Drum screen type waste mulching film and impurity sorting device
By designing a drum screen-type waste plastic film and impurity sorting device, using feed box, conveying crane, sorting box and membrane absorbing assembly, the problem of difficult separation of plastic film in the soil blocks in traditional drum screens is solved, and efficient plastic film recycling and soil cleaning are achieved.
Patent Information
- Application Number
- CN202411788698.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-06
- Publication Date
- 2025-03-25
AI Technical Summary
Traditional drum screens are difficult to effectively separate the mulch film in soil blocks, resulting in low plastic film recycling efficiency and excessive mulch film residues in the soil.
A roller screen type waste plastic film and impurity sorting device is designed, including a feed box, a conveying crane, a sorting box and a membrane absorbing assembly. The separation efficiency is improved by the initial separation of the feed box, the drum screen is separated again, and the membrane absorbing assembly is used to remove the plastic film in the screen cylinder.
It effectively improves the separation efficiency between soil and mulch, improves the recycling efficiency of mulch, and reduces the residue of mulch in the soil.
Smart Images

Figure CN119680678A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of waste ground film recovery, in particular to a drum screen type waste ground film and impurity separation device. Background Art
[0002] Ground film is a ground covering film, usually a transparent or black PE film, but also a green or silver film. It is used to cover the ground to increase soil temperature, retain soil moisture, maintain soil structure, prevent pests from attacking crops and diseases caused by certain microorganisms, etc., and promote plant growth. Ground film is planted in fields and covered with a large amount of plastic film. After the crops are harvested, the film remains in the soil. Since the ground film is difficult to degrade, it will cause pollution and damage to the soil.
[0003] At present, the promotion of mechanized residual film recovery technology can effectively solve the problem of cleaning residual film from farmland. However, when the traditional drum screen separates the soil from the film by rotating for recovery, part of the film is in the soil block, resulting in the drum screen being unable to effectively separate the film from the soil block.
[0004] Therefore, there is an urgent need for a drum screen type waste mulch film and impurity sorting device that can effectively separate the mulch film in the soil blocks, improve the recycling efficiency of the mulch film, and at the same time, reduce the residue of the mulch film in the soil. Summary of the invention
[0005] The purpose of the present invention is to provide a drum screen type waste ground film and impurity separation device to solve the problems existing in the above-mentioned prior art.
[0006] To achieve the above-mentioned objectives, the present invention provides the following solution: a drum screen type waste mulch film and impurity sorting device, comprising a feed box for initially separating soil and mulch film, the top of the feed box is fixedly connected and communicated with a feed hopper, the feed box is connected with a sorting box through a conveying auger, the sorting box is provided with a drum screen machine for re-separating soil and mulch film, the screen cylinder of the drum screen machine is provided with a film suction assembly for removing the mulch film, and the end of the film suction assembly extending out of the sorting box is connected with a second vacuum cleaner.
[0007] Preferably, a first feed inlet is provided on a side of the feed box away from the top surface of the sorting box, and the first feed inlet is fixedly connected and communicated with the feed hopper.
[0008] Preferably, guide plates are symmetrically arranged below the first feed port, and the two guide plates are fixedly connected to the top surface of the feed box. Rolling rollers are symmetrically arranged below the two guide plates, and the two rolling rollers are rotatably connected to the opposite inner walls of the feed box.
[0009] Preferably, a vibrating conveyor is arranged below the two rolling rollers, and the vibrating conveyor is arranged at an angle. The higher end of the vibrating conveyor is arranged below the two rolling rollers, and an inclined plate is arranged below the lower end of the vibrating conveyor. The inclined plate is fixedly connected with a first discharge port, and the first discharge port is opened on the outer wall of the feed box on the side facing the sorting box.
[0010] Preferably, the first discharge port is fixedly connected and communicated with the feed end of the conveying auger.
[0011] Preferably, the discharge end of the conveying auger passes through the second feed port of the sorting box and extends into the screen cylinder of the drum screen machine.
