A warhead electrical performance detection system

By designing an automated warhead electrical performance detection system, the safe isolation and stability of warhead electrical performance detection are achieved, the safety and stability problems caused by manual operation in existing technologies are solved, and multi-model detection compatibility and digital management are supported.

CN119665754BActive Publication Date: 2025-10-17CHINA ORDNANCE EQUIP GRP AUTOMATION RES INST CO LTD
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Patent Information

Application Number
CN202411721632.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-11-28
Publication Date
2025-10-17
Estimated Expiration
2044-11-28

AI Technical Summary

Technical Problem

The existing warhead electrical performance detection method lacks human-machine isolation, resulting in insufficient safety for detection personnel, and the detection results rely on manual operation, with poor stability and consistency.

Method used

A warhead electrical performance testing system was designed, including a dedicated electrical performance testing unit, an electrical testing pallet unit, an RGV transport unit, and a manual wiring operation platform. The electrical performance testing of the warhead was achieved through automated equipment, and automatic docking and data collection between the probe and the testing point were adopted to achieve human-machine isolation.

Benefits of technology

It achieves safe isolation of the warhead electrical performance testing station, improves production safety, ensures the stability and consistency of the test results, supports the testing compatibility of multiple types of warheads, and realizes the automated digital management of test data.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The application discloses a kind of warhead electric performance detection systems, it is related to electric performance detection technical field, the way of separating electric performance detection and manual operation, test personnel is manually connected operation platform to warhead and detects the point of detection probe and place, and to the fixation of warhead.Repeatedly by RGV trolley with the detection tray of warhead is transported to the electric performance detection special machine unit in anti-blast room, after anti-blast door is closed, with personnel operating space realizes isolation, electric performance detection special machine unit operates, automatically carries out electric performance detection to warhead according to process requirement.Equipment automatically stores detection data and uploads to host computer, binds detection data with the warhead of detection.The system realizes the man-machine isolation operation of warhead electric performance detection station, improves the production safety of the station.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of electrical performance detection, in particular to a warhead electrical performance detection system. BACKGROUND

[0002] The warhead is the main source of damage effect of the missile weapon. In order to make the damage effect of the weapon reach the expected design, the warhead must be detonated according to the set mode and time, so the electrical performance detection of the warhead is particularly important. The electrical performance detection of the warhead mainly includes on-off line resistance detection and insulation resistance capacitance detection. The on-off line resistance detection is to detect two or more detection points on the warhead by a probe, and measure whether the on-off state and resistance between the detection points meet the process setting requirements. The insulation resistance capacitance detection is to detect a plurality of detection points on the warhead, each two detection points being a group, and detect the insulation state of each group.

[0003] In the existing domestic knowledge technology library, the electrical performance detection of electronic detonator and the engineering application technology of sleeve can be searched, the engineering application technology of electrical performance detection of electric vehicle power battery can be searched, and the detection circuit design and use method of the insulation resistance of the initiating explosive can be searched. No related technical disclosure information of the warhead electrical performance detection for the missile detection equipment can be searched.

[0004] The electrical performance detection of the warhead belongs to the electrical performance detection of energetic materials. At present, the electrical performance detection of energetic materials in the civil industry, such as power battery cell and civilian detonator, adopts an automatic detection and packaging integrated device and production line to minimize the direct contact of personnel at the station.

[0005] For the electrical performance detection of the warhead, the current detection method is to directly detect the electrical performance of the warhead by manual power supply. The operator directly detects the electrical performance of the warhead by using a detection instrument. Usually, the operator selects a corresponding detection position of the detection instrument, and then uses a red and black pen to point to the detection point. The operator judges whether the detection group meets the process requirements by reading the detection instrument.

[0006] It can be seen that the electrical performance detection method of the warhead in the prior art does not realize the man-machine isolation of the warhead electrical performance detection station, and cannot guarantee the personal safety of the detection personnel. SUMMARY

[0007] In view of the above problems, the present application provides a warhead electrical performance detection system for overcoming the above problems or at least partially solving the above problems.

