the horizontal part of the pressure plate is 450mm long, the vertical part is 300mm high, and the thickness is 12mm; the fastening bolts are M20 bolts with a length of 200mm.

[0094] Based on the thickness and stiffness characteristics of the wall formwork, mechanical calculations and analysis show that the maximum load-bearing capacity of the fixing device can reach 85kN, which is sufficient to support a 4-meter-wide and 12-meter-high concrete wall formwork.

[0095] 3. Design of the transverse connecting beam: The transverse connecting beam adopts an I-beam steel structure, with main beam dimensions of 340mm × 200mm × 10mm. Triangular reinforcing ribs are installed at the connection between the web and flange of the main beam to improve the bending stiffness of the beam. Connecting plates are provided at both ends and fixed to the columns by welding.

[0096] Multiple [items] are spaced apart along the length of the main beam. The system includes adjustment holes spaced 200mm apart. These holes allow fastening bolts to pass through, enabling adjustment of the installation position of the transverse connecting beams and improving adaptability.

[0097] According to the calculation, the maximum horizontal distance between each column in a 12-meter high wall support should not exceed 3.6 meters. Therefore, in this project, 12 transverse connecting beams with a span of 3.5 meters are used. By adjusting the hole settings, flexible installation can be achieved according to the actual column spacing.

[0098] 4. Design of longitudinal reinforcing rod: The longitudinal reinforcing rod adopts a telescopic rod structure composed of an outer tube and an inner tube. The outer tube has a diameter of 80 mm and a thickness of 4 mm, and the inner tube has a diameter of 70 mm and a thickness of 5 mm. The inner tube can slide up and down in the outer tube, and the length can be changed by adjusting the locking sleeve.

[0099] The locking sleeve is sleeved at the connection between the outer tube and the inner tube, and can lock the inner tube in the adjusted position by rotating the M16 thread. A fixed ear plate is welded at the end of the outer tube and the inner tube, which is used for fixed connection with the adjustable support column.

[0100] According to the actual situation of this project, the horizontal distance between adjacent adjustable support columns is 3.5 meters, and the maximum height difference can reach 400 mm. Through calculation, the effective length of the longitudinal reinforcing rod should be between 3800-4200 mm. Therefore, the length of the telescopic rod body is set to 4000 mm during production, with an adjustment range of ±200 mm, which can meet the needs of various support height differences.

[0101] 5. Design of anti-toppling assembly: The anti-toppling assembly includes diagonal struts, ground anchors, and adjusting nuts. The diagonal strut is made of a round steel pipe, with the upper end connected to the top of the column through a hinge, and the lower end connected to the adjusting nut through a threaded connection. The ground anchor is made of a threaded steel bar, buried in the ground, with the top exposed to the ground and provided with a connecting hole. The adjusting nut is hinged with the connecting hole of the ground anchor through a pin.

[0102] According to the wind load and the geometric size of the support frame, through mechanical calculation and analysis, the length of the diagonal strut should be 7.8 meters, and the angle θ with the ground should be 53°. The rotation range of the adjusting nut is ±120 mm, which can adjust the inclination angle and stress of the diagonal strut, and adapt to different construction environments.

[0103] To ensure the pullout bearing capacity of the ground anchor, according to the soil conditions on site, a threaded steel bar with a diameter of 30 mm and a length of 800 mm is used. The top of the ground anchor is exposed to the ground by 300 mm and is hinged with the diagonal strut. By rotating the adjusting nut, the stress state of the diagonal strut can be adjusted, and the stability of the entire support system can be enhanced.

[0104] 6. Design of base and leveling device: The base adopts a welded rectangular frame structure made of 50×50×5 mm angle steel. There is a vertical downward support leg at each corner and intermediate position of the frame bottom, and a​​​ The leveling plate is connected to the support legs via an M24 thread and can be rotated to adjust the levelness of the support system.

[0105] According to engineering specifications, the base dimensions are designed to be 3500mm × 1800mm × 150mm. By adjusting the adjusting plates on the support legs, a ground height difference of ±50mm can be compensated, ensuring the stability of the entire support system.

