Shielding crimping device for crimping of HPLC communication module of electric energy meter
By introducing detection components and guidance components into the crimping device of the power meter HPLC communication module, the alignment status of the mount and the HPLC module interface is detected by using light emitting diodes and photosensitive sensors, and the bending of the thimble is detected, the problem of the HPLC module and the thimble being in normal position in the prior art is solved, and the stability and accuracy of the detection process are improved.
Patent Information
- Application Number
- CN202411044473.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-01
- Publication Date
- 2025-03-21
AI Technical Summary
The shielded crimping device of the existing power meter HPLC communication module cannot detect whether the HPLC module and the thimble are in place normally before the pin of the HPLC module is crimped, resulting in unstable subsequent detection procedures.
A shielded crimping device including a carrier frame, an electric slide table, a positioning tray and a downcomer is designed. Through the detection components and guidance components in the connection mechanism, the alignment of the mounting base and the HPLC module interface is detected using the light emitting diode and the photosensitive sensor, and the bending of the thimble is detected through the guide component to ensure the correct crimping position and shape.
The correct position detection of the power meter HPLC communication module and thimble is realized, reducing the probability of damage caused by incorrect crimping, and improving the stability and accuracy of subsequent tests.
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Figure CN119675701A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of crimping equipment, in particular to a shielding crimping device for crimping an HPLC communication module of an electric energy meter. Background Art
[0002] Low-voltage power line high-speed carrier communication, referred to as HPLC, is a power line carrier communication technology, which is mostly used in the local communication of the low-voltage area power consumption information collection system. The HPLC module of the energy meter refers to the module implemented based on HPLC technology in the energy meter, which is used to realize the communication with the concentrator and data upload function. At present, the main function of the shield crimping device of the HPLC communication module of the energy meter is to connect the HPLC communication module of the energy meter with the electric measuring equipment, so that the electric measuring equipment can power on the HPLC communication module of the energy meter and perform shield communication detection.
[0003] A Chinese patent discloses an automatic shield crimping device for crimping the HPLC communication module of an electric energy meter (authorization announcement number is CN2147540626U). The device has a simple structure and can realize the comprehensiveness of the detection function items of the HPLC communication module of the electric energy meter. The connection components are integrated into one design, saving time, effort and money.
[0004] According to the above comparative cases, when the above device is in use, after the tray is transported into place on the conveyor line, the pressing assembly and the crimping assembly operate simultaneously, and the HPLC module on the tray is crimped and tested through the ejector pin. This requires ensuring that the HPLC module is placed on the tray facing the ejector pin, otherwise the ejector pin will be misaligned with the pin of the HPLC module, which will not only make the HPLC module unable to be connected to the ejector pin, but also cause damage to the probe or HPLC module. However, the above device cannot detect whether the HPLC module and the ejector pin are intact before the ejector pin is connected to the pin of the HPLC module, making it difficult to ensure the normal progress of the subsequent detection process. Summary of the invention
[0005] Based on this, it is necessary to provide a shielding crimping device for crimping the HPLC communication module of an electric energy meter to address the problem that the existing shielding crimping device for crimping the HPLC communication module of an electric energy meter cannot detect whether the HPLC module and the ejector pin are normally in place before the ejector pin and the pin of the HPLC module are crimped, making it difficult to ensure the normal progress of the subsequent detection process.