[0012] Preferably, the film suction assembly includes a second exhaust duct arranged in the screen drum of the drum screen machine, and the second exhaust duct is symmetrically provided with air inlet plates. One end of the second exhaust duct extending out of the sorting box is connected to the second vacuum cleaner, and the second exhaust duct is fixedly connected to the sorting box.
[0013] Preferably, a cavity is provided in the air inlet plate, the cavity is T-shaped, the end with a larger opening of the cavity is fixedly connected to and communicated with the second exhaust duct, and the end with a smaller opening of the cavity faces the inner wall of the screen drum of the drum screen machine.
[0014] Preferably, a second discharge port is provided at a lower portion of a side of the sorting box away from the feed box.
[0015] Preferably, a plurality of hydraulic cylinders are provided on one side of the feed hopper, the fixed ends of the hydraulic cylinders are fixedly connected to the top surface of the feed box, the telescopic ends of the hydraulic cylinders are commonly fixedly connected to a connecting plate, one end of the connecting plate is fixedly connected to a support plate, the support plate is provided above the feed hopper, and the support plate is fixedly connected to a plurality of cylinders on one side facing the feed hopper.
[0016] The present invention discloses the following technical effects:
[0017] The present invention performs primary separation of soil and ground film through a feed box, and then separates the soil and ground film again through a drum screen machine, and removes the ground film in the screen drum of the drum screen machine through a film suction component, thereby effectively improving the separation efficiency of soil and ground film. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0019] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0020] Figure 2 This is a schematic diagram of the cross-sectional structure of the feed box of the present invention;
[0021] Figure 3 This is a schematic diagram of the cross-sectional structure of the sorting box of the present invention;
[0022] Figure 4 It is a schematic diagram of the cross-sectional structure of the drum screen of the present invention;
[0023] Figure 5 It is a schematic diagram of the side structure of the film suction assembly of the present invention;
[0024] Figure 6 It is a schematic diagram of the cross-sectional structure of the film absorption component of the present invention;
[0025] Among them, 1. feed box; 2. sorting box; 3. feed hopper; 4. conveying auger; 5. first exhaust duct; 6. second exhaust duct; 11. guide plate; 12. rolling roller; 13. vibrating conveyor; 14. inclined plate; 15. first feed port; 16. first discharge port; 21. drum screen; 22. second feed port; 23. second discharge port; 24. air inlet plate; 31. hydraulic cylinder; 32. connecting plate; 33. support plate; 34. cylinder; 35. screen drum. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0027] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the present invention is further described in detail below with reference to the accompanying drawings and specific embodiments.
[0028] Reference Figure 1-Figure 6 The present invention provides a drum screen type waste mulch film and impurity sorting device, comprising a feed box 1 for initially separating soil and mulch film, the top of the feed box 1 is fixedly connected and communicated with a feed hopper 3, the feed box 1 is connected with a sorting box 2 through a conveying auger 4, the sorting box 2 is provided with a drum screen machine 21 for re-separating soil and mulch film, the screen cylinder 35 of the drum screen machine 21 is provided with a film suction component for removing the mulch film, and one end of the film suction component extending out of the sorting box 2 is connected with a first vacuum cleaner.
[0029] The present invention performs primary separation of soil and ground film through the feed box 1, and then separates the soil and ground film again through the drum screen 21, and removes the ground film in the screen cylinder 35 of the drum screen 21 through the film suction component, thereby effectively improving the separation efficiency of soil and ground film.
[0030] In a further optimized solution, a first feed port 15 is provided on one side of the top surface of the feed box 1 away from the sorting box 2, and the first feed port 15 is fixedly connected and communicated with the feed hopper 3, so that the soil and the ground film enter the feed box 1 through the feed hopper 3.
[0031] In a further optimized solution, a guide plate 11 is symmetrically arranged below the first feed port 15, and the two guide plates 11 are fixedly connected to the top surface of the feed box 1. Rolling rollers 12 are symmetrically arranged below the two guide plates 11, and the two rolling rollers 12 are rotatably connected to the opposite inner walls of the feed box 1. The soil is rolled and crushed by the two rolling rollers 12, so that the ground film embedded in the soil can be separated from the soil.
