Clamping device for butt joint machining of spring steel wires
By designing a spring wire butt processing and clamping device including a workbench, conveying assembly and welding assembly, the problems of low welding efficiency and high labor intensity in the prior art are solved, and continuous welding and environmental improvement are achieved.
Patent Information
- Application Number
- CN202510197547.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-21
- Publication Date
- 2025-03-25
AI Technical Summary
In the prior art, spring steel wires need to be clamped and welded one by one during butt welding processing, which is complicated to operate, resulting in low welding efficiency and high manual labor intensity.
A spring wire butt machining and clamping device including a workbench, a conveying assembly and a welding assembly is designed. The crawler is driven by a servo motor to operate, and the clamping assembly moves along the crawler, automatically completing clamping and welding operations, simplifying operation steps.
Continuous welding is achieved, welding efficiency is improved, labor intensity is reduced, and the working environment is improved through smoke and dust cleaning mechanisms.
Smart Images

Figure CN119681151A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of metal wire processing, and in particular to a spring steel wire butt processing clamping device. Background Art
[0002] At present, spring is a mechanical part that works by using elasticity. Parts made of elastic materials deform under external force and return to their original shape after the external force is removed. It is also called "spring". It is generally made of spring steel. There are many types of springs. According to the shape, there are mainly spiral springs, scroll springs, leaf springs, special-shaped springs, etc. However, during the coiling process of the spring, the end of the steel wire used to make the spring needs to be clamped.
[0003] In the prior art, during the butt welding process of spring steel wires, the welding operation can only be performed one by one by clamping. After welding, the welded parts need to be removed and then placed in a storage frame. The operation is cumbersome, resulting in low welding efficiency and high labor intensity. Summary of the invention
[0004] The present application aims to solve at least one of the technical problems existing in the prior art. According to the spring wire butt processing clamping device of the embodiment of the present application, it comprises: a workbench, a conveying assembly and a welding assembly; The conveying assembly includes a crawler, a driving wheel and a driven wheel, the driving wheel and the driven wheel are respectively rotatably mounted on the bottom of the workbench, the workbench is fixed with a servo motor for driving the driving wheel to rotate, the driving wheel and the driven wheel are respectively arranged at both ends of the crawler, and the driving wheel and the driven wheel are drivingly connected to the inner wall of the crawler; the outer surface of the crawler is provided with clamping stations at equal intervals, and each of the clamping stations is correspondingly equipped with a clamping assembly; The welding assembly comprises a lifting member and a welding gun. The lifting member is installed on the upper end of the workbench, the welding gun is installed on the movable end of the lifting member, and the welding head of the welding gun is arranged above the crawler.
[0005] According to the spring steel wire butt processing clamping device of the embodiment of the present application, the servo motor is controlled to rotate to drive the driving wheel to rotate synchronously, so that the crawler runs, and the clamping assembly fixed on the outer surface of the crawler moves accordingly. By placing the workpiece to be welded into the clamping assembly for clamping, multiple clamping assemblies move along the surface of the crawler and pass under the welding gun in turn. When the clamping assembly moves to just under the welding gun, the servo motor is controlled to pause for a welding time period. During this welding time period, the lifting member controls the welding gun to move down to weld the workpiece to be welded. After the welding is completed, the lifting member drives the welding gun to move up and reset, completing a welding operation. As the crawler runs, the workpiece to be welded in each clamping assembly can be welded continuously, and only manual loading is required, which simplifies the operating steps, improves work efficiency, and reduces labor intensity.
[0006] In addition, the spring steel wire butt processing clamping device according to the embodiment of the present application also has the following additional technical features: In a preferred embodiment of the present invention, the workbench includes a support frame and a support plate, the support plate is fixed to the upper end of the support frame, a discharge port and a welding port are provided on the surface of the support plate, the track is installed under the support plate, and the clamping assembly is arranged under the support plate.
[0007] In a preferred embodiment of the present invention, the discharge port is opened at one end of the crawler, the welding port is opened at the other end of the crawler, and the lifting member is arranged directly above the welding port.
[0008] In a preferred embodiment of the present invention, a support wheel is rotatably installed between the driving wheel and the driven wheel, the support wheel is in rolling contact with the inner wall of the track, and a plurality of support wheels are provided, and the plurality of support wheels are arranged at equal intervals.