[0008] The present application provides the following solutions:

[0009] A warhead electrical performance detection system, comprising:

[0010] An electric performance detection special machine unit, comprising a controller, an electric detection female box, and a first synchronous belt transmission mechanism;

[0011] An electric detection tray unit, comprising a tray and at least one set of warhead electric performance detection tooling groups arranged on the tray, an electric detection public box, and a quick connection plate; the warhead electric performance detection tooling group comprises a plurality of detection probes, and is used for fixing a to-be-detected warhead and establishing one-to-one electrical connection between the plurality of detection probes and a plurality of detection points of the to-be-detected warhead; the electric detection public box is electrically connected with the quick connection plate, and the quick connection plate is used for realizing electrical connection with the plurality of detection probes;

[0012] An RGV transportation unit, comprising an RGV trolley assembly and a second synchronous belt transmission mechanism;

[0013] The electric performance detection special machine unit is arranged in an anti-explosion room, and the anti-explosion room is provided with a material entrance and exit; the second synchronous belt transmission mechanism is used for placing the electric detection tray unit, and the RGV trolley assembly is used for driving the second synchronous belt transmission mechanism to enter and exit the material entrance and exit; after the second synchronous belt transmission mechanism enters the material entrance and exit, the first synchronous belt transmission mechanism and the second synchronous belt transmission mechanism can be butt-jointed in parallel, so that the second synchronous belt transmission mechanism moves the electric detection tray unit to the first synchronous belt transmission mechanism; the first synchronous belt transmission mechanism is used for driving the electric detection tray unit to move to a butt-joint station, so that the electric detection public box and the electric detection female box are electrically connected.

[0014] The controller is used for sequentially passing through the electric detection female box, the electric detection public box, the quick connection plate, and the plurality of detection probes according to a preset program to realize on-off electricity of a plurality of detection points, and collect monitoring data and upload the monitoring data to an upper computer.

[0015] Preferably, the warhead electric performance detection tooling group comprises two groups symmetrically arranged on both sides of the electric detection public box.

[0016] Preferably, the warhead electric performance detection tooling group comprises a warhead head electric performance detection tooling, a warhead shoulder electric performance detection tooling, and a warhead main charge shell electric performance detection tooling.

[0017] Preferably, the quick connection plate comprises a plurality of spring aging clamps, an insulating bakelite plate, and a mounting pillar, one end of the plurality of spring aging clamps is connected with the electric detection public box, and the other end of the plurality of spring aging clamps is used for being connected with a wiring terminal of the detection probe.

[0018] Preferably, the electrical performance detection special machine unit further comprises a rack, a first positioning and jacking mechanism is arranged in the middle part of the rack, and the first positioning and jacking mechanism is used for positioning and jacking of the tray; and the first synchronous belt transmission mechanism comprises synchronous belts arranged on both sides of the first positioning and jacking mechanism, so that the synchronous belts on both sides are driven to move by a servo motor through a speed reducer, and the tray is conveyed.

[0019] Preferably, a gantry height adjusting mechanism is further arranged on the rack, and the electrical detection box is hoisted on the gantry height adjusting mechanism, so as to adjust the installation height of the electrical detection box.

[0020] Preferably, the RGV car assembly comprises an RGV car and a guide rail guiding and limiting assembly, and the RGV car is connected with the guide rail guiding and limiting assembly in a matched mode.

[0021] Preferably, the second synchronous belt transmission mechanism is connected with the RGV car through a second positioning and jacking mechanism, and the second positioning and jacking mechanism is actuated to realize the butt joint of the RGV car assembly and the manual wiring operation platform.

[0022] Preferably, the manual wiring operation platform comprises an operation cabinet, a rotary positioning machine table, a code scanning gun and a man-machine interaction system; the operation cabinet is provided with two rotary positioning machine tables parallel to the track direction, and the RGV car can stop at the corresponding positions of the two rotary positioning machine tables; the rotary positioning machine table comprises universally arranged universal rollers, so as to facilitate the carrying of the electrical detection tray between the RGV car and the rotary positioning machine table.

[0023] The rotary positioning machine table can rotate around the center, the code scanning gun is used for collecting the serial number of the to-be-detected warhead, the detection personnel can give a stop running instruction to the RGV car through the man-machine interaction system, and can check various data values of the electrical performance detection of the to-be-detected warhead through a display terminal.