[0106] 7. Design of the transverse reinforcement: To further enhance the overall rigidity of the support system, a transverse reinforcement is installed at the midpoint between two adjacent adjustable support columns. This reinforcement includes a fixing sleeve, a connecting rod, and fastening bolts.

[0107] The fixing sleeve adopts The round tube is designed to fit over the adjustable support column and slide up and down. The connecting rod uses... The round steel bar is hinged at both ends to two fixing sleeves. The fastening bolts are M16 bolts, which pass through the fixing sleeves to lock it in a designated position on the adjustable support column.

[0108] By adjusting and locking the position of the fixing sleeve, the length of the connecting rod can be varied to accommodate different support column spacing requirements. This reinforcement design effectively enhances the overall rigidity and stability of the entire support system.

[0109] 8. On-site installation and commissioning: Based on the above design scheme, the specific installation steps for the large-area wall formwork support system in this project are as follows:

[0110] (1) First, level the ground at the construction site to ensure that the foundation is flat and free of depressions. Then place the base frame and adjust the leveling plate on the support legs to achieve the horizontal alignment of the base.

[0111] (2) Install the adjustable support column onto the base and adjust the height of the support column to 12 meters using the adjustment mechanism. Then fix the support height using the locking device.

[0112] (3) Install the transverse connecting beam. First, weld the connecting plate to the column, and then fix the beam to the connecting plate with the fastening bolts. Adjust the position of the beam appropriately according to the actual column spacing and lock it.

[0113] (4) Install longitudinal reinforcing rods between adjacent support columns. First, weld the fixing lugs to the support columns, then adjust the length of the telescopic rods and fix them with locking sleeves.

[0114] (5) Install the anti-tipping components. First, bury the ground anchor in the ground, then connect the lower end of the diagonal brace to the ground anchor using an adjusting nut. The upper end is then connected to the top of the column via a hinge. Adjust the tilt angle of the diagonal brace by rotating the adjusting nut.

[0115] (6) Finally, install the formwork fixing device. First, weld the fixing seat to the top end of the inner cylinder, then place the bottom edge of the wall formwork in the fixing seat, and finally clamp and fix it with the pressing plate and tightening bolts.

[0116] During the entire installation process, strict operation according to design parameters and necessary safety protection measures should be taken. For example, during the height adjustment of the support column, two workers should cooperate, one operating the hand wheel and the other monitoring the displacement of the support column. When fixing the formwork, it should be temporarily fixed first and then finally locked to ensure safety.

[0117] After the installation is completed, the construction team needs to debug and check the entire support system. First, measure the actual height of each support column and compare it with the design value. If the error exceeds ±10mm, it should be adjusted again. Second, check whether each connection part is firm and reliable, and whether the tightening bolts are tightened in place. Third, observe the overall deformation of the support system under the action of self-weight to ensure that the deformation is within the allowable range. Finally, check the overall stability of the support system under simulated load to ensure safety and reliability.

[0118] Only after careful installation and debugging can the support system perform as expected in actual construction. Construction personnel should strictly follow the design requirements and conduct all necessary checks to prevent any safety hazards.

[0119] 9. Performance verification and analysis: To verify the actual performance of the designed large-area wall formwork support system, the construction team set up a test sample on site and conducted a series of performance tests. The results show that the support system meets the design requirements in all performance indicators, as follows:

[0120] (1) Support strength and stability: Simulated loads are used to apply vertical and horizontal loads to the support system. The test results show that at a height of 12 meters, the support system can withstand a vertical load of 108kN and a horizontal load of 32kN, far exceeding the maximum load requirement in actual wall construction. At the same time, under the action of the load, the overall deformation of the support system is very small, and there is no local support point overload or overall inclination, which reflects good overall stability.

[0121] (2) Adjustability and adaptability: Through testing, it is found that the adjustable support column of the support system can be continuously adjusted within the range of 9.8-12.2 meters, meeting the needs of different wall heights. At the same time, the optimized design of the transverse connecting beam and the longitudinal reinforcing rod also enables the support system to adapt to the change of wall width within 3.0-4.0 meters. In addition, the adjustment mechanism of the anti-toppling assembly can fine-tune the inclination angle of the inclined strut within ±120mm, enhancing the system's adaptability to uneven foundations.