[0009] In a preferred embodiment of the present invention, the driving wheel is coaxially fixed with a main shaft, the main shaft is rotatably connected to the workbench via a bearing, the driving shaft of the servo motor is coaxially fixedly connected to one end of the main shaft; and a continuous feeding mechanism for automatic material discharge is installed at the discharge port.
[0010] In a preferred embodiment of the present invention, the continuous feeding mechanism includes a material guide pipe and a material discharge wheel, the material guide pipe is fixed to the workbench, the material discharge wheel is rotatably installed at the lower end of the material guide pipe, and the workbench is fixed with a stepper motor for driving the material discharge wheel to rotate.
[0011] In a preferred embodiment of the present invention, the unloading wheel includes a rotating shaft and a dividing plate. There are multiple dividing plates distributed in a ring along the outer surface of the rotating shaft. The multiple dividing plates are arranged at equal angles. The rotating shaft is rotatably installed on the lower end of the material guide tube, and a spring material trough is formed between two adjacent dividing plates.
[0012] In a preferred embodiment of the present invention, a worm wheel is coaxially fixed to one end of the rotating shaft, a worm is coaxially fixed to the driving shaft of the stepping motor, and the worm is meshed with the worm wheel.
[0013] In a preferred embodiment of the present invention, the lifting member includes an electric push rod and a support, the fixed end of the electric push rod is fixed to the workbench, the movable end of the electric push rod is fixed to the support, and the upper end of the welding gun is fixedly connected to the support.
[0014] In a preferred embodiment of the present invention, a limit tube is arranged in parallel with the electric push rod, the upper end of the limit tube is slidably inserted with a limit rod, the upper end of the limit rod is fixed to the support, and the lower end of the limit tube is fixed to the workbench.
[0015] The existing clamping mechanism generally achieves the clamping and fixing of the workpiece through pneumatic or electric control. Since the clamping assembly in this scheme is installed on the running crawler surface, if wiring is required for each clamping assembly, the line will be entangled during operation, and multiple clamping assemblies require multiple drive devices to control, which increases the use cost and maintenance cost. For this reason, the following is a specific implementation plan of the spring steel wire butt processing clamping device according to the present application with reference to the accompanying drawings: In a preferred embodiment of the present invention, the clamping assembly comprises A first clamp for clamping the weldment on the left and right sides; A second clamp for pushing and clamping the front and rear ends of the weldment; A box body is fixed on the outer surface of the crawler belt, the first clamp and the second clamp are installed in the box body, and a feeding port is opened on the upper end surface of the box body.
[0016] In a preferred embodiment of the present invention, the first clamp includes a left clamping plate and a right clamping plate, a left gear and a right gear are rotatably installed in the box body, a rack is slidably connected in the box body, one side of the rack is meshed with the left gear, and the other side of the rack is meshed with the right gear, a lever is installed at one end of the box body, the upper end of the lever is hinged with one end of the rack, the left gear is indirectly connected to the left clamping plate, and the right gear is indirectly connected to the right clamping plate; an elastic telescopic rod for pushing the left clamping plate and the right clamping plate away from each other is installed in the box body; The second fixture comprises a front baffle and a rear baffle, a front slide bar is fixed at the lower end of the front baffle, a rear slide bar is fixed at the lower end of the rear baffle, a toothed disc is rotatably mounted at the bottom of the box body, a first toothed groove engaged with the toothed disc is formed on the side wall of the front slide bar, and a second toothed groove engaged with the toothed disc is formed on the side wall of the rear slide bar; a return spring for pushing the front slide bar to return to its original position is installed in the box body; The workbench is fixed with a first guide plate and a second guide plate, the first guide plate and the second guide plate are arranged along the length direction of the crawler track, and ends of the first guide plate and the second guide plate are both provided with inclined surfaces.