[0024] Preferably, the material inlet and outlet are provided with lifting explosion-proof doors.

[0025] According to the specific embodiments of the present application, the following technical effects are provided:

[0026] The application embodiment provides a warhead electric performance detection system, which separates electric performance detection from manual operation, and a tester detects a warhead on a manual wiring operation platform, and fixes the warhead. Then, an RGV trolley transports a detection tray carrying the warhead to an electric performance detection special machine unit in a blast-proof room, and after a blast-proof door is closed, the electric performance detection special machine unit is isolated from a personnel operation space, and the electric performance detection special machine unit operates to automatically detect electric performance of the warhead according to a process requirement. The device automatically stores detection data and uploads the detection data to an upper computer, and binds the detection data with the warhead. The system realizes man-machine isolation operation of a warhead electric performance detection station, and improves production safety of the station. Use of the electric performance detection tool makes detection of the warhead more stable and consistent. Automatic collection of electric performance detection data facilitates digital management and control of the warhead in a production process.

[0027] Of course, implementing any product of the application does not necessarily need to achieve all the advantages described above. BRIEF DESCRIPTION OF DRAWINGS

[0028] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative effort on the basis of these drawings.

[0029] Figure 1 is a structural schematic diagram of a warhead electric performance detection system provided by the application embodiment;

[0030] Figure 2 is a structural schematic diagram of an electric performance detection special machine unit provided by the application embodiment;

[0031] Figure 3 is a structural schematic diagram of an electric detection tray unit provided by the application embodiment;

[0032] Figure 4 is a structural schematic diagram of an RGV transportation unit provided by the application embodiment;

[0033] Figure 5 is a structural schematic diagram of a manual wiring operation platform provided by the application embodiment.

[0034] In the figure: the electrical performance detection special machine unit 1, the first synchronous belt transmission mechanism 101, the first positioning jacking mechanism 102, the gantry height adjustment mechanism 103, the electrical detection box 104, the rack 105, the electrical detection tray unit 2, the tray 201, the electrical detection public box 202, the quick connection plate 203, the electrical performance detection tool group 204, the RGV transportation unit 3, the RGV trolley 301, the second synchronous belt transmission mechanism 302, the second positioning jacking mechanism 303, the guide rail guiding and limiting assembly 304, the manual wiring operation platform 4, the operation cabinet body 401, the rotary positioning machine table 402, the code scanning gun 403, and the human-computer interaction system 404. DETAILED DESCRIPTION

[0035] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only some of the embodiments of the present application, not all. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art belong to the scope of protection of the present application.

[0036] Reference is made to Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 、 Figure 5 A warhead electrical performance detection system is provided for the embodiments of the present application, as shown in Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 、 Figure 5 The system can include:

[0037] The electrical performance detection special machine unit 1 includes a controller, an electrical detection box 104, and a first synchronous belt transmission mechanism 101;

[0038] The electrical detection tray unit 2 includes a tray 201 and at least one set of warhead electrical performance detection tool groups 204, an electrical detection public box 202, and a quick connection plate 203 arranged on the tray 201; the warhead electrical performance detection tool group 204 includes a plurality of detection probes, and is used to fix a to-be-detected warhead and establish electrical connection between the plurality of detection probes and a plurality of detection points of the to-be-detected warhead one by one; the electrical detection public box 202 is electrically connected with the quick connection plate 203, and the quick connection plate 203 is used to realize electrical connection with the plurality of detection probes;

[0039] The RGV transportation unit 3 includes an RGV trolley assembly and a second synchronous belt transmission mechanism 302;

[0040] The second synchronous belt transmission mechanism 302 is used for placing the electrical detection tray unit 2, and the RGV car assembly is used for driving the second synchronous belt transmission mechanism 302 to enter and exit the material exit entrance; after the second synchronous belt transmission mechanism 302 enters the material exit entrance, the second synchronous belt transmission mechanism 302 and the first synchronous belt transmission mechanism 101 can be horizontally butted, so that the second synchronous belt transmission mechanism 302 moves the electrical detection tray unit 2 to the first synchronous belt transmission mechanism 101; the first synchronous belt transmission mechanism 101 is used for driving the electrical detection tray unit 2 to move to the butt joint station, so that the electrical detection public box 202 and the electrical detection mother box 104 are electrically connected;

[0041] The controller is used for sequentially passing through the electrical detection mother box 104, the electrical detection public box 202, the quick connection plate 203 and a plurality of detection probes according to a preset program to realize on-off of a plurality of detection points, and collect monitoring data and upload to an upper computer.