[0006] A shield crimping device for crimping an HPLC communication module of an electric energy meter, comprising a carrier, an electric slide, a positioning tray and a pressing mechanism, wherein the electric slide is fixedly connected to the surface of the carrier, the positioning tray is mounted on the surface of the electric slide, the pressing mechanism is fixedly connected to the surface of the carrier, and a connecting mechanism is mounted on the inner side of the carrier;
[0007] Further, the connecting mechanism includes a mounting frame, a first electric cylinder, a second electric cylinder, a connecting assembly, a mounting seat, a detection assembly and a guiding assembly, the first electric cylinder and the second electric cylinder are both fixedly connected to one end of the mounting frame, the connecting assembly is fixedly connected to the surface of the second electric cylinder, the mounting seat is fixedly connected to the other end of the mounting frame, a circular hole is provided on the top of the mounting seat, the top of the connecting assembly penetrates into the inside of the circular hole, a sliding cavity connected to the circular hole is provided inside the mounting seat, a mounting cavity connected to the sliding cavity is provided on the surface of the mounting seat, the detection assembly is installed in the inside of the sliding cavity, one end of the detection assembly penetrates to the outside of the mounting cavity, the guiding assembly is installed on the surface of the detection assembly, and one end of the guiding assembly penetrates through the sliding cavity and the circular hole in sequence and extends to the outside of the circular hole;
[0008] Wherein, the connecting assembly comprises a base and an ejector pin, the base is fixedly connected to the surface of the second electric cylinder, and the ejector pin is fixedly connected to the surface of the base;
[0009] Wherein, the detection component includes an installation box, a single-chip microcomputer, a photosensitive sensor, a DC power supply, a light-emitting diode, two fixed conductive strips and a movable conductive strip, the installation box is fixedly connected to the surface of the installation seat, the single-chip microcomputer, the photosensitive sensor, the DC power supply and the light-emitting diode are all fixedly connected to the inside of the installation box, the photosensitive sensor and the DC power supply are both electrically connected to the single-chip microcomputer, the cathode of the light-emitting diode is electrically connected to the negative pole of the DC power supply, the two fixed conductive strips are respectively electrically connected to the anode of the light-emitting diode and the positive pole of the DC power supply, the opposite ends of the two fixed conductive strips both penetrate the installation cavity and extend to the inside of the sliding cavity, the movable conductive strip is fixedly connected to the surface of the guide component, the movable conductive strip is arranged above the fixed conductive strip, and the length of the movable conductive strip is greater than the spacing between the two fixed conductive strips;
[0010] Among them, the guiding assembly comprises a sliding frame, a circular tube, a connecting rod, a circular ring and a first spring, the sliding frame is slidably connected to the inside of the sliding cavity, and the sliding frame is arranged on the two fixed conductive strips, the circular tube is fixedly connected to one end of the sliding frame, and one end of the circular tube passes through the outside of the circular hole, the connecting rod is slidably connected to the inside of the sliding frame, both ends of the connecting rod pass through the outside of the sliding frame, one end of the connecting rod is fixedly connected to the movable conductive strip, the circular ring is fixedly connected to the other end of the connecting rod, and one end of the circular ring passes through the inside of the circular hole, the inner diameters of the circular tube and the circular ring are the same as the diameter of the ejector pin, the axial center lines of the circular tube, the circular ring and the ejector pin all coincide with each other, and the first spring is sleeved on the surface of the circular tube, and the two ends of the first spring are respectively in contact with the mounting seat and the circular tube.
[0011] In one of the embodiments, when the first electric cylinder is extended into place, the staff can determine whether the mounting seat is tightly fitted with the inner wall of the interface of the HPLC communication module of the energy meter by judging whether the light-emitting diode is emitting light, and then determine whether the HPLC communication module of the energy meter is correctly placed. This not only enables the staff to timely and accurately check the HPLC communication module of the energy meter at the corresponding position, but also reduces the probability of damage to the ejector pin due to incorrect crimping. After the mounting seat is installed in place, the mounting seat and the round tube cooperate with the electromagnetic wave shielding paint to form a shielding space, and can separate a pin in the interface of the HPLC communication module of the energy meter from the corresponding ejector pin. Being arranged in this space can reduce the probability of electromagnetic interference generated by pins in the interface of the HPLC communication module of adjacent electric energy meters or adjacent ejector pins, thereby improving the stability and accuracy of subsequent tests; in the process of the ejector pin rising, the guide component can synchronously detect whether the ejector pin is bent, and after the bent ejector pin contacts the guide component, the bent ejector pin can be blocked by the guide component and disconnect the path of the light-emitting diode, causing it to stop emitting light and stopping the ejector pin from continuing to rise, which not only enables the staff to timely and accurately check the connection components at the corresponding positions, but also reduces the probability of damaging the pins in the interface of the HPLC communication module of the electric energy meter due to the crimping of the ejector pin in an incorrect form.
[0012] Furthermore, the surface of the installation box is coated with light-shielding paint.
[0013] In one embodiment, this can reduce the amount of external light that enters the interior of the mounting box, thereby reducing interference with the light-sensitive sensor.
[0014] Furthermore, the surfaces of the mounting seat and the circular tube are coated with electromagnetic wave shielding paint.
[0015] In one embodiment, the mounting base and the round tube cooperate to form a porous shielding space, which can reduce the probability of electromagnetic interference between pins in the interface of an adjacent electric energy meter HPLC communication module or adjacent ejector pins, thereby improving the stability and accuracy of subsequent tests.
[0016] Furthermore, a positioning ring is fixedly connected to the surface of the circular tube, one end of the first spring is in contact with the positioning ring, and the diameter of the positioning ring is greater than the diameter of the first spring.