[0017] The first guide plate fixed to the workbench is arranged on one side of the lever. When the clamping assembly passes through the discharge port to discharge the material, it moves toward the welding port under the drive of the crawler, and the lower end of the lever contacts the inclined surface of one end of the first guide plate, so that the first guide plate pushes the lever; by pushing the lower end of the lever, the upper end of the lever pulls the rack, so that the rack slides and drives the left gear and the right gear on both sides to rotate, so as to synchronously drive the left clamping plates and the right clamping plates on both sides to approach each other, so as to clamp the two sides of the welded part; after the welding is completed, as the crawler runs, the clamping assembly moves to the lower surface of the crawler, and then the lever is separated from the first guide plate, and under the action of the elastic telescopic rod, the clamping force of the left clamping plate and the right clamping plate on the welded part is released; The second guide plate fixed to the workbench is arranged on one side of the end of the front slide bar. When the clamping assembly discharges the material through the discharge port, the end of the front slide bar contacts the inclined surface of one end of the second guide plate after it moves toward the welding port under the drive of the crawler, so that the front slide bar is pushed to slide; by pushing the front slide bar to slide, the sliding of the front slide bar drives the gear plate to rotate, and the rotating gear plate pushes the rear slide bar to slide, so that the front slide bar and the rear slide bar slide synchronously, and at the same time synchronously drive the upper front baffle plate and the rear baffle plate to slide, so that the right clamp plate and the rear baffle plate are close to each other and squeeze the two ends of the weldment, so as to realize the clamping operation of the two ends; The feeding port opened at the upper end of the box body is convenient for the welding parts to fall into the box body. The box body is provided with a device for receiving the welding parts. The first guide plate and the second guide plate are respectively pushed to push the lever and the front slide bar at the corresponding position to realize the clamping operation. After welding, as the crawler runs, the clamping action is released, and the welded welding parts move to the lower surface of the crawler, so that the clamping assembly flips over. Under the action of gravity, the welding parts in the clamping assembly fall into the preset inner part below, completing the unloading operation without manual operation, saving time and effort.
[0018] The elastic telescopic rod comprises a sliding sleeve and a sliding rod, one end of the sliding rod is slidably inserted in the sliding sleeve, a tension spring is fixed in the sliding sleeve, and one end of the tension spring is fixedly connected to the end of the sliding rod.
[0019] In a preferred embodiment of the present invention, the box body includes a bottom box and an upper cover, the feed port is opened on the surface of the upper cover, the bottom box is fixedly connected to the track by bolts, and the upper cover is clamped on the upper end of the bottom box; a receiving plate is fixed in the bottom box for receiving the welded parts.
[0020] In a preferred embodiment of the present invention, a slide groove is provided at the bottom of the box body, two slide grooves are arranged in parallel, the front slide bar and the rear slide bar are respectively slidably engaged in the corresponding slide grooves, and the front slide bar and the rear slide bar are arranged in parallel.
[0021] In a preferred embodiment of the present invention, the box body is fixed with a support base, the left gear and the right gear are rotatably installed on the upper end of the support base, the left gear is fixed with a left connecting rod, the right gear is fixed with a right connecting rod, the other end of the left connecting rod is hinged to the left splint, and the other end of the right connecting rod is hinged to the right splint.
[0022] In a preferred embodiment of the present invention, a slider is fixed to the lower end of the lever, the slider is in sliding contact with the surface of the first guide plate, and one end of the front slide rod is in sliding contact with the surface of the second guide plate; a material receiving box is provided at the bottom of the workbench, and the material receiving box is provided under the crawler.
[0023] In a preferred embodiment of the present invention, a first side plate and a second side plate are fixed to the bottom of the workbench, the track is arranged between the first side plate and the second side plate, the first guide plate is fixed to the surface of the first side plate, and the second guide plate is fixed to the surface of the second side plate.
[0024] During continuous welding, welding fumes will continue to be generated, causing the surrounding environment to deteriorate, and these fumes will enter the human body through the respiratory tract, causing certain harm to the body of the workers. For this reason, the following is a specific implementation plan of the spring wire butt processing clamping device according to the present application with reference to the accompanying drawings: In a preferred embodiment of the present invention, the first side plate and the second side plate form an airflow channel, a smoke cleaning mechanism is installed at one end of the airflow channel, and the smoke cleaning mechanism is arranged at one end close to the welding port.
[0025] In a preferred embodiment of the present invention, the smoke and dust cleaning mechanism includes an exhaust fan and an adsorption hood, the exhaust port of the exhaust fan is connected to the adsorption hood through a pipeline, the adsorption hood is fixed at one end of the workbench, and the end cover of the adsorption hood is disposed at the end of the crawler; By controlling the operation of the exhaust fan, a negative pressure adsorption effect is generated at the end of the adsorption hood, and the smoke generated during the welding process is sucked into the adsorption hood for filtration. Due to the airflow channel formed by the first side plate and the second side plate, the generated smoke is not easy to spread, which facilitates the collection of smoke, so that the working space maintains a good environmental state and eliminates safety hazards.