[0042] The warhead electrical performance detection system provided by the embodiment of the application realizes man-machine isolation in warhead electrical performance detection, and guarantees the personal safety of the detection personnel. The warhead electrical performance detection tool is used to point against the warhead detection point, instead of manually using a probe to point, so that the electrical performance detection value is more stable, consistent and reliable. The electrical detection box butt joint mode is adopted, and electrical performance detection of multiple warheads can be compatible in the same station. The detection data collected in the warhead electrical performance detection is digitized and input, and can be sent to an upper computer to complete digital management of the warhead.

[0043] The warhead electrical performance detection of the system is connected with the tray 201 through a circuit and structure, the tray 201 is transported into the electrical detection special machine in the explosion-proof room by the RGV car 301, the special machine is connected with the tray 201 through the electrical detection box, the warhead is automatically detected in electrical performance, and detection data is uploaded to an upper computer, so as to facilitate digital management and control of the production line.

[0044] In order to further improve work efficiency, the warhead electrical performance detection tool group 204 can include two groups symmetrically arranged on both sides of the electrical detection public box 202.

[0045] In order to realize stable fixation of the warhead and ensure that the probe does not move in the detection process, the warhead electrical performance detection tool group 204 can include a warhead head electrical performance detection tool, a warhead shoulder electrical performance detection tool and a warhead main charge shell electrical performance detection tool.

[0046] In order to facilitate the connection of the terminal of the detection probe and the quick connection plate 203, the embodiment of the application can provide that the quick connection plate 203 comprises a plurality of spring aging clamps, an insulating bakelite plate and a mounting support, one end of the plurality of spring aging clamps is connected with the electrical detection cabinet 202, and the other end of the plurality of spring aging clamps is used to be connected with the terminal of the detection probe.

[0047] In order to facilitate the receiving of the tray 201 by the electrical performance detection special machine, the embodiment of the application can also provide that the electrical performance detection special machine unit 1 further comprises a rack 105, a first positioning and jacking mechanism 102 is mounted in the middle part of the rack 105, and the first positioning and jacking mechanism 102 is used for positioning and jacking of the tray 201; the first synchronous belt transmission mechanism 101 comprises synchronous belts arranged on both sides of the first positioning and jacking mechanism 102, so as to drive the movement of the synchronous belts on both sides by a servo motor through a speed reducer to realize the conveying of the tray 201.

[0048] In order to realize the adjustment of the height of the electrical detection box 104, the embodiment of the application can provide that the rack 105 is further provided with a gantry height adjustment mechanism 103, and the electrical detection box 104 is hoisted on the gantry height adjustment mechanism 103, so as to realize the adjustment of the installation height of the electrical detection box 104.

[0049] The RGV car assembly provided by the embodiment of the application is used for transporting the tray 201 towards the electrical detection tool, and in specific implementation, the embodiment of the application can provide that the RGV car assembly comprises an RGV car 301 and a guide rail guiding and limiting assembly 304, and the RGV car 301 is connected with the guide rail guiding and limiting assembly 304 in cooperation.

[0050] In order to facilitate the personnel loading operation, the embodiment of the application can provide that a manual wiring operation platform 4 is further included, the second synchronous belt transmission mechanism 302 is connected with the RGV car 301 through a second positioning and jacking mechanism 303, and the second positioning and jacking mechanism 303 acts to realize the butt joint of the RGV car assembly and the manual wiring operation platform 4.