[0122] (3) Installation convenience: Compared with traditional support systems, this support system is more convenient to install and disassemble. The rapid adjustment of support column height, flexible adjustment of crossbeam position, and length change of telescopic rod greatly simplify the complexity of on-site installation. In addition, the horizontal leveling of the base and the automatic calibration of the anti-toppling assembly further improve the installation efficiency.

[0123] (4) Use safety: In the test under simulated strong wind conditions, the support system did not tilt or collapse, and the anti-toppling assembly played a good role. At the same time, the formwork fixing device can reliably fix the wall formwork on the support system, ensuring the stability of the formwork position and preventing it from slipping under external force. In addition, the design of the locking device can effectively prevent accidental changes in support height during use, maximizing the safety of construction personnel.

[0124] Overall, through on-site testing, the designed large-area wall formwork support system meets or exceeds the expected design requirements in various performance indicators, and can well adapt to complex construction environments and needs. Compared with traditional support systems, this system has significantly improved in support strength, adjustability, safety, and other aspects, providing strong technical support for high-quality concrete wall construction.

[0125] The following table summarizes the main technical parameters of the support system of the invention:

[0126]

[0127]

[0128] The above is the specific implementation of the large-area wall formwork support system of the invention. The system has been fully verified in on-site tests for its excellent technical performance, and can effectively solve the problems existing in existing support systems, providing reliable technical support for construction engineering. The construction team will strictly follow the design parameters and installation steps to fully promote the application of the support system in subsequent wall construction, to ensure the quality and safety of the project.

[0129] Specifically, the principle of the invention is: 1. The support structure design of multiple adjustable support columns. The system uses multiple adjustable support columns as the main support component, and by setting inner and outer cylinder structures that can slide up and down between the base and the column, it realizes the adjustability of the support height. This support method not only effectively disperses the load and improves the overall carrying capacity, but also can flexibly adjust the support height according to the on-site construction needs, adapting to complex engineering environments. Compared with traditional single-column support, this multi-point support structure design has obvious advantages in carrying capacity, stability, and adaptability.

[0130] 2. The matching design of the adjusting mechanism and the locking device. A special adjusting mechanism is provided on the adjustable support column, including a hand wheel driven screw-nut structure, which can conveniently and quickly adjust the height of the support column. At the same time, a locking device is also provided on the adjusting mechanism, which can reliably fix the adjusted support height position through the cooperation of the locking bolt and the locking nut. The cooperative design of the adjusting mechanism and the locking device not only improves the flexibility of the support system, but also enhances its overall stability and safety. Under the action of external force, the adjusting mechanism can ensure that the support height does not change, avoiding safety hazards.

[0131] 3. The load-bearing design of the formwork fixing device. A special formwork fixing device is provided at the top of the adjustable support column, including a fixing seat, a pressing plate and a tightening bolt. This fixing method can firmly clamp the wall formwork on the support system, ensuring the accuracy and stability of the formwork position. Compared with simple placement or buckle fixing, the fixing device can withstand larger external forces without displacement, thereby better ensuring the quality of the wall structure. At the same time, the load-bearing capacity of the formwork fixing device is closely related to the stability of the adjustable support column, and there is a certain mechanical relationship between them, which can be optimized by calculation and analysis.

[0132] 4. The stability design of the anti-toppling assembly. In order to enhance the overall stability of the support system, the anti-toppling assembly is provided on the outside of the column, including a diagonal brace, a ground anchor and an adjusting nut. This design can effectively resist the action of wind and rain and other external forces, reducing the risk of overturning of the entire support system. The length and inclination angle of the diagonal brace have a certain mechanical relationship with the height of the support frame and the position of the ground anchor, and reasonable size parameters can be determined through calculation and analysis to ensure that the anti-toppling assembly can provide sufficient support force. At the same time, the design of the adjusting nut can also realize the fine adjustment of the angle of the diagonal brace, further improving the stability of the support system.