[0026] In a preferred embodiment of the present invention, the adsorption hood is filled with a granular filler for adsorbing welding fumes, the air outlet of the exhaust fan is connected to a bag filter; and a detachable mesh plate is clamped on the port of the adsorption hood.
[0027] Additional aspects and advantages of the present application will be given in part in the description below, and in part will become apparent from the description below, or will be learned through the practice of the present application. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] In order to more clearly illustrate the technical solutions of the implementation methods of the present application, the drawings required for use in the implementation methods will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present application and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without paying creative work.
[0029] Figure 1 It is a schematic diagram of the three-dimensional structure of the spring steel wire butt processing clamping device provided in the embodiment of the present application; Figure 2 A schematic diagram of the three-dimensional structure of a conveying assembly provided in an embodiment of the present application; Figure 3 A schematic diagram of the three-dimensional structure of a clamping assembly provided in an embodiment of the present application; Figure 4 A schematic diagram of the three-dimensional structure of a continuous feeding mechanism provided in an embodiment of the present application; Figure 5 An exploded view of a clamping assembly provided for an embodiment of the present application; Figure 6 A schematic diagram of a three-dimensional structure of a first clamp from a first viewing angle provided in an embodiment of the present application; Figure 7 A schematic diagram of a second perspective three-dimensional structure of a first clamp provided in an embodiment of the present application; Figure 8 A schematic diagram of the three-dimensional structure of the elastic telescopic rod provided in the embodiment of the present application; Fig. 9 A schematic diagram of a three-dimensional structure of a second clamp provided in an embodiment of the present application; Fig.10 A schematic diagram of the three-dimensional structure of the installation position of the first side panel and the second side panel provided in an embodiment of the present application; Fig.11 This is a schematic diagram of the cross-sectional structure of a workbench provided in an embodiment of the present application from a top view.
[0030] In the figure: 100, workbench; 101, discharge port; 103, welding port; 109, receiving box; 110, continuous feeding mechanism; 111, guide pipe; 113, unloading wheel; 115, stepping motor; 117, worm gear; 119, worm; 130, first guide plate; 150, second guide plate; 170, first side plate; 190, second side plate; 300, conveying assembly; 310, crawler; 330, driving wheel; 350, driven wheel; 370, servo motor; 390, supporting wheel; 500, clamping assembly; 510, first clamp; 511, left clamping plate; 512, right clamping plate; 513, left gear; 514, right gear; 515, rack; 516, Lever; 517, left connecting rod; 518, right connecting rod; 519, slider; 520, second clamp; 521, front baffle; 522, rear baffle; 523, front slide bar; 524, rear slide bar; 525, toothed disc; 526, return spring; 530, box body; 531, feed inlet; 533, slide groove; 535, support seat; 550, elastic telescopic rod; 551, sliding sleeve; 553, slide bar; 555, tension spring; 700, welding assembly; 710, lifting member; 711, electric push rod; 713, support; 715, limit tube; 717, limit rod; 730, welding gun; 900, smoke cleaning mechanism; 910, exhaust fan; 930, adsorption hood; 950, pipeline. DETAILED DESCRIPTION
[0031] In order to make the purpose, technical scheme and advantages of the embodiments of the present invention clearer, the technical scheme in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0032] The technical solutions in the embodiments of the present application will be described below in conjunction with the drawings in the embodiments of the present application.
[0033] The following describes a spring wire butt-jointing processing clamping device according to an embodiment of the present application with reference to the accompanying drawings; like Figure 1-Figure 11 As shown, the spring wire butt processing clamping device according to the embodiment of the present application includes: a workbench 100, a conveying assembly 300 and a welding assembly 700; The conveying assembly 300 includes a crawler 310, a driving wheel 330 and a driven wheel 350, the driving wheel 330 and the driven wheel 350 are respectively rotatably mounted on the bottom of the workbench 100, the workbench 100 is fixed with a servo motor 370 for driving the driving wheel 330 to rotate, the driving wheel 330 and the driven wheel 350 are respectively arranged at both ends of the crawler 310, and the driving wheel 330 and the driven wheel 350 are transmission-connected with the inner wall of the crawler 310; the outer surface of the crawler 310 is provided with clamping stations at equal intervals, and each of the clamping stations is correspondingly provided with a clamping assembly 500; The welding assembly 700 includes a lifting member 710 and a welding gun 730 . The lifting member 710 is installed at the upper end of the workbench 100 . The welding gun 730 is installed at the movable end of the lifting member 710 . The welding head of the welding gun 730 is arranged above the track 310 .