[0051] Further, the manual wiring operation platform 4 comprises an operation cabinet 401, a rotary positioning machine table 402, a code scanning gun 403 and a man-machine interaction system 404; the operation cabinet 401 has two rotary positioning machine tables 402 parallel to the track direction, and the RGV car 301 can stop at the corresponding positions of the two rotary positioning machine tables 402; the rotary positioning machine table 402 comprises universally mounted universal rollers, which facilitates the carrying of the tray 201 between the RGV car 301 and the rotary positioning machine table 402.

[0052] The rotating positioning machine table 402 can rotate around the center, the code scanning gun 403 is used for collecting the serial number of the to-be-detected warhead, the detection personnel issues a stop operation instruction to the RGV trolley 301 through the man-machine interaction system 404, and can view various data values of the electric performance detection of the to-be-detected warhead through a display terminal.

[0053] In order to further improve the explosion-proof performance and ensure that the electric performance detection special machine is isolated from the outside during detection, the material entrance and exit of the embodiment of the application can be provided with a lifting explosion-proof door.

[0054] The system automatically detects through the electric performance detection special machine unit 1 placed in the anti-explosion room, the warhead is manually connected to the detection tool and the warhead detection point on the manual wiring operation platform 4 outside the anti-explosion room, and the connected warhead is placed on the tray 201, which is transported into the electric performance detection special machine unit 1 by the RGV.

[0055] The specific structure and use method of the warhead electric performance detection system provided by the application will be described in detail below.

[0056] The detection personnel perform code scanning online operation on the warhead on the manual wiring operation platform 4 outside the anti-explosion room, place the warhead on the tray 201, and connect the electric performance detection tool. After the connection is completed, the detection personnel pushes the tray 201 to the RGV trolley 301, operates the man-machine interaction interface, and the RGV trolley 301 automatically transports the tray 201 through the explosion-proof door hole to the electric performance detection special machine unit 1. The electric performance detection special machine unit 1 completes the circuit connection of the detection instrument of the special machine and the warhead detection point on the tray 201 through the electric detection box, automatically completes the electric performance detection of the warhead, and digitizes the detection data. The detection data can be sent to the upper computer to complete the digital management and control of the warhead.

[0057] The system provided by the embodiment of the application mainly includes an electric performance detection special machine unit 1, an electric detection tray unit 2, an RGV transportation unit 3, and a manual wiring operation platform 4.

[0058] As shown in Figure 2 The electric performance detection special machine unit 1 mainly includes a first synchronous belt transmission mechanism 101, a first positioning lifting mechanism 102, a gantry height adjustment mechanism 103, an electric detection mother box 104, and a rack 105.

[0059] Specifically, the first positioning and jacking mechanism 102 is installed in the middle part of the table top of the rack 105, which is used for positioning and jacking the tray 201. The first synchronous belt transmission mechanism 101 is located on both sides of the first positioning and jacking mechanism 102, which is driven by a servo motor through a speed reducer to drive the synchronous belt on both sides to move, which is used for conveying the tray 201. The gantry height adjustment mechanism 103 is located outside the first synchronous belt transmission mechanism 101, and the electrical test female box 104 is hung above the gantry height adjustment mechanism 103, which is used to adjust the installation height of the electrical test female box 104 to ensure that the electrical test box is in stable connection when docking. The control cabinet is arranged in the cabinet under the table top of the rack 105.

[0060] As shown in Figure 3 , the tray 201 mainly consists of a tray 201, an electrical test male box 202, a quick connection plate 203, and an electrical performance detection tool.

[0061] Specifically, an electrical test male box 202 is installed in the middle part of the tray 201, which is used for docking with the electrical test female box 104 during the electrical performance detection process. Two groups of quick connection plates 203 are located on both sides of the electrical test male box 202, which mainly consist of a row of spring aging clamps, insulating bakelite plates, and mounting pillars. One end of the spring aging clamp is connected to the electrical test male box 202, and the other end is connected to the corresponding detection probe tail connector. The electrical performance detection tool is located outside the quick connection plate 203, which is divided into head electrical performance detection tool, shoulder electrical performance detection tool, and main charge shell electrical performance detection tool. The detection probe is installed on the electrical performance detection tool, which is used for connection at the detection point of the warhead and installation and fixation of the warhead.