[0017] In one embodiment, this can confine the first spring to the surface of the tube and prevent the first spring from falling off.
[0018] Furthermore, one end of the mounting seat is provided with an annular groove connected to the circular hole, and the other end of the first spring is in contact with the annular groove; the diameter of the annular groove is the same as the diameter of the positioning ring, and the height ratio of the annular groove to the positioning ring is one to five.
[0019] In one embodiment, this not only ensures that the round tube can be completely immersed in the round hole to ensure that the movable conductive strip can effectively contact the fixed conductive strip, but also leaves enough expansion space for the first spring to avoid the possibility of the first spring being damaged due to excessive pressure.
[0020] Furthermore, a positioning sleeve is slidably connected inside the sliding frame, and the positioning sleeve is fixedly connected to the surface of the connecting rod. The horizontal cross-sectional diameter of the positioning sleeve is larger than the horizontal cross-sectional diameter of the contact portion between the sliding frame and the connecting rod.
[0021] In one of the embodiments, this can limit the sliding trajectory of the connecting rod, further ensuring that the movable conductive strip can effectively contact the fixed conductive strip while the round tube is completely immersed in the round hole.
[0022] Furthermore, the shapes of the horizontal cross-section of the inner side of the sliding frame and the horizontal cross-section of the positioning sleeve are both matching rectangles.
[0023] In one embodiment, this can prevent the connecting rod from rotating to ensure that the axis of the ring always coincides with the axis of the tube.
[0024] Furthermore, a second spring is sleeved on the surface of the connecting rod, and two ends of the second spring are respectively in contact with the sliding frame and the positioning sleeve, and the second spring is always in a compressed state.
[0025] In one of the embodiments, the second spring can always apply a downward pressure to the positioning sleeve to prevent the ring and the movable conductive strip from shaking during the process of the document, so as to improve the accuracy of the detection.
[0026] Furthermore, the pressing mechanism includes an electric cylinder and a pressure plate, the electric cylinder is fixedly connected to the surface of the carrier frame, one end of the electric cylinder penetrates to the outside of the carrier frame, and the pressure plate is fixedly connected to one end of the electric cylinder.
[0027] In one of the embodiments, this can press down and position the HPLC communication module of the electric energy meter in the positioning tray in advance, thereby preventing the HPLC communication module of the electric energy meter from moving during the crimping process between the HPLC communication module and the ejector pin, thereby improving the success rate of crimping between the HPLC communication module and the ejector pin.
[0028] The shielding crimping device for crimping the HPLC communication module of the above-mentioned electric energy meter, when the first electric cylinder is extended into place, the staff can judge whether the mounting seat is tightly fitted with the inner wall of the interface of the HPLC communication module of the electric energy meter by judging whether the light-emitting diode is emitting light, and then judge whether the HPLC communication module of the electric energy meter is correctly placed, which not only enables the staff to timely and accurately check the HPLC communication module of the electric energy meter at the corresponding position, but also reduces the probability of damage of the ejector pin due to incorrect crimping, and after the mounting seat is installed in place, the mounting seat and the round tube cooperate with the electromagnetic wave shielding paint to form a shielding space, and a certain pin in the interface of the HPLC communication module of the electric energy meter and the corresponding ejector pin can be separately arranged in the space, which can reduce the probability of electromagnetic interference between the pins in the interface of the HPLC communication module of the adjacent electric energy meter or the adjacent ejector pins, thereby improving the stability and accuracy of subsequent tests;
[0029] During the rising process of the ejector pin, the guide component can synchronously detect whether the ejector pin is bent, and after the bent ejector pin contacts the guide component, the bent ejector pin can be blocked by the guide component and disconnect the path of the light-emitting diode, causing it to stop emitting light and stop the ejector pin from continuing to rise. This not only enables the staff to promptly and accurately check the connection components at the corresponding positions, but also reduces the probability of damaging the pins in the interface of the HPLC communication module of the energy meter due to the incorrect shape of the ejector pin. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] In order to more clearly illustrate the technical solutions in the present invention or the prior art, a brief introduction is given below to the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0031] Figure 1 It is a structural schematic diagram of the present invention;
[0032] Figure 2 It is a cross-sectional schematic diagram of the present invention;
[0033] Figure 3 It is a structural schematic diagram of the connecting mechanism in the present invention;
[0034] Figure 4 It is a structural schematic diagram of a partial cutout of the connecting mechanism in the present invention;
[0035] Figure 5 for Figure 4 Schematic cross-sectional view along the AA direction;
[0036] Figure 6 for Figure 4 A cross-sectional schematic diagram along the BB direction;
[0037] Figure 7 for Figure 6 Enlarged view of middle C;
[0038] Figure 8 It is a connection diagram of the detection component and the guiding component in the present invention;
[0039] Fig. 9 It is an exploded schematic diagram of a partial cut-away structure of a detection component and a guide component in the present invention;
[0040] Fig.10 It is a system flow chart of the present invention.