[0034] According to the spring wire butt processing clamping device of the embodiment of the present application, the servo motor 370 is controlled to rotate to drive the driving wheel 330 to rotate synchronously, so that the track 310 runs, and the clamping assembly 500 fixed on the outer surface of the track 310 moves accordingly. By placing the workpiece to be welded into the clamping assembly 500 for clamping, multiple clamping assemblies 500 move along the surface of the track 310 and pass under the welding gun 730 in turn. When the clamping assembly 500 moves to the bottom of the welding gun 730, the servo motor 370 is controlled to pause for a welding time period. During this welding time period, the lifting member 710 controls the welding gun 730 to move down to weld the workpiece to be welded. After the welding is completed, the lifting member 710 drives the welding gun 730 to move up and reset, completing a welding operation. As the track 310 runs, the workpiece to be welded in each clamping assembly 500 can be welded continuously. Only manual loading is required, which simplifies the operation steps, improves work efficiency, and reduces labor intensity.
[0035] In addition, the spring steel wire butt processing clamping device according to the embodiment of the present application also has the following additional technical features: In a specific embodiment of the present invention, the workbench 100 includes a support frame and a support plate, the support plate is fixed to the upper end of the support frame, a discharge port 101 and a welding port 103 are provided on the surface of the support plate, the track 310 is installed under the support plate, and the clamping assembly 500 is arranged under the support plate.
[0036] In a specific embodiment of the present invention, the discharge port 101 is opened at one end of the crawler 310 , the welding port 103 is opened at the other end of the crawler 310 , and the lifting member 710 is arranged directly above the welding port 103 .
[0037] In a specific embodiment of the present invention, a support wheel 390 is rotatably installed between the driving wheel 330 and the driven wheel 350, and the support wheel 390 is in rolling contact with the inner wall of the track 310. There are multiple support wheels 390, and the multiple support wheels 390 are arranged at equal intervals.
[0038] In a specific embodiment of the present invention, the driving wheel 330 is coaxially fixed with a main shaft, the main shaft is rotatably connected to the workbench 100 via a bearing, and the driving shaft of the servo motor 370 is coaxially fixedly connected to one end of the main shaft; a continuous feeding mechanism 110 for automatic material discharge is installed at the discharge port 101.
[0039] Specifically, if Figure 1 , Figure 4 As shown, in a specific embodiment of the present invention, the continuous feeding mechanism 110 includes a material guide tube 111 and a material discharge wheel 113, the material guide tube 111 is fixed to the workbench 100, the material discharge wheel 113 is rotatably installed at the lower end of the material guide tube 111, and the workbench 100 is fixed with a stepper motor 115 for driving the material discharge wheel 113 to rotate.
[0040] In a specific embodiment of the present invention, the unloading wheel 113 includes a rotating shaft and a dividing plate. There are multiple dividing plates distributed in a ring along the outer surface of the rotating shaft. The multiple dividing plates are arranged at equal angles. The rotating shaft is rotatably installed on the lower end of the guide tube 111, and a spring material trough is formed between two adjacent dividing plates.
[0041] In a specific embodiment of the present invention, a worm wheel 117 is coaxially fixed to one end of the rotating shaft, a worm 119 is coaxially fixed to the driving shaft of the stepping motor 115 , and the worm 119 is meshed with the worm wheel 117 .
[0042] In a specific embodiment of the present invention, the lifting member 710 includes an electric push rod 711 and a support 713, the fixed end of the electric push rod 711 is fixed to the workbench 100, the movable end of the electric push rod 711 is fixed to the support 713, and the upper end of the welding gun 730 is fixedly connected to the support 713.
[0043] In a specific embodiment of the present invention, a limiting tube 715 is arranged in parallel with the electric push rod 711, and a limiting rod 717 is slidably inserted into the upper end of the limiting tube 715. The upper end of the limiting rod 717 is fixed to the support 713, and the lower end of the limiting tube 715 is fixed to the workbench 100.