[0062] As shown in Figure 4 , the RGV transportation unit 3 mainly consists of an RGV trolley 301, a second synchronous belt transmission mechanism 302, a second positioning and jacking mechanism 303, and a guide rail guiding and limiting component 304.

[0063] Specifically, the second synchronous belt transmission mechanism 302 is installed above the RGV trolley 301, which is used for conveying the tray 201 and is flush with the first synchronous belt transmission mechanism 101 on the electrical test special machine. The second positioning and jacking mechanism 303 is located in the middle of the second synchronous belt transmission mechanism 302, which is used for docking the tray 201 on the manual wiring operation platform 4. The guide rail guiding and limiting component 304 limits the movement route of the RGV trolley 301 by embedding the track under the ground. The RGV trolley 301 accelerates, decelerates, starts, and stops by scanning the two-dimensional code. Anti-collision limiting devices are arranged at both ends of the guide rail.

[0064] As shown in Figure 5 , the manual wiring operation platform 4 mainly consists of an operation cabinet body 401, a rotary positioning machine table 402, a code scanning gun 403, and a man-machine interaction system 404.

[0065] Specifically, there are two operation cabinets 401 on both sides of the RGV transport unit 3, and the operation cabinets 401 are provided with two rotating positioning machine tables 402 parallel to the track direction, and the RGV trolley 301 can stop at the corresponding positions of the two rotating positioning machine tables 402. The rotating positioning machine table 402 is composed of a plurality of universal rollers installed in an array, facilitating the carrying of the tray 201 between the RGV trolley 301 and the rotating positioning machine table 402. The rotating positioning machine table 402 can rotate around the center, facilitating the detection personnel to operate the warhead on the other side of the tray 201. The code scanning gun 403 is used to collect the serial number of the warhead, facilitating the subsequent binding of the detection data of the electric performance detection special machine unit 1. The detection personnel issues a stop operation instruction to the RGV trolley 301 through the man-machine interaction system 404, and can check the various data values of the electric performance detection of the warhead through the display terminal.

[0066] The electric performance detection special machine unit 1 in the system provided by the embodiment of the present application is located in the anti-explosion room, and the anti-explosion room material entrance and exit has a lifting explosion-proof door to realize isolation. The electric performance detection special machine unit 1 is provided with a synchronous belt transmission mechanism which is flush with the synchronous belt transmission mechanism on the RGV transport unit 3. One end of the second synchronous belt transmission mechanism 302 on the RGV transport unit 3 extends into the wall hole, and in the open state of the explosion-proof door, the tray 201 can be sent into the electric performance detection special machine unit 1, and the tray 201 is withdrawn. The second synchronous belt transmission mechanism 302 rotates in the opposite direction. The RGV trolley 301 can be limited and guided through the track, and can be started, stopped, accelerated and decelerated by recognizing the two-dimensional code information on the ground. The manual wiring operation platform 4 is located on both sides of the RGV track, and the single-sided manual operation platform has two positions for storing the tray 201, and one tray 201 can load two warheads.

[0067] The specific operation process of the system provided by the embodiment of the present application includes:

[0068] The operator performs the warhead online operation on the manual wiring operation platform 4, scans the code through the code scanning gun 403, binds the warhead with the tray 201, and places it on the tray 201. The second positioning lifting mechanism 303 lifts the tray 201, and the operator sequentially connects the circuit of the warhead head electric performance detection tooling, the warhead shoulder electric performance detection tooling and the warhead main charge shell electric performance detection tooling with the corresponding detection points of the warhead. The other end of the detection probe on each electric performance detection tooling is connected with the spring aging clamp on the quick connection plate 203.

[0069] After the two warhead detection lines are connected, the operator clicks the operation RGV trolley 301 to move to the corresponding position, and pushes the tray 201 to the RGV trolley 301. The RGV trolley 301 carries the tray 201 along the fixed track to the front of the explosion-proof door hole of the explosion-proof room. After the lifting explosion-proof door is opened, the second positioning lifting mechanism 303 is lowered, and at the same time the second synchronous belt transmission mechanism 302 transmits the tray 201 to the first synchronous belt transmission mechanism 101 of the electric performance detection special machine unit 1. After the electric performance detection special machine unit 1 detects that the tray 201 is in place, the first positioning lifting mechanism 102 lifts the tray 201, so that the electric detection public box 202 is connected and communicated with the electric detection female box 104. The electric performance detection special machine unit 1 turns on and off the detection point according to the set program, uploads the detection data to the upper computer after the detection is completed, and carries out digital management and control.