[0133] 5. The optimization design of the transverse connecting beam and the longitudinal reinforcing rod. The transverse connecting beam adopts an I-shaped steel structure, which can improve the transverse stiffness and load-bearing capacity; adjusting holes are provided on the beam body, which can adjust its installation position according to the actual situation, improving the adaptability. While the longitudinal reinforcing rod adopts a telescopic rod structure, which can quickly realize length change through the adjustment of the locking sleeve, meeting the needs of different support height differences. These optimization designs not only enhance the overall stability of the system, but also improve its versatility and flexibility.

[0134] The key technical designs of the above aspects jointly constitute the core principle of the large-area wall formwork support system proposed by the application. Among them, the multiple adjustable support columns as the main bearing components improve the overall support strength and stability; the cooperation design of the adjusting mechanism and the locking device ensures the flexible adjustment and reliable fixation of the support height; the bearing design of the formwork fixing device ensures the accurate positioning and stability of the wall formwork; the stable design of the anti-toppling assembly enhances the ability of the support system to resist external force; and the optimization design of the transverse connecting beam and the longitudinal reinforcing rod further improves the versatility and adaptability of the system.

[0135] These technical innovations fully embody the effective solutions proposed by the application for the problems existing in the existing large-area wall formwork support system. The support system not only has obvious progress in bearing capacity, adjustability, stability, safety and the like, but also has great advantages in construction efficiency, worker safety and the like. The improvement of the comprehensive performance enables the large-area wall formwork support system of the application to better adapt to the increasingly complex and diverse demands of current construction engineering, and provides strong technical support for high-quality construction.

Claims

1. A large-area wall formwork support system, characterized in that, include: The system comprises a support frame, adjustable support columns, transverse connecting beams, longitudinal reinforcing rods, a formwork fixing device, an adjustment mechanism, a locking device, and an anti-tipping assembly. The support frame includes a base and uprights. The base has a rectangular structure, with uprights vertically fixed at its four corners. The adjustable support columns are located inside the support frame, with their lower ends fixedly connected to the base and their upper ends extending above the top of the uprights. The transverse connecting beams are horizontally positioned between two adjacent uprights, with both ends fixedly connected to the uprights. The longitudinal reinforcing rods are vertically positioned between two adjacent adjustable support columns, with both ends fixedly connected to the adjustable support columns. The formwork fixing device is located at the top of the adjustable support columns for fixing the wall formwork. The adjustment mechanism is located on the adjustable support columns for adjusting their height. The locking device is located on the adjustment mechanism for locking the adjusted height of the adjustable support columns. The anti-tipping component is located on the outside of the support frame to increase the stability of the support system; The load-bearing capacity of the formwork fixing device is related to the stability of the adjustable support column, as can be expressed as follows: ; In the formula, This represents the maximum load-bearing capacity (N) of the formwork fixing device. Safety factor (dimensionless); The elastic modulus (Pa) of the adjustable support column material; The moment of inertia of the adjustable support column (m^4); The effective height (m) of the adjustable support column; To support the system's own weight (N); The span of the transverse connecting beam is related to the column spacing and connection strength, as shown below: ; In the formula, This represents the actual span (mm) of the transverse connecting beam; The center-to-center distance between adjacent columns (mm); The thickness of the connecting plate (mm); This is a correction factor (dimensionless); The lateral tensile force (N); The elastic modulus (Pa) of the column material; Let be the cross-sectional area of ​​the column (mm²). The effective length of the longitudinal stiffening rod is related to the adjustable support column spacing and the amount of expansion and contraction, as shown below: ; In the formula, The effective length (mm) of the longitudinal stiffening rod; The horizontal distance (mm) between adjacent adjustable support columns; The height difference (mm) between adjacent adjustable support columns; To fix the thickness (mm) of the ear plate; The telescoping adjustment amount is in mm.