[0032] Further optimization scheme, a vibrating conveyor 13 is arranged below the two rolling rollers 12, the vibrating conveyor 13 is arranged obliquely, the higher end of the vibrating conveyor 13 is arranged below the two rolling rollers 12, and an inclined plate 14 is arranged below the lower end of the vibrating conveyor 13, and the inclined plate 14 is fixedly connected with a first discharge port 16, and the first discharge port 16 is opened on the outer wall of the feed box 1 facing the sorting box 2. The vibrating conveyor 13 can keep the soil and the ground film in a loose state, which is convenient for re-separation.
[0033] After the soil and ground film enter the first feed port 15, they fall along the guide plate 11 between the two rolling rollers 12. The ends of the drive shafts of the two rolling rollers 12 extending outside the feed box 1 are fixedly connected to motors respectively. The motors are fixedly connected to the outer wall of the feed box 1. The two motors work synchronously to make the two rolling rollers 12 rotate relative to each other. The soil is crushed by the two rolling rollers 12 to separate the soil and the ground film. After separation, the soil and the ground film fall onto the vibrating conveyor 13, and the soil and the ground film are vibrated and conveyed by the vibrating conveyor 13, so that the soil and the ground film always remain in a loose state during the transportation process and enter the conveying auger 4.
[0034] According to a further optimized solution, the first discharge port 16 is fixedly connected and communicated with the feed end of the conveying auger 4 .
[0035] According to a further optimized solution, the discharge end of the conveying auger 4 passes through the second feed port 22 of the sorting box 2 and extends into the screen drum 35 of the drum screen machine 21 .
[0036] The soil and the ground film are fed into the drum screen 21 through the conveying auger 4.
[0037] The screen drum 35 of the drum screen machine 21 separates the soil and the ground film by rotation. Since the soil has a greater density than the ground film, the soil falls out of the screen drum 35 through the screen holes on the screen drum 35 and accumulates at the bottom of the drum screen machine 21. The ground film is retained in the screen drum 35 due to its low density and light weight.
[0038] A further optimized solution is that the film suction assembly includes a second exhaust duct 6 arranged in the screen cylinder 35 of the drum screen machine 21, and the second exhaust duct 6 is symmetrically provided with an air inlet plate 24. The second exhaust duct 6 extends out of the sorting box 2 at one end thereof and is connected to the second vacuum cleaner, and the second exhaust duct 6 is fixedly connected to the sorting box 2.
[0039] A further optimized solution is that a cavity is opened in the air inlet plate 24, and the cavity is arranged in a T shape. The end of the cavity with a larger opening is fixedly connected to and communicated with the second exhaust duct 6, and the end of the cavity with a smaller opening faces the inner wall of the screen drum 35 of the drum screen machine 21.
[0040] When the second vacuum cleaner is turned on, the ground film in the sieve drum 35 enters the cavity of the air inlet plate 24 under suction, and enters the second vacuum cleaner along the second exhaust pipe 6, so that the ground film in the sieve drum 35 can be effectively removed.
[0041] In a further optimized solution, a second discharge port 23 is provided at the lower part of the sorting box 2 away from the feed box 1. The soil accumulated at the lower part of the drum screen 21 can be collected through the second discharge port 23.
[0042] A further optimized solution is that a plurality of hydraulic cylinders 31 are arranged on one side of the feed hopper 3, the fixed end of the hydraulic cylinder 31 is fixedly connected to the top surface of the feed box 1, the telescopic ends of the hydraulic cylinders 31 are commonly fixedly connected to a connecting plate 32, one end of the connecting plate 32 is fixedly connected to a support plate 33, the support plate 33 is arranged above the feed hopper 3, and a plurality of cylinders 34 are fixedly connected to the support plate 33 on one side facing the feed hopper 3.