[0070] According to the currently disclosed electric performance detection of related energetic articles, the product or semi-finished product is directly sent to the electric performance detection station for positioning detection. This technical scheme is more practical for single product to be detected in the civil industry, and compared with the technical scheme provided by the embodiment of the application, it is slightly insufficient in terms of compatibility with multiple products. Furthermore, this method can more flexibly handle the processing and assembly defects of the warhead in the previous process through manual operation. Therefore, for the electric performance detection of the warhead, the application provides a system which can not only achieve man-machine isolation of the electric performance detection of the warhead, but also solve the problem of electric performance detection of multiple types of warheads and handle the problem of incorrect detection points caused by defects in the production process of the warhead.

[0071] In summary, the warhead electric performance detection system provided by the application separates the electric performance detection from manual operation. The tester performs detection probe and detection point on the warhead on the manual wiring operation platform, and fixes the warhead. Then the RGV trolley transports the detection tray carrying the warhead to the electric performance detection special machine unit in the explosion-proof room. After the explosion-proof door is closed, the personnel operation space is isolated, the electric performance detection special machine unit operates, and the warhead is automatically detected according to the process requirements. The equipment automatically stores and uploads the detection data to the upper computer, and binds the detection data with the detected warhead. The system realizes man-machine isolation operation of the warhead electric performance detection station, improves the production safety of the station. The use of the electric performance detection tool can make the detection probe and the warhead detection point more stable and consistent. The automatic collection of electric performance detection data facilitates the digital management and control of the warhead in the production process.

[0072] It should be noted that, in the specification, relational terms such as first and second, and the like, can be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises", "comprising", or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus. An element proceeded by "comprises... a" does not, without more constraints, exclude the existence of additional identical elements in the process, method, article, or apparatus that comprises the element.

[0073] Those skilled in the art can clearly understand, through the description of the above embodiments, that the application can be implemented by means of software plus a necessary general hardware platform. Based on such understanding, the technical solutions of the application can be embodied in the form of a software product, which can be stored in a storage medium, such as a ROM / RAM, a magnetic disk, an optical disk, etc., and includes a number of instructions to make a computer device (which can be a personal computer, a server, or a network device, etc.) execute the methods described in the various embodiments or some parts of the embodiments of the application.

[0074] The various embodiments in the specification are described in a progressive manner, and the same or similar parts between the various embodiments can be referred to each other. Each embodiment focuses on the difference from other embodiments. In particular, for the system or system embodiments, since they are basically similar to the method embodiments, the description is relatively simple, and the relevant parts can be referred to the part of the method embodiments. The above-described system and system embodiments are only illustrative, and the units described as separate components can be or can not be physically separated, and the components displayed as units can be or can not be physical units, i.e., they can be located in one place or distributed on multiple network units. According to actual needs, some or all of the modules can be selected to achieve the purpose of the embodiment. Those skilled in the art can understand and implement without creative labor.

[0075] The above only describes the preferred embodiments of the application and is not used to limit the protection scope of the application. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the application shall be included in the protection scope of the application.