[0041] Reference numerals:
[0042] 100, carrier frame; 200, electric slide; 300, positioning tray; 400, pressing mechanism; 410, electric cylinder; 420, pressing plate; 500, connecting mechanism; 510, mounting frame; 520, first electric cylinder; 530, second electric cylinder; 540, connecting assembly; 541, base; 542, ejector pin; 550, mounting seat; 551, round hole; 552, sliding cavity; 553, mounting cavity; 554, annular groove; 560, detection component; 561, installation box; 562, single-chip microcomputer; 563, photosensor; 564, DC power supply; 565, light-emitting diode; 566, fixed conductive strip; 567, movable conductive strip; 570, guide component; 571, slide frame; 572, round tube; 573, connecting rod; 574, circular ring; 575, first spring; 576, positioning ring; 577, positioning sleeve; 578, second spring. DETAILED DESCRIPTION
[0043] In order to make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the technical solution in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0044] It should be noted that when a component is referred to as being "fixed to" or "disposed on" another component, it may be directly on the other component or there may be a central component. When a component is considered to be "connected to" another component, it may be directly connected to the other component or there may be a central component at the same time. The terms "vertical", "horizontal", "upper", "lower", "left", "right" and similar expressions used in the specification of the present invention are for illustrative purposes only and do not represent the only implementation method.
[0045] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the present invention, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0046] In the present invention, unless otherwise clearly specified and limited, a first feature being “above” or “below” a second feature may mean that the first feature is directly in contact with the second feature, or the first feature and the second feature are indirectly in contact through an intermediate medium. Moreover, a first feature being “above”, “above” or “above” a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being “below”, “below” or “below” a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.
[0047] Unless otherwise defined, all technical and scientific terms used in the specification of the present invention have the same meaning as those commonly understood by those skilled in the art of the present invention. The terms used in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used in the specification of the present invention includes any and all combinations of one or more related listed items.
[0048] Combine the following Figure 1 - Fig.10 The invention describes a shield crimping device for crimping an HPLC communication module of an electric energy meter.
[0049] In one embodiment, a shielding crimping device for crimping an HPLC communication module of an electric energy meter includes a carrier 100 and a host computer. An electric slide 200 is fixedly connected to the surface of the carrier 100. A positioning tray 300 is installed on the surface of the electric slide 200. A pressing mechanism 400 is fixedly connected to the surface of the carrier 100. A connecting mechanism 500 is installed on the inner side of the carrier 100. The host computer is a PC. The host computer establishes a connection with a single-chip microcomputer 562 through asynchronous communication. The host computer is electrically connected to a pin 542 through an interface converter. The staff can compile a program for testing the HPLC communication module of the electric energy meter in advance in the host computer. When the pin 542 is connected to the pin in the interface of the HPLC communication module of the electric energy meter, the host computer can establish a connection with the HPLC communication module of the electric energy meter through the interface converter and the pin 542, and then perform the test operation normally.
[0050] The pressing mechanism 400 includes an electric cylinder 410 and a pressing plate 420 . The electric cylinder 410 is fixedly connected to the surface of the carrier 100 . One end of the electric cylinder 410 penetrates to the outside of the carrier 100 . The pressing plate 420 is fixedly connected to one end of the electric cylinder 410 .