[0043] In order to prevent the soil and ground film from clogging the feed hopper 3, when the soil and ground film in the feed hopper 3 do not move downward, the piston end of the hydraulic cylinder 31 is retracted, and the piston end of the hydraulic cylinder 31 drives the connecting plate 32 to descend, and the connecting plate 32 drives the supporting plate 33 to descend, and the supporting plate 33 drives several cylinders 34 to descend. After the cylinder 34 extends into the feed hopper 3, it can push the soil and ground film to the top of the rolling roller 12, so that the soil and ground film can effectively pass through the feed hopper 3 into the feed box 1.
[0044] In order to prevent large amounts of dust from being generated in the feed box 1 during the conveying process of the vibrating conveyor 13, the top surface of the feed box 1 is fixedly connected and communicated with a first exhaust duct 5. One end of the first exhaust duct 5 extends into the feed box 1, and the other end of the first exhaust duct 5 is communicated with a first vacuum cleaner. The dust in the feed box 1 can be removed by the first vacuum cleaner, thereby effectively removing lighter impurities in the soil and ground film.
[0045] Working process: firstly, the piston end of the hydraulic cylinder 31 is extended to make the cylinder 34 away from the feed hopper 3, and the cylinder 34 is placed above the feed hopper 3, so that the cylinder 34 does not affect the soil and ground film entering the feed hopper 3, and the soil and ground film enter the guide plate 11 through the feed hopper 3, and the soil and ground film fall along the guide plate 11 to between the two rolling rollers 12, and the two motors work synchronously to make the two rolling rollers 12 rotate relative to each other, and the soil is rolled and crushed by the two rolling rollers 12, so that the soil embedded in the soil is The ground film can be separated from the soil. After separation, the soil and the ground film fall to the vibrating conveyor 13. The soil and the ground film are vibrated and conveyed by the vibrating conveyor 13, so that the soil and the ground film are always kept in a loose state during the conveying process and lighter impurities can be suspended. At this time, the first vacuum cleaner is synchronously turned on to allow the dust in the feed box 1 to enter the first vacuum cleaner through the first exhaust duct 5, which not only reduces the dust in the feed box 1, but also removes the lighter impurities in the soil and the ground film; soil The soil and the ground film enter the feeding end of the conveying auger 4 through the inclined plate 14. The conveying auger 4 conveys the soil and the ground film to the drum screen 21. The sieve drum 35 of the drum screen 21 separates the soil and the ground film by rotation. Since the soil has a greater density than the ground film, the soil falls out of the sieve drum 35 through the sieve holes on the sieve drum 35 and accumulates at the bottom of the drum screen 21. The ground film is left in the sieve drum 35 due to its low density and light weight. At this time, the second vacuum cleaner is turned on. The end with the larger cavity opening is fixedly connected and communicated with the second exhaust duct 6, and the end with the smaller cavity opening faces the inner wall of the screen cylinder 35 of the drum screen machine 21, so that the air inlet plate 24 can effectively suck the ground film in the screen cylinder 35 into the cavity of the air inlet plate 24, and the ground film enters the second vacuum cleaner along the second exhaust duct 6, so that the ground film in the screen cylinder 35 can be effectively removed, and the recovered ground film is recovered by the second vacuum cleaner, and the soil accumulated at the bottom of the drum screen machine 21 can be collected through the second discharge port 23.
[0046] When the soil and ground film in the feed hopper 3 do not move downward, the piston end of the hydraulic cylinder 31 is retracted, and the piston end of the hydraulic cylinder 31 drives the connecting plate 32 to descend, and the connecting plate 32 drives the supporting plate 33 to descend, and the supporting plate 33 drives several cylinders 34 to descend. After the cylinder 34 is extended into the feed hopper 3, the soil and ground film can be pushed to the top of the rolling roller 12, so that the soil and ground film can effectively pass through the feed hopper 3 into the feed box 1, and then the piston end of the hydraulic cylinder 31 is extended to move the cylinder 34 away from the feed hopper 3, and the cylinder 34 is placed above the feed hopper 3, so that the cylinder 34 does not affect the soil and ground film entering the feed hopper 3.