Claims

1. A warhead electrical performance detection system, characterized in that: include: An electrical performance testing unit, comprising a controller, an electrical testing mother box, and a first synchronous belt transmission mechanism; An electrical inspection tray unit, comprising a tray and at least one set of warhead electrical performance inspection tooling, an electrical inspection public box, and a quick connection plate arranged on the tray; the warhead electrical performance inspection tooling comprises a plurality of detection probes, the warhead electrical performance inspection tooling is used to fix a warhead to be inspected and to establish electrical connections between the plurality of detection probes and a plurality of detection points of the warhead to be inspected in a one-to-one correspondence; the electrical inspection public box is electrically connected to the quick connection plate, and the quick connection plate is used to achieve electrical connection with the plurality of detection probes; An RGV transport unit, comprising an RGV trolley assembly and a second synchronous belt transmission mechanism; The electrical performance testing machine unit is arranged in an explosion-proof room, and the explosion-proof room is provided with a material entrance and exit; the second synchronous belt transmission mechanism is used to place the electrical inspection pallet unit, and the RGV trolley assembly is used to drive the second synchronous belt transmission mechanism to enter and exit the material entrance and exit; after the second synchronous belt transmission mechanism enters the material entrance and exit, the first synchronous belt transmission mechanism and the second synchronous belt transmission mechanism can be flush with each other, so that the second synchronous belt transmission mechanism can be actuated to transfer the electrical inspection pallet unit to the first synchronous belt transmission mechanism; the first synchronous belt transmission mechanism is used to drive the electrical inspection pallet unit to move to the docking station, so that the electrical inspection male box and the electrical inspection female box are electrically connected; The controller is used to turn on and off the power of several detection points through the electrical detection mother box, the electrical detection male box, the quick connection plate and several detection probes in sequence according to a preset program, and collect monitoring data and upload it to the host computer.

2. The warhead electrical performance detection system according to claim 1, characterized in that: The warhead electrical performance detection tooling group includes two groups symmetrically arranged on both sides of the electrical inspection box.

3. The warhead electrical performance detection system according to claim 1, characterized in that: The warhead electrical performance testing tool group includes a warhead head electrical performance testing tool, a warhead shoulder electrical performance testing tool and a warhead main charge shell electrical performance testing tool.

4. The warhead electrical performance detection system according to claim 1, characterized in that: The quick connection plate includes several spring aging clips, insulating bakelite boards and mounting pillars. One end of several of the spring aging clips is connected to the electrical inspection box, and the other end of several of the spring aging clips is used to connect to the wiring terminals of the detection probes.

5. The warhead electrical performance detection system according to claim 1, characterized in that: The electrical performance testing machine unit also includes a frame, and a first positioning and lifting mechanism is installed in the middle part of the frame. The first positioning and lifting mechanism is used for positioning and lifting the pallet; the first synchronous belt transmission mechanism includes synchronous belts arranged on both sides of the first positioning and lifting mechanism, so that the servo motor drives the synchronous belts on both sides through the reducer to realize the transportation of the pallet.

6. The warhead electrical performance detection system according to claim 5, characterized in that: The frame is also provided with a gantry height adjustment mechanism, and the electrical inspection mother box is hoisted on the gantry height adjustment mechanism so as to adjust the installation height of the electrical inspection mother box.

7. The warhead electrical performance detection system according to claim 1, characterized in that: The RGV trolley assembly includes an RGV trolley and a guide rail guide and limit assembly, and the RGV trolley is cooperatively connected with the guide rail guide and limit assembly.

8. The warhead electrical performance detection system according to claim 7, characterized in that: It also includes a manual wiring operation platform. The second synchronous belt transmission mechanism is connected to the RGV trolley through a second positioning jacking mechanism. The second positioning jacking mechanism is actuated to achieve docking of the RGV trolley assembly with the manual wiring operation platform.

9. The warhead electrical performance detection system according to claim 8, characterized in that: The manual wiring operation platform includes an operation cabinet, a rotary positioning machine, a barcode scanner, and a human-computer interaction system; the operation cabinet is provided with two rotary positioning machines parallel to the track direction, and the RGV trolley can stop at the corresponding positions of the two rotary positioning machines; the rotary positioning machine includes a row of universal rollers installed on it to facilitate the transportation of the electric inspection tray unit between the RGV trolley and the rotary positioning machine; The rotary positioning machine can rotate around the center, and the barcode scanner is used to collect the serial number of the warhead to be tested. The tester issues a docking operation instruction to the RGV car through the human-computer interaction system, and can view various data values ​​of the electrical performance test of the warhead to be tested through the display terminal.

10. The warhead electrical performance detection system according to claim 1, characterized in that: The material entrance and exit are provided with a lifting explosion-proof door.

Citation Information

Patent Citations

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