[0044] The existing clamping mechanism generally achieves the clamping and fixing of the workpiece through pneumatic or electric control. Since the clamping assembly 500 in this solution is installed on the surface of the running crawler 310, if each clamping assembly 500 needs to be wired, the line will be entangled during operation, and multiple clamping assemblies 500 need to be controlled by multiple driving devices, which increases the use cost and maintenance cost. Therefore, the specific implementation plan of the spring steel wire butt processing clamping device according to the present application is described below with reference to the accompanying drawings: Specifically, if Figure 5-Figure 9 As shown, in a specific embodiment of the present invention, the clamping assembly 500 includes A first clamp 510 for clamping the weldment on the left and right sides; A second clamp 520 for pushing and clamping the front and rear ends of the weldment; The box body 530 is fixed on the outer surface of the crawler 310 , the first clamp 510 and the second clamp 520 are installed in the box body 530 , and the upper end surface of the box body 530 is provided with a feed inlet 531 .
[0045] In a specific embodiment of the present invention, the first clamp 510 includes a left clamping plate 511 and a right clamping plate 512, a left gear 513 and a right gear 514 are rotatably installed in the box body 530, a rack 515 is slidably connected in the box body 530, one side of the rack 515 is meshed with the left gear 513, and the other side of the rack 515 is meshed with the right gear 514, a lever 516 is installed at one end of the box body 530, and the upper end of the lever 516 is hinged to one end of the rack 515, the left gear 513 is indirectly connected to the left clamping plate 511, and the right gear 514 is indirectly connected to the right clamping plate 512; an elastic telescopic rod 550 for pushing the left clamping plate 511 and the right clamping plate 512 away from each other is installed in the box body 530; The second fixture 520 includes a front baffle 521 and a rear baffle 522, a front slide bar 523 is fixed to the lower end of the front baffle 521, a rear slide bar 524 is fixed to the lower end of the rear baffle 522, a toothed disc 525 is rotatably mounted at the bottom of the box body 530, a first tooth groove meshing with the toothed disc 525 is formed on the side wall of the front slide bar 523, and a second tooth groove meshing with the toothed disc 525 is formed on the side wall of the rear slide bar 524; a return spring 526 for pushing the front slide bar 523 to return to its original position is installed in the box body 530; The workbench 100 is fixed with a first guide plate 130 and a second guide plate 150 . The first guide plate 130 and the second guide plate 150 are arranged along the length direction of the track 310 . The ends of the first guide plate 130 and the second guide plate 150 are both provided with inclined surfaces.
[0046] The first guide plate 130 fixed to the workbench 100 is arranged on one side of the lever 516. After the clamping assembly 500 discharges the material through the discharge port 101, it moves 10 cm toward the welding port 103 under the drive of the crawler 310, and then the lower end of the lever 516 contacts the inclined surface of one end of the first guide plate 130, so that the first guide plate 130 pushes the lever 516; by pushing the lower end of the lever 516, the upper end of the lever 516 pulls the rack 515, so that the rack 515 slides and drives the left gear 513 and the right gear 514 on both sides to rotate, so as to synchronously drive the left clamping plate 511 and the right clamping plate 512 on both sides to approach each other, so as to clamp the two sides of the weldment; after the welding is completed, as the crawler 310 runs, the clamping assembly 500 moves to the lower surface of the crawler 310, and then the lever 516 separates from the first guide plate 130, and under the action of the elastic telescopic rod 550, the clamping force of the left clamping plate 511 and the right clamping plate 512 on the weldment is released; The second guide plate 150 fixed to the workbench 100 is arranged on one side of the end of the front slide bar 523. After the clamping assembly 500 discharges the material through the discharge port 101, it moves 10 cm toward the welding port 103 under the drive of the crawler 310, and then the end of the front slide bar 523 contacts the inclined surface of one end of the second guide plate 150, so that the second guide plate 150 pushes the front slide bar 523 to slide; by pushing the front slide bar 523 to slide, the sliding of the front slide bar 523 drives the gear plate 525 to rotate, and the rotating gear plate 525 pushes the rear slide bar 524 to slide, so that the front slide bar 523 and the rear slide bar 524 slide synchronously, and at the same time synchronously drive the upper front baffle plate 521 and the rear baffle plate 522 to slide, so that the right clamp plate 512 and the rear baffle plate 522 are close to each other and squeeze the two ends of the weldment, so as to realize the clamping operation of the two ends; The feeding port 531 opened at the upper end of the box body 530 is convenient for the welding parts to fall into the box body 530. A receiving plate is arranged in the box body 530 for receiving the welding parts. The first guide plate 130 and the second guide plate 150 are respectively pushed to move the lever 516 and the front slide bar 523 at the corresponding position to realize the clamping operation. After welding, with the operation of the crawler 310, the clamping action is released, and the welded welded parts move to the lower surface of the crawler 310, so that the clamping assembly 500 is flipped 180 degrees. Under the action of gravity, the welded parts in the clamping assembly 500 fall into the preset receiving box 109 below, completing the unloading operation without manual operation, saving time and effort.