2. The large-area wall formwork support system according to claim 1, characterized in that, The adjustable support column includes an outer cylinder and an inner cylinder. The outer cylinder is fixedly connected to the base, and the inner cylinder is slidably inserted into the outer cylinder and can slide up and down within the outer cylinder. The adjustment mechanism includes a screw, a nut, and a handwheel. The screw is vertically installed inside the outer cylinder, with its lower end rotatably connected to the bottom of the outer cylinder and its upper end passing through the top of the outer cylinder and fixedly connected to the handwheel. The nut is fixed to the bottom of the inner cylinder and threadedly engages with the screw. The locking device includes a locking bolt and a locking nut. The locking bolt horizontally penetrates the side wall of the outer cylinder and can press the inner cylinder against it. The locking nut is fitted onto the outer end of the locking bolt for locking.

3. A large-area wall formwork support system according to claim 2, characterized in that, The template fixing device includes a fixing seat, a pressure plate, and fastening bolts. The fixing seat has a U-shaped structure and is fixed to the top of the inner cylinder. The U-shaped structure is used to place the bottom edge of the wall template. The pressure plate has an L-shaped structure, with its horizontal part placed on the top surface of the wall template and its vertical part corresponding to the fixing seat. The fastening bolts pass through the vertical part of the pressure plate and the fixing seat to clamp and fix the wall template between the fixing seat and the pressure plate.

4. A large-area wall formwork support system according to claim 3, characterized in that, The transverse connecting beam includes a main beam body, stiffeners, and connecting plates. The main beam body is an I-shaped steel structure. The stiffeners are triangular in shape and are located at the connection between the web and the flange of the main beam body. The connecting plates are welded to both ends of the main beam body for fixed connection with the columns. Multiple adjustment holes are provided at intervals along the length of the main beam body for adjusting the installation position of the transverse connecting beam.

5. A large-area wall formwork support system according to claim 4, characterized in that, The longitudinal reinforcing rod includes a telescopic rod body, a locking sleeve, and a fixing lug. The telescopic rod body consists of an outer tube and an inner tube. The inner tube is slidably inserted into the outer tube and its length can be adjusted by telescoping. The locking sleeve is fitted at the connection between the outer tube and the inner tube and can lock the inner tube in the adjusted position by screwing it in. The fixing lug is welded to the ends of the outer tube and the inner tube respectively and is used to fix it to the adjustable support column.

6. A large-area wall formwork support system according to claim 5, characterized in that, The anti-tipping assembly includes a diagonal brace, a ground anchor, and an adjusting nut. The upper end of the diagonal brace is hinged to the top of the column, and the lower end is threaded to the adjusting nut. The ground anchor is buried in the ground, with its top protruding above the ground and having a connection hole. The adjusting nut is hinged to the connection hole of the ground anchor via a pin. By rotating the adjusting nut, the tilt angle and support force of the diagonal brace can be adjusted.

7. A large-area wall formwork support system according to claim 6, characterized in that, The base includes a main frame and legs. The main frame is welded from steel profiles and has a rectangular structure. Vertical legs are provided at the four corners and the middle of the bottom of the main frame. An adjustment plate is provided at the lower end of the legs. The adjustment plate is threaded to the legs and can be rotated to adjust the level of the support system.

8. A large-area wall formwork support system according to claim 7, characterized in that, It also includes a lateral reinforcement component, which is set at the middle position between two adjacent adjustable support columns and includes a fixing sleeve, a connecting rod and a fastening bolt; the fixing sleeve is sleeved on the outside of the adjustable support column and can slide up and down, the two ends of the connecting rod are respectively hinged to the two fixing sleeves, and the fastening bolt passes through the fixing sleeve to lock the fixing sleeve at a designated position on the adjustable support column.

9. A large-area wall formwork support system according to claim 8, characterized in that, The column is a square steel pipe structure. Multiple connection holes are provided at intervals along the height direction on the outer wall of the column for adjusting the installation position of the horizontal connecting beam according to the height of the wall. An end cap is provided at the top of the column, and a lifting ring is provided on the end cap for hoisting.

10. A large-area wall formwork support system according to claim 9, characterized in that, The effective height of the adjustable support column is related to the screw length of the adjustment mechanism and the position of the locking device.

Citation Information

Patent Citations

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