[0051] like Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 , Figure 8 , Fig. 9 and Fig.10 As shown, the connection mechanism 500 includes a mounting frame 510, one end of which is fixedly connected to the first electric cylinder 520 and the second electric cylinder 530, the surface of the second electric cylinder 530 is fixedly connected to the connection component 540, the other end of the mounting frame 510 is fixedly connected to the mounting seat 550, the top of the mounting seat 550 is provided with a circular hole 551, the top of the connection component 540 penetrates into the inside of the circular hole 551, the inside of the mounting seat 550 is provided with a sliding cavity 552 communicating with the circular hole 551, the surface of the mounting seat 550 is provided with a mounting cavity 553 communicating with the sliding cavity 552, the inside of the sliding cavity 552 is provided with a detection component 560, one end of the detection component 560 penetrates to the outside of the mounting cavity 553, the surface of the detection component 560 is installed with a guide component 570, one end of the guide component 570 penetrates the sliding cavity 552 and the circular hole 551 in sequence and extends to the outside of the circular hole 551;
[0052] When the positioning tray 300 equipped with the HPLC communication module of the energy meter is moved to the preset position between the pressing mechanism 400 and the connecting mechanism 500 by the electric slide 200, the upper computer controls the electric cylinder 410 to extend the specified length according to the preset program, and the electric cylinder 410 drives the pressing plate 420 to move down the specified distance until the pressing plate 420 presses the top of the HPLC communication module of the energy meter. When the electric cylinder 410 finishes running, the upper computer controls the first electric cylinder 520 to extend according to the preset program, and the first electric cylinder 520 drives the mounting frame 510 to rise, and the mounting frame 510 drives the mounting seat 550 to rise, and the mounting seat 550 penetrates into the interface of the HPLC communication module of the energy meter and contacts the inner wall of the interface of the HPLC communication module of the energy meter.
[0053] During the process of the mounting seat 550 rising, the top of the round tube 572 contacts the inner wall of the interface of the HPLC communication module of the electric energy meter in advance. During the subsequent process of the mounting seat 550 rising, the round tube 572 descends relative to the mounting seat 550, and the round tube 572 drives the sliding frame 571 to descend relative to the mounting seat 550 along the sliding cavity 552. The sliding frame 571 drives the movable conductive strip 567 to descend relative to the mounting seat 550. When the mounting seat 550 rises to the specified position, the specific situation is as follows:
[0054] ① When the HPLC communication module of the energy meter is properly placed inside the positioning tray 300, the round tube 572 is completely immersed in the round hole 551, and the movable conductive strip 567 is just in contact with the two fixed conductive strips 566. Since the cathode of the light-emitting diode 565 is electrically connected to the negative electrode of the DC power supply 564, the anode of the light-emitting diode 565 is effectively electrically connected to the positive electrode of the DC power supply 564 through the two fixed conductive strips 566 and the movable conductive strip 567. At this time, the DC power supply 564 can provide the light-emitting diode with a positive connection. 565 is powered normally, the light emitting diode 565 emits light, and the light sensitive sensor 563 detects the light signal and transmits the signal to the single chip computer 562. The single chip computer 562 controls the second electric cylinder 530 to shorten according to the preset instruction, and feeds back the corresponding signal to the host computer. The second electric cylinder 530 drives the base 541 to move upward, and the base 541 drives the ejector pin 542 to pass through the circular hole 551, the circular ring 574 and the circular tube 572 in sequence and press them together with the pins in the interface of the HPLC communication module of the electric energy meter, and then the detection operation is carried out normally;
[0055] ② When the HPLC communication module of the electric energy meter is tilted and placed inside the positioning tray 300, the interface between the mounting seat 550 and the HPLC communication module of the electric energy meter is in a non-aligned state. Even if the mounting seat 550 is inserted into the interface of the HPLC communication module of the electric energy meter, the mounting seat 550 cannot perfectly fit on the inner wall of the interface of the HPLC communication module of the electric energy meter. At this time, there is a gap between the mounting seat 550 and the inner wall of the interface of the HPLC communication module of the electric energy meter, and the round tube 572 cannot perfectly sink into the round hole 551. At this time, the movable conductive strip 567 is still in a misaligned state with the two fixed conductive strips 566, and the light-emitting diode 565 cannot emit light normally. The single-chip computer 562 does not feedback corresponding information to the upper computer within the specified time, and the second electric cylinder 530 does not drive the ejector pin 542 to be inserted into the interface of the HPLC communication module of the electric energy meter through the base 541. This not only enables the staff to timely and accurately check the HPLC communication module of the electric energy meter at the corresponding position, but also reduces the probability of the ejector pin 542 being damaged due to incorrect crimping.