[0047] The elastic telescopic rod 550 includes a sliding sleeve 551 and a sliding rod 553 . One end of the sliding rod 553 is slidably inserted into the sliding sleeve 551 . A tension spring 555 is fixed in the sliding sleeve 551 . One end of the tension spring 555 is fixedly connected to the end of the sliding rod 553 .
[0048] In a specific embodiment of the present invention, the box body 530 includes a bottom box and an upper cover, the feed port 531 is opened on the surface of the upper cover, the bottom box is fixedly connected to the track 310 by bolts, and the upper cover is clamped on the upper end of the bottom box; a receiving plate is fixed in the bottom box for receiving the front welding parts.
[0049] Specifically, if Figure 5 As shown, in a specific embodiment of the present invention, a slide groove 533 is opened at the bottom of the box body 530, and two slide grooves 533 are arranged in parallel. The front slide bar 523 and the rear slide bar 524 are respectively slidably engaged in the corresponding slide grooves 533, and the front slide bar 523 and the rear slide bar 524 are arranged in parallel.
[0050] In a specific embodiment of the present invention, the box body 530 is fixed with a support base 535, the left gear 513 and the right gear 514 are rotatably installed on the upper end of the support base 535, the left gear 513 is fixed with a left connecting rod 517, the right gear 514 is fixed with a right connecting rod 518, the other end of the left connecting rod 517 is hinged to the left splint 511, and the other end of the right connecting rod 518 is hinged to the right splint 512.
[0051] In a specific embodiment of the present invention, a slider 519 is fixed to the lower end of the lever 516, and the slider 519 is in sliding contact with the surface of the first guide plate 130, and one end of the front slide bar 523 is in sliding contact with the surface of the second guide plate 150; a material receiving box 109 is provided at the bottom of the workbench 100, and the material receiving box 109 is provided under the crawler 310.
[0052] In a specific embodiment of the present invention, a first side plate 170 and a second side plate 190 are fixed to the bottom of the workbench 100, the track 310 is arranged between the first side plate 170 and the second side plate 190, the first guide plate 130 is fixed on the surface of the first side plate 170, and the second guide plate 150 is fixed on the surface of the second side plate 190.
[0053] During continuous welding, welding fumes will continue to be generated, causing the surrounding environment to deteriorate, and these fumes will enter the human body through the respiratory tract, causing certain harm to the body of the workers. For this reason, the following is a specific implementation plan of the spring wire butt processing clamping device according to the present application with reference to the accompanying drawings: Specifically, if Figure 1 , Figure 10-11 As shown, in a specific embodiment of the present invention, the first side plate 170 and the second side plate 190 form an air flow channel, and a smoke cleaning mechanism 900 is installed at one end of the air flow channel. The smoke cleaning mechanism 900 is arranged at one end close to the welding port 103.
[0054] In a specific embodiment of the present invention, the smoke cleaning mechanism 900 includes an exhaust fan 910 and an adsorption cover 930. The exhaust port of the exhaust fan 910 is connected to the adsorption cover 930 through a pipe 950. The adsorption cover 930 is fixed to one end of the workbench 100, and the end cover of the adsorption cover 930 is arranged at the end of the crawler 310. By controlling the operation of the exhaust fan 910, a negative pressure adsorption effect is generated at the end of the adsorption hood 930, and the smoke generated during the welding process is sucked into the adsorption hood 930 for filtration. Due to the airflow channel formed by the first side plate 170 and the second side plate 190, the generated smoke is not easy to spread, which facilitates the collection of smoke, so that the working space maintains a good environmental state and eliminates safety hazards.
[0055] In a specific embodiment of the present invention, the adsorption hood 930 is filled with a granular filler for adsorbing welding fumes, and the air outlet of the exhaust fan 910 is connected to a bag filter; and a detachable mesh plate is clamped at the port of the adsorption hood 930.