[0047] In the description of the present invention, it should be understood that the terms "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0048] The embodiments described above are only descriptions of the preferred modes of the present invention, and are not intended to limit the scope of the present invention. Without departing from the design spirit of the present invention, various modifications and improvements made to the technical solutions of the present invention by ordinary technicians in this field should all fall within the protection scope determined by the claims of the present invention.
Claims
1. A drum screen type waste mulch film and impurity separation device, characterized in that: The invention comprises a feed box (1) for initially separating soil and ground film, the top of the feed box (1) is fixedly connected to and communicated with a feed hopper (3), the feed box (1) is communicated with a sorting box (2) via a conveying auger (4), a drum screen (21) for re-separating soil and ground film is arranged in the sorting box (2), a film suction component for removing ground film is arranged in the screen cylinder (35) of the drum screen (21), and one end of the film suction component extending outside the sorting box (2) is communicated with a second vacuum cleaner.
2. The drum screen type waste mulch film and impurity separation device according to claim 1 is characterized in that: A first feed opening (15) is provided on a side of the top surface of the feed box (1) away from the sorting box (2), and the first feed opening (15) is fixedly connected to and communicated with the feed hopper (3).
3. The drum screen type waste mulch film and impurity separation device according to claim 2 is characterized in that: A material guide plate (11) is symmetrically arranged below the first feed port (15), and the two material guide plates (11) are fixedly connected to the top surface of the feed box (1). A rolling roller (12) is symmetrically arranged below the two material guide plates (11), and the two rolling rollers (12) are rotatably connected to the opposite inner walls of the feed box (1).
4. The drum screen type waste mulch film and impurity separation device according to claim 3 is characterized in that: A vibrating conveyor (13) is arranged below the two rolling rollers (12), and the vibrating conveyor (13) is arranged at an angle. The higher end of the vibrating conveyor (13) is arranged below the two rolling rollers (12), and an inclined plate (14) is arranged below the lower end of the vibrating conveyor (13). The inclined plate (14) is fixedly connected with a first discharge port (16), and the first discharge port (16) is opened on the outer wall of the feed box (1) facing the sorting box (2).
5. The drum screen type waste mulch film and impurity separation device according to claim 4 is characterized in that: The first discharge port (16) is fixedly connected to and communicates with the feed end of the conveying auger (4).
6. The drum screen type waste mulch film and impurity separation device according to claim 1 is characterized in that: The discharge end of the conveying auger (4) passes through the second feed port (22) of the sorting box (2) and extends into the screen drum (35) of the drum screen machine (21).
7. The drum screen type waste mulch film and impurity separation device according to claim 1 is characterized by: The film suction assembly includes a second exhaust duct (6) arranged in the screen drum (35) of the drum screen machine (21), and an air inlet plate (24) is symmetrically arranged on the second exhaust duct (6). One end of the second exhaust duct (6) extending outside the sorting box (2) is connected to the second vacuum cleaner, and the second exhaust duct (6) is fixedly connected to the sorting box (2).
8. The drum screen type waste mulch film and impurity separation device according to claim 7 is characterized in that: A cavity is provided in the air inlet plate (24), and the cavity is arranged in a T shape. The end of the cavity with a larger opening is fixedly connected to and communicates with the second exhaust pipe (6), and the end of the cavity with a smaller opening faces the inner wall of the screen drum (35) of the drum screen machine (21).
9. The drum screen type waste mulch film and impurity separation device according to claim 1 is characterized in that: A second discharge port (23) is provided at a lower portion of a side of the separation box (2) away from the feed box (1).
10. The drum screen type waste mulch film and impurity separation device according to claim 1 is characterized in that: A plurality of hydraulic cylinders (31) are provided on one side of the feed hopper (3); the fixed ends of the hydraulic cylinders (31) are fixedly connected to the top surface of the feed box (1); the telescopic ends of the hydraulic cylinders (31) are fixedly connected to a connecting plate (32); one end of the connecting plate (32) is fixedly connected to a supporting plate (33); the supporting plate (33) is provided above the feed hopper (3); and a plurality of cylinders (34) are fixedly connected to one side of the support plate (33) facing the feed hopper (3).
Citation Information
Patent Citations
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