[0056] like Figure 3 , Figure 4 , Figure 5 and Figure 6 As shown, the connecting assembly 540 includes a base 541 and a ejector pin 542 , the base 541 is fixedly connected to the surface of the second electric cylinder 530 , and the ejector pin 542 is fixedly connected to the surface of the base 541 ;
[0057] It should be noted that the second electric cylinder 530, the connecting assembly 540 and the mounting seat 550 are used in combination, and the number and arrangement of the second electric cylinder 530, the connecting assembly 540 and the mounting seat 550 need to be the same as the number and arrangement of the HPLC communication module of the electric energy meter, the number and arrangement of the ejector pins 542 need to be the same as the number and arrangement of the pins in the interface of the HPLC communication module of the electric energy meter, the round hole 551, the sliding cavity 552, the movable conductive strip 567 and the guide assembly 570 are all used in combination, and the round hole 5 51. The number and arrangement of the slide cavity 552, the movable conductive strips 567 and the guide assembly 570 are the same as the number and arrangement of the ejector pins 542. If the number of the movable conductive strips 567 is n (n is a positive integer), the number of the fixed conductive strips 566 must be n+1, and the opposite ends of two adjacent fixed conductive strips 566 pass through the interior of the same slide cavity 552, and one end of the first and last fixed conductive strips 566 are electrically connected to the anode of the light-emitting diode 565 and the positive pole of the DC power supply 564, respectively.
[0058] like Figure 4 , Figure 5 , Figure 6 , Figure 7 , Figure 8 , Fig. 9 and Fig.10 As shown, the detection component 560 includes a mounting box 561, a single-chip microcomputer 562, a photosensor 563, a DC power supply 564, a light-emitting diode 565, two fixed conductive strips 566 and a movable conductive strip 567. The mounting box 561 is fixedly connected to the surface of the mounting base 550, the single-chip microcomputer 562, the photosensor 563, the DC power supply 564 and the light-emitting diode 565 are all fixedly connected to the inside of the mounting box 561, the photosensor 563 and the DC power supply 564 are all electrically connected to the single-chip microcomputer 562, and the cathode of the light-emitting diode 565 is connected to the The negative pole of the DC power supply 564 is electrically connected, and the two fixed conductive strips 566 are electrically connected to the anode of the light-emitting diode 565 and the positive pole of the DC power supply 564 respectively. The opposite ends of the two fixed conductive strips 566 pass through the installation cavity 553 and extend to the interior of the sliding cavity 552. The movable conductive strip 567 is fixedly connected to the surface of the guide component 570. The movable conductive strip 567 is arranged above the fixed conductive strip 566. The length of the movable conductive strip 567 is greater than the spacing between the two fixed conductive strips 566. The surface of the installation box 561 is coated with a light-shielding paint.
[0059] like Figure 4 , Figure 5 , Figure 6 , Figure 7 , Figure 8 and Fig. 9As shown, the guide assembly 570 includes a slide frame 571, a round tube 572, a connecting rod 573, a ring 574 and a first spring 575. The slide frame 571 is slidably connected to the inside of the slide cavity 552, and the slide frame 571 is set on two fixed conductive strips 566. The round tube 572 is fixedly connected to one end of the slide frame 571, and one end of the round tube 572 passes through the outside of the round hole 551. The connecting rod 573 is slidably connected to the inside of the slide frame 571, and both ends of the connecting rod 573 pass through the outside of the slide frame 571. The connecting rod 573 One end of the connecting rod 573 is fixedly connected to the movable conductive strip 567, the ring 574 is fixedly connected to the other end of the connecting rod 573, one end of the ring 574 passes through the inside of the circular hole 551, the inner diameters of the circular tube 572 and the ring 574 are the same as the diameter of the ejector pin 542, the axis lines of the circular tube 572, the ring 574 and the ejector pin 542 are all coincident, the first spring 575 is sleeved on the surface of the circular tube 572, and the two ends of the first spring 575 are in contact with the mounting seat 550 and the circular tube 572 respectively; the mounting seat 550 and the circular tube 572 The surfaces are coated with electromagnetic wave shielding paint; a positioning ring 576 is fixedly connected to the surface of the circular tube 572, one end of the first spring 575 is in contact with the positioning ring 576, and the diameter of the positioning ring 576 is greater than the diameter of the first spring 575; one end of the mounting seat 550 is provided with a ring groove 554 connected to the circular hole 551, and the other end of the first spring 575 is in contact with the ring groove 554; the diameter of the ring groove 554 is the same as the diameter of the positioning ring 576, and the height ratio of the ring groove 554 to the positioning ring 576 is one to five; the sliding frame 571 A positioning sleeve 577 is slidably connected inside, and the positioning sleeve 577 is fixedly connected to the surface of the connecting rod 573. The horizontal cross-sectional diameter of the positioning sleeve 577 is larger than the horizontal cross-sectional diameter of the contact portion between the sliding frame 571 and the connecting rod 573. The horizontal cross-sectional shapes of the inner side of the sliding frame 571 and the horizontal cross-sectional shapes of the positioning sleeve 577 are both matching rectangles. A second spring 578 is sleeved on the surface of the connecting rod 573, and the two ends of the second spring 578 are respectively in contact with the sliding frame 571 and the positioning sleeve 577, and the second spring 578 is always in a compressed state.