[0056] The above description is only an embodiment of the present application and is not intended to limit the scope of protection of the present application. For those skilled in the art, the present application may have various changes and variations. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present application should be included in the scope of protection of the present application. It should be noted that similar reference numerals and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further defined and explained in the subsequent drawings.
Claims
1. A spring wire butt processing clamping device, characterized in that: include Workbench (100); A conveying assembly (300), the conveying assembly (300) comprising a crawler belt (310), a driving wheel (330) and a driven wheel (350), the driving wheel (330) and the driven wheel (350) being respectively rotatably mounted on the bottom of the workbench (100), the workbench (100) being fixed with a servo motor (370) for driving the driving wheel (330) to rotate, the driving wheel (330) and the driven wheel (350) being respectively arranged at two ends of the crawler belt (310), and the driving wheel (330) and the driven wheel (350) being drivingly connected to the inner wall of the crawler belt (310); The outer surface of the crawler (310) is provided with clamping stations at equal intervals, and each of the clamping stations is correspondingly installed with a clamping assembly (500); A welding assembly (700), the welding assembly (700) comprising a lifting member (710) and a welding gun (730), the lifting member (710) being mounted on the upper end of the workbench (100), the welding gun (730) being mounted on the movable end of the lifting member (710), and the welding head of the welding gun (730) being arranged above the crawler (310).
2. A spring wire butt processing clamping device according to claim 1, characterized in that: The workbench (100) comprises a support frame and a support plate, the support plate is fixed to the upper end of the support frame, a discharge port (101) and a welding port (103) are provided on the surface of the support plate, the crawler (310) is installed below the support plate, and the clamping assembly (500) is arranged below the support plate.
3. A spring wire butt processing clamping device according to claim 2, characterized in that: The discharge port (101) is opened at one end of the crawler (310), the welding port (103) is opened at the other end of the crawler (310), and the lifting member (710) is arranged directly above the welding port (103).
4. A spring wire butt processing clamping device according to claim 1, characterized in that: A support wheel (390) is rotatably mounted between the driving wheel (330) and the driven wheel (350), the support wheel (390) being in rolling contact with the inner wall of the crawler track (310), and a plurality of the support wheels (390) are provided, and the plurality of support wheels (390) are arranged at equal intervals.
5. A spring wire butt processing clamping device according to claim 2, characterized in that: The driving wheel (330) is coaxially fixed with a main shaft, the main shaft is rotatably connected to the workbench (100) via a bearing, and the driving shaft of the servo motor (370) is coaxially fixedly connected to one end of the main shaft; a continuous feeding mechanism (110) for automatic material discharge is installed at the discharge port (101).
6. A spring wire butt processing clamping device according to claim 5, characterized in that: The continuous feeding mechanism (110) comprises a material guide tube (111) and a material discharge wheel (113); the material guide tube (111) is fixed to the workbench (100); the material discharge wheel (113) is rotatably mounted at the lower end of the material guide tube (111); and a stepping motor (115) for driving the material discharge wheel (113) to rotate is fixed to the workbench (100).
7. A spring wire butt processing clamping device according to claim 6, characterized in that: The unloading wheel (113) comprises a rotating shaft and a material dividing plate, wherein a plurality of the material dividing plates are distributed in an annular manner along the outer surface of the rotating shaft, and the plurality of the material dividing plates are arranged at equal angles. The rotating shaft is rotatably mounted on the lower end of the material guide tube (111), and a spring material taking groove is formed between two adjacent material dividing plates.
8. A spring wire butt processing clamping device according to claim 7, characterized in that: A worm wheel (117) is coaxially fixed to one end of the rotating shaft, a worm (119) is coaxially fixed to the driving shaft of the stepping motor (115), and the worm (119) is meshed with the worm wheel (117).
9. A spring wire butt processing clamping device according to claim 1, characterized in that: The lifting member (710) comprises an electric push rod (711) and a support (713); the fixed end of the electric push rod (711) is fixed to the workbench (100); the movable end of the electric push rod (711) is fixed to the support (713); and the upper end of the welding gun (730) is fixedly connected to the support (713).
10. A spring steel wire butt processing clamping device according to claim 9, characterized in that: A limit tube (715) is arranged in parallel with the electric push rod (711); the upper end of the limit tube (715) is slidably plugged into a limit rod (717); the upper end of the limit rod (717) is fixed to the support (713); and the lower end of the limit tube (715) is fixed to the workbench (100).
Citation Information
Patent Citations
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