[0060] During the rise of ejector pin 542, annular ring 574 can detect in real time whether ejector pin 542 is bent. When ejector pin 542 is bent, the axis of ejector pin 542 is misaligned with the axis of annular ring 574. During the subsequent rise of ejector pin 542, ejector pin 542 drives annular ring 574 to rise together, annular ring 574 drives connecting rod 573 to rise, and connecting rod 573 drives movable conductive strip 567 to separate from fixed conductive strip 566. At this time, the path between DC power supply 564 and light-emitting diode 565 is closed. The light-emitting diode 565 stops emitting light, the photosensor 563 cannot detect the light signal, and the single-chip computer 562 stops the second electric cylinder 530 from moving upward according to the preset program, and stops sending signals to the upper computer. At this time, the staff can promptly detect the obstruction of the connecting component 540 at the corresponding position, which not only enables the staff to promptly and accurately check the connecting component 540 at the corresponding position, but also reduces the probability of the incorrect shape of the ejector pin 542 crimping and damaging the pins in the interface of the HPLC communication module of the energy meter.
[0061] It should be noted that the electric slide 200, electric cylinder 410, first electric cylinder 520, second electric cylinder 530, ejector pin 542, single-chip microcomputer 562, photosensor 563, DC power supply 564, light-emitting diode 565, interface converter and host computer in the above description are all devices with relatively mature application of existing technologies. The specific models can be selected according to actual needs. At the same time, the electric slide 200, electric cylinder 410, first electric cylinder 520, second electric cylinder 530, ejector pin 542, single-chip microcomputer 562, photosensor 563 and host computer can be powered by a built-in power supply or by AC power. The specific power supply method is selected according to the situation and will not be elaborated here.
[0062] The technical features of the above-described embodiments may be arbitrarily combined. To make the description concise, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
[0063] The above-described embodiments only express several implementation methods of the present invention, and the description thereof is relatively specific and detailed, but it cannot be understood as limiting the scope of the present invention. It should be pointed out that, for a person of ordinary skill in the art, several modifications and improvements can be made without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the attached claims.
Claims
1. A shield crimping device for crimping an HPLC communication module of an electric energy meter, comprising a carrier (100), an electric slide (200), a positioning tray (300) and a pressing mechanism (400), wherein the electric slide (200) is fixedly connected to the surface of the carrier (100), the positioning tray (300) is mounted on the surface of the electric slide (200), and the pressing mechanism (400) is fixedly connected to the surface of the carrier (100), characterized in that: A connecting mechanism (500) is installed on the inner side of the carrier (100); The connecting mechanism (500) comprises a mounting frame (510), a first electric cylinder (520), a second electric cylinder (530), a connecting assembly (540), a mounting seat (550), a detection assembly (560) and a guiding assembly (570); the first electric cylinder (520) and the second electric cylinder (530) are both fixedly connected to one end of the mounting frame (510); the connecting assembly (540) is fixedly connected to the surface of the second electric cylinder (530); the mounting seat (550) is fixedly connected to the other end of the mounting frame (510); a round hole (551) is provided on the top of the mounting seat (550); and the connecting assembly (540) is fixedly connected to the surface of the second electric cylinder (530); and 0) penetrates into the inside of the circular hole (551), the inside of the mounting seat (550) is provided with a sliding cavity (552) connected to the circular hole (551), the surface of the mounting seat (550) is provided with a mounting cavity (553) connected to the sliding cavity (552), the detection component (560) is installed in the inside of the sliding cavity (552), one end of the detection component (560) penetrates to the outside of the mounting cavity (553), the guide component (570) is installed on the surface of the detection component (560), one end of the guide component (570) penetrates through the sliding cavity (552) and the circular hole (551) in sequence and extends to the outside of the circular hole (551); The connecting assembly (540) comprises a base (541) and a ejector pin (542); the base (541) is fixedly connected to the surface of the second electric cylinder (530); and the ejector pin (542) is fixedly connected to the surface of the base (541); The detection component (560) comprises a mounting box (561), a single chip microcomputer (562), a photosensor (563), a direct current power supply (564), a light emitting diode (565), two fixed conductive strips (566) and a movable conductive strip (567); the mounting box (561) is fixedly connected to the surface of the mounting seat (550); the single chip microcomputer (562), the photosensor (563), the direct current power supply (564) and the light emitting diode (565) are all fixedly connected to the inside of the mounting box (561); the photosensor (563) and the direct current power supply (564) are all electrically connected to the single chip microcomputer (562); the light emitting diode (565) is ... The cathode of the light diode (565) is electrically connected to the negative electrode of the DC power supply (564); the two fixed conductive strips (566) are electrically connected to the anode of the light emitting diode (565) and the positive electrode of the DC power supply (564) respectively; the opposite ends of the two fixed conductive strips (566) penetrate the mounting cavity (553) and extend to the inside of the sliding cavity (552); the movable conductive strip (567) is fixedly connected to the surface of the guide assembly (570); the movable conductive strip (567) is arranged above the fixed conductive strip (566); and the length of the movable conductive strip (567) is greater than the spacing between the two fixed conductive strips (566); The guide assembly (570) comprises a sliding frame (571), a round tube (572), a connecting rod (573), a circular ring (574) and a first spring (575); the sliding frame (571) is slidably connected to the interior of the sliding cavity (552), and the sliding frame (571) is arranged on two of the fixed conductive strips (566); the round tube (572) is fixedly connected to one end of the sliding frame (571), and one end of the round tube (572) passes through the outside of the circular hole (551); the connecting rod (573) is slidably connected to the interior of the sliding frame (571), and both ends of the connecting rod (573) pass through the outside of the sliding frame (571). One end of the connecting rod (573) is fixedly connected to the movable conductive strip (567), the circular ring (574) is fixedly connected to the other end of the connecting rod (573), one end of the circular ring (574) penetrates into the inside of the circular hole (551), the inner diameters of the circular tube (572) and the circular ring (574) are the same as the diameter of the ejector pin (542), the axis lines of the circular tube (572), the circular ring (574) and the ejector pin (542) are all coincident, the first spring (575) is sleeved on the surface of the circular tube (572), and the two ends of the first spring (575) are respectively in contact with the mounting seat (550) and the circular tube (572).
2. The shield crimping device for crimping the HPLC communication module of the electric energy meter according to claim 1, characterized in that: The surface of the installation box (561) is coated with light-shielding paint.
3. The shield crimping device for crimping the HPLC communication module of the electric energy meter according to claim 1, characterized in that: The surfaces of the mounting seat (550) and the circular tube (572) are both coated with electromagnetic wave shielding paint.
4. The shield crimping device for crimping the HPLC communication module of the electric energy meter according to claim 1, characterized in that: A positioning ring (576) is fixedly connected to the surface of the circular tube (572), one end of the first spring (575) is in contact with the positioning ring (576), and the diameter of the positioning ring (576) is greater than the diameter of the first spring (575).
5. The shield crimping device for crimping the HPLC communication module of the electric energy meter according to claim 4, characterized in that: One end of the mounting seat (550) is provided with an annular groove (554) communicating with the circular hole (551), and the other end of the first spring (575) is in contact with the annular groove (554).
6. The shield crimping device for crimping the HPLC communication module of the electric energy meter according to claim 5, characterized in that: The diameter of the annular groove (554) is the same as the diameter of the positioning ring (576), and the height ratio of the annular groove (554) to the positioning ring (576) is one to five.
7. The shield crimping device for crimping the HPLC communication module of the electric energy meter according to claim 1, characterized in that: A positioning sleeve (577) is slidably connected inside the sliding frame (571), and the positioning sleeve (577) is fixedly connected to the surface of the connecting rod (573). The horizontal cross-sectional diameter of the positioning sleeve (577) is larger than the horizontal cross-sectional diameter of the contact portion between the sliding frame (571) and the connecting rod (573).
8. The shield crimping device for crimping the HPLC communication module of the electric energy meter according to claim 7, characterized in that: The horizontal cross-section of the inner side of the sliding frame (571) and the horizontal cross-section of the positioning sleeve (577) are both in the shape of matching rectangles.
9. The shield crimping device for crimping the HPLC communication module of the electric energy meter according to claim 8, characterized in that: A second spring (578) is sleeved on the surface of the connecting rod (573), and two ends of the second spring (578) are respectively in contact with the sliding frame (571) and the positioning sleeve (577), and the second spring (578) is always in a compressed state.
10. The shield crimping device for crimping the HPLC communication module of the electric energy meter according to claim 1, characterized in that: The pressing mechanism (400) comprises an electric cylinder (410) and a pressing plate (420), wherein the electric cylinder (410) is fixedly connected to the surface of the carrier frame (100), one end of the electric cylinder (410) passes through the outside of the carrier frame (100), and the pressing plate (420) is fixedly connected to one end of the electric cylinder (410).